CN221853748U - Aluminum alloy welding wire production coiling mechanism - Google Patents
Aluminum alloy welding wire production coiling mechanism Download PDFInfo
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- CN221853748U CN221853748U CN202420523737.0U CN202420523737U CN221853748U CN 221853748 U CN221853748 U CN 221853748U CN 202420523737 U CN202420523737 U CN 202420523737U CN 221853748 U CN221853748 U CN 221853748U
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- 238000003466 welding Methods 0.000 title claims abstract description 56
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000004804 winding Methods 0.000 claims abstract description 83
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 5
- 238000004806 packaging method and process Methods 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本实用新型涉及收卷装置技术领域,公开了一种铝合金焊丝生产收卷装置,包括底座,所述底座的顶部两侧均开设有滑槽,所述底座的顶部两侧均滑动设置有支撑板,两个所述支撑板的底部两侧均固定连接有第一滑块,所述第一滑块均滑动连接在所述滑槽内部,两个所述支撑板侧壁上均转动连接有卡块,两个所述卡块之间设置有收卷辊,所述收卷辊的两侧均开设有卡槽,所述卡槽与所述卡块相卡合,其中一个所述支撑板的侧壁上固定安装有第二电机,所述第二电机的输出端贯穿所述支撑板与其中一个所述卡块固定连接;本实用新型便于快速对收卷辊进行更换,提高铝合金焊丝的生产效率。
The utility model relates to the technical field of winding devices, and discloses a winding device for producing aluminum alloy welding wire, comprising a base, wherein slide grooves are provided on both sides of the top of the base, and support plates are slidably provided on both sides of the top of the base, and first sliding blocks are fixedly connected to both sides of the bottoms of the two support plates, and the first sliding blocks are slidably connected to the inside of the slide grooves, and clamping blocks are rotatably connected on the side walls of the two support plates, and a winding roller is provided between the two clamping blocks, and clamping grooves are provided on both sides of the winding roller, and the clamping groove is clamped with the clamping block, and a second motor is fixedly installed on the side wall of one of the support plates, and the output end of the second motor passes through the support plate and is fixedly connected to one of the clamping blocks; the utility model facilitates rapid replacement of the winding roller, thereby improving the production efficiency of the aluminum alloy welding wire.
Description
技术领域Technical Field
本实用新型涉及收卷装置技术领域,具体是一种铝合金焊丝生产收卷装置。The utility model relates to the technical field of winding devices, in particular to a winding device for producing aluminum alloy welding wire.
背景技术Background Art
铝合金焊丝是一种重要的焊接材料,广泛应用于航空、航天、汽车、船舶等制造业领域。由于铝合金具有密度小、质量轻、耐腐蚀性好、导热导电性能优良等特点,因此在现代制造业中,铝合金焊丝的需求量越来越大。Aluminum alloy welding wire is an important welding material, which is widely used in aviation, aerospace, automobile, shipbuilding and other manufacturing fields. Due to the characteristics of low density, light weight, good corrosion resistance, excellent thermal and electrical conductivity, the demand for aluminum alloy welding wire is increasing in modern manufacturing.
目前,国内外对于铝合金焊丝的研究和开发已经取得了一定的成果,但仍然存在一些技术瓶颈和挑战。例如,铝合金焊丝的强度、韧性、耐腐蚀性等方面的性能还需要进一步提高,同时生产成本也需要进一步降低。因此,未来的研究和开发需要针对这些问题进行深入研究和探索,以推动铝合金焊丝生产技术的不断发展和进步。At present, the research and development of aluminum alloy welding wires at home and abroad has achieved certain results, but there are still some technical bottlenecks and challenges. For example, the strength, toughness, corrosion resistance and other aspects of aluminum alloy welding wires need to be further improved, and the production cost also needs to be further reduced. Therefore, future research and development needs to conduct in-depth research and exploration on these issues to promote the continuous development and progress of aluminum alloy welding wire production technology.
