CN221854778U - An isolation and pressure relief device for an ion membrane caustic soda electrolyzer - Google Patents
An isolation and pressure relief device for an ion membrane caustic soda electrolyzer Download PDFInfo
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- CN221854778U CN221854778U CN202420430110.0U CN202420430110U CN221854778U CN 221854778 U CN221854778 U CN 221854778U CN 202420430110 U CN202420430110 U CN 202420430110U CN 221854778 U CN221854778 U CN 221854778U
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- pipe
- chlorine
- seal cylinder
- brine
- water seal
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- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 title claims abstract description 78
- 239000012528 membrane Substances 0.000 title claims abstract description 27
- 238000002955 isolation Methods 0.000 title claims abstract description 26
- 235000011121 sodium hydroxide Nutrition 0.000 title claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 140
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims abstract description 87
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims abstract description 72
- 239000000460 chlorine Substances 0.000 claims abstract description 72
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 72
- 239000012267 brine Substances 0.000 claims abstract description 68
- 239000001257 hydrogen Substances 0.000 claims abstract description 44
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 44
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000002002 slurry Substances 0.000 claims abstract description 22
- 238000002347 injection Methods 0.000 claims abstract description 18
- 239000007924 injection Substances 0.000 claims abstract description 18
- 150000002431 hydrogen Chemical class 0.000 claims abstract description 8
- 238000007789 sealing Methods 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 3
- 239000002351 wastewater Substances 0.000 abstract description 11
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000005868 electrolysis reaction Methods 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 abstract 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 32
- 150000003839 salts Chemical class 0.000 description 27
- 239000002245 particle Substances 0.000 description 16
- 239000011780 sodium chloride Substances 0.000 description 16
- 229920006395 saturated elastomer Polymers 0.000 description 14
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000005086 pumping Methods 0.000 description 7
- 230000035699 permeability Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000003014 ion exchange membrane Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
Landscapes
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
- Water Treatment By Electricity Or Magnetism (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及离子膜电解技术领域,尤其涉及一种离子膜烧碱电解槽隔离泄压装置。The utility model relates to the technical field of ion membrane electrolysis, in particular to an isolation and pressure relief device for an ion membrane caustic soda electrolysis cell.
背景技术Background Art
在使用电解槽进行离子膜烧碱制备的过程中,会产生大量的氢气和氯气,较大规模的电解装置一般是由多个电解槽组成,当某一台电解槽出现故障时,则需要将该电解槽妥善停机隔离,并要对氢、氯总管的压力进行控制。In the process of using electrolytic cells to prepare ion membrane caustic soda, a large amount of hydrogen and chlorine will be produced. Large-scale electrolytic devices are generally composed of multiple electrolytic cells. When an electrolytic cell fails, it is necessary to properly shut down and isolate the electrolytic cell, and control the pressure of the hydrogen and chlorine mains.
现有技术中申请号为201320381611.6的中国实用新型专利公开了一种离子膜烧碱电解槽隔离泄压装置,包括分别安装在水封底座上的氢气水封筒体和氯气水封筒体,所述氢气水封筒体和氯气水封筒体的上部分别设有进气管和排气管,上部侧壁连接有水封溢流管U型弯水封;所述氢气水封筒体与氯气水封筒体之间分别设有上、下连接装置。该离子膜烧碱电解槽隔离泄压装置,操作简单,操作过程中压力平稳降低,可以避免单台电解槽隔离对电解装置的造成的冲击和损坏,解决了电解槽隔离过程中压力难以控制的问题,有效延长了离子膜的使用寿命。The Chinese utility model patent with application number 201320381611.6 in the prior art discloses an ion membrane caustic soda electrolyzer isolation and pressure relief device, comprising a hydrogen water seal cylinder and a chlorine water seal cylinder respectively installed on a water seal base, wherein the upper parts of the hydrogen water seal cylinder and the chlorine water seal cylinder are respectively provided with an air inlet pipe and an exhaust pipe, and the upper side wall is connected with a water seal overflow pipe U-shaped bend water seal; upper and lower connecting devices are respectively provided between the hydrogen water seal cylinder and the chlorine water seal cylinder. The ion membrane caustic soda electrolyzer isolation and pressure relief device is simple to operate, and the pressure is steadily reduced during operation, which can avoid the impact and damage caused by the isolation of a single electrolyzer to the electrolyzer, solve the problem of difficult pressure control during the isolation of the electrolyzer, and effectively extend the service life of the ion membrane.
