CN221853381U - A double-station loading and unloading mechanism - Google Patents
A double-station loading and unloading mechanism Download PDFInfo
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- CN221853381U CN221853381U CN202420258505.7U CN202420258505U CN221853381U CN 221853381 U CN221853381 U CN 221853381U CN 202420258505 U CN202420258505 U CN 202420258505U CN 221853381 U CN221853381 U CN 221853381U
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Abstract
Description
技术领域Technical Field
本实用新型涉及机械设备技术领域,更具体地说,涉及一种双工位上下料机构。The utility model relates to the technical field of mechanical equipment, and more specifically to a double-station loading and unloading mechanism.
背景技术Background Art
本部分的描述仅提供与本实用新型公开相关的背景信息,而不构成现有技术。The description in this section merely provides background information related to the disclosure of the present utility model and does not constitute prior art.
磨齿机一般包括床身及安装在床身上的砂轮安装架和立柱,以及布置在砂轮安装架与立柱之间的工作台,砂轮安装架上安装有砂轮,需要加工的齿轮放置在工作台上,小立柱上安装有用于与工作台配合压紧齿轮端面的顶针,通过砂轮对齿轮进行磨削加工。目前,在对齿轮进行加工的时候,一般是通过人工取放,效率低而且不符合安全生产的标准。The gear grinding machine generally includes a bed, a grinding wheel mounting frame and a column mounted on the bed, and a workbench arranged between the grinding wheel mounting frame and the column. The grinding wheel mounting frame is equipped with a grinding wheel, and the gear to be processed is placed on the workbench. The small column is equipped with a pin for pressing the end face of the gear with the workbench, and the gear is ground by the grinding wheel. At present, when processing gears, it is generally picked up and placed manually, which is inefficient and does not meet the standards of safe production.
应该注意,上面对技术背景的介绍只是为了方便对本实用新型的技术方案进行清楚、完整的说明,并方便本领域技术人员的理解而阐述的。不能仅仅因为这些方案在本实用新型的背景技术部分进行了阐述而认为上述技术方案为本领域技术人员所公知。It should be noted that the above introduction to the technical background is only for the convenience of providing a clear and complete description of the technical solutions of the present invention and for the convenience of understanding by those skilled in the art. It cannot be considered that the above technical solutions are well known to those skilled in the art simply because they are described in the background technology section of the present invention.
发明内容Summary of the invention
本实用新型要解决的技术问题是提供一种双工位上下料机构,提高了安全性且极大地提高了上下料的工作效率。The technical problem to be solved by the utility model is to provide a double-station loading and unloading mechanism, which improves the safety and greatly improves the working efficiency of loading and unloading.
为了解决上述技术问题,本实用新型提供了一种双工位上下料机构,安装于加工台与输送带之间,其特征在于,包括转盘以及安装于所述转盘上且相对布置的第一搬运组件和第二搬运组件。In order to solve the above technical problems, the utility model provides a double-station loading and unloading mechanism installed between a processing table and a conveyor belt, characterized in that it includes a turntable and a first conveying assembly and a second conveying assembly installed on the turntable and arranged relatively.
作为进一步优选地,所述加工台与所述输送带之间设置有立柱,所述立柱包括基座及本体,所述转盘套设于所述本体上,每个所述搬运组件均包括安装于所述立柱上的升降机构以及与所述升降机构的升降头连接以被所述升降机构带动升降的夹爪安装座,所述夹爪安装座上安装有用于抓取齿轮的夹爪。As a further preferred embodiment, a column is arranged between the processing table and the conveyor belt, the column includes a base and a body, the turntable is mounted on the body, each of the transport components includes a lifting mechanism installed on the column and a clamp mounting seat connected to a lifting head of the lifting mechanism to be lifted and lowered by the lifting mechanism, and the clamp mounting seat is equipped with a clamp for grabbing gears.