现有的铝合金焊丝生产收卷装置,在对铝合金焊丝生产时,先将生产出的铝合金焊丝收卷到一个较大的收卷辊上,接着再将铝合金焊丝通过收卷辊传递出去,进行分装和剪切,由于收卷辊一般较大,导致收卷辊卷满铝合金焊丝以后的重量过大,仅靠人力无法轻易将收卷辊取下。The existing aluminum alloy welding wire production and winding device first winds the produced aluminum alloy welding wire onto a larger winding roller during the production of the aluminum alloy welding wire, and then passes the aluminum alloy welding wire through the winding roller for packaging and shearing. Since the winding roller is generally large, the weight of the winding roller after it is fully wound with the aluminum alloy welding wire is too large, and the winding roller cannot be easily removed by manpower alone.
因此,有必要提供一种铝合金焊丝生产收卷装置解决上述技术问题。Therefore, it is necessary to provide an aluminum alloy welding wire production winding device to solve the above technical problems.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种铝合金焊丝生产收卷装置,具有便于快速对收卷辊进行更换,提高铝合金焊丝的生产效率的效果。The utility model aims to provide a production winding device for aluminum alloy welding wire, which is convenient for quickly replacing the winding roller and improves the production efficiency of the aluminum alloy welding wire.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种铝合金焊丝生产收卷装置,包括底座,所述底座的顶部两侧均开设有滑槽,所述底座的顶部两侧均滑动设置有支撑板,两个所述支撑板的底部两侧均固定连接有第一滑块,所述第一滑块均滑动连接在所述滑槽内部,两个所述支撑板侧壁上均转动连接有卡块,两个所述卡块之间设置有收卷辊,所述收卷辊的两侧均开设有卡槽,所述卡槽与所述卡块相卡合,其中一个所述支撑板的侧壁上固定安装有第二电机,所述第二电机的输出端贯穿所述支撑板与其中一个所述卡块固定连接,所述底座的顶部设置有支撑机构,所述底座的侧壁上固定安装有支撑块,所述支撑块的顶部两侧均固定安装有支撑柱,两个所述支撑柱的顶端设置有引线机构,所述滑槽内部设置有移动机构。The above-mentioned technical objective of the utility model is achieved through the following technical scheme: a kind of aluminum alloy welding wire production winding device comprises a base, and slide grooves are provided on both sides of the top of the base, and support plates are slidably arranged on both sides of the top of the base, and first sliding blocks are fixedly connected to the bottom sides of the two support plates, and the first sliding blocks are slidably connected to the inside of the slide groove, and blocks are rotatably connected on the side walls of the two support plates, and a winding roller is arranged between the two blocks, and slots are provided on both sides of the winding roller, and the slots are engaged with the blocks, a second motor is fixedly installed on the side walls of one of the support plates, and the output end of the second motor passes through the support plate and is fixedly connected to one of the blocks, a supporting mechanism is arranged on the top of the base, a supporting block is fixedly installed on the side walls of the base, and support columns are fixedly installed on both sides of the top of the support block, and a lead mechanism is arranged on the tops of the two support columns, and a moving mechanism is arranged inside the slide groove.
通过采用上述技术方案,通过本装置便于快速对收卷辊进行更换,提高铝合金焊丝的生产效率。By adopting the above technical solution, the device can facilitate the rapid replacement of the winding roller, thereby improving the production efficiency of the aluminum alloy welding wire.
本实用新型的进一步设置为:所述移动机构包括第一滚珠丝杆,所述第一滚珠丝杆转动连接在其中一个所述滑槽内部,所述第一滚珠丝杆两端的螺纹方向相反,两个所述第一滑块分别与所述第一滚珠丝杆的两端螺纹连接,所述底座的侧壁上固定安装有第一电机,所述第一电机的输出端贯穿所述底座侧壁与所述第一滚珠丝杆固定连接。The utility model is further configured as follows: the moving mechanism includes a first ball screw, which is rotatably connected to one of the slide grooves, the thread directions at both ends of the first ball screw are opposite, the two first sliders are respectively threadedly connected to the two ends of the first ball screw, a first motor is fixedly mounted on the side wall of the base, and the output end of the first motor passes through the side wall of the base and is fixedly connected to the first ball screw.