然而上述专利提出的离子膜烧碱电解槽隔离泄压装置在使用时,氢气水封筒和氯气水封筒内均通入清水,而氯气可溶于水,致使泄压过程会排出大量的含氯废水,后续还需要专门对排出的还含氯废水进行处理,不够经济和环保。However, when the ion membrane caustic soda electrolyzer isolation and pressure relief device proposed in the above patent is in use, clean water is introduced into the hydrogen water seal cylinder and the chlorine water seal cylinder, and chlorine is soluble in water, resulting in a large amount of chlorine-containing wastewater being discharged during the pressure relief process. The discharged chlorine-containing wastewater needs to be specially treated later, which is not economical and environmentally friendly.
然而传统的滑动式铝合金窗台在使用过程中对内部的滑轨中的灰尘清理不方便,占用空间大,转动式的窗台占用空间大。However, the traditional sliding aluminum alloy window sill is inconvenient to clean the dust in the internal slide rail during use, occupies a large space, and the rotating window sill occupies a large space.
因此,有必要提供一种新的离子膜烧碱电解槽隔离泄压装置解决上述技术问题。Therefore, it is necessary to provide a new ion membrane caustic soda electrolyzer isolation and pressure relief device to solve the above technical problems.
实用新型内容Utility Model Content
本实用新型解决的技术问题是提供一种不会产生含氯废水,使用更为经济、环保的离子膜烧碱电解槽隔离泄压装置。The technical problem solved by the utility model is to provide an isolating and pressure-relieving device for an ion membrane caustic soda electrolyzer which does not generate chlorine-containing wastewater and is more economical and environmentally friendly.
为解决上述技术问题,本实用新型提供的离子膜烧碱电解槽隔离泄压装置包括:固定安装在安装架上的氢气水封筒和氯气水封筒,氢气水封筒的顶部设有氢气排出管,氯气水封筒的顶部设有氯气排出管,氢气水封筒内固定安装有氢气进入管,氯气水封筒内固定安装有氯气进入管,氢气水封筒上固定安装清水注水管、清水溢流管和清水排水管,还包括固定安装在安装架上的盐水储液罐和浆液泵,所述盐水储液罐内转动安装有搅拌器,所述盐水储液罐的顶部固定安装有电动马达,所述搅拌器的中心轴的顶端延伸至所述盐水储液罐的上方并与电动马达的输出轴固定连接,所述浆液泵的进水口上固定安装有抽水管,所述抽水管的底端延伸至所述盐水储液罐内,并且安装有过滤件,过滤件包括过滤盒和开设在过滤盒远离抽水管的一侧外壁上的过滤孔,过滤盒螺纹套设在抽水管上,所述氯气水封筒上固定安装有盐水注水管,所述盐水注水管的底端与所述浆液泵的出水口固定连接,所述氯气水封筒上固定安装有盐水溢流管和盐水排水管,所述盐水溢流管和盐水排水管的低端均延伸至所述盐水储液罐内。In order to solve the above technical problems, the utility model provides an ion membrane caustic soda electrolyzer isolation and pressure relief device, which includes: a hydrogen water seal cylinder and a chlorine water seal cylinder fixedly mounted on a mounting frame, a hydrogen discharge pipe is arranged on the top of the hydrogen water seal cylinder, a chlorine discharge pipe is arranged on the top of the chlorine water seal cylinder, a hydrogen inlet pipe is fixedly mounted in the hydrogen water seal cylinder, a chlorine inlet pipe is fixedly mounted in the chlorine water seal cylinder, a clean water injection pipe, a clean water overflow pipe and a clean water drainage pipe are fixedly mounted on the hydrogen water seal cylinder, and also includes a brine storage tank and a slurry pump fixedly mounted on the mounting frame, a stirrer is rotatably mounted in the brine storage tank, an electric motor is fixedly mounted on the top of the brine storage tank, and the central axis of the stirrer is fixedly mounted on the brine storage tank. The top of the pump extends to the top of the brine storage tank and is fixedly connected to the output shaft of the electric motor. A suction pipe is fixedly installed on the water inlet of the slurry pump. The bottom end of the suction pipe extends into the brine storage tank and is installed with a filter. The filter includes a filter box and a filter hole opened on the outer wall of the filter box on the side away from the suction pipe. The filter box is threadedly sleeved on the suction pipe. A brine injection pipe is fixedly installed on the chlorine water seal cylinder. The bottom end of the brine injection pipe is fixedly connected to the water outlet of the slurry pump. A brine overflow pipe and a brine drain pipe are fixedly installed on the chlorine water seal cylinder. The lower ends of the brine overflow pipe and the brine drain pipe extend into the brine storage tank.
