CN221852370U - Folding mechanism and packing box installation device with same - Google Patents
Folding mechanism and packing box installation device with same Download PDFInfo
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- CN221852370U CN221852370U CN202420320622.1U CN202420320622U CN221852370U CN 221852370 U CN221852370 U CN 221852370U CN 202420320622 U CN202420320622 U CN 202420320622U CN 221852370 U CN221852370 U CN 221852370U
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Abstract
本实用新型提供了一种折叠机构和具有其的包装箱安装装置,其中折叠机构包括平台,平台包括弧形部和平面部,弧形部朝平面部的方向倾斜;靠近平面部设置有导向机构,导向机构包括至少两根导向杆,导向杆包括折弯部,折弯部靠近平台的一端朝靠近相邻的折弯部的方向延伸;平台用于折叠包装箱的短边箱盖,折弯部用于折叠包装箱的长边箱盖。使用弧形部可以带动短边箱盖向靠近平面部的方向转动,从而对短边箱盖进行折叠。弧形部对短边箱盖进行折叠之后,再使用平面部向下压初步折叠之后的短边箱盖,使得短边箱盖的折叠角度为90度。导向杆的折弯部靠近平台的一端朝靠近相邻的折弯部的方向延伸,折弯部顶住包装箱的长边箱盖,将长边箱盖向内折叠。
The utility model provides a folding mechanism and a packaging box installation device having the same, wherein the folding mechanism comprises a platform, the platform comprises an arc portion and a plane portion, the arc portion is inclined in the direction of the plane portion; a guide mechanism is arranged near the plane portion, the guide mechanism comprises at least two guide rods, the guide rod comprises a bending portion, one end of the bending portion near the platform extends in the direction of the adjacent bending portion; the platform is used to fold the short side box cover of the packaging box, and the bending portion is used to fold the long side box cover of the packaging box. The arc portion can be used to drive the short side box cover to rotate in the direction of the plane portion, so as to fold the short side box cover. After the arc portion folds the short side box cover, the plane portion is used to press down the short side box cover after the initial folding, so that the folding angle of the short side box cover is 90 degrees. One end of the bending portion of the guide rod near the platform extends in the direction of the adjacent bending portion, and the bending portion supports the long side box cover of the packaging box to fold the long side box cover inward.
Description
技术领域Technical Field
本实用新型涉及安装包装箱技术领域,尤其涉及一种折叠机构和具有其的包装箱安装装置。The utility model relates to the technical field of installing packaging boxes, in particular to a folding mechanism and a packaging box installation device having the folding mechanism.
背景技术Background Art
空调内机装配好之后,需要将空调内机装入包装箱。当前市场上很多包装箱的安装都是采取人力作业的方式,或采用包装箱安装装置。After the air conditioner indoor unit is assembled, it needs to be put into a packing box. Currently, many packing boxes on the market are installed by manual labor or using packing box installation devices.
现有的包装箱安装装置不会对包装箱的箱盖进行折叠,因此套箱之后的下一个工序即盖上上端箱盖,再将整体翻转180°难以实现自动化。The existing packaging box installation device cannot fold the box cover of the packaging box, so the next process after the box is put on, that is, covering the upper box cover and then turning the whole box 180 degrees, is difficult to realize automation.
因此,需要一种可以对包装箱的箱盖进行折叠,便于后续工序自动翻转包装箱的机构。Therefore, a mechanism is needed to fold the box cover of the packaging box to facilitate automatic flipping of the packaging box in subsequent processes.
实用新型内容Utility Model Content
为克服相关技术中存在的问题,本实用新型的目的之一是提供一种折叠机构,该折叠机构可以对包装箱的箱盖进行折叠,便于后续工序自动翻转包装箱。In order to overcome the problems existing in the related art, one of the purposes of the utility model is to provide a folding mechanism, which can fold the box cover of the packaging box to facilitate automatic flipping of the packaging box in subsequent processes.
一种折叠机构,包括平台,所述平台包括弧形部和平面部,所述弧形部朝所述平面部的方向倾斜;靠近所述平面部设置有导向机构,所述导向机构包括至少两根导向杆,导向杆包括折弯部,所述折弯部靠近所述平台的一端朝靠近相邻的所述折弯部的方向延伸;所述平台用于折叠包装箱的短边箱盖,所述折弯部用于折叠所述包装箱的长边箱盖。A folding mechanism comprises a platform, wherein the platform comprises an arcuate portion and a plane portion, wherein the arcuate portion is inclined toward the plane portion; a guide mechanism is arranged near the plane portion, wherein the guide mechanism comprises at least two guide rods, wherein the guide rods comprise a bending portion, wherein one end of the bending portion near the platform extends toward the direction of the adjacent bending portion; the platform is used for folding the short side box cover of a packaging box, and the bending portion is used for folding the long side box cover of the packaging box.
弧形部是朝平面部的方向倾斜的,且具有一定的弧度,使用弧形部可以带动短边箱盖向靠近平面部的方向转动,从而对短边箱盖进行折叠。弧形部对短边箱盖进行折叠之后,此时短边箱盖的折叠角度小于90度,再使用平面部向下压初步折叠之后的短边箱盖,使得短边箱盖的折叠角度为90度。导向杆的折弯部靠近平台的一端朝靠近相邻的折弯部的方向延伸,折弯部顶住包装箱的长边箱盖,将长边箱盖向内折叠。上述折叠机构可以折叠包装箱的短边箱盖和长边箱盖,便于后续工序自动翻转包装箱。The arc portion is inclined toward the plane portion and has a certain curvature. The arc portion can be used to drive the short side box cover to rotate toward the plane portion, thereby folding the short side box cover. After the arc portion folds the short side box cover, the folding angle of the short side box cover is less than 90 degrees. The plane portion is then used to press down the short side box cover after the initial folding, so that the folding angle of the short side box cover is 90 degrees. The bending portion of the guide rod extends toward the direction close to the adjacent bending portion at one end of the platform, and the bending portion supports the long side box cover of the packaging box to fold the long side box cover inward. The above-mentioned folding mechanism can fold the short side box cover and the long side box cover of the packaging box, so as to facilitate the automatic flipping of the packaging box in the subsequent process.
