CN221855618U - A kind of karst cave pile foundation repair structure - Google Patents
A kind of karst cave pile foundation repair structure Download PDFInfo
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Abstract
本发明公开了一种溶洞桩基修复结构,其包括柔性钻管、钻杆和钻头,所述钻头固定安装于所述钻杆上,所述钻杆转动式安装于所述柔性钻管上,所述钻杆内安装有用于驱使所述钻杆在所述柔性钻管上以所述钻杆和所述柔性钻管连接处为中心转动的驱动组件。本申请具有能对桩基桩底溶洞进行填充处理时,减少对桩身结构的破坏的效果。
The present invention discloses a karst cave pile foundation repair structure, which comprises a flexible drill pipe, a drill rod and a drill bit, wherein the drill bit is fixedly mounted on the drill rod, the drill rod is rotatably mounted on the flexible drill pipe, and a driving assembly is installed in the drill rod for driving the drill rod to rotate on the flexible drill pipe with the drill rod and the flexible drill pipe as the center. The present invention has the effect of reducing the damage to the pile body structure when filling the karst cave at the bottom of the pile foundation.
Description
技术领域Technical Field
本发明涉及工程建造领域,尤其是涉及一种溶洞桩基修复结构。The invention relates to the field of engineering construction, in particular to a karst cave pile foundation repair structure.
背景技术Background Art
在建筑和土木工程中,桩基是一种常见的地基形式;桩基是由一根或多根桩形成的,桩顶连接在一起,形成一个稳定的支撑结构,用以支撑上面的建筑物或其他结构;桩基的设计和施工需要考虑到地质条件、建筑物的重量和大小以及地震等自然因素;然而,在实际的施工过程中,桩基桩底有时会出现缺陷,例如桩底的土层不稳定,桩底的承载力不足等;这些缺陷可能会影响到桩基的稳定性和安全性。In construction and civil engineering, pile foundation is a common form of foundation. Pile foundation is formed by one or more piles, which are connected at the top to form a stable support structure to support the building or other structure above. The design and construction of pile foundation need to take into account geological conditions, the weight and size of the building, and natural factors such as earthquakes. However, in the actual construction process, defects sometimes occur at the bottom of the pile foundation, such as unstable soil layer at the bottom of the pile, insufficient bearing capacity at the bottom of the pile, etc. These defects may affect the stability and safety of the pile foundation.
传统的解决方法是从桩身位置向下取孔至桩底持力层位置进行处理;这种方法需要使用竖向钻孔杆件,通过钻孔杆件将缺陷的土层取出,然后填充稳定的材料,以增强桩底的承载力;然而,这种传统的方法有一些缺点;首先,由于需要在桩身位置取孔,这可能会破坏桩基的整体性,影响其稳定性;其次,这种方法可能会影响到邻近的桩基或建筑物,尤其是在密集的城市环境中。因此,需要一种新的装置,能够在不破坏桩身的情况下,对桩底的缺陷进行处理,以解决以上问题。The traditional solution is to drill a hole from the pile body down to the bearing layer at the bottom of the pile for treatment; this method requires the use of vertical drilling rods to remove the defective soil layer through the drilling rods, and then fill it with stable materials to enhance the bearing capacity of the pile bottom; however, this traditional method has some disadvantages; first, since it is necessary to drill a hole at the pile body, this may destroy the integrity of the pile foundation and affect its stability; second, this method may affect adjacent pile foundations or buildings, especially in dense urban environments. Therefore, a new device is needed to treat the defects at the bottom of the pile without damaging the pile body to solve the above problems.
发明内容Summary of the invention
为了能对桩基桩底溶洞进行填充处理时,减少对桩身结构的破坏,本申请提供一种溶洞桩基修复结构。In order to reduce damage to the pile body structure when filling the karst cave at the bottom of the pile foundation, the present application provides a karst cave pile foundation repair structure.