进一步的,盐水储液罐的顶部设置有投料口,所述投料口内设有封堵塞。Furthermore, a feeding port is provided on the top of the brine storage tank, and a sealing plug is provided in the feeding port.
进一步的,所述盐水储液罐上开设有观察口,所述观察口内固定安装有透视玻璃。Furthermore, an observation port is provided on the brine storage tank, and a transparent glass is fixedly installed in the observation port.
进一步的,所述过滤件还包括固定架、转轴、多个螺旋桨叶和两个拨杆,所述固定架固定安装在所述过滤盒上,所述转轴转动安装在所述固定架上,多个所述螺旋桨叶均固定安装在所述转轴上,两个所述拨杆均固定安装在所述转轴上,且两个所述拨杆均与所述过滤盒远离所述抽水管的一侧外壁相贴合。Furthermore, the filter element also includes a fixing frame, a rotating shaft, a plurality of propeller blades and two levers, the fixing frame is fixedly mounted on the filter box, the rotating shaft is rotatably mounted on the fixing frame, the plurality of propeller blades are fixedly mounted on the rotating shaft, the two levers are fixedly mounted on the rotating shaft, and the two levers are both in contact with the outer wall of the filter box on one side away from the water suction pipe.
进一步的,所述过滤盒的外壁上一体成型设置有多个呈环形分布的防滑凸条。Furthermore, a plurality of anti-slip convex strips distributed in an annular shape are integrally formed on the outer wall of the filter box.
与相关技术相比较,本实用新型提供的离子膜烧碱电解槽隔离泄压装置具有如下有益效果:Compared with the related art, the ion membrane caustic soda electrolyzer isolation and pressure relief device provided by the utility model has the following beneficial effects:
本实用新型提供一种离子膜烧碱电解槽隔离泄压装置,通过盐水注水管、盐水溢流管、盐水排水管、盐水储液罐、浆液泵、抽水管、电动马达和搅拌器的设置,使用时,可在盐水储液罐内制备饱和食盐水,并通过浆液泵通入到氯气水封筒中,以饱和食盐水替代传统的清水,由于氯气具有难溶于饱和食盐水的特性,因此引出的氯气只有极少量融入到饱和食盐水中,饱和食盐水可以循环利用,整个泄压过程不再有含氯废水排出,省去了传统技术中后续还需要对含氯废水进行专门处理的环节,因此具有使用更为经济、环保的优点;通过过滤件的设置,能够在浆液泵抽取饱和食盐水时,对制备饱和食盐水过程中未溶解的氯化钠颗粒进行过滤,并且能够防止氯化钠颗粒附着在过滤件的过滤孔附近处,保证进水的通透性,具有使用可靠的优点。The utility model provides an ion membrane caustic soda electrolyzer isolation pressure relief device. Through the arrangement of a salt water injection pipe, a salt water overflow pipe, a salt water drainage pipe, a salt water storage tank, a slurry pump, a water pumping pipe, an electric motor and a stirrer, when in use, saturated salt water can be prepared in the salt water storage tank, and introduced into a chlorine water seal cylinder through the slurry pump, so that the saturated salt water replaces the traditional clean water. Since chlorine has the characteristic of being difficult to dissolve in saturated salt water, only a very small amount of the drawn chlorine is integrated into the saturated salt water, and the saturated salt water can be recycled. No chlorine-containing waste water is discharged in the whole pressure relief process, and the link of special treatment of chlorine-containing waste water in the traditional technology is omitted. Therefore, it has the advantages of being more economical and environmentally friendly to use. Through the arrangement of the filter element, when the saturated salt water is extracted by the slurry pump, the sodium chloride particles not dissolved in the process of preparing the saturated salt water can be filtered, and the sodium chloride particles can be prevented from adhering to the vicinity of the filter hole of the filter element, so as to ensure the permeability of the incoming water, and has the advantage of reliable use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提供的离子膜烧碱电解槽隔离泄压装置的一种较佳实施例的后视结构示意图;FIG1 is a schematic rear structural view of a preferred embodiment of an isolation and pressure relief device for an ion-exchange membrane caustic soda electrolyzer provided by the utility model;
