CN221853525U - Anti-caking mechanism of screw powder feeder - Google Patents
Anti-caking mechanism of screw powder feeder Download PDFInfo
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- 230000002776 aggregation Effects 0.000 claims abstract description 8
- 230000002265 prevention Effects 0.000 claims 1
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- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
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- 235000019565 spicy aroma Nutrition 0.000 description 1
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Abstract
本实用新型公布了一种螺杆送粉机的防结团机构,属于粉料输送设备技术领域,包括料罐,料罐下端设置有与之内部连通的螺杆送粉机,料罐内设置有隔板,料罐内底部转动安装有第一旋转刀片,第一旋转刀片上端中心设置有连接杆,连接杆上端穿过隔板且设置有第二旋转刀片,隔板贯穿设置有第二通孔,料罐底部贯穿设置有与螺杆送粉机连通的第一通孔。本实用新型能够在输送粉料时,通过分层下料、多次切割将粉料的结团完全打散,防止堵塞,提高生产效率。
The utility model discloses an anti-agglomeration mechanism of a screw powder feeder, which belongs to the technical field of powder conveying equipment, including a material tank, a screw powder feeder connected to the inside of the material tank is arranged at the lower end of the material tank, a partition is arranged in the material tank, a first rotating blade is rotatably installed at the bottom of the material tank, a connecting rod is arranged at the center of the upper end of the first rotating blade, the upper end of the connecting rod passes through the partition and is provided with a second rotating blade, the partition is penetrated with a second through hole, and the bottom of the material tank is penetrated with a first through hole connected to the screw powder feeder. The utility model can completely break up the agglomeration of the powder by layered feeding and multiple cutting when conveying the powder, prevent blockage, and improve production efficiency.
Description
技术领域Technical Field
本实用新型属于粉料输送设备技术领域,具体为一种螺杆送粉机的防结团机构。The utility model belongs to the technical field of powder material conveying equipment, in particular to an anti-agglomeration mechanism of a screw powder conveyor.
背景技术Background Art
1.原料准备:准备辣条的主要原料,包括面粉、淀粉等。1. Raw material preparation: prepare the main raw materials for spicy strips, including flour, starch, etc.
2.面团制备:将面粉和淀粉按一定比例混合,并加入适量的水搅拌成面团。面团需要通过搅拌、发酵等过程,使其具备一定的黏性和延展性。2. Dough preparation: Mix flour and starch in a certain proportion, add appropriate amount of water and stir into dough. The dough needs to go through the process of stirring and fermentation to make it have a certain viscosity and ductility.
3.压制成型:通过膨化机将面团压制成一定的厚度和形状,常见的为带状或圆柱状。3. Pressing and molding: The dough is pressed into a certain thickness and shape through an extruder, most commonly in the form of strips or cylinders.
4.切割成条:将压延好的面团切割成较长的条状,一般为辣条的长度。4. Cut into strips: Cut the rolled dough into longer strips, generally the length of spicy strips.
5.调味:按照配比,将对应质量的辣条和对应质量的调味料,包括有调味油,固态调味料一起放入混合搅拌设备中,通过混合搅拌设备旋转搅拌均匀地将辣味和香味覆盖在辣条表面。5. Seasoning: According to the ratio, put the corresponding mass of spicy strips and the corresponding mass of seasonings, including seasoning oil and solid seasonings, into a mixing and stirring device. The mixing and stirring device is rotated and stirred to evenly cover the spicy taste and aroma on the surface of the spicy strips.
6.包装:经过调味后的辣条需要进行包装,可以使用机器进行自动包装,也可以手工进行包装。6. Packaging: The spicy strips need to be packaged after seasoning. It can be packaged automatically by machine or manually.