本申请提供的一种溶洞桩基修复结构采用如下的技术方案:The present application provides a karst cave pile foundation repair structure that adopts the following technical solution:
一种溶洞桩基修复结构,包括柔性钻管、钻杆和钻头,所述钻头转动式安装于所述钻杆上,所述钻杆转动式安装于所述柔性钻管上,所述钻杆内安装有用于驱使所述钻杆在所述柔性钻管上以所述钻杆和所述柔性钻管连接处为中心转动的驱动组件。A karst cave pile foundation repair structure comprises a flexible drill pipe, a drill rod and a drill bit, wherein the drill bit is rotatably mounted on the drill rod, and the drill rod is rotatably mounted on the flexible drill pipe. A driving assembly is installed in the drill rod for driving the drill rod to rotate on the flexible drill pipe with the connection between the drill rod and the flexible drill pipe as the center.
通过采用上述技术方案,因为柔性钻管在轴向方向上具有较大刚度,在径向上具有一定的柔性,因此在钻头转动后施工人员推动柔性钻管前进即可在土层内进行钻孔,当钻头停止钻动时,再通过驱动组件驱使钻杆在柔性钻管上转动从而调整钻杆的前进角度;最终在土层内钻出用于给溶洞进行填充输浆的管道路径,从而减少修复溶洞时对桩基结构的破坏。By adopting the above technical solution, because the flexible drill pipe has greater rigidity in the axial direction and certain flexibility in the radial direction, the construction workers can drill holes in the soil layer by pushing the flexible drill pipe forward after the drill bit rotates. When the drill bit stops drilling, the drive assembly drives the drill rod to rotate on the flexible drill pipe to adjust the forward angle of the drill rod; finally, a pipeline path for filling and slurry delivery to the cave is drilled in the soil layer, thereby reducing damage to the pile foundation structure when repairing the cave.
优选的,所述驱动组件包括万向球轴承和连接杆,所述万向球轴承固定安装于所述柔性钻管的管口,所述连接杆穿设于所述万向球轴承的万向球且所述连接杆的两端分别位于所述万向球轴承的两侧,所述连接杆远离所述柔性钻管的一端用于连接所述钻杆,所述柔性钻管内安装有用于驱使所述连接杆活动的第一驱动件。Preferably, the driving assembly includes a universal ball bearing and a connecting rod, the universal ball bearing is fixedly mounted on the pipe mouth of the flexible drill pipe, the connecting rod is passed through the universal ball of the universal ball bearing and the two ends of the connecting rod are respectively located on both sides of the universal ball bearing, one end of the connecting rod away from the flexible drill pipe is used to connect the drill rod, and a first driving member for driving the connecting rod to move is installed in the flexible drill pipe.
通过采用上述技术方案,使用第一驱动件驱使连接杆位于钻管内的一端转动从而使得连接杆在万向球轴承的作用下朝任意方向移动,从而改变钻杆的前进方向。By adopting the above technical solution, the first driving member is used to drive one end of the connecting rod located in the drill pipe to rotate so that the connecting rod moves in any direction under the action of the universal ball bearing, thereby changing the forward direction of the drill rod.
优选的,所述第一驱动件包括若干个气缸,各所述气缸均固定安装于所述柔性钻管的内管壁且沿内管壁周向间隔设置,所述气缸的活塞杆连接于所述连接杆的外侧壁。Preferably, the first driving member comprises a plurality of cylinders, each of which is fixedly mounted on the inner tube wall of the flexible drill tube and spaced circumferentially along the inner tube wall, and the piston rod of the cylinder is connected to the outer side wall of the connecting rod.
通过采用上述技术方案,使用多个气缸组合共同推动连接杆从而使得连接杆移动,该驱动方式能够通过气缸精确控制钻杆的位置和方向,从而提高了工作的精度和可靠性。By adopting the above technical solution, a plurality of cylinders are used to jointly push the connecting rod so that the connecting rod moves. This driving method can accurately control the position and direction of the drill rod through the cylinder, thereby improving the accuracy and reliability of the work.