图2为图1所示的盐水储液罐的后视剖图结构示意图;FIG2 is a schematic diagram of a rear cross-sectional structure of the salt water storage tank shown in FIG1 ;
图3为图2所示的过滤件的结构示意图;FIG3 is a schematic structural diagram of the filter element shown in FIG2 ;
图4为图2所示的过滤件和抽水管的装配示意图。FIG. 4 is a schematic diagram of the assembly of the filter element and the water suction pipe shown in FIG. 2 .
图中标号:1、氢气水封筒;2、氯气水封筒;3、氢气排出管;4、氯气排出管;5、氢气进入管;6、氯气进入管;7、清水注水管;8、盐水注水管;9、清水溢流管;10、盐水溢流管;11、清水排水管;12、盐水排水管;13、盐水储液罐;14、浆液泵;15、抽水管;16、电动马达;17、搅拌器;18、过滤件;1801、过滤盒;1802、过滤孔;1803、固定架;1804、转轴;1805、螺旋桨叶;1806、拨杆。Numbers in the figure: 1. Hydrogen water seal cylinder; 2. Chlorine water seal cylinder; 3. Hydrogen discharge pipe; 4. Chlorine discharge pipe; 5. Hydrogen inlet pipe; 6. Chlorine inlet pipe; 7. Clean water injection pipe; 8. Brine injection pipe; 9. Clean water overflow pipe; 10. Brine overflow pipe; 11. Clean water drainage pipe; 12. Brine drainage pipe; 13. Brine storage tank; 14. Slurry pump; 15. Suction pipe; 16. Electric motor; 17. Agitator; 18. Filter element; 1801. Filter box; 1802. Filter hole; 1803. Fixed frame; 1804. Rotating shaft; 1805. Propeller blade; 1806. Push rod.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施方式对本实用新型作进一步说明。The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
请结合参阅图1-图4,其中,图1为本实用新型提供的离子膜烧碱电解槽隔离泄压装置的一种较佳实施例的后视结构示意图;图2为图1所示的盐水储液罐的后视剖图结构示意图;图3为图2所示的过滤件的结构示意图;图4为图2所示的过滤件和抽水管的装配示意图。离子膜烧碱电解槽隔离泄压装置包括:固定安装在安装架上的氢气水封筒1和氯气水封筒2,分别用于接收氢气和氯气,氢气水封筒1的顶部设有氢气排出管3,氢气排出管3与排空管道连接,氯气水封筒2的顶部设有氯气排出管4,氯气排出管4通过管道与废气处理设备连接,氢气水封筒1内固定安装有氢气进入管5,氢气进入管5与电解槽氢气出口总管连接,氯气水封筒2内固定安装有氯气进入管6,氯气进入管6与电解槽氯气出口总管连接,氢气水封筒1上固定安装清水注水管7、清水溢流管9和清水排水管11,清水注水管7外接清水源,清水溢流管9和清水排水管11与清水源的清水回收管道连接,还包括固定安装在安装架上的盐水储液罐13和浆液泵14,盐水储液罐13用于存储和制备饱和食盐水,盐水储液罐13的顶部设置有投料口,投料口内设有封堵塞,打开封堵塞后,通过投料口可向盐水储液罐13中注入水和氯化钠颗粒,盐水储液罐13内转动安装有搅拌器17,盐水储液罐13的顶部固定安装有电动马达16,搅拌器17的中心轴的顶端延伸至盐水储液罐13的上方并与电动马达16的输出轴固定连接,电动马达16带动搅拌器17转动,使氯化钠颗粒更快的溶解在水里,浆液泵14的进水口上固定安装有抽水管15,抽水管15的底端延伸至盐水储液罐13内,并且安装有过滤件18,过滤件18用于对未溶解的氯化钠颗粒进行过滤,过滤件18包括过滤盒1801和开设在过滤盒1801远离抽水管15的一侧外壁上的过滤孔1802,过滤盒1801螺纹套设在抽水管15上,氯气水封筒2上固定安装有盐水注水管8,盐水注水管8的底端与浆液泵14的出水口固定连接,通过浆液泵14将盐水储液罐13内的饱和食盐水抽出,并通过盐水注水管8注入到了氯气水封筒2中,氯气水封筒2上固定安装有盐水溢流管10和盐水排水管12,盐水溢流管10和盐水排水管12的低端均延伸至盐水储液罐13内,在向盐水储液罐13内注入饱和食盐水时,多注入的饱和食盐水通过盐水溢流管10排入到盐水储液罐13中,留在氯气水封筒2内的饱和食盐水在进行排水引气时,通过盐水排水管12重新排入到盐水储液罐13中,由于氯气具有难溶于饱和食盐水的特性,因此饱和食盐水中融入的氯气是极少的,因此饱和食盐水可以长时间的循环使用,同时也省去了对含氯废水进行专门处理的环节。