CN221854698U - A heat treatment device for processing hardware products - Google Patents

A heat treatment device for processing hardware products Download PDF

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CN221854698U
CN221854698U CN202420420504.8U CN202420420504U CN221854698U CN 221854698 U CN221854698 U CN 221854698U CN 202420420504 U CN202420420504 U CN 202420420504U CN 221854698 U CN221854698 U CN 221854698U
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heat treatment
belt
hardware products
driving
treatment chamber
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郑军
张振华
丁雅文
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Shenzhen Yuanjiahong Technology Co ltd
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Shenzhen Yuanjiahong Technology Co ltd
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Abstract

The utility model provides a heat treatment device for processing hardware, which comprises a heat treatment chamber, wherein an oscillating belt is arranged at the bottom end of the heat treatment chamber, an oscillating mechanism is connected at the bottom end of the oscillating belt, the oscillating mechanism comprises a plurality of groups of driving arms hinged at the left side and the right side of the oscillating belt, connecting installation seats are respectively and jointly connected with the middle parts of the driving arms at the left side and the right side, the installation seats are fixedly connected with the bottom end of the heat treatment chamber, connecting rods are respectively connected with the bottom ends of the driving arms at the same side, and connecting seats are jointly connected between the two groups of connecting rods. According to the utility model, through the cooperation of the driving mechanism and the reciprocating mechanism, the oscillation of the oscillating belt is realized, so that the hardware products stacked on the surface of the oscillating belt are flattened, the traditional manual flattening working mode is replaced, the manual use requirement and the labor intensity are reduced, the working efficiency is improved, and meanwhile, the situation that smaller hardware products are stacked together, so that the heating is uneven and the quality is affected is avoided.

Description

一种用于加工五金制品的热处理装置A heat treatment device for processing hardware products

技术领域Technical Field

本实用新型属于五金制品加工技术领域,更具体地说,特别涉及一种用于加工五金制品的热处理装置。The utility model belongs to the technical field of hardware product processing, and more specifically, particularly relates to a heat treatment device for processing hardware products.

背景技术Background Art

在对五金制品加工时,为了提高金属材料的力学性能,充分发挥材料的潜力,节约材料、延长零件使用寿命以及消除材料残余应力,改善金属的切削加工性能,往往需要对五金制品进行热处理加工,这时就需要用到热处理装置。When processing hardware products, in order to improve the mechanical properties of metal materials, give full play to the potential of materials, save materials, extend the service life of parts, eliminate residual stress of materials, and improve the cutting performance of metals, it is often necessary to perform heat treatment on the hardware products. At this time, heat treatment equipment is needed.

现有技术中热处理装置在对五金制品进行热处理时,通常采用传送带和加热机构配合的方式对五金制品进行加热,但是在对较小的五金制品进行热处理时,将较小的五金制品倾倒至传送带表面上,为保证其受热均匀以及提高加工效率,需要操作人员站在加热机构一旁,通过工具对相对较小的五金制品进行平整,以此来避免较小的五金制品堆积在一起,从而导致受热不均匀,影响质量,但该方式人工劳动强度大,且具有一定的危险性,不利于安全生产作业。In the prior art, when heat treating hardware products, heat treatment devices usually use a conveyor belt and a heating mechanism to heat the hardware products. However, when heat treating smaller hardware products, the smaller hardware products are poured onto the surface of the conveyor belt. In order to ensure uniform heating and improve processing efficiency, the operator needs to stand next to the heating mechanism and use tools to level the relatively small hardware products to avoid the smaller hardware products from piling up, which leads to uneven heating and affects the quality. However, this method has high labor intensity and is dangerous, which is not conducive to safe production operations.

于是,有鉴于此,针对现有的结构及缺失予以研究改良,提供一种用于加工五金制品的热处理装置,以期达到更具有更加实用价值性的目的。Therefore, in view of this, the existing structure and defects are studied and improved, and a heat treatment device for processing hardware products is provided, in order to achieve a more practical purpose.