在本实用新型较佳的技术方案中,折叠机构还包括整形架,所述整形架与所述平台的所述弧形部连接。In a preferred technical solution of the utility model, the folding mechanism further comprises a shaping frame, and the shaping frame is connected to the arc-shaped portion of the platform.
整形架与弧形部连接,使用整形架可以固定弧形部,增加弧形部的稳定性。The shaping frame is connected to the arc-shaped portion, and the shaping frame can be used to fix the arc-shaped portion and increase the stability of the arc-shaped portion.
在本实用新型较佳的技术方案中,所述导向杆还包括固定部,所述固定部与所述折弯部远离所述平台的一端连接,所述固定部与所述整形架连接。In a preferred technical solution of the utility model, the guide rod further comprises a fixing portion, the fixing portion is connected to an end of the bending portion away from the platform, and the fixing portion is connected to the shaping frame.
在固定部和整形架的共同作用下,可以较好地固定折弯部,使得折弯部具有较好的稳定性。折弯部与固定部连接,形成一个凸点,该凸点可以对包装箱的长边箱盖进行下压,使得包装箱的长边箱盖产生折痕。Under the joint action of the fixing part and the shaping frame, the bending part can be fixed well, so that the bending part has good stability. The bending part is connected with the fixing part to form a convex point, which can press down the long side box cover of the packaging box to produce a crease on the long side box cover of the packaging box.
在本实用新型较佳的技术方案中,所述弧形部与所述平面部连接,所述弧形部远离所述平面部的一端的高度小于所述平面部的高度。In a preferred technical solution of the present invention, the arc portion is connected to the planar portion, and the height of one end of the arc portion away from the planar portion is smaller than the height of the planar portion.
弧形部除了与平面部连接的部分以外,其他部分的高度均小于平面部的高度,使得弧形部可以先与包装箱的短边箱盖接触,带动包装箱的短边箱盖向内折叠。Except for the portion connected to the planar portion, the height of other portions of the arc portion is smaller than that of the planar portion, so that the arc portion can first contact the short side box cover of the packaging box, driving the short side box cover of the packaging box to fold inward.
本实用新型的目的之二是提供一种包装箱安装装置,包括上述任一项所述的折叠机构,所述包装箱安装装置还包括套箱机构,所述套箱机构包括套箱骨架;所述套箱骨架的底部设置有开盖气缸,所述开盖气缸连接有吸盘。The second purpose of the utility model is to provide a packaging box installation device, including the folding mechanism described in any of the above items, the packaging box installation device also includes a box-sleeving mechanism, the box-sleeving mechanism includes a box-sleeving frame; a cover-opening cylinder is provided at the bottom of the box-sleeving frame, and the cover-opening cylinder is connected to a suction cup.
开盖气缸可以伸长或回缩,当开盖气缸伸长时,吸盘靠近包装箱,直到与包装箱接触,吸盘吸附包装箱;当开盖气缸回缩时,吸盘拉开包装箱的长边箱盖。The cover-opening cylinder can be extended or retracted. When the cover-opening cylinder is extended, the suction cup approaches the packaging box until it contacts the packaging box and absorbs the packaging box; when the cover-opening cylinder is retracted, the suction cup pulls open the long side box cover of the packaging box.
在本实用新型较佳的技术方案中,所述套箱骨架设置有多个吸盘;所述套箱骨架连接的所述吸盘,以及所述开盖气缸连接的所述吸盘位于所述套箱骨架的同一侧。In a preferred technical solution of the utility model, the casing frame is provided with a plurality of suction cups; the suction cups connected to the casing frame and the suction cups connected to the cover opening cylinder are located on the same side of the casing frame.
在套箱骨架上设置多个吸盘,可以增强对包装箱的长边箱盖的吸附力。Arranging a plurality of suction cups on the box frame can enhance the adsorption force on the long side box cover of the packaging box.
在本实用新型较佳的技术方案中,包装箱安装装置还包括压盖机构,所述压盖机构包括定位气缸和压盖气缸,所述定位气缸沿高度方向设置,所述压盖气缸沿水平方向设置;所述定位气缸用于对辊筒线上的所述包装箱进行定位,所述压盖气缸用于对所述短边箱盖进行下压。In a preferred technical solution of the utility model, the packaging box installation device also includes a capping mechanism, which includes a positioning cylinder and a capping cylinder, the positioning cylinder is arranged along the height direction, and the capping cylinder is arranged along the horizontal direction; the positioning cylinder is used to position the packaging box on the roller line, and the capping cylinder is used to press down the short side box cover.
包装箱运动至辊筒线的末端,定位气缸伸出定位。检测到包装箱到位之后,压盖气缸朝下伸出,压盖气缸与包装箱的短边箱盖抵接之后继续下压,再次向内折叠包装箱的两个短边箱盖。The packaging box moves to the end of the roller line, and the positioning cylinder extends to position it. After detecting that the packaging box is in place, the capping cylinder extends downward, contacts the short side cover of the packaging box, and then continues to press down, folding the two short side covers of the packaging box inward again.
在本实用新型较佳的技术方案中,所述压盖机构还包括支撑架,所述支撑架的顶部设置有所述压盖气缸,所述支撑架的侧部设置有所述定位气缸。In a preferred technical solution of the utility model, the capping mechanism further comprises a support frame, the top of the support frame is provided with the capping cylinder, and the side of the support frame is provided with the positioning cylinder.