现有技术中,对于面粉等粉料的存储和运输,通常会将粉料存储在料罐中。当需要使用粉料时,料罐内的粉料在重力作用下从出料口进入螺杆送粉机,随后被送往后续工序。然而,在粉料的存储过程中,由于下层的粉料会受到上层粉料的压力、以及静电、水分等影响,粉料容易发生结团等现象。这不仅导致下料不均匀,还可能堵塞料罐的出料口。而一旦出料口堵塞,就需要工作人员进行清理,这一过程不仅容易造成粉料污染,同时也会降低生产效率。针对这一问题,现有技术如JPS586839A的专利所公开的出粉装置,通过在料罐内部设置旋转叶片来对粉料进行打散处理。但由于料罐的落料口与排出口设置在一条直线上以及旋转叶片的旋转间隔,导致部分结团的粉料未能与旋转叶片接触而直接下落堵塞排出口,或是即便通过排出口,粉料仍可能保持结团状态。In the prior art, for the storage and transportation of powders such as flour, the powders are usually stored in a material tank. When the powder is needed, the powder in the material tank enters the screw powder feeder from the discharge port under the action of gravity, and is then sent to the subsequent process. However, during the storage of the powder, the powder in the lower layer is affected by the pressure of the upper layer of powder, as well as static electricity, moisture, etc., and the powder is prone to agglomeration. This not only leads to uneven feeding, but also may block the discharge port of the material tank. Once the discharge port is blocked, the staff needs to clean it, which not only easily causes powder pollution, but also reduces production efficiency. In response to this problem, the prior art, such as the powder discharge device disclosed in the patent of JPS586839A, breaks up the powder by setting a rotating blade inside the material tank. However, since the discharge port and the discharge port of the material tank are arranged in a straight line and the rotation interval of the rotating blade, some of the agglomerated powder fails to contact the rotating blade and directly falls to block the discharge port, or even if it passes through the discharge port, the powder may still remain in a clumped state.
实用新型内容Utility Model Content
本实用新型提供一种螺杆送粉机的防结团机构,能够确保从料罐内掉出的粉料没有结团等现象。The utility model provides an anti-agglomeration mechanism for a screw powder feeder, which can ensure that the powder dropped out of a material tank does not clump or the like.
为实现上述目的,本实用新型采用的技术方案是:In order to achieve the above purpose, the technical solution adopted by the utility model is:
一种螺杆送粉机的防结团机构,包括料罐,所述料罐下端设置有与之内部连通的螺杆送粉机,所述料罐内设置有隔板,所述料罐内底部转动安装有第一旋转刀片,所述第一旋转刀片上端中心设置有连接杆,所述连接杆上端穿过隔板且设置有第二旋转刀片,所述隔板贯穿设置有第二通孔,所述料罐底部贯穿设置有与螺杆送粉机连通的第一通孔,所述第一通孔和第二通孔的位置错开以使物料的移动路径非直线,所述第二通孔内沿隔板径向设置有转动轴,所述转动轴外侧壁上设置有用于对物料进行打散的打散叶,所述打散叶绕转动轴的轴线环形阵列设置,所述打散叶外端面与转动轴轴线的距离大于隔板的厚度。A screw powder feeder anti-agglomeration mechanism comprises a material tank, a screw powder feeder connected to the interior of the material tank is arranged at the lower end of the material tank, a partition is arranged in the material tank, a first rotating blade is rotatably installed at the bottom of the material tank, a connecting rod is arranged at the center of the upper end of the first rotating blade, the upper end of the connecting rod passes through the partition and is provided with a second rotating blade, the partition is penetrated by a second through hole, the bottom of the material tank is penetrated by a first through hole connected to the screw powder feeder, the positions of the first through hole and the second through hole are staggered to make the movement path of the material non-linear, a rotating shaft is arranged in the second through hole along the radial direction of the partition, and scattering leaves for scattering the material are arranged on the outer wall of the rotating shaft, the scattering leaves are arranged in a ring array around the axis of the rotating shaft, and the distance between the outer end surface of the scattering leaf and the axis of the rotating shaft is greater than the thickness of the partition.