通过采用上述技术方案,通过开启第一电机,第一电机的输出端带动第一滚珠丝杆进行转动,由于第一滚珠丝杆两端的螺纹方向相反,使得两个第一话快带动两个支撑板相互靠近或相互远离,对收卷辊进行拆卸。By adopting the above technical solution, the first motor is turned on, and the output end of the first motor drives the first ball screw to rotate. Since the thread directions at both ends of the first ball screw are opposite, the two first screws drive the two support plates to move closer to or away from each other, thereby disassembling the winding roller.
本实用新型的进一步设置为:远离所述第一滚珠丝杆的所述滑槽内部固定安装有限位杆,两个所述第一滑块与所述限位杆滑动连接。The utility model is further configured as follows: a limit rod is fixedly installed inside the sliding groove away from the first ball screw, and the two first sliding blocks are slidably connected to the limit rod.
通过采用上述技术方案,通过限位杆对支撑板进行限位,辅助支撑板在底座顶部进行移动。By adopting the above technical solution, the support plate is limited by the limiting rod, and the auxiliary support plate moves on the top of the base.
本实用新型的进一步设置为:所述支撑机构包括气缸,所述气缸固定安装在所述底座的底部,所述气缸的输出端贯穿所述底座的顶部固定连接有顶杆,所述顶杆的顶端固定安装有支撑座。The utility model is further configured as follows: the support mechanism comprises a cylinder, the cylinder is fixedly mounted on the bottom of the base, the output end of the cylinder passes through the top of the base and is fixedly connected to a push rod, and the top end of the push rod is fixedly mounted with a support seat.
通过采用上述技术方案,在开启支撑机构以后,气缸开启,气缸的输出端带动顶杆对支撑座进行支撑,将收卷辊支撑起来,完成对收卷辊的上下移动拆换。By adopting the above technical solution, after the support mechanism is opened, the cylinder is opened, and the output end of the cylinder drives the push rod to support the support seat, support the winding roller, and complete the up and down movement and replacement of the winding roller.
本实用新型的进一步设置为:所述支撑座顶部固定安装有橡胶垫。The utility model is further configured as follows: a rubber pad is fixedly installed on the top of the support seat.
通过采用上述技术方案,通过橡胶垫对收卷辊进行支撑,增加收卷辊与支撑座之间的摩擦力,使得收卷辊跟随支撑座升降的过程中更加稳定。By adopting the above technical solution, the winding roller is supported by the rubber pad, which increases the friction between the winding roller and the support seat, so that the winding roller is more stable when following the lifting and lowering of the support seat.
本实用新型的进一步设置为:所述引线机构包括滑轨,所述滑轨固定安装在两个所述支撑柱的顶端,所述滑轨的侧壁上固定安装有第三电机,所述滑轨的内部转动连接有第二滚珠丝杆,所述第三电机的输出端贯穿所述滑轨的侧壁与所述第二滚珠丝杆固定连接,所述滑轨内部滑动连接有第二滑块,所述第二滑块与所述第二滚珠丝杆螺纹连接,所述第二滑块的顶部两侧固定安装有立板,两个所述立板侧壁上均转动连接有传送辊,两个所述传送辊的侧壁相接触。The utility model is further configured as follows: the guide mechanism includes a slide rail, the slide rail is fixedly mounted on the top ends of the two support columns, a third motor is fixedly mounted on the side walls of the slide rail, a second ball screw is rotatably connected inside the slide rail, an output end of the third motor passes through the side walls of the slide rail and is fixedly connected to the second ball screw, a second slider is slidably connected inside the slide rail, the second slider is threadedly connected to the second ball screw, vertical plates are fixedly mounted on both sides of the top of the second slider, conveying rollers are rotatably connected to the side walls of the two vertical plates, and the side walls of the two conveying rollers are in contact.