在支撑架的不同位置设置压盖气缸和定位气缸,使得压盖气缸和定位气缸可以在不同的方向上工作。The capping cylinder and the positioning cylinder are arranged at different positions of the support frame, so that the capping cylinder and the positioning cylinder can work in different directions.
在本实用新型较佳的技术方案中,包装箱安装装置还包括开箱机构,所述开箱机构包括开箱骨架,所述开箱骨架设置有吸盘;所述开箱骨架的侧边安装有转轴,所述转轴连接有开箱板,开箱板连接有所述吸盘。In a preferred technical solution of the utility model, the packaging box installation device also includes an opening mechanism, which includes an opening frame, and the opening frame is provided with a suction cup; a rotating shaft is installed on the side of the opening frame, and the rotating shaft is connected to an opening plate, and the opening plate is connected to the suction cup.
开箱骨架的一侧安装有开箱板和转轴,开箱板绕转轴旋转,旋转角度为0-90度。当需要开箱时,开箱板较长的一边与较短的一边形成90度的夹角;当不需要开箱时,开箱板较长的一边与较短的一边位于同一直线上。开箱板上的吸盘用于稳定三维形态的包装箱。An unpacking board and a rotating shaft are installed on one side of the unpacking frame. The unpacking board rotates around the rotating shaft with a rotation angle of 0-90 degrees. When unpacking is required, the longer side of the unpacking board forms a 90-degree angle with the shorter side; when unpacking is not required, the longer side of the unpacking board and the shorter side are located on the same straight line. The suction cup on the unpacking board is used to stabilize the three-dimensional packaging box.
在本实用新型较佳的技术方案中,所述开箱机构还包括推旋气缸,所述推旋气缸的两端连接有铰接座,靠近所述开箱板的所述铰接座与所述开箱板连接。In a preferred technical solution of the utility model, the unpacking mechanism further comprises a push-rotating cylinder, both ends of the push-rotating cylinder are connected with hinged seats, and the hinged seats close to the unpacking plate are connected to the unpacking plate.
推旋气缸用于向开箱板提供旋转动力,使得开箱板可以绕转轴进行0-90度的旋转。The push-rotation cylinder is used to provide rotational power to the unpacking plate, so that the unpacking plate can rotate 0-90 degrees around the axis.
本实用新型的有益效果为:The beneficial effects of the utility model are:
本实用新型提供的一种折叠机构包括平台,平台包括弧形部和平面部,弧形部朝平面部的方向倾斜;靠近平面部设置有导向机构,导向机构包括至少两根导向杆,导向杆包括折弯部,折弯部靠近平台的一端朝靠近相邻的折弯部的方向延伸;平台用于折叠包装箱的短边箱盖,折弯部用于折叠包装箱的长边箱盖。弧形部是朝平面部的方向倾斜的,且具有一定的弧度,使用弧形部可以带动短边箱盖向靠近平面部的方向转动,从而对短边箱盖进行折叠。弧形部对短边箱盖进行折叠之后,此时短边箱盖的折叠角度小于90度,再使用平面部向下压初步折叠之后的短边箱盖,使得短边箱盖的折叠角度为90度。导向杆的折弯部靠近平台的一端朝靠近相邻的折弯部的方向延伸,折弯部倾斜设置,折弯部顶住包装箱的长边箱盖,将长边箱盖向内折叠。上述折叠机构可以折叠包装箱的短边箱盖和长边箱盖,便于后续工序自动翻转包装箱。The utility model provides a folding mechanism comprising a platform, the platform comprising an arc portion and a plane portion, the arc portion being inclined in the direction of the plane portion; a guide mechanism is arranged near the plane portion, the guide mechanism comprising at least two guide rods, the guide rod comprising a bending portion, one end of the bending portion close to the platform extending in the direction close to the adjacent bending portion; the platform is used to fold the short side box cover of the packing box, and the bending portion is used to fold the long side box cover of the packing box. The arc portion is inclined in the direction of the plane portion and has a certain curvature, and the arc portion can be used to drive the short side box cover to rotate in the direction close to the plane portion, so as to fold the short side box cover. After the arc portion folds the short side box cover, the folding angle of the short side box cover is less than 90 degrees, and then the plane portion is used to press down the short side box cover after the preliminary folding, so that the folding angle of the short side box cover is 90 degrees. One end of the bending portion of the guide rod close to the platform extends in the direction close to the adjacent bending portion, and the bending portion is arranged obliquely, and the bending portion supports the long side box cover of the packing box to fold the long side box cover inward. The folding mechanism can fold the short side box cover and the long side box cover of the packaging box, so as to facilitate automatic flipping of the packaging box in subsequent processes.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型提供的折叠机构的结构示意图;FIG1 is a schematic structural diagram of a folding mechanism provided by the present utility model;
图2是本实用新型提供的包装箱安装装置的结构示意图;FIG2 is a schematic structural diagram of a packaging box installation device provided by the present invention;
图3是本实用新型提供的套箱机构的结构示意图;FIG3 is a schematic structural diagram of a casing mechanism provided by the present invention;
图4是本实用新型提供的压盖机构的结构示意图;FIG4 is a schematic structural diagram of a capping mechanism provided by the present invention;
图5是本实用新型提供的开箱机构的结构示意图;5 is a schematic structural diagram of the box opening mechanism provided by the present invention;
图6是本实用新型提供的封装后折叠机构的吸盘的主视图;FIG6 is a front view of the suction cup of the packaged rear folding mechanism provided by the present invention;
图7是本实用新型提供的弧形部折叠包装箱短边箱盖的场景示意图;FIG7 is a schematic diagram of a scene of a short side box cover of a foldable packaging box provided by the present invention;
图8是本实用新型提供的平面部下压包装箱短边箱盖的场景示意图;FIG8 is a schematic diagram of a scene in which the flat surface portion provided by the present invention presses down the short side box cover of the packaging box;
图9是本实用新型提供的导向杆折叠包装箱的长边箱盖的场景示意图。FIG. 9 is a schematic diagram of a scene of a long side box cover of a guide rod folding packaging box provided by the present invention.