Please refer to Figures 1-4, wherein Figure 1 is a rear view structural schematic diagram of a preferred embodiment of the ion membrane caustic soda electrolyzer isolation and pressure relief device provided by the utility model; Figure 2 is a rear view cross-sectional structural schematic diagram of the brine storage tank shown in Figure 1; Figure 3 is a structural schematic diagram of the filter element shown in Figure 2; and Figure 4 is an assembly schematic diagram of the filter element and the water pump shown in Figure 2. The isolation and pressure relief device of the ion membrane caustic soda electrolyzer comprises: a hydrogen water seal cylinder 1 and a chlorine water seal cylinder 2 fixedly installed on a mounting frame, which are used to receive hydrogen and chlorine respectively; a hydrogen discharge pipe 3 is provided on the top of the hydrogen water seal cylinder 1, and the hydrogen discharge pipe 3 is connected to the emptying pipe; a chlorine discharge pipe 4 is provided on the top of the chlorine water seal cylinder 2, and the chlorine discharge pipe 4 is connected to the waste gas treatment equipment through a pipeline; a hydrogen inlet pipe 5 is fixedly installed in the hydrogen water seal cylinder 1, and the hydrogen inlet pipe 5 is connected to the main hydrogen outlet pipe of the electrolyzer; a chlorine inlet pipe 6 is fixedly installed in the chlorine water seal cylinder 2, and the chlorine inlet pipe 6 is connected to the main chlorine outlet pipe of the electrolyzer; a clean water injection pipe 7, a clean water overflow pipe 9 and a clean water drainage pipe 11 are fixedly installed on the hydrogen water seal cylinder 1, and the clean water injection pipe 7 is connected to an external clean water source, the clean water overflow pipe 9 and the clean water drainage pipe 11 are connected to the clean water recovery pipeline of the clean water source, and also includes a brine storage tank 13 and a slurry pump 14 fixedly installed on the mounting frame, the brine storage tank 13 is used to store and prepare saturated salt water, the top of the brine storage tank 13 is provided with a feeding port, and a sealing plug is provided in the feeding port. After the sealing plug is opened, water and sodium chloride particles can be injected into the brine storage tank 13 through the feeding port, and an agitator 17 is rotatably installed in the brine storage tank 13, and an electric motor 16 is fixedly installed on the top of the brine storage tank 13, the top end of the central axis of the agitator 17 extends to the top of the brine storage tank 13 and is fixedly connected to the output shaft of the electric motor 16, and the electric motor 16 drives the agitator 17 to rotate The slurry pump 14 is provided with a pumping pipe 15 fixedly mounted on the water inlet, the bottom end of the pumping pipe 15 extends into the brine storage tank 13, and is provided with a filter 18, the filter 18 is used to filter the undissolved sodium chloride particles, the filter 18 comprises a filter box 1801 and a filter hole 1802 provided on the outer wall of the filter box 1801 away from the pumping pipe 15, the filter box 1801 is threadedly sleeved on the pumping pipe 15, a brine injection pipe 8 is fixedly mounted on the chlorine