实用新型内容Utility Model Content

为了解决上述技术问题,本实用新型提供一种用于加工五金制品的热处理装置,由以下具体技术手段所达成:In order to solve the above technical problems, the utility model provides a heat treatment device for processing hardware products, which is achieved by the following specific technical means:

一种用于加工五金制品的热处理装置,包括热处理腔室,所述热处理腔室的底端设置有振荡带,所述振荡带的底端连接有振荡机构,所述振荡机构包括多组铰接在振荡带左右两侧的驱动臂,位于左右两侧所述驱动臂的中部分别共同连接有连接安装座,所述安装座均与热处理腔室底端固定连接,位于同侧所述驱动臂的底端均连接有连接杆,两组所述连接杆之间共同连接有连接座,所述连接座的一侧连接有往复机构。A heat treatment device for processing hardware products, including a heat treatment chamber, an oscillation belt is provided at the bottom end of the heat treatment chamber, the bottom end of the oscillation belt is connected to an oscillation mechanism, the oscillation mechanism includes a plurality of groups of driving arms hinged on the left and right sides of the oscillation belt, the middle parts of the driving arms on the left and right sides are respectively commonly connected with connecting mounting seats, the mounting seats are fixedly connected to the bottom end of the heat treatment chamber, the bottom ends of the driving arms on the same side are connected with connecting rods, the two groups of connecting rods are commonly connected with a connecting seat, and one side of the connecting seat is connected to a reciprocating mechanism.

进一步的,往复机构包括铰接在连接座一侧的驱动杆,所述驱动杆的一端固定连接有圆环,所述圆环的内部转动连接有偏心轮,所述偏心轮的中部固定安装有驱动轴,所述驱动轴的一端通过皮带轮一连接有皮带,所述皮带通过皮带轮二连接有驱动电机,所述皮带轮二与驱动电机的输出端固定连接。Furthermore, the reciprocating mechanism includes a driving rod hinged on one side of the connecting seat, one end of the driving rod is fixedly connected to a circular ring, the inner part of the circular ring is rotatably connected to an eccentric wheel, a driving shaft is fixedly installed in the middle of the eccentric wheel, one end of the driving shaft is connected to a belt through a pulley 1, the belt is connected to a driving motor through a pulley 2, and the pulley 2 is fixedly connected to the output end of the driving motor.

进一步的,往复机构还包括安装架,所述驱动电机固定安装在安装架的顶端,所述驱动轴的两端通过轴承座安装在安装架的顶端。Furthermore, the reciprocating mechanism also includes a mounting frame, the driving motor is fixedly mounted on the top of the mounting frame, and both ends of the driving shaft are mounted on the top of the mounting frame through bearing seats.

进一步的,安装座的底端固定连接有多组支撑柱。Furthermore, a plurality of groups of support columns are fixedly connected to the bottom end of the mounting base.

进一步的,热处理腔室的一侧安装有控制面板。Furthermore, a control panel is installed on one side of the heat treatment chamber.

进一步的,振荡带在远离热处理腔室的一端设置有进料口。Furthermore, the oscillating belt is provided with a feed port at one end away from the heat treatment chamber.

与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

本实用新型通过驱动机构和往复机构的配合使用,实现了振荡带振荡,以此来对其表面堆积在一起的五金制品进行平整作业,替代了传统的人工平整的工作方式,降低了人工使用需求以及劳动强度,提高了工作效率,同时可避免较小的五金制品堆积在一起,从而导致受热不均匀,影响加工质量的情况发生。The utility model realizes the oscillation of the oscillating belt through the coordinated use of the driving mechanism and the reciprocating mechanism, so as to level the hardware products piled up on the surface, replacing the traditional manual leveling working method, reducing the demand for manual use and labor intensity, and improving work efficiency. At the same time, it can avoid the situation where smaller hardware products are piled up together, thereby causing uneven heating and affecting the processing quality.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本实用新型总体示意图。Fig. 1 is an overall schematic diagram of the utility model.

图2是本实用新型热处理腔室拆解示意图。FIG. 2 is a schematic diagram of a disassembled heat treatment chamber of the present invention.

图3是图2中A结构放大示意图。FIG. 3 is an enlarged schematic diagram of structure A in FIG. 2 .

图4是本实用新型侧面示意图。FIG. 4 is a side schematic diagram of the utility model.

图中,部件名称与附图编号的对应关系为:In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

1、热处理腔室;2、振荡带;3、振荡机构;4、往复机构;301、连接杆;302、驱动臂;303、连接座;401、驱动电机;402、皮带;403、偏心轮;404、驱动杆;5、安装座。1. Heat treatment chamber; 2. Oscillation belt; 3. Oscillation mechanism; 4. Reciprocating mechanism; 301. Connecting rod; 302. Driving arm; 303. Connecting seat; 401. Driving motor; 402. Belt; 403. Eccentric wheel; 404. Driving rod; 5. Mounting seat.