附图标记:1、折叠机构;11、平台;111、弧形部;112、平面部;12、导向机构;13、导向杆;131、折弯部;132、固定部;14、整形架;2、套箱机构;21、套箱骨架;22、开盖气缸;3、压盖机构;31、定位气缸;32、压盖气缸;33、支撑架;4、开箱机构;41、开箱骨架;42、转轴;43、开箱板;44、推旋气缸;45、铰接座;5、吸盘;51、吸杆;52、弹簧;53、套筒;54、盘体;6、辊筒线。Figure numerals: 1. folding mechanism; 11. platform; 111. arc-shaped portion; 112. plane portion; 12. guiding mechanism; 13. guide rod; 131. bending portion; 132. fixing portion; 14. shaping frame; 2. box-sleeving mechanism; 21. box-sleeving frame; 22. cover-opening cylinder; 3. cover-pressing mechanism; 31. positioning cylinder; 32. cover-pressing cylinder; 33. supporting frame; 4. box-opening mechanism; 41. box-opening frame; 42. rotating shaft; 43. box-opening plate; 44. push-rotating cylinder; 45. hinged seat; 5. suction cup; 51. suction rod; 52. spring; 53. sleeve; 54. disk body; 6. roller line.
具体实施方式DETAILED DESCRIPTION
下面将参照附图更详细地描述本实用新型的优选实施方式。虽然附图中显示了本实用新型的优选实施方式,然而应该理解,可以以各种形式实现本实用新型而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了使本实用新型更加透彻和完整,并且能够将本实用新型的范围完整地传达给本领域的技术人员。The preferred embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the preferred embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.
实施例1Example 1
如图1所示,本实施例提供一种折叠机构1,包括平台11,所述平台11包括弧形部111和平面部112,所述弧形部111朝所述平面部112的方向倾斜;靠近所述平面部112设置有导向机构12,所述导向机构12包括至少两根导向杆13,导向杆13包括折弯部131,所述折弯部131靠近所述平台11的一端朝靠近相邻的所述折弯部131的方向延伸;所述平台11用于折叠包装箱的短边箱盖,所述折弯部131用于折叠所述包装箱的长边箱盖。As shown in Figure 1, this embodiment provides a folding mechanism 1, including a platform 11, the platform 11 includes an arc portion 111 and a plane portion 112, the arc portion 111 is inclined toward the plane portion 112; a guide mechanism 12 is arranged near the plane portion 112, the guide mechanism 12 includes at least two guide rods 13, the guide rod 13 includes a bending portion 131, and one end of the bending portion 131 close to the platform 11 extends in a direction close to the adjacent bending portion 131; the platform 11 is used for folding the short side box cover of the packaging box, and the bending portion 131 is used for folding the long side box cover of the packaging box.
弧形部111可以是与平面部112连接的一部分为弧形,其余部分为直线型,也可以是弧形部111整体为弧形,本实施例以弧形部111与平面部112连接的一部分为弧形,其余部分为直线型为例。The arc portion 111 may be arc-shaped in a portion connected to the planar portion 112 and the rest may be straight, or the arc portion 111 may be arc-shaped as a whole. This embodiment takes the arc portion 111 as an example in which a portion connected to the planar portion 112 is arc-shaped and the rest is straight.
弧形部111与平面部112连接的一部分具有一定的弯曲度,弧形部111远离平面部112的一端位于平面部112的下方,该端朝靠近平面部112的方向延伸,弧形部与平面部的连接处的角度大于90度。The portion where the arc portion 111 is connected to the plane portion 112 has a certain curvature. One end of the arc portion 111 away from the plane portion 112 is located below the plane portion 112 and extends toward the plane portion 112. The angle at the connection between the arc portion and the plane portion is greater than 90 degrees.
平面部112的长度较长,弧形部111的长度较短。机械臂或机器人操作平台11,使得平台11的弧形部111与包装箱的短边箱盖抵接。短边箱盖具有一定的柔软度,短边箱盖初始为竖直状态。弧形部111带动短边箱盖向内转动,从而折叠短边箱盖。此时短边箱盖产生折痕,但短边箱盖的折叠角度小于90度。The length of the plane portion 112 is relatively long, and the length of the arc portion 111 is relatively short. The mechanical arm or robot operates the platform 11, so that the arc portion 111 of the platform 11 abuts against the short side box cover of the packaging box. The short side box cover has a certain degree of softness, and the short side box cover is initially in a vertical state. The arc portion 111 drives the short side box cover to rotate inward, thereby folding the short side box cover. At this time, the short side box cover has a crease, but the folding angle of the short side box cover is less than 90 degrees.
本实施例的包装箱为用于放置空调内机的包装箱,在加工步骤中包装箱为空箱。弧形部111对包装箱两边的短边箱盖进行初步折叠,两个短边箱盖产生折痕之后,平面部112向下压经过初步折叠的短边箱盖。由于平面部112较长,且具有一定的平整度,使用平面部112可以一次性折叠两个短边箱盖,使得两个短边箱盖的折叠角度为90度。The packaging box of this embodiment is a packaging box for placing an air conditioner indoor unit, and the packaging box is an empty box in the processing step. The arc portion 111 preliminarily folds the short side box covers on both sides of the packaging box, and after the two short side box covers have creases, the plane portion 112 presses down the preliminarily folded short side box covers. Since the plane portion 112 is relatively long and has a certain degree of flatness, the two short side box covers can be folded at one time using the plane portion 112, so that the folding angle of the two short side box covers is 90 degrees.
