CN221854517U - Easy-to-clean fish oil decolorization device - Google Patents
Easy-to-clean fish oil decolorization device Download PDFInfo
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- CN221854517U CN221854517U CN202323146510.3U CN202323146510U CN221854517U CN 221854517 U CN221854517 U CN 221854517U CN 202323146510 U CN202323146510 U CN 202323146510U CN 221854517 U CN221854517 U CN 221854517U
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- 235000021323 fish oil Nutrition 0.000 title claims abstract description 27
- 238000004042 decolorization Methods 0.000 title claims description 30
- 230000003670 easy-to-clean Effects 0.000 title claims description 12
- 238000003756 stirring Methods 0.000 claims abstract description 61
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 19
- 238000004140 cleaning Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 4
- 238000011010 flushing procedure Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/74—Recovery of fats, fatty oils, fatty acids or other fatty substances, e.g. lanolin or waxes
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及食品加工设备领域,特别涉及一种方便清理的鱼油脱色装置。The utility model relates to the field of food processing equipment, in particular to a fish oil decolorization device which is easy to clean.
背景技术Background Art
鱼油中含有大量的不饱和脂肪酸,特别是鱼油中特有的EPA和DHA的含量高达18%-33%,很容易被氧化。除此之外,鱼油中还含油植物油中胶体性质完全不同的胶体物质,这是鱼油精炼中必须注意的问题。为了实现鱼油的脱色,在现有技术中,申请号为CN201520118130.5实用新型专利公开了一种鱼油脱色装置,包括罐体、循环加热管、料斗、螺旋加料器、搅拌电机和搅拌叶片;所述罐体通过支架设置在地面上,所述罐体内部设有所述循环加热管,所述罐体一侧上部设有进料口,所述罐体一侧下部设有出料口,所述罐体底部还设有滤料出口;所述罐体上方中部设有所述搅拌电机,所述搅拌电机下端设有所述搅拌叶片,所述搅拌叶片设于所述罐体内部;所述罐体上方一侧设有所述料斗,所述料斗通过所述螺旋加料器与所述罐体连接;所述料斗里设有活性炭吸附介质。通过循环加热管使鱼油温度保持40摄氏度,保持较好的流通性,螺旋上料器将活性炭粉体投入到罐体中,用搅拌机进行搅拌加速,鱼油的流动性使得鱼油脱色加快,脱色效果好,提高了鱼油的品相。在该技术中,单次高温搅拌脱色后,鱼油脱色后会残留部分物质在罐体的内壁上,导致影响下一次的脱色工作。Fish oil contains a large amount of unsaturated fatty acids, especially the content of EPA and DHA unique to fish oil is as high as 18%-33%, which is easily oxidized. In addition, fish oil also contains colloidal substances with completely different colloidal properties from those in vegetable oil, which is a problem that must be paid attention to in fish oil refining. In order to achieve the decolorization of fish oil, in the prior art, the utility model patent with application number CN201520118130.5 discloses a fish oil decolorization device, including a tank body, a circulating heating pipe, a hopper, a screw feeder, a stirring motor and a stirring blade; the tank body is set on the ground through a bracket, the circulating heating pipe is arranged inside the tank body, the upper part of one side of the tank body is provided with a feed inlet, the lower part of one side of the tank body is provided with a discharge port, and the bottom of the tank body is also provided with a filter outlet; the stirring motor is arranged in the middle part above the tank body, and the stirring blade is arranged at the lower end of the stirring motor, and the stirring blade is arranged inside the tank body; the hopper is arranged on one side above the tank body, and the hopper is connected to the tank body through the screw feeder; the hopper is provided with an activated carbon adsorption medium. The temperature of the fish oil is kept at 40 degrees Celsius through a circulating heating tube to maintain good fluidity. The activated carbon powder is put into the tank by a spiral feeder and stirred with a mixer to accelerate the flow of the fish oil. The fluidity of the fish oil accelerates the decolorization of the fish oil, the decolorization effect is good, and the appearance of the fish oil is improved. In this technology, after a single high-temperature stirring decolorization, some substances will remain on the inner wall of the tank after the fish oil is decolorized, which will affect the next decolorization work.
实用新型内容Utility Model Content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型提出一种方便清理的鱼油脱色装置,能够使搅拌筒体的内壁保持干净,避免影响下一次的脱色工作。The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a fish oil decolorization device that is easy to clean, which can keep the inner wall of the mixing cylinder clean and avoid affecting the next decolorization work.