通过采用上述技术方案,在使用收卷辊对铝合金焊丝进行收卷时,将铝合金焊丝穿过两个传送辊之间,通过两个传送辊对铝合金焊丝进行限位,在收卷时开启第三电机,第三电机的输出端带动第二滑块在滑轨内部来回移动,以此带动两个传送辊进行移动,使得两个传送辊带动铝合金焊丝均匀缠绕在收卷辊上。By adopting the above technical solution, when the aluminum alloy welding wire is wound using a winding roller, the aluminum alloy welding wire is passed through two conveying rollers, and the aluminum alloy welding wire is limited by the two conveying rollers. When winding, the third motor is turned on, and the output end of the third motor drives the second slider to move back and forth inside the slide rail, thereby driving the two conveying rollers to move, so that the two conveying rollers drive the aluminum alloy welding wire to be evenly wound around the winding roller.
综上所述,本实用新型具有以下有益效果:在铝合金焊丝焊丝生产的过程中,为了提高焊丝的生产效率,会先将生产出来的铝合金焊丝收卷到一个较大的收卷辊上,接着将收卷辊转移至其他装置上进行剪切或分装,在收卷辊收满以后,需要对受捐官进行更换,先通过支撑机构对收卷辊进行支撑,在支撑机构对收卷辊进行支撑时,通过移动机构将两个支撑板向底座的两侧移动,使得卡块与卡槽相互脱离,接着通过支撑机构将收卷辊降至底座顶部,将收满焊丝的收卷辊取走,更换新的空收卷辊,接着通过支撑机构和移动机构配合,将收卷辊安装到支撑板上即可,在收卷时,引线机构对铝合金焊丝进行引导,使得铝合金焊丝均匀缠绕在收卷辊侧壁上,通过本装置便于快速对收卷辊进行更换,提高铝合金焊丝的生产效率。The utility model has the following beneficial effects: in the process of producing aluminum alloy welding wire, in order to improve the production efficiency of welding wire, the produced aluminum alloy welding wire will be first rolled up onto a larger winding roller, and then the winding roller will be transferred to other devices for shearing or packaging. After the winding roller is full, the receiving official needs to be replaced. The winding roller is first supported by the supporting mechanism. When the supporting mechanism supports the winding roller, the two supporting plates are moved to the two sides of the base by the moving mechanism, so that the clamping block and the clamping groove are separated from each other. Then, the winding roller is lowered to the top of the base by the supporting mechanism, and the winding roller full of welding wire is taken away and replaced with a new empty winding roller. Then, the winding roller can be installed on the supporting plate through the cooperation of the supporting mechanism and the moving mechanism. When winding, the lead-in mechanism guides the aluminum alloy welding wire so that the aluminum alloy welding wire is evenly wound around the side wall of the winding roller. The device is convenient for quickly replacing the winding roller, thereby improving the production efficiency of the aluminum alloy welding wire.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的三维结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the utility model;
图2为本实用新型另一视角的三维结构示意图;FIG2 is a schematic diagram of a three-dimensional structure of the utility model from another viewing angle;
图3为本实用新型的三维展开结构示意图;FIG3 is a schematic diagram of a three-dimensional unfolded structure of the utility model;
图4为本实用新型三维剖视的结构示意图;FIG4 is a schematic diagram of the structure of the utility model in a three-dimensional cross-section;
图5为本实用新型的俯视结构示意图。FIG. 5 is a schematic diagram of the top structure of the utility model.
图中:1、底座;2、滑槽;3、支撑板;4、第一滑块;5、第一滚珠丝杆;6、第一电机;7、卡块;8、收卷辊;9、卡槽;10、第二电机;11、气缸;12、顶杆;13、支撑座;14、橡胶垫;15、支撑柱;16、滑轨;17、第二滚珠丝杆;18、第三电机;19、第二滑块;20、立板;21、传送辊;22、限位杆;23、支撑块。In the figure: 1. base; 2. slide groove; 3. support plate; 4. first slider; 5. first ball screw; 6. first motor; 7. clamping block; 8. winding roller; 9. clamping groove; 10. second motor; 11. cylinder; 12. push rod; 13. support seat; 14. rubber pad; 15. support column; 16. slide rail; 17. second ball screw; 18. third motor; 19. second slider; 20. vertical plate; 21. conveying roller; 22. limit rod; 23. support block.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型进一步的说明。The present invention will be further described below with reference to the accompanying drawings in the embodiments of the present invention.