靠近所述平面部112设置有导向机构12,导向机构12包括多根导向杆13,本实施例以导向机构12包括两个导向杆13为例。一个导向杆13的折弯部131靠近平台11的一端,朝靠近另一个导向杆13的折弯部131的方向延伸。两个导向杆13从距离平台11最近的一端开始,到距离平台11最远的一端为止,两个导向杆13之间的距离逐渐变小。A guide mechanism 12 is provided near the plane portion 112, and the guide mechanism 12 includes a plurality of guide rods 13. In this embodiment, the guide mechanism 12 includes two guide rods 13. The bending portion 131 of one guide rod 13 is close to one end of the platform 11 and extends toward the bending portion 131 close to the other guide rod 13. The distance between the two guide rods 13 gradually decreases from the end closest to the platform 11 to the end farthest from the platform 11.
平台11折叠包装箱的短边箱盖之后,机械臂或机器人控制导向杆13与包装箱的长边箱盖抵接。长边箱盖具有一定的柔软度,长边箱盖初始为竖直状态。导向杆13的折弯部131带动长边箱盖向内转动,从而折叠长边箱盖。包装箱的两个长边箱盖产生折痕,此时长边箱盖的折叠角度小于90度。折叠长边箱盖的过程只需要使得长边箱盖产生折痕,从而起到软化长边箱盖的作用,具体的角度此处不作限定。After the platform 11 folds the short side box cover of the packaging box, the mechanical arm or robot controls the guide rod 13 to contact the long side box cover of the packaging box. The long side box cover has a certain degree of softness, and the long side box cover is initially in a vertical state. The bending portion 131 of the guide rod 13 drives the long side box cover to rotate inward, thereby folding the long side box cover. The two long side box covers of the packaging box are creased, and the folding angle of the long side box cover is less than 90 degrees. The process of folding the long side box cover only needs to make the long side box cover crease, so as to soften the long side box cover, and the specific angle is not limited here.
本实施例提供的一种折叠机构1包括平台11,平台11包括弧形部111和平面部112,弧形部111朝平面部112的方向倾斜;靠近平面部112设置有导向机构12,导向机构12包括至少两根导向杆13,导向杆13包括折弯部131,折弯部131靠近平台11的一端朝靠近相邻的折弯部131的方向延伸;平台11用于折叠包装箱的短边箱盖,折弯部131用于折叠包装箱的长边箱盖。弧形部111是朝平面部112的方向倾斜的,且具有一定的弧度,使用弧形部111可以带动短边箱盖向靠近平面部112的方向转动,从而对短边箱盖进行折叠。弧形部111对短边箱盖进行折叠之后,此时短边箱盖的折叠角度小于90度,再使用平面部112向下压初步折叠之后的短边箱盖,使得短边箱盖的折叠角度为90度。导向杆13的折弯部131靠近平台11的一端朝靠近相邻的折弯部131的方向延伸,折弯部131倾斜设置,折弯部131顶住包装箱的长边箱盖,将长边箱盖向内折叠。上述折叠机构1可以折叠包装箱的短边箱盖和长边箱盖,便于后续工序自动翻转包装箱。The folding mechanism 1 provided in this embodiment includes a platform 11, the platform 11 includes an arcuate portion 111 and a plane portion 112, the arcuate portion 111 is inclined toward the plane portion 112; a guide mechanism 12 is provided near the plane portion 112, the guide mechanism 12 includes at least two guide rods 13, the guide rod 13 includes a bending portion 131, and one end of the bending portion 131 near the platform 11 extends toward the direction close to the adjacent bending portion 131; the platform 11 is used to fold the short side box cover of the packaging box, and the bending portion 131 is used to fold the long side box cover of the packaging box. The arcuate portion 111 is inclined toward the plane portion 112 and has a certain curvature. The arcuate portion 111 can drive the short side box cover to rotate toward the direction close to the plane portion 112, thereby folding the short side box cover. After the arc portion 111 folds the short side box cover, the folding angle of the short side box cover is less than 90 degrees. Then the flat portion 112 is used to press down the short side box cover after the initial folding, so that the folding angle of the short side box cover is 90 degrees. The bending portion 131 of the guide rod 13 extends toward the direction close to the adjacent bending portion 131 at one end close to the platform 11. The bending portion 131 is inclined. The bending portion 131 supports the long side box cover of the packaging box and folds the long side box cover inward. The above-mentioned folding mechanism 1 can fold the short side box cover and the long side box cover of the packaging box, so as to facilitate the automatic flipping of the packaging box in the subsequent process.
实施例2Example 2
如图1所示,本实施例提供一种折叠机构1,包括平台11,所述平台11包括弧形部111和平面部112,所述弧形部111朝所述平面部112的方向倾斜;靠近所述平面部112设置有导向机构12,所述导向机构12包括至少两根导向杆13,导向杆13包括折弯部131,所述折弯部131靠近所述平台11的一端朝靠近相邻的所述折弯部131的方向延伸;所述平台11用于折叠包装箱的短边箱盖,所述折弯部131用于折叠所述包装箱的长边箱盖。As shown in Figure 1, this embodiment provides a folding mechanism 1, including a platform 11, the platform 11 includes an arc portion 111 and a plane portion 112, the arc portion 111 is inclined toward the plane portion 112; a guide mechanism 12 is arranged near the plane portion 112, the guide mechanism 12 includes at least two guide rods 13, the guide rod 13 includes a bending portion 131, and one end of the bending portion 131 close to the platform 11 extends in a direction close to the adjacent bending portion 131; the platform 11 is used for folding the short side box cover of the packaging box, and the bending portion 131 is used for folding the long side box cover of the packaging box.