water seal cylinder 2, the bottom end of the brine injection pipe 8 is fixedly connected to the water outlet of the slurry pump 14, the saturated brine in the brine storage tank 13 is extracted by the slurry pump 14, and is injected into the brine through the brine injection pipe 8. In the chlorine water seal cylinder 2, a brine overflow pipe 10 and a brine drain pipe 12 are fixedly installed on the chlorine water seal cylinder 2. The lower ends of the brine overflow pipe 10 and the brine drain pipe 12 extend into the brine storage tank 13. When saturated brine is injected into the brine storage tank 13, the excess saturated brine is discharged into the brine storage tank 13 through the brine overflow pipe 10. When the saturated brine remaining in the chlorine water seal cylinder 2 is drained and air is drawn, it is discharged back into the brine storage tank 13 through the brine drain pipe 12. Since chlorine has the characteristic of being difficult to dissolve in saturated brine, the chlorine dissolved in the saturated brine is very small, so the saturated brine can be recycled for a long time, and the link of special treatment of chlorine-containing wastewater is also omitted.
本实施例中,为了方便相关人员观察氯化钠颗粒的溶解情况,盐水储液罐13上开设有观察口,观察口内固定安装有透视玻璃。In this embodiment, in order to facilitate relevant personnel to observe the dissolution of sodium chloride particles, an observation port is opened on the salt water storage tank 13, and a transparent glass is fixedly installed in the observation port.
本实施例中,为了避免未溶解的氯化钠颗粒附着在过滤孔1802的附近处,影响进水通透性,过滤件18还包括固定架1803、转轴1804、多个螺旋桨叶1805和两个拨杆1806,固定架1803固定安装在过滤盒1801上,转轴1804转动安装在固定架1803上,多个螺旋桨叶1805均固定安装在转轴1804上,两个拨杆1806均固定安装在转轴1804上,且两个拨杆1806均与过滤盒1801远离抽水管15的一侧外壁相贴合,浆液泵14运行时,盐水储液罐13内的饱和食盐水以相对较高的速度进入到过滤盒1801中,在饱和食盐水的推动下,能够时螺旋桨叶1805转动,从而使转轴1804上的两个拨杆1806转动,拨杆1806持续转动下,则能够很好的防止未溶解的氯化钠颗粒附着在过滤孔1802的附近处。In this embodiment, in order to prevent undissolved sodium chloride particles from adhering to the vicinity of the filter hole 1802 and affecting the permeability of the inlet water, the filter element 18 also includes a fixing frame 1803, a rotating shaft 1804, a plurality of propeller blades 1805 and two levers 1806. The fixing frame 1803 is fixedly mounted on the filter box 1801, the rotating shaft 1804 is rotatably mounted on the fixing frame 1803, the plurality of propeller blades 1805 are fixedly mounted on the rotating shaft 1804, and the two levers 1806 are fixedly mounted on the rotating shaft 1804. On the upper side, the two levers 1806 are both in contact with the outer wall of the filter box 1801 away from the water suction pipe 15. When the slurry pump 14 is running, the saturated brine in the brine storage tank 13 enters the filter box 1801 at a relatively high speed. Under the push of the saturated brine, the propeller blades 1805 can rotate, thereby rotating the two levers 1806 on the rotating shaft 1804. When the levers 1806 continue to rotate, it can well prevent the undissolved sodium chloride particles from adhering to the vicinity of the filter hole 1802.