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型设置有隔板、第一旋转刀片、第二旋转刀片、打散叶以及螺杆送粉机等结构。其中,第一通孔和第二通孔的位置错开,以确保粉料的移动路径非直线,从而避免粉料通过第二通孔后直接掉落到第一通孔处,减少结团和堵塞的风险。此外,第二通孔内安装了转动轴,转动轴上装有打散叶。当旋转刀片旋转时,会带动打散叶一同旋转,对粉料进行多个方向的切割和打散。这种设计不仅实现了分层下料的效果,还通过多次切割确保结团的粉料能够被完全打散,从而防止堵塞,保证下料的均匀性。The utility model is provided with structures such as a partition, a first rotating blade, a second rotating blade, a breaking blade, and a screw powder feeder. Among them, the positions of the first through hole and the second through hole are staggered to ensure that the movement path of the powder is non-linear, thereby preventing the powder from directly falling to the first through hole after passing through the second through hole, reducing the risk of agglomeration and blockage. In addition, a rotating shaft is installed in the second through hole, and a breaking blade is installed on the rotating shaft. When the rotating blade rotates, it will drive the breaking blade to rotate together, cutting and breaking the powder in multiple directions. This design not only achieves the effect of layered feeding, but also ensures that the agglomerated powder can be completely broken up through multiple cuttings, thereby preventing blockage and ensuring the uniformity of feeding.
作为上述方案的进一步改进,所述料罐底部设置有第二电机,所述第二电机输出端深入料罐内与第一旋转刀片连接。As a further improvement of the above solution, a second motor is arranged at the bottom of the material tank, and an output end of the second motor extends deep into the material tank and is connected to the first rotating blade.
上述改进的技术效果为:通过第二电机的设置,使本装置能够进一步的方便控制第一旋转刀片以及第二旋转刀片转动切割粉料结团。The technical effect of the above improvement is: through the provision of the second motor, the device can further conveniently control the first rotating blade and the second rotating blade to rotate and cut the powder agglomerates.
作为上述方案的进一步改进,所述螺杆送粉机一侧设置有第一电机,所述螺杆送粉机内设置有螺杆,所述第一电机输出端与螺杆连接,所述螺杆送粉机底部远离第一通孔的一侧设置有出料孔。As a further improvement of the above solution, a first motor is provided on one side of the screw powder feeder, a screw is provided inside the screw powder feeder, an output end of the first motor is connected to the screw, and a discharge hole is provided on one side of the bottom of the screw powder feeder away from the first through hole.
上述改进的技术效果为:通过第一电机、螺杆、出料孔的设置,使本装置的螺杆送粉机能够进一步的方便控制输粉下料。The technical effect of the above improvement is that through the arrangement of the first motor, the screw and the discharge hole, the screw powder feeder of the device can further conveniently control the powder feeding and discharging.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的正视结构示意图。FIG1 is a front view schematic diagram of the structure of the present utility model.
图2为本实用新型的正视剖视结构示意图。FIG. 2 is a front view cross-sectional structural schematic diagram of the present utility model.
图3为本实用新型的A向剖视结构示意图。FIG3 is a schematic diagram of the cross-sectional structure of the utility model in the direction of A. FIG.
图4为本实用新型的B向剖视结构示意图。FIG4 is a schematic diagram of the cross-sectional structure of the utility model in the direction of B. FIG.
图5为本实用新型的C向剖视结构示意图。FIG5 is a schematic diagram of the C-direction cross-sectional structure of the present invention.
图6为转动轴安装结构示意图。FIG. 6 is a schematic diagram of the rotating shaft installation structure.
图中:1、料罐;2、螺杆送粉机;3、第一电机;4、第二电机;5、连接杆;6、第一旋转刀片;7、第二旋转刀片;8、隔板;9、螺杆;10、第一通孔;11、出料孔;12、第二通孔;13、转动轴;14、打散叶。In the figure: 1. material tank; 2. screw powder feeder; 3. first motor; 4. second motor; 5. connecting rod; 6. first rotating blade; 7. second rotating blade; 8. partition; 9. screw; 10. first through hole; 11. discharge hole; 12. second through hole; 13. rotating shaft; 14. scattering blade.