折叠机构1还包括整形架14,所述整形架14与所述平台11的所述弧形部111连接。平台11和导向机构12均设置于整形架14的顶部,导向杆13与整形架14的顶部连接。The folding mechanism 1 further comprises a shaping frame 14, and the shaping frame 14 is connected to the arc-shaped portion 111 of the platform 11. The platform 11 and the guide mechanism 12 are both arranged on the top of the shaping frame 14, and the guide rod 13 is connected to the top of the shaping frame 14.
所述导向杆13还包括固定部132,所述固定部132与所述折弯部131远离所述平台11的一端连接,所述固定部132与所述整形架14连接。The guide rod 13 further includes a fixing portion 132 , which is connected to an end of the bending portion 131 away from the platform 11 , and is connected to the shaping frame 14 .
固定部132为直线型,固定部132与折弯部131连接,固定部132与折弯部131的连接部分为弧形。固定部132的长度可以大于折弯部131的长度,也可以小于或等于折弯部131的长度。The fixing portion 132 is linear and connected to the bending portion 131. The connecting portion between the fixing portion 132 and the bending portion 131 is arc-shaped. The length of the fixing portion 132 can be greater than the length of the bending portion 131, or less than or equal to the length of the bending portion 131.
所述弧形部111与所述平面部112连接,所述弧形部111远离所述平面部112的一端的高度小于所述平面部112的高度。弧形部111远离平面部112的一端位于平面部112的下方,该端朝靠近平面部112的方向延伸,高度不断变大。The arc portion 111 is connected to the plane portion 112, and the height of one end of the arc portion 111 away from the plane portion 112 is less than the height of the plane portion 112. One end of the arc portion 111 away from the plane portion 112 is located below the plane portion 112, and the end extends toward the plane portion 112, and the height increases continuously.
使用机器人控制包装箱在折叠机构1上滑动,使得包装箱的短边箱盖向内折叠90度,包装箱的长边箱盖产生折痕。在平台11的弧形部111和平面部112,以及导向杆13的折弯部131和固定部132的共同作用下,解决了后续工序中翻箱折盖难度高的问题。The robot is used to control the box to slide on the folding mechanism 1, so that the short side box cover of the box is folded inward 90 degrees, and the long side box cover of the box is creased. Under the joint action of the arc portion 111 and the flat portion 112 of the platform 11, and the bending portion 131 and the fixing portion 132 of the guide rod 13, the problem of high difficulty in turning over the box and folding the cover in the subsequent process is solved.
本实施例的折叠机构1的所述导向杆13还包括固定部132,所述固定部132与所述折弯部131远离所述平台11的一端连接,所述固定部132与所述整形架14连接。所述弧形部111与所述平面部112连接,所述弧形部111远离所述平面部112的一端的高度小于所述平面部112的高度。固定部132可以对折弯部131进行固定,提高折弯部131的稳定性。弧形部111远离所述平面部112的一端的高度小于所述平面部112的高度,使得弧形部111可以更好地带动包装箱的短边箱盖向内转动,使得短边箱盖产生折痕。The guide rod 13 of the folding mechanism 1 of this embodiment further includes a fixing portion 132, which is connected to the end of the bending portion 131 away from the platform 11, and the fixing portion 132 is connected to the shaping frame 14. The arc portion 111 is connected to the plane portion 112, and the height of the end of the arc portion 111 away from the plane portion 112 is less than the height of the plane portion 112. The fixing portion 132 can fix the bending portion 131 to improve the stability of the bending portion 131. The height of the end of the arc portion 111 away from the plane portion 112 is less than the height of the plane portion 112, so that the arc portion 111 can better drive the short side box cover of the packaging box to rotate inward, so that the short side box cover has a crease.
实施例3Example 3
如图3-图9所示,本实施例提供一种包装箱安装装置,包括实施例1或2中的折叠机构1,所述包装箱安装装置还包括套箱机构2,所述套箱机构2包括套箱骨架21;所述套箱骨架21的底部设置有开盖气缸22,所述开盖气缸22连接有吸盘5。As shown in Figures 3 to 9, this embodiment provides a packaging box installation device, including the folding mechanism 1 in Example 1 or 2, and the packaging box installation device also includes a box-sleeving mechanism 2, and the box-sleeving mechanism 2 includes a box-sleeving frame 21; a cover opening cylinder 22 is provided at the bottom of the box-sleeving frame 21, and the cover opening cylinder 22 is connected to a suction cup 5.
将型材拼接作为套箱骨架21,套箱骨架21的底部设置有两个开盖气缸22,两个开盖气缸22分别连接有两个吸盘5。开盖气缸22可以伸长或回缩,当开盖气缸22伸长时,吸盘5靠近包装箱,直到与包装箱接触,吸盘5吸附包装箱;当开盖气缸22回缩时,吸盘5拉开包装箱的长边箱盖,再控制机器人进行套箱。The profiles are spliced together to form a box-covering frame 21. Two cover-opening cylinders 22 are arranged at the bottom of the box-covering frame 21. The two cover-opening cylinders 22 are respectively connected to two suction cups 5. The cover-opening cylinders 22 can be extended or retracted. When the cover-opening cylinders 22 are extended, the suction cups 5 are close to the packaging box until they come into contact with the packaging box, and the suction cups 5 absorb the packaging box; when the cover-opening cylinders 22 are retracted, the suction cups 5 pull open the long side box cover of the packaging box, and then control the robot to cover the box.
所述套箱骨架21设置有多个吸盘5;所述套箱骨架21连接的所述吸盘5,以及所述开盖气缸22连接的所述吸盘5位于所述套箱骨架21的同一侧。The casing frame 21 is provided with a plurality of suction cups 5 ; the suction cups 5 connected to the casing frame 21 and the suction cups 5 connected to the cover opening cylinder 22 are located on the same side of the casing frame 21 .