根据本实用新型的第一方面实施例的方便清理的鱼油脱色装置,包括搅拌筒体、电机、转轴、主轴、搅拌杆、水泵和输水管,所述电机设于搅拌筒体上,所述搅拌筒体内置有加热棒,所述转轴的一端贯穿搅拌筒体的上端,并和所述电机的输出端固定连接,另一端和所述主轴固定连接,所述主轴自下而上设置有水流通道,所述搅拌杆设于主轴上,所述搅拌杆设有若干组,所述搅拌杆内部设置有和所述水流通道连通的分流道,若干组所述搅拌杆均匀排列设于主轴上,所述主轴和若干组搅拌杆上均设有高压喷嘴,所述搅拌杆的端部设置有毛刷,所述毛刷和所述搅拌筒体的内侧面贴合,所述水泵设于搅拌筒体外侧壁,所述输水管的一端连接于所述水泵的输送端,另一端贯穿主轴底部,并和与主轴转动连接,以使所述输水管和所述水流通道连通。According to the first aspect of the utility model, the fish oil decolorization device that is easy to clean includes a mixing drum, a motor, a rotating shaft, a main shaft, a stirring rod, a water pump and a water pipe. The motor is arranged on the mixing drum, and a heating rod is built in the mixing drum. One end of the rotating shaft passes through the upper end of the mixing drum and is fixedly connected to the output end of the motor, and the other end is fixedly connected to the main shaft. The main shaft is provided with a water flow channel from bottom to top. The stirring rod is arranged on the main shaft. The stirring rod is provided with a plurality of groups. A branch flow channel communicating with the water flow channel is provided inside the stirring rod. The plurality of groups of stirring rods are evenly arranged on the main shaft. The main shaft and the plurality of groups of stirring rods are provided with high-pressure nozzles. A brush is provided at the end of the stirring rod, and the brush is in contact with the inner side surface of the mixing drum. The water pump is arranged on the outer wall of the mixing drum. One end of the water pipe is connected to the delivery end of the water pump, and the other end passes through the bottom of the main shaft and is rotatably connected to the main shaft so that the water pipe is connected with the water flow channel.
根据本实用新型实施例的方便清理的鱼油脱色装置,至少具有如下有益效果:通过水泵和输水管向罐体内输送清洗液,经旋转式高压喷嘴向搅拌筒体的内壁进行冲洗,且转轴带动主轴和搅拌杆旋转,使得冲洗范围更加广泛,在冲洗的同时,还利用毛刷对搅拌筒体的内壁进行清扫,使搅拌筒体的内壁保持干净,避免影响下一次的脱色工作。The fish oil decolorization device that is easy to clean according to the embodiment of the utility model has at least the following beneficial effects: cleaning liquid is transported into the tank body through a water pump and a water pipe, and the inner wall of the mixing cylinder is flushed through a rotating high-pressure nozzle, and the rotating shaft drives the main shaft and the stirring rod to rotate, so that the flushing range is wider. While flushing, a brush is also used to clean the inner wall of the mixing cylinder to keep the inner wall of the mixing cylinder clean and avoid affecting the next decolorization work.
根据本实用新型的一些实施例,所述搅拌筒体的内壁覆盖有保温层。According to some embodiments of the present invention, the inner wall of the mixing drum is covered with a thermal insulation layer.
根据本实用新型的一些实施例,所述搅拌筒体的侧壁的底侧设置有出液管,所述出液管上设置有止流阀。According to some embodiments of the present utility model, a liquid outlet pipe is provided on the bottom side of the side wall of the mixing cylinder, and a stop valve is provided on the liquid outlet pipe.
根据本实用新型的一些实施例,所述搅拌杆从靠近所述主轴的一端,朝向另一端倾斜向上设置。According to some embodiments of the present invention, the stirring rod is arranged to be inclined upward from one end close to the main shaft toward the other end.
根据本实用新型的一些实施例,所述高压喷嘴沿所述搅拌杆的轴向方向排列设置。According to some embodiments of the present invention, the high-pressure nozzles are arranged along the axial direction of the stirring rod.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本实用新型做进一步的说明,其中:The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:
图1为本实用新型实施例的方便清理的鱼油脱色装置的示意图;FIG1 is a schematic diagram of a fish oil decolorization device that is easy to clean according to an embodiment of the utility model;
图2为本实用新型实施例的方便清理的鱼油脱色装置的搅拌杆的示意图。FIG. 2 is a schematic diagram of a stirring rod of a fish oil decolorization device that is easy to clean according to an embodiment of the utility model.