具体实施方式DETAILED DESCRIPTION
为了使本领域技术人员更好地理解技术方案,下面结合实施例对技术方案进行详细描述,本部分的描述仅是示范性和解释性,不应对本实用新型的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution, the technical solution is described in detail below in conjunction with the embodiments. The description in this section is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present utility model.
实施例1:Embodiment 1:
如图1-6所示,本实施例的具体结构为:一种螺杆送粉机的防结团机构,包括上端开口的料罐1,料罐1下端设置有与之内部连通的螺杆送粉机2,料罐1内中部位置设置有与料罐1内壁适配的隔板8,通过隔板8将料罐1内分为上下两层,料罐1内底部转动安装有第一旋转刀片6,第一旋转刀片6上端中心设置有连接杆5,连接杆5上端穿过隔板8且设置有第二旋转刀片7,第二旋转刀片7下端贴近隔板8上端面,隔板8上贯穿设置有第二通孔12,料罐1底部贯穿设置有与螺杆送粉机2连通的第一通孔10,所述第一通孔10和第二通孔12的位置错开,所述第二通孔12内沿隔板8径向设置有转动轴13,所述转动轴13外侧壁上绕其轴线阵列设置有打散叶14,所述打散叶14外端面与转动轴13轴线的距离大于隔板8的厚度。As shown in Figures 1-6, the specific structure of this embodiment is: an anti-agglomeration mechanism of a screw powder feeder, comprising a material tank 1 with an opening at the upper end, a screw powder feeder 2 connected to the interior of the material tank 1 is arranged at the lower end of the material tank 1, a partition 8 adapted to the inner wall of the material tank 1 is arranged in the middle position of the material tank 1, and the material tank 1 is divided into an upper and lower layer by the partition 8, a first rotating blade 6 is rotatably installed at the bottom of the material tank 1, a connecting rod 5 is arranged at the center of the upper end of the first rotating blade 6, and the upper end of the connecting rod 5 passes through the partition 8 and is provided with a second rotating blade The lower end of the second rotating blade 7 is close to the upper end surface of the partition 8, the partition 8 is penetrated by a second through hole 12, the bottom of the material tank 1 is penetrated by a first through hole 10 connected with the screw powder feeder 2, the positions of the first through hole 10 and the second through hole 12 are staggered, a rotating shaft 13 is arranged in the second through hole 12 along the radial direction of the partition 8, and the outer side wall of the rotating shaft 13 is arrayed around its axis with scattering leaves 14, and the distance between the outer end surface of the scattering leaf 14 and the axis of the rotating shaft 13 is greater than the thickness of the partition 8.
具体工作原理:使用本装置输送粉料时,先启动本装置,将粉料倒入料罐1内,通过连接杆5的带动,第一旋转刀片6转动时会带动第二旋转刀片7同步转动,随着第二旋转刀片7的旋转,会对粉料进行第一次打散,且隔板8上层的粉料会经第二通孔12落入到隔板8的下层;此过程中,第二旋转刀片7旋转时会触碰到高出隔板8上端面的打散叶14,从而取得转动轴13旋转,转动轴13旋转的过程中,打散叶14对第二通孔12处的粉料进行打散,进而在不增加电机等驱动机构数量的同时对第二通孔12处的粉料产生多个方向的切割,进一步避免粉料结团。打散叶14绕转动轴13环形设置多个,从而确保始终有打散叶14上端面高出隔板上端面,转动轴13左右两侧打散叶14端面之间的距离小于第二通孔12内径。Specific working principle: When using this device to convey powder, first start this device and pour the powder into the material tank 1. Driven by the connecting rod 5, the first rotating blade 6 will drive the second rotating blade 7 to rotate synchronously. As the second rotating blade 7 rotates, the powder will be broken up for the first time, and the powder on the upper layer of the partition 8 will fall into the lower layer of the partition 8 through the second through hole 12; during this process, the second rotating blade 7 will touch the breaking blade 14 that is higher than the upper end surface of the partition 8 when rotating, so as to obtain the rotation of the rotating shaft 13. During the rotation of the rotating shaft 13, the breaking blade 14 breaks up the powder at the second through hole 12, and then cuts the powder at the second through hole 12 in multiple directions without increasing the number of driving mechanisms such as motors, so as to further avoid the agglomeration of the powder. A plurality of breaking blades 14 are arranged in a ring around the rotating shaft 13, so as to ensure that there is always an upper end surface of the breaking blade 14 that is higher than the upper end surface of the partition, and the distance between the end surfaces of the breaking blades 14 on the left and right sides of the rotating shaft 13 is less than the inner diameter of the second through hole 12.