本实施例中,为了方便将过滤盒1801安装在抽水管15上,过滤盒1801的外壁上一体成型设置有多个呈环形分布的防滑凸条。In this embodiment, in order to facilitate the installation of the filter box 1801 on the water suction pipe 15, a plurality of anti-slip convex strips distributed in an annular shape are integrally formed on the outer wall of the filter box 1801.
本实用新型提供的离子膜烧碱电解槽隔离泄压装置的工作原理如下:The working principle of the isolation and pressure relief device for the ion membrane caustic soda electrolyzer provided by the utility model is as follows:
在使用时,打开盐水储液罐13上的封堵塞后,先通过投料口向罐内投入清水和氯化钠颗粒,然后开启电动马达16带动搅拌器17转动,在搅拌的作用下,氯化钠颗粒能够快速的溶解到清水中,在搅拌的过程中,通过透明观察窗观察氯化钠颗粒的溶解情况,如果罐中的氯化钠颗粒均能够溶解,那么继续向罐内投入氯化钠颗粒,直至观察到罐内有部分氯化钠颗粒在较长时间的搅拌下无法溶解后,则说明此时盐水储液罐13内的食盐水已经饱和;When in use, after opening the sealing plug on the salt water storage tank 13, firstly, add clean water and sodium chloride particles into the tank through the feeding port, then turn on the electric motor 16 to drive the stirrer 17 to rotate. Under the action of stirring, the sodium chloride particles can be quickly dissolved in the clean water. During the stirring process, the dissolution of the sodium chloride particles is observed through the transparent observation window. If all the sodium chloride particles in the tank can be dissolved, then continue to add sodium chloride particles into the tank until it is observed that some of the sodium chloride particles in the tank cannot be dissolved under a long period of stirring, which means that the salt water in the salt water storage tank 13 is saturated at this time.
在对待隔离的电解槽进行泄压时,利用水泵将外部清水源的水通过清水注水管7注入到氢气水封筒1中,当清水溢流管9中流出清水后,关闭水泵,启动浆液泵14运行,通过抽水管15将盐水储液罐13中的饱和食盐水抽出,并通过盐水注水管8注入到氯气水封筒2中,当盐水溢流管10中的流出饱和食盐水后,关闭浆液泵14,之后打开氢气进入管5和氯气进入管6上的阀门,使氢气水封筒1和氯气水封筒2分别与与电解槽的氢气排出总管以及氯气排出总管连通,之后再依次打开清水排水管11和盐水排水管12上的水阀进行排水,在排水的过程中,氢气排出总管内的部分氢气会进入到氢气水封筒1中,氯气排出总管内的部分氯气会进入到氯气水封筒2中,从而实现了待隔离的电解槽的泄压工作;When the electrolytic cell to be isolated is depressurized, water from an external clean water source is injected into the hydrogen water seal cylinder 1 through the clean water injection pipe 7 by using a water pump. When clean water flows out of the clean water overflow pipe 9, the water pump is turned off, and the slurry pump 14 is started to operate. The saturated salt water in the salt water storage tank 13 is pumped out through the pumping pipe 15 and injected into the chlorine water seal cylinder 2 through the salt water injection pipe 8. When saturated salt water flows out of the salt water overflow pipe 10, the slurry pump 14 is turned off, and then the hydrogen inlet pipe is opened. 5 and the valves on the chlorine inlet pipe 6, so that the hydrogen water seal cylinder 1 and the chlorine water seal cylinder 2 are connected to the hydrogen discharge main pipe and the chlorine discharge main pipe of the electrolyzer respectively, and then the water valves on the clean water drain pipe 11 and the salt water drain pipe 12 are opened in sequence to drain water. During the drainage process, part of the hydrogen in the hydrogen discharge main pipe will enter the hydrogen water seal cylinder 1, and part of the chlorine in the chlorine discharge main pipe will enter the chlorine water seal cylinder 2, thereby achieving the pressure relief work of the electrolyzer to be isolated;
由于氯气具有难溶于饱和食盐水的特性,因此在氯气进入到氯气水封筒2的过程中,只有极少量的氯气会融入到饱和食盐水中,因此饱和食盐水可以长时间的循环使用,由于整个装置不再排出含氯废水,因此省去了后续对含氯废水进行专门处理的环节;Since chlorine is difficult to dissolve in saturated salt water, only a very small amount of chlorine will be dissolved in the saturated salt water when the chlorine enters the chlorine water seal cylinder 2. Therefore, the saturated salt water can be circulated for a long time. Since the entire device no longer discharges chlorine-containing wastewater, the subsequent special treatment of chlorine-containing wastewater is omitted.