作为进一步优选地,所述立柱上还设置有分体式导轨,所述导轨呈圆环状布置在立柱的外圈且包括安装于立柱上的固定部,以及相对设置且与固定部分体设置的第一活动部和第二活动部,所述第一搬运组件的升降头与所述第一活动部连接,所述第二搬运组件的升降头与所述第二活动部连接,所述第一搬运组件与所述第二搬运组件分别包括供所述夹爪安装座安装的升降块,每个升降块朝向导轨的一侧安装有至少一组抬升件,每组抬升件包括布置在导轨上下表面且可随转盘的转动而在导轨上滚动的滚轮。As a further preferred embodiment, a split guide rail is also provided on the column, which is arranged in a circular ring shape on the outer ring of the column and includes a fixed part installed on the column, and a first movable part and a second movable part which are arranged opposite to each other and separately from the fixed part, the lifting head of the first conveying assembly is connected to the first movable part, the lifting head of the second conveying assembly is connected to the second movable part, the first conveying assembly and the second conveying assembly respectively include lifting blocks for installing the clamping claw mounting seat, each lifting block is installed with at least one group of lifting parts on one side facing the guide rail, and each group of lifting parts includes rollers which are arranged on the upper and lower surfaces of the guide rail and can roll on the guide rail with the rotation of the turntable.
作为进一步优选地,所述转盘呈环状套设于所述本体上,所述转盘内壁具有一卡槽,所述本体壁板上安装有旋转驱动组件,所述旋转驱动组件包括安装于本体上驱动电机、以及依次安装于所述驱动电机输出轴上的旋转轮和齿轮,所述旋转轮的端部卡入所述卡槽内,所述转盘内壁还设置有与所述齿轮啮合传动的齿条。As a further preferred embodiment, the turntable is annularly sleeved on the body, the inner wall of the turntable has a slot, and a rotation drive assembly is installed on the wall panel of the body. The rotation drive assembly includes a drive motor installed on the body, and a rotating wheel and a gear installed in turn on the output shaft of the drive motor, the end of the rotating wheel is inserted into the slot, and the inner wall of the turntable is also provided with a rack that meshes with the gear for transmission.
作为进一步优选地,所述本体上还安装有辅助支撑,所述辅助支撑包括转轴以及依次安装于所述转轴上的支撑轮、辅助传动轮,所述支撑轮的端部卡设于所述卡槽内,所述辅助传动轮与所述齿条啮合。As a further preferred embodiment, an auxiliary support is also installed on the main body, and the auxiliary support includes a rotating shaft and a support wheel and an auxiliary transmission wheel installed on the rotating shaft in sequence, the end of the support wheel is clamped in the clamping groove, and the auxiliary transmission wheel is meshed with the rack.
作为进一步优选地,所述搬运组件还包括安装于所述转盘上的导柱,升降块的两端在导柱上可上下滑动连接。As a further preference, the transport assembly further comprises guide posts mounted on the turntable, and both ends of the lifting block are slidably connected up and down on the guide posts.
作为进一步优选地,所述本体上还安装有两组限位组件,其中一组限位组件靠近所述第一活动部安装,另一组限位组件靠近所述第二活动部安装,每组所述限位组件包括上限位开关和下限位开关。As a further preferred embodiment, two groups of limit assemblies are installed on the main body, one group of limit assemblies is installed close to the first movable part, and the other group of limit assemblies is installed close to the second movable part, and each group of limit assemblies includes an upper limit switch and a lower limit switch.