请参阅图1~5,本实用新型实施例中,一种铝合金焊丝生产收卷装置,包括底座1,所述底座1的顶部两侧均开设有滑槽2,所述底座1的顶部两侧均滑动设置有支撑板3,两个所述支撑板3的底部两侧均固定连接有第一滑块4,所述第一滑块4均滑动连接在所述滑槽2内部,两个所述支撑板3侧壁上均转动连接有卡块7,两个所述卡块7之间设置有收卷辊8,所述收卷辊8的两侧均开设有卡槽9,所述卡槽9与所述卡块7相卡合,其中一个所述支撑板3的侧壁上固定安装有第二电机10,所述第二电机10的输出端贯穿所述支撑板3与其中一个所述卡块7固定连接,所述底座1的顶部设置有支撑机构,所述底座1的侧壁上固定安装有支撑块23,所述支撑块23的顶部两侧均固定安装有支撑柱15,两个所述支撑柱15的顶端设置有引线机构,所述滑槽2内部设置有移动机构;在铝合金焊丝焊丝生产的过程中,为了提高焊丝的生产效率,会先将生产出来的铝合金焊丝收卷到一个较大的收卷辊8上,接着将收卷辊8转移至其他装置上进行剪切或分装,在收卷辊8收满以后,需要对受捐官进行更换,先通过支撑机构对收卷辊8进行支撑,在支撑机构对收卷辊8进行支撑时,通过移动机构将两个支撑板3向底座1的两侧移动,使得卡块7与卡槽9相互脱离,接着通过支撑机构将收卷辊8降至底座1顶部,将收满焊丝的收卷辊8取走,更换新的空收卷辊8,接着通过支撑机构和移动机构配合,将收卷辊8安装到支撑板3上即可,在收卷时,引线机构对铝合金焊丝进行引导,使得铝合金焊丝均匀缠绕在收卷辊8侧壁上,通过本装置便于快速对收卷辊8进行更换,提高铝合金焊丝的生产效率。Please refer to Figures 1 to 5. In the embodiment of the utility model, a winding device for producing aluminum alloy welding wire includes a base 1, and slide grooves 2 are provided on both sides of the top of the base 1. Support plates 3 are slidably provided on both sides of the top of the base 1. First sliders 4 are fixedly connected to both sides of the bottom of the two support plates 3, and the first sliders 4 are slidably connected to the inside of the slide groove 2. Blocks 7 are rotatably connected to the side walls of the two support plates 3, and a winding roller 8 is provided between the two blocks 7. Slots 9 are provided on both sides of the winding roller 8, and the slots 9 are engaged with the blocks 7. A second motor 10 is fixedly installed on the side wall of one of the support plates 3, and the output end of the second motor 10 passes through the support plate 3 and is fixedly connected to one of the blocks 7. A supporting mechanism is provided on the top of the base 1, and a support block 23 is fixedly installed on the side wall of the base 1. Support columns 15 are fixedly installed on both sides of the top of the support block 23, and lead machines are provided on the tops of the two support columns 15. The structure is that a moving mechanism is arranged inside the slide 2; in the process of producing aluminum alloy welding wire, in order to improve the production efficiency of welding wire, the produced aluminum alloy welding wire will be first rolled onto a larger winding roller 8, and then the winding roller 8 will be transferred to other devices for shearing or packaging. After the winding roller 8 is full, the recipient needs to be replaced. The winding roller 8 is first supported by the supporting mechanism. When the supporting mechanism supports the winding roller 8, the two support plates 3 are moved to the two sides of the base 1 by the moving mechanism, so that the card block 7 and the card slot 9 are separated from each other, and then the winding roller 8 is lowered to the top of the base 1 by the supporting mechanism, and the winding roller 8 full of welding wire is taken away and replaced with a new empty winding roller 8, and then the winding roller 8 is installed on the support plate 3 through the cooperation of the supporting mechanism and the moving mechanism. When winding, the lead mechanism guides the aluminum alloy welding wire so that the aluminum alloy welding wire is evenly wound on the side wall of the winding roller 8. The device is convenient for quickly replacing the winding roller 8, thereby improving the production efficiency of the aluminum alloy welding wire.