本实施例以套箱骨架21设置有4个吸盘5为例,其中2个吸盘5设置于套箱骨架21的上部,2个吸盘5设置于套箱骨架21的下部。套箱骨架21下部的第一个吸盘5靠近第一个开盖气缸22设置,第二个吸盘5靠近第二个开盖气缸22设置。在套箱骨架21上设置多个吸盘5,可以增强对包装箱的长边箱盖的吸附力。In this embodiment, the box frame 21 is provided with four suction cups 5 as an example, wherein two suction cups 5 are provided at the upper part of the box frame 21, and two suction cups 5 are provided at the lower part of the box frame 21. The first suction cup 5 at the lower part of the box frame 21 is provided close to the first cover opening cylinder 22, and the second suction cup 5 is provided close to the second cover opening cylinder 22. By providing multiple suction cups 5 on the box frame 21, the suction force on the long side box cover of the packaging box can be enhanced.
与套箱骨架21连接的4个吸盘5,以及与2个开盖气缸22连接的4个吸盘5均设置于同一侧,即套箱骨架21靠近包装箱的一侧。The four suction cups 5 connected to the box frame 21 and the four suction cups 5 connected to the two cover opening cylinders 22 are all arranged on the same side, that is, the side of the box frame 21 close to the packaging box.
包装箱安装装置还包括压盖机构3,所述压盖机构3包括定位气缸31和压盖气缸32,所述定位气缸31沿高度方向设置,所述压盖气缸32沿水平方向设置;所述定位气缸31用于对辊筒线6上的所述包装箱进行定位,所述压盖气缸32用于对所述短边箱盖进行下压。The packaging box installation device also includes a capping mechanism 3, which includes a positioning cylinder 31 and a capping cylinder 32. The positioning cylinder 31 is arranged along the height direction, and the capping cylinder 32 is arranged along the horizontal direction; the positioning cylinder 31 is used to position the packaging box on the roller line 6, and the capping cylinder 32 is used to press down the short side box cover.
所述压盖机构3还包括支撑架33,所述支撑架33的顶部设置有所述压盖气缸32,所述支撑架33的侧部设置有所述定位气缸31。The capping mechanism 3 further includes a support frame 33 , the top of which is provided with the capping cylinder 32 , and the side of the support frame 33 is provided with the positioning cylinder 31 .
支撑架33固定在辊筒线6的上方,支撑架33的侧部设置有一个定位气缸31,定位气缸31伸出,对到位的包装箱进行定位。压盖气缸32固定在支承架顶部,对定位后的包装箱的短边箱盖进行下压。The support frame 33 is fixed above the roller line 6, and a positioning cylinder 31 is provided on the side of the support frame 33. The positioning cylinder 31 extends to position the packaging box in place. The capping cylinder 32 is fixed on the top of the support frame to press down the short side box cover of the positioned packaging box.
对包装箱的短边箱盖和长边箱盖进行折叠之后,将包装箱放置于辊筒线6上,包装箱的箱盖会回弹一部分角度,由于已经产生折痕,后续机构的箱盖折叠会非常稳定。包装箱运动至辊筒线6的末端,定位气缸31伸出定位。检测到包装箱到位之后,压盖气缸32朝下伸出,压盖气缸32与包装箱的短边箱盖抵接之后继续下压,再次向内折叠包装箱的两个短边箱盖。After folding the short side box cover and the long side box cover of the packaging box, the packaging box is placed on the roller line 6. The box cover of the packaging box will rebound at a certain angle. Since the crease has been formed, the box cover folding of the subsequent mechanism will be very stable. The packaging box moves to the end of the roller line 6, and the positioning cylinder 31 extends out for positioning. After detecting that the packaging box is in place, the capping cylinder 32 extends downward, and after the capping cylinder 32 contacts the short side box cover of the packaging box, it continues to press down, and folds the two short side box covers of the packaging box inward again.
压盖气缸32折叠包装箱的两个短边箱盖之后,套箱机构2通过机器人动作从辊筒线6上吸取包装箱,同时,开盖气缸22伸出,开盖气缸22上的真空吸盘5吸附长边箱盖,随后开盖气缸22收缩,将长边箱盖拉开,最后,通过机器人动作将包装箱套至空调内机上。After the capping cylinder 32 folds the two short side box covers of the packaging box, the box-putting mechanism 2 sucks the packaging box from the roller line 6 through the robot action. At the same time, the lid-opening cylinder 22 extends, and the vacuum suction cup 5 on the lid-opening cylinder 22 absorbs the long side box covers. Then the lid-opening cylinder 22 contracts to pull open the long side box covers. Finally, the packaging box is put onto the air-conditioning indoor unit through the robot action.
本实施例提供一种包装箱安装装置,包括折叠机构1,所述包装箱安装装置还包括套箱机构2,所述套箱机构2包括套箱骨架21;所述套箱骨架21的底部设置有开盖气缸22,所述开盖气缸22连接有吸盘5。所述套箱骨架21设置有多个吸盘5;所述套箱骨架21连接的所述吸盘5,以及所述开盖气缸22连接的所述吸盘5位于所述套箱骨架21的同一侧。压盖气缸32折叠包装箱的两个短边箱盖之后,套箱机构2通过机器人动作从辊筒线6上吸取包装箱,同时,开盖气缸22伸出,开盖气缸22上的真空吸盘5吸附长边箱盖,随后开盖气缸22收缩,将长边箱盖拉开,最后,通过机器人动作将包装箱套至空调内机上。This embodiment provides a packaging box installation device, comprising a folding mechanism 1, and the packaging box installation device further comprises a box-sleeving mechanism 2, wherein the box-sleeving mechanism 2 comprises a box-sleeving frame 21; a cover-opening cylinder 22 is provided at the bottom of the box-sleeving frame 21, and a suction cup 5 is connected to the cover-opening cylinder 22. The box-sleeving frame 21 is provided with a plurality of suction cups 5; the suction cups 5 connected to the box-sleeving frame 21 and the suction cups 5 connected to the cover-opening cylinder 22 are located on the same side of the box-sleeving frame 21. After the cover-pressing cylinder 32 folds the two short side box covers of the packaging box, the box-sleeving mechanism 2 sucks the packaging box from the roller line 6 through the robot action, and at the same time, the cover-opening cylinder 22 extends, and the vacuum suction cup 5 on the cover-opening cylinder 22 sucks the long side box cover, and then the cover-opening cylinder 22 contracts to pull the long side box cover open, and finally, the packaging box is put on the air conditioner indoor unit through the robot action.