具体实施方式DETAILED DESCRIPTION

下面结合附图和实施例对本实用新型的实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不能用来限制本实用新型的范围。The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

如附图1至附图4所示:As shown in Figures 1 to 4:

本实用新型提供一种用于加工五金制品的热处理装置,包括热处理腔室1,所述热处理腔室1的底端设置有振荡带2,所述振荡带2的底端连接有振荡机构3,所述振荡机构3包括多组铰接在振荡带2左右两侧的驱动臂302,位于左右两侧所述驱动臂302的中部分别共同连接有连接安装座5,所述安装座5均与热处理腔室1底端固定连接,位于同侧所述驱动臂302的底端均连接有连接杆301,两组所述连接杆301之间共同连接有连接座303,所述连接座303的一侧连接有往复机构4。The utility model provides a heat treatment device for processing hardware products, including a heat treatment chamber 1, an oscillation belt 2 is arranged at the bottom end of the heat treatment chamber 1, an oscillation mechanism 3 is connected to the bottom end of the oscillation belt 2, the oscillation mechanism 3 includes a plurality of groups of driving arms 302 hinged on the left and right sides of the oscillation belt 2, the middle parts of the driving arms 302 on the left and right sides are respectively commonly connected with connecting mounting seats 5, the mounting seats 5 are fixedly connected to the bottom end of the heat treatment chamber 1, the bottom ends of the driving arms 302 on the same side are connected with connecting rods 301, a connecting seat 303 is commonly connected between the two groups of connecting rods 301, and a reciprocating mechanism 4 is connected to one side of the connecting seat 303.

其中,往复机构4包括铰接在连接座303一侧的驱动杆404,所述驱动杆404的一端固定连接有圆环,所述圆环的内部转动连接有偏心轮403,所述偏心轮403的中部固定安装有驱动轴,所述驱动轴的一端通过皮带轮一连接有皮带402,所述皮带402通过皮带轮二连接有驱动电机401,所述皮带轮二与驱动电机401的输出端固定连接。Among them, the reciprocating mechanism 4 includes a driving rod 404 hinged on one side of the connecting seat 303, one end of the driving rod 404 is fixedly connected to a ring, the inner part of the ring is rotatably connected to an eccentric wheel 403, a driving shaft is fixedly installed in the middle of the eccentric wheel 403, one end of the driving shaft is connected to a belt 402 through a pulley 1, the belt 402 is connected to a driving motor 401 through a pulley 2, and the pulley 2 is fixedly connected to the output end of the driving motor 401.

其中,往复机构4还包括安装架,所述驱动电机401固定安装在安装架的顶端,所述驱动轴的两端通过轴承座安装在安装架的顶端。The reciprocating mechanism 4 further comprises a mounting frame, the driving motor 401 is fixedly mounted on the top of the mounting frame, and both ends of the driving shaft are mounted on the top of the mounting frame through bearing seats.

其中,安装座5的底端固定连接有多组支撑柱。Among them, the bottom end of the mounting base 5 is fixedly connected with multiple groups of support columns.

其中,热处理腔室1的一侧安装有控制面板。Wherein, a control panel is installed on one side of the heat treatment chamber 1 .

其中,振荡带2在远离热处理腔室1的一端设置有进料口。The oscillating belt 2 is provided with a feed port at one end away from the heat treatment chamber 1 .

本实施例的工作原理:在使用时,使用者将相对较小的五金制品放置在进料口处,之后使用者通过控制面板启动驱动电机401,驱动电机401通过皮带轮二带动皮带402带动,皮带402通过皮带轮一带动驱动杆404转动,从而实现偏心轮403转动,从而通过驱动杆404带动连接座303做往复运动,从而通过连接座303、连接杆301和驱动臂302的配合使用,实现振荡带2振动输送,从而实现对相对较小的五金制品进行平整的,同时向热处理腔室1方向输送。The working principle of this embodiment: when in use, the user places a relatively small hardware product at the feed port, and then the user starts the drive motor 401 through the control panel, and the drive motor 401 drives the belt 402 through the second pulley, and the belt 402 drives the drive rod 404 to rotate through the first pulley, thereby realizing the rotation of the eccentric wheel 403, thereby driving the connecting seat 303 to perform reciprocating motion through the driving rod 404, so that the vibration conveying of the oscillation belt 2 is realized through the coordinated use of the connecting seat 303, the connecting rod 301 and the driving arm 302, thereby realizing the flattening of the relatively small hardware products and conveying them to the direction of the heat treatment chamber 1 at the same time.