本实施例中,优选的,所述移动机构包括第一滚珠丝杆5,所述第一滚珠丝杆5转动连接在其中一个所述滑槽2内部,所述第一滚珠丝杆5两端的螺纹方向相反,两个所述第一滑块4分别与所述第一滚珠丝杆5的两端螺纹连接,所述底座1的侧壁上固定安装有第一电机6,所述第一电机6的输出端贯穿所述底座1侧壁与所述第一滚珠丝杆5固定连接;通过开启第一电机6,第一电机6的输出端带动第一滚珠丝杆5进行转动,由于第一滚珠丝杆5两端的螺纹方向相反,使得两个第一话快带动两个支撑板3相互靠近或相互远离,对收卷辊8进行拆卸。In the present embodiment, preferably, the moving mechanism includes a first ball screw 5, which is rotatably connected to one of the slide grooves 2, and the thread directions at both ends of the first ball screw 5 are opposite. The two first sliders 4 are respectively threadedly connected to the two ends of the first ball screw 5, and a first motor 6 is fixedly installed on the side wall of the base 1. The output end of the first motor 6 passes through the side wall of the base 1 and is fixedly connected to the first ball screw 5; by turning on the first motor 6, the output end of the first motor 6 drives the first ball screw 5 to rotate, and since the thread directions at both ends of the first ball screw 5 are opposite, the two first sliders drive the two support plates 3 to approach or move away from each other, so that the winding roller 8 is disassembled.
本实施例中,优选的,远离所述第一滚珠丝杆5的所述滑槽2内部固定安装有限位杆22,两个所述第一滑块4与所述限位杆22滑动连接;通过限位杆22对支撑板3进行限位,辅助支撑板3在底座1顶部进行移动。In this embodiment, preferably, a limiting rod 22 is fixedly installed inside the slide groove 2 away from the first ball screw 5, and the two first sliding blocks 4 are slidably connected with the limiting rod 22; the support plate 3 is limited by the limiting rod 22, and the auxiliary support plate 3 moves on the top of the base 1.
本实施例中,优选的,所述支撑机构包括气缸11,所述气缸11固定安装在所述底座1的底部,所述气缸11的输出端贯穿所述底座1的顶部固定连接有顶杆12,所述顶杆12的顶端固定安装有支撑座13;在开启支撑机构以后,气缸11开启,气缸11的输出端带动顶杆12对支撑座13进行支撑,将收卷辊8支撑起来,完成对收卷辊8的上下移动拆换。In this embodiment, preferably, the supporting mechanism includes a cylinder 11, and the cylinder 11 is fixedly installed at the bottom of the base 1. The output end of the cylinder 11 passes through the top of the base 1 and is fixedly connected to a push rod 12, and the top of the push rod 12 is fixedly installed with a support seat 13; after the supporting mechanism is turned on, the cylinder 11 is turned on, and the output end of the cylinder 11 drives the push rod 12 to support the support seat 13, thereby supporting the winding roller 8, thereby completing the up and down movement and replacement of the winding roller 8.
本实施例中,优选的,所述支撑座13顶部固定安装有橡胶垫14;通过橡胶垫14对收卷辊8进行支撑,增加收卷辊8与支撑座13之间的摩擦力,使得收卷辊8跟随支撑座13升降的过程中更加稳定。In this embodiment, preferably, a rubber pad 14 is fixedly installed on the top of the support seat 13; the rubber pad 14 supports the winding roller 8, increases the friction between the winding roller 8 and the support seat 13, and makes the winding roller 8 more stable when following the lifting and lowering of the support seat 13.
