CN221854871U - Automatic cotton strip cutting machine - Google Patents
Automatic cotton strip cutting machine Download PDFInfo
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- CN221854871U CN221854871U CN202323280375.1U CN202323280375U CN221854871U CN 221854871 U CN221854871 U CN 221854871U CN 202323280375 U CN202323280375 U CN 202323280375U CN 221854871 U CN221854871 U CN 221854871U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 12
- 229920000742 Cotton Polymers 0.000 title description 13
- 230000005540 biological transmission Effects 0.000 claims description 43
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 abstract 5
- 229910052709 silver Inorganic materials 0.000 abstract 5
- 239000004332 silver Substances 0.000 abstract 5
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- Spinning Or Twisting Of Yarns (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及棉条制作技术领域,具体涉及一种棉条自动断条机。The utility model relates to the technical field of cotton sliver production, in particular to an automatic cotton sliver cutting machine.
背景技术Background Art
为稳定和提高纱线产品质量以及提高吨纱用棉水平,纺纱过程中将各类回花或者原料等挑选后,经过清花、梳棉工段等纺纱前道工序的生产加工,制成梳棉条或者精梳条,再将其人工扯断成长约20-40公分的棉条后回用。人工扯条用工多、劳动强度大、速度慢效率低,每人每小时仅能完成大约60公斤,且无法长时间工作。In order to stabilize and improve the quality of yarn products and increase the cotton consumption per ton of yarn, various types of recycled cotton or raw materials are selected during the spinning process, and then processed through the pre-spinning process such as the cotton cleaning and combing sections to make combed cotton strips or combed strips, which are then manually broken into slivers of about 20-40 cm in length for reuse. Manual sliver pulling requires a lot of labor, has high labor intensity, is slow and inefficient, and each person can only complete about 60 kilograms per hour, and cannot work for a long time.
实用新型内容Utility Model Content
本实用新型主要目的在于提供一种棉条自动断条机,以解决现有技术存在的问题。The main purpose of the utility model is to provide an automatic cotton sliver breaking machine to solve the problems existing in the prior art.
为解决上述技术问题,本实用新型采取了如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种棉条自动断条机,包括平行设置的棉条输送组件和棉条断条组件,所述棉条断条组件的一端连接有主驱动组件,所述棉条断条组件与所述棉条输送组件通过副传动组件连接。A sliver automatic cutting machine comprises a sliver conveying assembly and a sliver cutting assembly which are arranged in parallel, one end of the sliver cutting assembly is connected to a main driving assembly, and the sliver cutting assembly is connected to the sliver conveying assembly through an auxiliary transmission assembly.
进一步的,所述棉条断条组件包括平行设置的第三罗拉和第四罗拉,所述第三罗拉和所述第四罗拉之间通过变速齿轮组相连接,所述第三罗拉上套设有第三导条轮,所述第四罗拉上套设有第四导条凸轮。Furthermore, the cotton strip breaking assembly includes a third roller and a fourth roller arranged in parallel, the third roller and the fourth roller are connected via a speed change gear set, the third roller is provided with a third guide wheel, and the fourth roller is provided with a fourth guide cam.
进一步的,所述棉条输送组件包括平行设置的第一罗拉和第二罗拉,所述第一罗拉和所述第二罗拉通过等速齿轮组相连接,所述第一罗拉上套设有第一导条轮,所述第二罗拉上套设有第二导条轮,所述第二罗拉一端套设有第三传动轮,所述第三罗拉上套设有第四传动轮,所述第三传动轮与所述第四传动轮传动连接。Furthermore, the sliver conveying assembly includes a first roller and a second roller arranged in parallel, the first roller and the second roller are connected by a constant-speed gear set, the first roller is provided with a first guide wheel, the second roller is provided with a second guide wheel, one end of the second roller is provided with a third transmission wheel, the third roller is provided with a fourth transmission wheel, and the third transmission wheel is connected to the fourth transmission wheel in transmission.
进一步的,所述第三传动轮与所述第四传动轮的传动比小于1。Furthermore, a transmission ratio between the third transmission wheel and the fourth transmission wheel is less than 1.
进一步的,所述主驱动组件包括驱动电机、第一传动轮和第二传动轮,所述第一传动轮与所述驱动电机的动力输出端相连接,所述第二传动轮套设于所述第三罗拉上,所述第一传动轮与所述第二传动轮传动连接。Furthermore, the main drive assembly includes a drive motor, a first transmission wheel and a second transmission wheel, the first transmission wheel is connected to the power output end of the drive motor, the second transmission wheel is sleeved on the third roller, and the first transmission wheel is transmission-connected to the second transmission wheel.