100、搅拌筒体;120、保温层;130、出液管;140、止流阀;150、加热棒;200、电机;300、转轴;400、主轴;410、水流通道;500、搅拌杆;510、分流道;520、毛刷;600、水泵;700、输水管;800、高压喷嘴;100, mixing cylinder; 120, insulation layer; 130, liquid outlet pipe; 140, stop valve; 150, heating rod; 200, motor; 300, rotating shaft; 400, main shaft; 410, water flow channel; 500, stirring rod; 510, branch channel; 520, brush; 600, water pump; 700, water pipe; 800, high-pressure nozzle;
具体实施方式DETAILED DESCRIPTION
下面详细描述本实用新型的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
在本实用新型的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
在本实用新型的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
本实用新型的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
参照图1和图2,本实用新型实施例的方便清理的鱼油脱色装置,包括搅拌筒体100、电机200、转轴300、主轴400、搅拌杆500、水泵600和输水管700,电机200设于搅拌筒体100上,搅拌筒体100内置有加热棒150,转轴300的一端贯穿搅拌筒体100的上端,并和电机200的输出端固定连接,另一端和主轴400固定连接,主轴400自下而上设置有水流通道410,搅拌杆500设于主轴400上,搅拌杆500设有若干组,搅拌杆500内部设置有和水流通道410连通的分流道510,若干组搅拌杆500均匀排列设于主轴400上,主轴400和若干组搅拌杆500上均设有高压喷嘴800,搅拌杆500的端部设置有毛刷520,毛刷520和搅拌筒体100的内侧面贴合,水泵600设于搅拌筒体100外侧壁,输水管700的一端连接于水泵600的输送端,另一端贯穿主轴400底部,并和与主轴400转动连接,以使输水管700和水流通道410连通。1 and 2, the fish oil decolorization device convenient for cleaning of the embodiment of the utility model comprises a mixing drum 100, a motor 200, a rotating shaft 300, a main shaft 400, a stirring rod 500, a water pump 600 and a water pipe 700, wherein the motor 200 is arranged on the mixing drum 100, the mixing drum 100 is equipped with a heating rod 150, one end of the rotating shaft 300 passes through the upper end of the mixing drum 100 and is fixedly connected to the output end of the motor 200, and the other end is fixedly connected to the main shaft 400, the main shaft 400 is provided with a water flow channel 410 from bottom to top, the stirring rod 500 is arranged on the main shaft 400, and the stirring rod 500 is provided with Several groups of stirring rods 500 are provided with a branch channel 510 connected to the water flow channel 410 inside, and several groups of stirring rods 500 are evenly arranged on the main shaft 400. The main shaft 400 and several groups of stirring rods 500 are provided with high-pressure nozzles 800. The ends of the stirring rods 500 are provided with brushes 520, and the brushes 520 are in contact with the inner side of the stirring cylinder 100. The water pump 600 is arranged on the outer wall of the stirring cylinder 100. One end of the water pipe 700 is connected to the delivery end of the water pump 600, and the other end passes through the bottom of the main shaft 400 and is rotatably connected to the main shaft 400 so that the water pipe 700 and the water flow channel 410 are connected.
当启动电机200后,转轴300带动主轴400和搅拌杆500旋转,使得冲洗范围更加广泛。同时,高压喷嘴800会对桶体的内壁进行冲洗,在主轴400和搅拌杆500转动的过程中,通过水泵600和输水管700向罐体内输送清洗液,经旋转式高压喷嘴800向搅拌筒体100的内壁进行冲洗,且转轴300带动主轴400和搅拌杆500旋转,使得冲洗范围更加广泛,具体地,高压喷嘴800喷射的清洗液能对搅拌筒体100的内壁进行冲击,将粘连在搅拌筒体100上的残留物冲刷下来,另外,毛刷520还会对桶体的内壁进行清扫,确保内壁保持干净,利用毛刷520进一步把被高压清洗液下来的残留物进行打扫,使得残留物混合在清洗液中,并留存在搅拌筒体100的底部,保证搅拌筒体100的清洁,避免影响下一次的脱色工作。When the motor 200 is started, the rotating shaft 300 drives the main shaft 400 and the stirring rod 500 to rotate, so that the washing range is wider. At the same time, the high-pressure nozzle 800 will rinse the inner wall of the barrel body. During the rotation of the main shaft 400 and the stirring rod 500, the cleaning liquid is transported into the tank body through the water pump 600 and the water pipe 700, and the inner wall of the mixing cylinder 100 is rinsed through the rotating high-pressure nozzle 800, and the rotating shaft 300 drives the main shaft 400 and the stirring rod 500 to rotate, so that the flushing range is wider. Specifically, the cleaning liquid sprayed by the high-pressure nozzle 800 can impact the inner wall of the mixing cylinder 100, and wash away the residues adhering to the mixing cylinder 100. In addition, the brush 520 will also clean the inner wall of the barrel body to ensure that the inner wall remains clean. The brush 520 is used to further clean the residues removed by the high-pressure cleaning liquid, so that the residues are mixed in the cleaning liquid and remain at the bottom of the mixing cylinder 100, thereby ensuring the cleanliness of the mixing cylinder 100 and avoiding affecting the next decolorization work.