优选的,所述驱动组件包括偏心轴,所述偏心轴包括相互连接的中轴部和偏心部,所述中轴部转动式安装于所述柔性钻管的一端,所述偏心部固定连接于所述钻杆,所述溶洞桩基修复结构还包括用于驱使所述偏心轴转动的第二驱动件。Preferably, the driving assembly includes an eccentric shaft, the eccentric shaft includes a central axis portion and an eccentric portion which are connected to each other, the central axis portion is rotatably mounted on one end of the flexible drill pipe, the eccentric portion is fixedly connected to the drill rod, and the cave pile foundation repair structure also includes a second driving member for driving the eccentric shaft to rotate.
通过采用上述技术方案,使用第二驱动件驱使偏心轴转动,从而使得钻杆可以在一定范围内偏离中心线进行作业,增加了钻孔的灵活性,可以根据工作需要调整钻孔的位置和方向,更精确地针对桩基的缺陷进行修复,从而提高修复的质量和效果。By adopting the above technical solution, the second driving member is used to drive the eccentric shaft to rotate, so that the drill rod can deviate from the center line within a certain range for operation, thereby increasing the flexibility of drilling, and the position and direction of the drilling can be adjusted according to work needs, so that defects in the pile foundation can be repaired more accurately, thereby improving the quality and effect of the repair.
优选的,所述第二驱动件包括电机,所述电机固定安装于所述柔性钻管内,所述电机的输出端连接于所述中轴部。Preferably, the second driving member comprises a motor, the motor is fixedly installed in the flexible drill pipe, and the output end of the motor is connected to the central axis.
通过采用上述技术方案,电机作为驱动源,可以提供稳定且连续的动力,保证偏心轴的连续转动。By adopting the above technical solution, the motor as a driving source can provide stable and continuous power to ensure the continuous rotation of the eccentric shaft.
优选的,所述柔性钻管上套设有输浆管,所述柔性钻管上安装有用于将所述输浆管固定在所述柔性钻管上的固定件。Preferably, a slurry delivery pipe is sleeved on the flexible drill pipe, and a fixing member for fixing the slurry delivery pipe on the flexible drill pipe is installed on the flexible drill pipe.
通过采用上述技术方案,使用固定件将输浆管固定在柔性钻管上并随柔性钻管一并进入土层,从而在钻出预定的输浆路径后将柔性钻管和钻管回收后,直接在输浆管内灌浆从而填补溶洞,加快了施工速度。By adopting the above technical solution, the grouting pipe is fixed to the flexible drill pipe using fixings and enters the soil layer together with the flexible drill pipe. After drilling out the predetermined grouting path, the flexible drill pipe and the drill pipe are recovered, and grouting is directly performed in the grouting pipe to fill the cave, thereby speeding up the construction speed.
优选的,所述固定件包括固定杆,所述固定杆转动式安装于所述柔性钻管上且在所述柔性钻管轴向平面内转动,所述固定杆垂直于所述柔性钻杆,所述固定杆远离所述柔性钻管的一端穿设于所述输浆管,当所述钻杆完成钻孔开始抽离时,所述固定杆朝远离所述钻杆方向转动。Preferably, the fixing member includes a fixing rod, which is rotatably mounted on the flexible drill pipe and rotates within an axial plane of the flexible drill pipe. The fixing rod is perpendicular to the flexible drill pipe, and one end of the fixing rod away from the flexible drill pipe is passed through the slurry pipe. When the drill pipe completes drilling and begins to be pulled out, the fixing rod rotates in a direction away from the drill pipe.
通过采用上述技术方案,固定杆可以将输浆管固定在钻管上,保证了输浆管的稳定性,避免了在钻孔过程中输浆管的移动或者振动,同时在完成钻孔后,施工人员将柔性钻管和钻杆从土层内抽出,固定杆转动后不再穿设于输浆管,从而将输浆管留在土层内开始灌浆填补溶洞。By adopting the above technical solution, the fixing rod can fix the grouting pipe on the drill pipe, ensuring the stability of the grouting pipe and avoiding the movement or vibration of the grouting pipe during the drilling process. At the same time, after the drilling is completed, the construction personnel will pull the flexible drill pipe and drill rod out of the soil layer, and the fixing rod will be rotated and no longer penetrated into the grouting pipe, so that the grouting pipe will be left in the soil layer to start grouting to fill the cave.