进一步的,所述第一传动轮与所述第二传动轮的传动比大于1。Furthermore, a transmission ratio between the first transmission wheel and the second transmission wheel is greater than 1.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型公开的一种棉条自动断条机通过设置主驱动组件同时驱动棉条输送组件和棉条断条组件同时工作,棉条输送组件的棉条输送速度小于棉条断条组件的输送速度,并且棉条断条组件中的第三罗拉和第四罗拉以不同的速度转动,进而使得第四导条凸轮与第三导条轮以不同转速配合工作,二者利用速度差扯断棉条,实现了棉条的自动输送与断条作业,工人劳动强度低,装置工作效率更高,更加节省棉条用量和作业费用。The utility model discloses an automatic sliver breaking machine which drives a sliver conveying component and a sliver breaking component to work simultaneously by setting a main driving component. The sliver conveying speed of the sliver conveying component is lower than the conveying speed of the sliver breaking component, and the third roller and the fourth roller in the sliver breaking component rotate at different speeds, so that the fourth guide cam and the third guide wheel cooperate with each other at different rotational speeds. The two use the speed difference to tear the slivers apart, thereby realizing automatic conveying and breaking of the slivers. The labor intensity of workers is low, the working efficiency of the device is higher, and the amount of slivers used and the operating costs are saved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一种棉条自动断条机的示意图。Fig. 1 is a schematic diagram of an automatic sliver breaking machine of the utility model.
其中,1-棉条输送组件;11-第一罗拉;12-第二罗拉;13-第一导条轮;14-第二导条轮;2-棉条断条组件;21-第三罗拉;22-第四罗拉;23-第三导条轮;24-第四导条凸轮;3-主驱动组件;31-驱动电机;32-第一传动轮;33-第二传动轮;4-等速齿轮组;5-变速齿轮组;6-第三传动轮;7-第四传动轮。Among them, 1-cotton strip conveying assembly; 11-first roller; 12-second roller; 13-first guide wheel; 14-second guide wheel; 2-cotton strip breaking assembly; 21-third roller; 22-fourth roller; 23-third guide wheel; 24-fourth guide cam; 3-main drive assembly; 31-drive motor; 32-first transmission wheel; 33-second transmission wheel; 4-equal speed gear set; 5-speed gear set; 6-third transmission wheel; 7-fourth transmission wheel.
具体实施方式DETAILED DESCRIPTION
以下通过附图和实施例对本实用新型的技术方案作进一步说明。The technical solution of the utility model is further described below through the accompanying drawings and embodiments.
实施例一Embodiment 1
本实用新型公开了一种棉条自动断条机,如图1,包括平行设置的棉条输送组件1和棉条断条组件2,所述棉条断条组件2的一端连接有主驱动组件3,所述棉条断条组件2与所述棉条输送组件1传动连接。The utility model discloses an automatic sliver cutting machine, as shown in FIG1 , comprising a sliver conveying component 1 and a sliver cutting component 2 arranged in parallel, one end of the sliver cutting component 2 is connected to a main driving component 3, and the sliver cutting component 2 is transmission-connected to the sliver conveying component 1.
所述棉条断条组件2包括平行设置的第三罗拉21和第四罗拉22,所述第三罗拉21和所述第四罗拉22之间通过变速齿轮组5相连接,所述第三罗拉21上套设有第三导条轮23,所述第四罗拉22上套设有第四导条凸轮24;第三罗拉21在主驱动组件3的驱动作用下旋转,第四罗拉22通过变速齿轮组5与第三罗拉21传动连接,使得第三罗拉21和第四罗拉22以3不同转速转动,第四罗拉22上的第四导条凸轮24与第三导条轮23配合工作,二者利用速度差扯断棉条。The cotton strip breaking assembly 2 includes a third roller 21 and a fourth roller 22 which are arranged in parallel. The third roller 21 and the fourth roller 22 are connected via a speed change gear set 5. The third roller 21 is provided with a third guide wheel 23, and the fourth roller 22 is provided with a fourth guide cam 24. The third roller 21 rotates under the driving action of the main driving assembly 3, and the fourth roller 22 is connected to the third roller 21 through the speed change gear set 5, so that the third roller 21 and the fourth roller 22 rotate at three different speeds. The fourth guide cam 24 on the fourth roller 22 cooperates with the third guide wheel 23, and the two use the speed difference to tear the cotton strips.