综上,在冲洗的同时,还利用毛刷520对搅拌筒体100的内壁进行清扫,使搅拌筒体100的内壁保持干净,避免影响下一次的脱色工作,通过优化的结构设计,将水流通道410和输水管700与主轴400和搅拌杆500巧妙地结合在一起,使得装置的整体效能得到了提升。In summary, while flushing, the brush 520 is also used to clean the inner wall of the mixing drum 100 to keep the inner wall of the mixing drum 100 clean to avoid affecting the next decolorization work. Through optimized structural design, the water flow channel 410 and the water pipe 700 are cleverly combined with the main shaft 400 and the stirring rod 500, so that the overall efficiency of the device is improved.
此外,搅拌杆500的旋转,也能在脱色过程中加快鱼油的流动速度,提高脱色效率。In addition, the rotation of the stirring rod 500 can also speed up the flow of the fish oil during the decolorization process and improve the decolorization efficiency.
在一些实施例中,搅拌筒体100的内壁覆盖有保温层120。保温层120用于提高搅拌筒体100的脱色效果,具体地,能够维持脱色过程的温度稳定,保证脱色效果的均一性和稳定性。In some embodiments, the inner wall of the mixing drum 100 is covered with a heat preservation layer 120. The heat preservation layer 120 is used to improve the decolorization effect of the mixing drum 100, specifically, to maintain the temperature stability of the decolorization process, and to ensure the uniformity and stability of the decolorization effect.
需要提及的是,使用过的清洗液会积聚在搅拌筒体100的底部,为了排出清洗液,搅拌筒体100的侧壁的底侧设置有出液管130,为了方便控制出液管130的通断,出液管130上设置有止流阀140。It should be mentioned that the used cleaning liquid will accumulate at the bottom of the mixing drum 100. In order to discharge the cleaning liquid, a liquid outlet pipe 130 is provided on the bottom side of the side wall of the mixing drum 100. In order to facilitate the control of the on and off of the liquid outlet pipe 130, a stop valve 140 is provided on the liquid outlet pipe 130.
此外,在脱色工作的出液操作方面,通过设置在侧壁靠近底部位置的出液管130和止流阀140,可以方便地进行出液操作。这种设计不仅提高了操作的便利性,也避免了在脱色过程中的液体渗漏。In addition, in the decolorization operation, the liquid discharge operation can be conveniently performed by means of the liquid discharge pipe 130 and the stop valve 140 arranged on the side wall near the bottom. This design not only improves the convenience of operation, but also avoids liquid leakage during the decolorization process.
优选地,在一些具体的实施方式中,搅拌杆500从靠近主轴400的一端,朝向另一端倾斜向上设置。使得高压喷嘴800喷出的高压清洗液能朝上喷出,促使对整个搅拌筒体100的内壁面进行大范围的清洗,扩大清洗范围,提高对搅拌筒体100的清洗效果,进一步地,高压喷嘴800沿搅拌杆500的轴向方向排列设置。使得在搅拌杆500转动的过程中,能带动高压喷嘴800反复对同一个区域进行多次清洗和冲刷,更好地配合毛刷520把残留物扫除。Preferably, in some specific embodiments, the stirring rod 500 is arranged to be inclined upward from one end close to the main shaft 400 toward the other end. The high-pressure cleaning liquid sprayed by the high-pressure nozzle 800 can be sprayed upward, so as to clean the inner wall surface of the entire stirring drum 100 in a large range, expand the cleaning range, and improve the cleaning effect of the stirring drum 100. Furthermore, the high-pressure nozzle 800 is arranged along the axial direction of the stirring rod 500. In the process of the stirring rod 500 rotating, the high-pressure nozzle 800 can be driven to repeatedly clean and flush the same area for multiple times, so as to better cooperate with the brush 520 to sweep away the residue.
上面结合附图对本实用新型实施例作了详细说明,但是本实用新型不限于上述实施例,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
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