优选的,所述钻头的横截面积大于所述输浆管的横截面积。Preferably, the cross-sectional area of the drill bit is larger than the cross-sectional area of the slurry delivery pipe.
通过采用上述技术方案,使得钻头钻出的孔洞大于输浆管的横截面积从而令输浆管能在孔洞内随柔性钻管前进,难以被狭小的孔壁剐蹭破损,保证了浆液的充分灌注,提高了桩基修复的质量。By adopting the above technical solution, the hole drilled by the drill bit is larger than the cross-sectional area of the grouting pipe, so that the grouting pipe can advance in the hole along with the flexible drill pipe and is less likely to be scratched and damaged by the narrow hole wall, thereby ensuring sufficient injection of slurry and improving the quality of pile foundation repair.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.因为柔性钻管在轴向方向上具有较大刚度,在径向上具有一定的柔性,因此在钻头转动后施工人员推动柔性钻管前进即可在土层内进行钻孔,当钻头停止钻动时,再通过驱动组件驱使钻杆在柔性钻管上转动从而调整钻杆的前进角度;最终在土层内钻出用于给溶洞进行填充输浆的管道路径,从而减少修复溶洞时对桩基结构的破坏;1. Because the flexible drill pipe has greater rigidity in the axial direction and certain flexibility in the radial direction, the construction personnel can drill holes in the soil layer by pushing the flexible drill pipe forward after the drill bit rotates. When the drill bit stops drilling, the driving assembly drives the drill rod to rotate on the flexible drill pipe to adjust the forward angle of the drill rod; finally, a pipeline path for filling and conveying slurry to the cave is drilled in the soil layer, thereby reducing the damage to the pile foundation structure when repairing the cave;
2.使用第一驱动件驱使连接杆位于钻管内的一端转动从而使得连接杆在万向球轴承的作用下朝任意方向移动,从而改变钻杆的前进方向;2. Using the first driving member to drive one end of the connecting rod located in the drill pipe to rotate so that the connecting rod moves in any direction under the action of the universal ball bearing, thereby changing the forward direction of the drill pipe;
3.使用第二驱动件驱使偏心轴转动,从而使得钻杆可以在一定范围内偏离中心线进行作业,增加了钻孔的灵活性,可以根据工作需要调整钻孔的位置和方向,更精确地针对桩基的缺陷进行修复,从而提高修复的质量和效果。3. Use the second drive member to drive the eccentric shaft to rotate, so that the drill rod can deviate from the center line within a certain range to operate, increasing the flexibility of drilling. The position and direction of the drilling can be adjusted according to work needs, and the defects of the pile foundation can be repaired more accurately, thereby improving the quality and effect of the repair.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请实施例1一种溶洞桩基修复结构的整体结构剖视图。FIG1 is a cross-sectional view of the overall structure of a karst cave pile foundation repair structure according to Example 1 of the present application.
图2是本申请实施例2一种溶洞桩基修复结构的整体结构剖视图。Figure 2 is a cross-sectional view of the overall structure of a karst cave pile foundation repair structure according to Example 2 of the present application.
附图标记说明:Description of reference numerals:
1、柔性钻管;11、固定杆;2、钻杆;3、钻头;4、驱动组件;41、万向球轴承;42、连接杆;43、第一驱动件;44、偏心轴;441、中轴部;442、偏心部;45、第二驱动件;5、输浆管。1. Flexible drill pipe; 11. Fixed rod; 2. Drill rod; 3. Drill bit; 4. Drive assembly; 41. Universal ball bearing; 42. Connecting rod; 43. First drive member; 44. Eccentric shaft; 441. Middle shaft; 442. Eccentric part; 45. Second drive member; 5. Slurry delivery pipe.
具体实施方式DETAILED DESCRIPTION
以下结合附图1-2对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-2.