所述棉条输送组件1包括平行设置的第一罗拉11和第二罗拉12,所述第一罗拉11和所述第二罗拉12通过等速齿轮组4相连接,所述第一罗拉11上套设有第一导条轮13,所述第二罗拉12上套设有第二导条轮14,所述第一导条轮13和所述第二导条轮14配合用于棉条的导入输送,所述第二罗拉12一端套设有第三传动轮6,所述第三罗拉21上套设有第四传动轮7,所述第三传动轮6与所述第四传动轮7传动连接。The sliver conveying assembly 1 includes a first roller 11 and a second roller 12 which are arranged in parallel. The first roller 11 and the second roller 12 are connected by a constant-speed gear set 4. The first roller 11 is provided with a first guide wheel 13, and the second roller 12 is provided with a second guide wheel 14. The first guide wheel 13 and the second guide wheel 14 are used together for introducing and conveying the slivers. A third transmission wheel 6 is provided at one end of the second roller 12, and a fourth transmission wheel 7 is provided on the third roller 21. The third transmission wheel 6 is transmission-connected to the fourth transmission wheel 7.
本实施例中,所述第三传动轮6与所述第四传动轮7的传动比小于1,使得棉条输送组件中的各个罗拉的转速均小于第三罗拉21的转速。In this embodiment, the transmission ratio of the third transmission wheel 6 to the fourth transmission wheel 7 is less than 1, so that the rotation speed of each roller in the sliver conveying assembly is less than the rotation speed of the third roller 21.
所述主驱动组件包括驱动电机31、第一传动轮32和第二传动轮33,所述第一传动轮32与所述驱动电机31的动力输出端相连接,所述第二传动轮33套设于所述第三罗拉21上,所述第一传动轮32与所述第二传动轮33传动连接。The main driving assembly includes a driving motor 31, a first transmission wheel 32 and a second transmission wheel 33. The first transmission wheel 32 is connected to the power output end of the driving motor 31, and the second transmission wheel 33 is sleeved on the third roller 21. The first transmission wheel 32 is connected to the second transmission wheel 33 in transmission connection.
所述第一传动轮32与所述第二传动轮33的传动比大于1,用于实现驱动电机31驱动第三罗拉21时的减速功能。The transmission ratio of the first transmission wheel 32 to the second transmission wheel 33 is greater than 1, which is used to achieve a deceleration function when the driving motor 31 drives the third roller 21 .
本实施例中各个罗拉均通过罗拉轴承作为支撑。In this embodiment, each roller is supported by a roller bearing.
在其它一些实施例中,每个导条轮或者导条凸轮均通过导条杆与罗拉相连接。In some other embodiments, each guide bar wheel or guide bar cam is connected to the roller via a guide bar rod.
本实施例公开的一种棉条自动断条机工作时,驱动电机31驱动第三罗拉21转动,第三罗拉21通过第四传动轮7和第三传动轮6带动第二罗拉12转动,所述第二罗拉12在等速齿轮组4的传动作用下带动第一罗拉11转动,进而带动第一导条轮13和第二导条轮14转动实现棉条的导入输送,第三罗拉21在变速齿轮组5的作用下带动第四罗拉22转动,第三罗拉21和第四罗拉22以不同的速度转动,进而使得第四导条凸轮24与第三导条轮23以不同转速配合工作,二者利用速度差扯断棉条。When the automatic sliver breaking machine disclosed in the present embodiment is working, the driving motor 31 drives the third roller 21 to rotate, and the third roller 21 drives the second roller 12 to rotate through the fourth transmission wheel 7 and the third transmission wheel 6. The second roller 12 drives the first roller 11 to rotate under the transmission action of the constant speed gear set 4, and then drives the first guide wheel 13 and the second guide wheel 14 to rotate to realize the introduction and transportation of the slivers. The third roller 21 drives the fourth roller 22 to rotate under the action of the speed change gear set 5. The third roller 21 and the fourth roller 22 rotate at different speeds, so that the fourth guide cam 24 and the third guide wheel 23 work together at different speeds, and the two use the speed difference to tear the slivers.
以上所述,仅是本实用新型较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围。The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323280375.1U CN221854871U (en) | 2023-12-01 | 2023-12-01 | Automatic cotton strip cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323280375.1U CN221854871U (en) | 2023-12-01 | 2023-12-01 | Automatic cotton strip cutting machine |
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| CN221854871U true CN221854871U (en) | 2024-10-18 |
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| CN202323280375.1U Active CN221854871U (en) | 2023-12-01 | 2023-12-01 | Automatic cotton strip cutting machine |
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| CN (1) | CN221854871U (en) |
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