借由以上的技术方案,本实用新型的有益效果如下:By means of the above technical solution, the beneficial effects of the utility model are as follows:
本实用新型的一种双工位上下料机构,立柱布置在加工台与输送带之间,通过在立柱外圈设置两个搬运组件,能够实现当其中一个搬运组件在加工台上放料的时候,另一个搬运组件能够将之前抓取的已经加工好的产品放置在输送带上,并且能够从输送带上抓取一个待加工件后旋转至加工台上将待加工件放入加工台上进行加工,实现边取料边放料,极大地提高了上下料的工作效率,且由夹爪进行抓取以代替人工操作,能够提高操作安全性。搬运组件安装在转盘上,且转盘设置在立柱的外圈,使得结构更加紧凑,无需在设置台面进行安装从而有效的节省了安装空间,本申请的导轨采用分体式设置,不仅能够起到导向作用而且能够利用该结构实现夹爪的升降,且该种设置方式便于限位组件对升降到位与否进行检测。本申请的转盘采用齿轮与齿条啮合传动的方式,使得转动更加的平稳,而且齿条设置在转盘的内壁上,利用内壁上开设的卡槽,实现对转盘的承托,该种方式便于对本部分进行检修。The utility model discloses a double-station loading and unloading mechanism, in which a column is arranged between a processing table and a conveyor belt. By arranging two transport components on the outer ring of the column, it is possible to realize that when one of the transport components is placing materials on the processing table, the other transport component can place the previously captured processed product on the conveyor belt, and can grab a workpiece to be processed from the conveyor belt and rotate it to the processing table to place the workpiece on the processing table for processing, so as to realize material collection and placement, which greatly improves the working efficiency of loading and unloading materials, and the gripping by the clamping claw replaces manual operation, which can improve the operation safety. The transport component is installed on a turntable, and the turntable is arranged on the outer ring of the column, so that the structure is more compact, and there is no need to install it on the table surface, thereby effectively saving the installation space. The guide rail of the present application adopts a split setting, which can not only play a guiding role but also can use the structure to realize the lifting and lowering of the clamping claw, and this setting method is convenient for the limit component to detect whether the lifting and lowering are in place. The turntable of the present application adopts a gear and rack meshing transmission method to make the rotation more stable, and the rack is arranged on the inner wall of the turntable, and the turntable is supported by the groove opened on the inner wall. This method is convenient for maintenance of this part.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2是本实用新型图1另一视角示意图;FIG2 is a schematic diagram of FIG1 of the utility model from another perspective;
图3是本实用新型图2体现转盘内壁的透视图。FIG. 3 is a perspective view of the inner wall of the turntable of FIG. 2 of the present invention.
其中:in:
1、立柱;101、基座;102、本体;2、转盘;3、搬运组件;301、升降块;302、导柱;303、夹爪安装座;4、导轨;401、第一活动部;402、固定部;403、第二活动部;5、滚轮;6、升降机构;7、升降头;8、下限位开关;9、导柱。1. Column; 101. Base; 102. Main body; 2. Turntable; 3. Transport assembly; 301. Lifting block; 302. Guide column; 303. Gripper mounting seat; 4. Guide rail; 401. First movable part; 402. Fixed part; 403. Second movable part; 5. Roller; 6. Lifting mechanism; 7. Lifting head; 8. Lower limit switch; 9. Guide column.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
需要说明的是,在本实用新型的描述中,术语“第一”、“第二”等仅用于描述目的和区别类似的对象,两者之间并不存在先后顺序,也不能理解为指示或暗示相对重要性。此外,在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。It should be noted that in the description of the present invention, the terms "first", "second", etc. are only used for descriptive purposes and to distinguish similar objects. There is no order of precedence between the two, and they cannot be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
参见附图1-3,本说明一较佳实施例所述的一种双工位上下料机构,安装于加工台与输送带之间,待加工件放置在加工台上进行加工,输送带用于输送加工完成的产品以及待加工件,具体的,本申请的双工位上下料机构包括转盘2以及安装于所述转盘2上且相对布置的第一搬运组件3和第二搬运组件3。具体的,在加工台与输送带之间设置立柱1。Referring to Figures 1-3, a double-station loading and unloading mechanism described in a preferred embodiment of this invention is installed between a processing table and a conveyor belt, the workpiece to be processed is placed on the processing table for processing, and the conveyor belt is used to convey the processed products and the workpiece to be processed. Specifically, the double-station loading and unloading mechanism of this application includes a turntable 2 and a first conveying assembly 3 and a second conveying assembly 3 installed on the turntable 2 and arranged oppositely. Specifically, a column 1 is set between the processing table and the conveyor belt.
该立柱1包括基座101及本体102,所述转盘2呈环形布置套设于所述本体102的外圈,每个所述搬运组件3均包括安装于所述立柱1上的升降机构6以及与所述升降机构6的升降头7连接以被所述升降机构6带动升降的夹爪安装座303,所述夹爪安装座303上安装有用于抓取齿轮的夹爪。The column 1 includes a base 101 and a body 102, the turntable 2 is arranged in a ring shape and is sleeved on the outer ring of the body 102, each of the transport components 3 includes a lifting mechanism 6 installed on the column 1 and a clamp mounting seat 303 connected to the lifting head 7 of the lifting mechanism 6 so as to be lifted and lowered by the lifting mechanism 6, and the clamp mounting seat 303 is equipped with a clamp for grabbing gears.