实施例1Example 1
本申请实施例公开一种溶洞桩基修复结构。参照图1,溶洞桩基修复结构包括柔性钻管1、钻杆2和钻头3,钻头3转动式安装于钻杆2上,钻杆2内安装有用于驱动钻头3转动的驱动电机,钻杆2转动式安装于柔性钻管1上,钻杆2内安装有用于驱使钻杆2在柔性钻管1上以钻杆2和柔性钻管1连接处为中心转动的驱动组件4,使用柔性钻管1和钻杆2从现有的桩基一侧的土层中钻出注浆孔洞,并使用驱动组件4调整钻杆2在土层中的朝向,使结构按照预定方向前进,在土层中钻出曲线型的注浆孔洞,相对于在现有的桩基中钻出注浆管道,能有效减少对桩基的破坏。The embodiment of the present application discloses a karst cave pile foundation repair structure. Referring to Figure 1, the karst cave pile foundation repair structure includes a flexible drill pipe 1, a drill rod 2 and a drill bit 3, the drill bit 3 is rotatably mounted on the drill rod 2, a driving motor for driving the drill bit 3 to rotate is installed in the drill rod 2, the drill rod 2 is rotatably mounted on the flexible drill pipe 1, a driving assembly 4 for driving the drill rod 2 to rotate on the flexible drill pipe 1 with the connection between the drill rod 2 and the flexible drill pipe 1 as the center is installed in the drill rod 2, a grouting hole is drilled from the soil layer on one side of the existing pile foundation using the flexible drill pipe 1 and the drill rod 2, and the driving assembly 4 is used to adjust the direction of the drill rod 2 in the soil layer so that the structure moves in a predetermined direction, and a curved grouting hole is drilled in the soil layer, which can effectively reduce the damage to the pile foundation compared to drilling a grouting pipe in the existing pile foundation.
在本实施例中驱动组件4包括万向球轴承41和连接杆42,万向球轴承41的基座固定安装于柔性钻管1的管口,连接杆42穿设于万向球轴承41的万向球且连接杆42一端位于柔性钻管1内、另一端位于柔性钻管1外,连接杆42位于柔性钻管1外的一端用于连接钻杆2,柔性钻管1内安装有用于驱使连接杆42活动的第一驱动件43;第一驱动件43包括多个气缸,各气缸均固定安装于柔性钻管1的内管壁且沿内管壁周向间隔设置,气缸的活塞杆连接于连接杆42的外侧壁,通过气缸推动连接杆42 在柔性钻管1内的一端,从而在万向球轴承41的作用下使得钻杆2移动。In this embodiment, the driving assembly 4 includes a universal ball bearing 41 and a connecting rod 42. The base of the universal ball bearing 41 is fixedly installed on the pipe mouth of the flexible drill pipe 1. The connecting rod 42 is inserted into the universal ball of the universal ball bearing 41, and one end of the connecting rod 42 is located inside the flexible drill pipe 1 and the other end is located outside the flexible drill pipe 1. The end of the connecting rod 42 located outside the flexible drill pipe 1 is used to connect the drill pipe 2. A first driving member 43 for driving the connecting rod 42 to move is installed in the flexible drill pipe 1; the first driving member 43 includes a plurality of cylinders, each of which is fixedly installed on the inner pipe wall of the flexible drill pipe 1 and is arranged at intervals along the circumferential direction of the inner pipe wall. The piston rod of the cylinder is connected to the outer wall of the connecting rod 42, and the cylinder pushes one end of the connecting rod 42 in the flexible drill pipe 1, so that the drill pipe 2 moves under the action of the universal ball bearing 41.