本实施例中,优选的,所述引线机构包括滑轨16,所述滑轨16固定安装在两个所述支撑柱15的顶端,所述滑轨16的侧壁上固定安装有第三电机18,所述滑轨16的内部转动连接有第二滚珠丝杆17,所述第三电机18的输出端贯穿所述滑轨16的侧壁与所述第二滚珠丝杆17固定连接,所述滑轨16内部滑动连接有第二滑块19,所述第二滑块19与所述第二滚珠丝杆17螺纹连接,所述第二滑块19的顶部两侧固定安装有立板20,两个所述立板20侧壁上均转动连接有传送辊21,两个所述传送辊21的侧壁相接触;在使用收卷辊8对铝合金焊丝进行收卷时,将铝合金焊丝穿过两个传送辊21之间,通过两个传送辊21对铝合金焊丝进行限位,在收卷时开启第三电机18,第三电机18的输出端带动第二滑块19在滑轨16内部来回移动,以此带动两个传送辊21进行移动,使得两个传送辊21带动铝合金焊丝均匀缠绕在收卷辊8上。In this embodiment, preferably, the guide mechanism includes a slide rail 16, the slide rail 16 is fixedly installed on the top of the two support columns 15, a third motor 18 is fixedly installed on the side wall of the slide rail 16, the interior of the slide rail 16 is rotatably connected to a second ball screw 17, the output end of the third motor 18 passes through the side wall of the slide rail 16 and is fixedly connected to the second ball screw 17, the interior of the slide rail 16 is slidably connected to a second slider 19, the second slider 19 is threadedly connected to the second ball screw 17, and the top two sides of the second slider 19 are fixed A vertical plate 20 is installed, and conveying rollers 21 are rotatably connected to the side walls of the two vertical plates 20, and the side walls of the two conveying rollers 21 are in contact with each other; when the winding roller 8 is used to wind the aluminum alloy welding wire, the aluminum alloy welding wire is passed through between the two conveying rollers 21, and the aluminum alloy welding wire is limited by the two conveying rollers 21. When winding, the third motor 18 is turned on, and the output end of the third motor 18 drives the second slider 19 to move back and forth inside the slide rail 16, thereby driving the two conveying rollers 21 to move, so that the two conveying rollers 21 drive the aluminum alloy welding wire to be evenly wound around the winding roller 8.
工作原理:在铝合金焊丝焊丝生产的过程中,为了提高焊丝的生产效率,会先将生产出来的铝合金焊丝收卷到一个较大的收卷辊8上,接着将收卷辊8转移至其他装置上进行剪切或分装,在收卷辊8收满以后,需要对受捐官进行更换,先通过支撑机构对收卷辊8进行支撑,在支撑机构对收卷辊8进行支撑时,通过移动机构将两个支撑板3向底座1的两侧移动,使得卡块7与卡槽9相互脱离,接着通过支撑机构将收卷辊8降至底座1顶部,将收满焊丝的收卷辊8取走,更换新的空收卷辊8,接着通过支撑机构和移动机构配合,将收卷辊8安装到支撑板3上即可,在收卷时,引线机构对铝合金焊丝进行引导,使得铝合金焊丝均匀缠绕在收卷辊8侧壁上,通过本装置便于快速对收卷辊8进行更换,提高铝合金焊丝的生产效率。Working principle: in the process of aluminum alloy welding wire production, in order to improve the production efficiency of welding wire, the produced aluminum alloy welding wire will first be rolled up onto a larger winding roller 8, and then the winding roller 8 will be transferred to other devices for shearing or packaging. After the winding roller 8 is full, the receiving device needs to be replaced. The winding roller 8 is first supported by the supporting mechanism. When the supporting mechanism supports the winding roller 8, the two support plates 3 are moved to the two sides of the base 1 by the moving mechanism, so that the card block 7 and the card slot 9 are disengaged from each other, and then the winding roller 8 is lowered to the top of the base 1 by the supporting mechanism, and the winding roller 8 full of welding wire is taken away and replaced with a new empty winding roller 8. Then, the winding roller 8 is installed on the support plate 3 through the cooperation of the supporting mechanism and the moving mechanism. When winding, the lead mechanism guides the aluminum alloy welding wire so that the aluminum alloy welding wire is evenly wound around the side wall of the winding roller 8. The device is convenient for quickly replacing the winding roller 8, thereby improving the production efficiency of the aluminum alloy welding wire.
以上所述仅是本实用新型的较佳实施方式,故凡依本实用新型专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本实用新型专利申请范围内。The above description is only a preferred embodiment of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the present utility model patent application are included in the scope of the present utility model patent application.
Claims (6)
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