本实用新型的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims (6)

1.一种用于加工五金制品的热处理装置,包括热处理腔室(1),其特征在于:所述热处理腔室(1)的底端设置有振荡带(2),所述振荡带(2)的底端连接有振荡机构(3),所述振荡机构(3)包括多组铰接在振荡带(2)左右两侧的驱动臂(302),位于左右两侧所述驱动臂(302)的中部分别共同连接有连接安装座(5),所述安装座(5)均与热处理腔室(1)底端固定连接,位于同侧所述驱动臂(302)的底端均连接有连接杆(301),两组所述连接杆(301)之间共同连接有连接座(303),所述连接座(303)的一侧连接有往复机构(4)。1. A heat treatment device for processing hardware products, comprising a heat treatment chamber (1), characterized in that: an oscillation belt (2) is arranged at the bottom end of the heat treatment chamber (1), the bottom end of the oscillation belt (2) is connected to an oscillation mechanism (3), the oscillation mechanism (3) comprises a plurality of groups of driving arms (302) hinged on the left and right sides of the oscillation belt (2), the middle parts of the driving arms (302) on the left and right sides are respectively connected to a connecting mounting seat (5), the mounting seats (5) are fixedly connected to the bottom end of the heat treatment chamber (1), the bottom ends of the driving arms (302) on the same side are connected to a connecting rod (301), a connecting seat (303) is commonly connected between the two groups of connecting rods (301), and a reciprocating mechanism (4) is connected to one side of the connecting seat (303). 2.如权利要求1所述用于加工五金制品的热处理装置,其特征在于:所述往复机构(4)包括铰接在连接座(303)一侧的驱动杆(404),所述驱动杆(404)的一端固定连接有圆环,所述圆环的内部转动连接有偏心轮(403),所述偏心轮(403)的中部固定安装有驱动轴,所述驱动轴的一端通过皮带轮一连接有皮带(402),所述皮带(402)通过皮带轮二连接有驱动电机(401),所述皮带轮二与驱动电机(401)的输出端固定连接。2. The heat treatment device for processing hardware products as claimed in claim 1 is characterized in that: the reciprocating mechanism (4) includes a driving rod (404) hinged on one side of the connecting seat (303), one end of the driving rod (404) is fixedly connected to a ring, the inside of the ring is rotatably connected to an eccentric wheel (403), a driving shaft is fixedly installed in the middle of the eccentric wheel (403), one end of the driving shaft is connected to a belt (402) through a pulley 1, the belt (402) is connected to a driving motor (401) through a pulley 2, and the pulley 2 is fixedly connected to the output end of the driving motor (401). 3.如权利要求2所述用于加工五金制品的热处理装置,其特征在于:所述往复机构(4)还包括安装架,所述驱动电机(401)固定安装在安装架的顶端,所述驱动轴的两端通过轴承座安装在安装架的顶端。3. The heat treatment device for processing hardware products as claimed in claim 2, characterized in that: the reciprocating mechanism (4) also includes a mounting frame, the driving motor (401) is fixedly mounted on the top of the mounting frame, and both ends of the driving shaft are mounted on the top of the mounting frame through bearing seats. 4.如权利要求1所述用于加工五金制品的热处理装置,其特征在于:所述安装座(5)的底端固定连接有多组支撑柱。4. The heat treatment device for processing hardware products as claimed in claim 1, characterized in that: a plurality of support columns are fixedly connected to the bottom end of the mounting seat (5). 5.如权利要求1所述用于加工五金制品的热处理装置,其特征在于:所述热处理腔室(1)的一侧安装有控制面板。5. The heat treatment device for processing hardware products according to claim 1, characterized in that a control panel is installed on one side of the heat treatment chamber (1). 6.如权利要求1所述用于加工五金制品的热处理装置,其特征在于:所述振荡带(2)在远离热处理腔室(1)的一端设置有进料口。6. The heat treatment device for processing hardware products according to claim 1, characterized in that: the oscillating belt (2) is provided with a feed port at one end away from the heat treatment chamber (1).
CN202420420504.8U 2024-03-05 2024-03-05 A heat treatment device for processing hardware products Active CN221854698U (en)

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