柔性钻管1上套设有输浆管5,钻头3的最大横截面积大于输浆管5的横截面积,在钻出输浆孔洞时直接将输浆管5带入孔洞底部;柔性钻管1上安装有用于将输浆管5固定在柔性钻管1上的固定件;固定件包括固定杆11,固定杆11转动式安装于柔性钻管1上且在柔性钻管1轴向平面内转动,固定杆11垂直于柔性钻杆2,固定杆11远离柔性钻管1的一端穿设于输浆管5,当钻杆2完成钻孔开始抽离时,固定杆11朝远离钻杆2方向转动,从而不再插接于输浆管5。A slurry delivery pipe 5 is sleeved on the flexible drill pipe 1, and the maximum cross-sectional area of the drill bit 3 is larger than the cross-sectional area of the slurry delivery pipe 5. When drilling a slurry delivery hole, the slurry delivery pipe 5 is directly brought to the bottom of the hole; a fixing device for fixing the slurry delivery pipe 5 on the flexible drill pipe 1 is installed on the flexible drill pipe 1; the fixing device includes a fixing rod 11, which is rotatably installed on the flexible drill pipe 1 and rotates in the axial plane of the flexible drill pipe 1, the fixing rod 11 is perpendicular to the flexible drill pipe 2, and the end of the fixing rod 11 away from the flexible drill pipe 1 is penetrated by the slurry delivery pipe 5, and when the drill pipe 2 completes drilling and begins to be pulled out, the fixing rod 11 rotates in a direction away from the drill pipe 2, so that it is no longer connected to the slurry delivery pipe 5.
本申请实施例1一种溶洞桩基修复结构的实施原理为:当使用探测仪器探测到桩基底部存在溶洞时,将输浆管5套在柔性钻管1上并使用固定杆11将输浆管5固定,开启钻头3往土层内进行钻孔,同时使用柔性钻管1进行推进,需要调整方向时使用气缸推动连接杆42从而改变钻杆2前进方向,直至钻头3钻出直通溶洞的孔洞,此时将柔性钻管1抽出,留下输浆管5,施工人员直接往输浆管5内灌浆,填补溶洞。The implementation principle of a karst pile foundation repair structure in Example 1 of the present application is as follows: when a detection instrument is used to detect the presence of a karst cave at the bottom of the pile foundation, the grouting pipe 5 is put on the flexible drill pipe 1 and fixed with the fixing rod 11, the drill bit 3 is turned on to drill a hole in the soil layer, and the flexible drill pipe 1 is used to advance at the same time. When the direction needs to be adjusted, the cylinder is used to push the connecting rod 42 to change the forward direction of the drill rod 2, until the drill bit 3 drills a hole directly leading to the karst cave. At this time, the flexible drill pipe 1 is pulled out, leaving the grouting pipe 5, and the construction personnel directly grout into the grouting pipe 5 to fill the karst cave.
实施例2,Embodiment 2,
参照图2,本申请实施例2与实施例1不同之处在于,驱动组件4包括偏心轴44,偏心轴44包括相互连接的中轴部441和偏心部442,中轴部441转动式安装于柔性钻管1靠近钻杆2的一端,偏心部442固定连接于钻杆2,溶洞桩基修复结构还包括用于驱使偏心轴44转动的第二驱动件45;第二驱动件45包括电机,电机固定安装于柔性钻管1内,电机的输出端连接于中轴部441。2 , Example 2 of the present application differs from Example 1 in that the drive assembly 4 includes an eccentric shaft 44, the eccentric shaft 44 includes a central axis portion 441 and an eccentric portion 442 that are interconnected, the central axis portion 441 is rotatably mounted on one end of the flexible drill pipe 1 close to the drill rod 2, the eccentric portion 442 is fixedly connected to the drill rod 2, and the karst cave pile foundation repair structure also includes a second drive member 45 for driving the eccentric shaft 44 to rotate; the second drive member 45 includes a motor, the motor is fixedly mounted in the flexible drill pipe 1, and the output end of the motor is connected to the central axis portion 441.
本申请实施例2一种溶洞桩基修复结构的实施原理为:当需要调整方向时,停止钻头3,启动电机,驱使偏心轴44转动从而改变钻杆2的朝向,装转动至适当的角度后,停止电机并继续启动钻头3,从而继续在土层内钻出输浆孔洞。The implementation principle of a karst pile foundation repair structure in Example 2 of the present application is: when the direction needs to be adjusted, stop the drill bit 3, start the motor, drive the eccentric shaft 44 to rotate, thereby changing the direction of the drill rod 2, and after rotating to an appropriate angle, stop the motor and continue to start the drill bit 3, so as to continue to drill slurry delivery holes in the soil layer.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims (8)
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