在开启浆液泵14向盐水储液罐13内抽取饱和食盐水时,盐水储液罐13内的饱和食盐水以相对较高的速度进入到过滤盒1801中,在饱和食盐水的推动下,能够时螺旋桨叶1805转动,从而使转轴1804上的两个拨杆1806转动,拨杆1806持续转动下,则能够很好的防止未溶解的氯化钠颗粒附着在过滤孔1802的附近处。When the slurry pump 14 is turned on to extract saturated brine into the brine storage tank 13, the saturated brine in the brine storage tank 13 enters the filter box 1801 at a relatively high speed. Under the push of the saturated brine, the propeller blades 1805 can rotate, thereby rotating the two levers 1806 on the rotating shaft 1804. When the levers 1806 continue to rotate, it can effectively prevent undissolved sodium chloride particles from adhering to the vicinity of the filter hole 1802.
与相关技术相比较,本实用新型提供的离子膜烧碱电解槽隔离泄压装置具有如下有益效果:Compared with the related art, the ion membrane caustic soda electrolyzer isolation and pressure relief device provided by the utility model has the following beneficial effects:
本实用新型提供一种离子膜烧碱电解槽隔离泄压装置,通过盐水注水管8、盐水溢流管10、盐水排水管12、盐水储液罐13、浆液泵14、抽水管15、电动马达16和搅拌器17的设置,使用时,可在盐水储液罐13内制备饱和食盐水,并通过浆液泵14通入到氯气水封筒2中,以饱和食盐水替代传统的清水,由于氯气具有难溶于饱和食盐水的特性,因此引出的氯气只有极少量融入到饱和食盐水中,饱和食盐水可以循环利用,整个泄压过程不再有含氯废水排出,省去了传统技术中后续还需要对含氯废水进行专门处理的环节,因此具有使用更为经济、环保的优点;通过过滤件18的设置,能够在浆液泵14抽取饱和食盐水时,对制备饱和食盐水过程中未溶解的氯化钠颗粒进行过滤,并且能够防止氯化钠颗粒附着在过滤件18的过滤孔1802附近处,保证进水的通透性,具有使用可靠的优点。The utility model provides an isolation and pressure relief device for an ion membrane caustic soda electrolyzer. Through the arrangement of a brine injection pipe 8, a brine overflow pipe 10, a brine drainage pipe 12, a brine storage tank 13, a slurry pump 14, a water pumping pipe 15, an electric motor 16 and a stirrer 17, when in use, saturated brine can be prepared in the brine storage tank 13, and introduced into a chlorine water seal cylinder 2 through the slurry pump 14, so that saturated brine replaces traditional clean water. Since chlorine has the characteristic of being difficult to dissolve in saturated brine, only a very small amount of the drawn chlorine is integrated into the saturated brine. The saturated brine can be recycled, and no chlorine-containing wastewater is discharged during the entire pressure relief process, which eliminates the need for special treatment of the chlorine-containing wastewater in the traditional technology. Therefore, it has the advantages of being more economical and environmentally friendly. Through the setting of the filter element 18, when the slurry pump 14 extracts saturated brine, the undissolved sodium chloride particles in the preparation process of the saturated brine can be filtered, and the sodium chloride particles can be prevented from adhering to the vicinity of the filter hole 1802 of the filter element 18, thereby ensuring the permeability of the incoming water, and having the advantage of reliable use.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
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