随后隔板8下层的粉料会从第一通孔10处落入到螺杆送粉机2内,由螺杆送粉机2输送走粉料,此过程中,转动的第一旋转刀片6会第二次切割打散粉料的结团,第一通孔10和第二通孔12的位置错开,以确保从第二通孔12掉落的粉料不会直接通过第一通孔10进入螺杆送粉机2,而是必须经过第一旋转刀片6的切割和打散处理。在上述全过程中,本装置能够在输送粉料时,通过分层下料、多次切割将粉料的结团完全打散,防止堵塞,提高生产效率。Then the powder in the lower layer of the partition 8 will fall into the screw powder feeder 2 from the first through hole 10, and the powder will be transported away by the screw powder feeder 2. During this process, the rotating first rotary blade 6 will cut and break up the agglomeration of the powder for the second time. The positions of the first through hole 10 and the second through hole 12 are staggered to ensure that the powder falling from the second through hole 12 will not directly enter the screw powder feeder 2 through the first through hole 10, but must be cut and broken up by the first rotary blade 6. In the above whole process, the device can completely break up the agglomeration of the powder by layered feeding and multiple cutting when conveying the powder, prevent blockage, and improve production efficiency.
实施例2:Embodiment 2:
如图2、图5所示,作为上述实施例的优选方式,料罐1底部设置有第二电机4,第二电机4输出端深入料罐1内与第一旋转刀片6连接。通过第二电机4的设置,使本装置能够进一步的方便控制第一旋转刀片6以及第二旋转刀片7转动切割粉料结团。螺杆送粉机2一侧设置有第一电机3,螺杆送粉机2内设置有螺杆9,第一电机3输出端与螺杆9连接,螺杆送粉机2底部远离第一通孔10的一侧设置有出料孔11。通过第一电机3、螺杆9、出料孔11的设置,使本装置的螺杆送粉机2能够进一步的方便控制输粉下料。As shown in Figures 2 and 5, as a preferred embodiment of the above embodiment, a second motor 4 is provided at the bottom of the material tank 1, and the output end of the second motor 4 is deeply inserted into the material tank 1 and connected to the first rotating blade 6. Through the provision of the second motor 4, the device can further conveniently control the first rotating blade 6 and the second rotating blade 7 to rotate and cut the powder agglomerates. A first motor 3 is provided on one side of the screw powder feeder 2, a screw 9 is provided in the screw powder feeder 2, the output end of the first motor 3 is connected to the screw 9, and a discharge hole 11 is provided on the side of the bottom of the screw powder feeder 2 away from the first through hole 10. Through the provision of the first motor 3, the screw 9, and the discharge hole 11, the screw powder feeder 2 of the device can further conveniently control the powder feeding and feeding.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。本文中应用了具体个例对本实用新型技术方案的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本实用新型的方法及其核心思想。以上仅是本实用新型的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将实用新型的构思和技术方案直接应用于其它场合的,均应视为本实用新型的保护范围。It should be noted that, in this article, the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Specific examples are used in this article to illustrate the principle and implementation of the technical solution of the utility model. The above examples are only used to help understand the method and core idea of the utility model. The above are only preferred implementations of the utility model. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, for ordinary technicians in this technical field, without departing from the principle of the utility model, several improvements, modifications or changes can be made, and the above technical features can also be combined in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.
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