为了便于对升降机构6的升降位置进行监测,且为了结构设计更加的紧凑,优选所述立柱1上还设置有分体式导轨4,所述导轨4呈圆环状布置在立柱1的外圈且包括安装于立柱1上的固定部402,以及相对设置且与固定部402分体设置的第一活动部401和第二活动部403,所述第一搬运组件3的升降头7与所述第一活动部401连接,所述第二搬运组件3的升降头7与所述第二活动部403连接,所述第一搬运组件3与所述第二搬运组件3分别包括供所述夹爪安装座303安装的升降块301,每个升降块301朝向导轨4的一侧安装有至少一组抬升件,每组抬升件包括布置在导轨4上下表面且可随转盘2的转动而在导轨4上滚动的滚轮5。In order to facilitate the monitoring of the lifting position of the lifting mechanism 6 and to make the structural design more compact, it is preferred that a split guide rail 4 is also provided on the column 1, and the guide rail 4 is arranged in a circular ring shape on the outer ring of the column 1 and includes a fixed part 402 installed on the column 1, and a first movable part 401 and a second movable part 403 which are arranged opposite to each other and are separated from the fixed part 402, the lifting head 7 of the first conveying component 3 is connected to the first movable part 401, and the lifting head 7 of the second conveying component 3 is connected to the second movable part 403, the first conveying component 3 and the second conveying component 3 respectively include a lifting block 301 for installing the clamping claw mounting seat 303, and each lifting block 301 is installed with at least one group of lifting members on one side facing the guide rail 4, and each group of lifting members includes rollers 5 which are arranged on the upper and lower surfaces of the guide rail 4 and can roll on the guide rail 4 as the turntable 2 rotates.
本申请的转盘2内壁具有一卡槽,所述本体102壁板上安装有旋转驱动组件,所述旋转驱动组件包括安装于本体102上驱动电机、以及依次安装于所述驱动电机输出轴上的旋转轮和齿轮,所述旋转轮的端部卡入所述卡槽内,所述转盘2内壁还设置有与所述齿轮啮合传动的齿条。所述本体102上还安装有辅助支撑,所述辅助支撑包括转轴以及依次安装于所述转轴上的支撑轮、辅助传动轮,所述支撑轮的端部卡设于所述卡槽内,所述辅助传动轮与所述齿条啮合。所述搬运组件3还包括安装于所述转盘2上的导柱302,升降块301的两端在导柱302上可上下滑动连接。所述本体102上还安装有两组限位组件,其中一组限位组件靠近所述第一活动部401安装,另一组限位组件靠近所述第二活动部403安装,每组所述限位组件包括上限位开关和下限位开关8。The inner wall of the turntable 2 of the present application has a slot, and a rotating drive assembly is installed on the wall plate of the body 102. The rotating drive assembly includes a driving motor installed on the body 102, and a rotating wheel and a gear installed on the output shaft of the driving motor in sequence. The end of the rotating wheel is inserted into the slot, and the inner wall of the turntable 2 is also provided with a rack that meshes with the gear. The body 102 is also equipped with an auxiliary support, which includes a rotating shaft and a supporting wheel and an auxiliary transmission wheel installed on the rotating shaft in sequence. The end of the supporting wheel is inserted into the slot, and the auxiliary transmission wheel meshes with the rack. The transport assembly 3 also includes a guide column 302 installed on the turntable 2, and the two ends of the lifting block 301 can be slidably connected up and down on the guide column 302. Two groups of limit assemblies are also installed on the body 102, one of which is installed close to the first movable part 401, and the other is installed close to the second movable part 403. Each group of limit assemblies includes an upper limit switch and a lower limit switch 8.
以上所述实施例仅是为充分说明本实用新型而所举的较佳的实施例,本实用新型的保护范围不限于此。本技术领域的技术人员在本实用新型基础上所作的等同替代或变换,均在本实用新型的保护范围之内。本实用新型的保护范围以权利要求书为准。The above-described embodiments are only preferred embodiments for fully illustrating the present utility model, and the protection scope of the present utility model is not limited thereto. Equivalent substitutions or changes made by technicians in the technical field on the basis of the present utility model are all within the protection scope of the present utility model. The protection scope of the present utility model shall be subject to the claims.
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