实施例4Example 4
如图3-图9所示,本实施例提供一种包装箱安装装置,包括实施例1或2的折叠机构1,所述包装箱安装装置还包括套箱机构2,所述套箱机构2包括套箱骨架21;所述套箱骨架21的底部设置有开盖气缸22,所述开盖气缸22连接有吸盘5。As shown in Figures 3 to 9, this embodiment provides a packaging box installation device, including the folding mechanism 1 of Example 1 or 2, and the packaging box installation device also includes a box-sleeving mechanism 2, and the box-sleeving mechanism 2 includes a box-sleeving frame 21; a cover opening cylinder 22 is provided at the bottom of the box-sleeving frame 21, and the cover opening cylinder 22 is connected to a suction cup 5.
所述套箱骨架21设置有多个吸盘5;所述套箱骨架21连接的所述吸盘5,以及所述开盖气缸22连接的所述吸盘5位于所述套箱骨架21的同一侧。The casing frame 21 is provided with a plurality of suction cups 5 ; the suction cups 5 connected to the casing frame 21 and the suction cups 5 connected to the cover opening cylinder 22 are located on the same side of the casing frame 21 .
包装箱安装装置还包括压盖机构3,所述压盖机构3包括定位气缸31和压盖气缸32,所述定位气缸31沿高度方向设置,所述压盖气缸32沿水平方向设置;所述定位气缸31用于对辊筒线6上的所述包装箱进行定位,所述压盖气缸32用于对所述短边箱盖进行下压。The packaging box installation device also includes a capping mechanism 3, which includes a positioning cylinder 31 and a capping cylinder 32. The positioning cylinder 31 is arranged along the height direction, and the capping cylinder 32 is arranged along the horizontal direction; the positioning cylinder 31 is used to position the packaging box on the roller line 6, and the capping cylinder 32 is used to press down the short side box cover.
所述压盖机构3还包括支撑架33,所述支撑架33的顶部设置有所述压盖气缸32,所述支撑架33的侧部设置有所述定位气缸31。The capping mechanism 3 further includes a support frame 33 , the top of which is provided with the capping cylinder 32 , and the side of the support frame 33 is provided with the positioning cylinder 31 .
包装箱安装装置还包括开箱机构4,所述开箱机构4包括开箱骨架41,所述开箱骨架41设置有吸盘5;所述开箱骨架41的侧边安装有转轴42,所述转轴42连接有开箱板43,开箱板43连接有所述吸盘5。The packaging box installation device also includes an opening mechanism 4, which includes an opening frame 41, and the opening frame 41 is provided with a suction cup 5; a rotating shaft 42 is installed on the side of the opening frame 41, and the rotating shaft 42 is connected to an opening plate 43, and the opening plate 43 is connected to the suction cup 5.
所述开箱机构4还包括推旋气缸44,所述推旋气缸44的两端连接有铰接座45,靠近所述开箱板43的所述铰接座45与所述开箱板43连接。The box opening mechanism 4 further includes a push-rotate cylinder 44 , both ends of which are connected with hinge seats 45 , and the hinge seats 45 close to the box opening plate 43 are connected to the box opening plate 43 .
开箱机构4的作用是将空调内机包装箱从取料位取出,再将二维的平面包装箱展开至三维结构。机器人旁边会放置装有包装箱的工装车,机器人控制开箱机构4从工装车中取料。The function of the unpacking mechanism 4 is to take out the air conditioner inner unit packaging box from the material taking position, and then unfold the two-dimensional plane packaging box into a three-dimensional structure. A tooling vehicle with packaging boxes will be placed next to the robot, and the robot controls the unpacking mechanism 4 to take materials from the tooling vehicle.
将方管钢焊接作为开箱机构4的开箱骨架41,开箱骨架41上固定4个可伸缩的吸盘5。吸盘5包括吸杆51、弹簧52、套筒53和盘体。吸杆51的第一端与套筒53连接,弹簧52套设于吸杆51上,吸杆51的第二端与盘体连接。将套筒53固定,即可实现吸盘5杆在套筒53中伸缩,伸缩的作用是在取箱时平衡包装箱厚度不均和感应器定位不准导致的误差。The box opening frame 41 of the box opening mechanism 4 is welded with square tube steel, and four retractable suction cups 5 are fixed on the box opening frame 41. The suction cup 5 includes a suction rod 51, a spring 52, a sleeve 53 and a plate body. The first end of the suction rod 51 is connected to the sleeve 53, the spring 52 is sleeved on the suction rod 51, and the second end of the suction rod 51 is connected to the plate body. By fixing the sleeve 53, the suction cup 5 rod can be retracted in the sleeve 53. The function of the retracted suction cup 5 is to balance the uneven thickness of the packaging box and the error caused by the inaccurate positioning of the sensor when taking the box.
开箱骨架41的一侧安装有开箱板43和转轴42,开箱板43绕转轴42旋转,旋转角度为0-90度。旋转动力由推旋气缸44提供,推旋气缸44两端均由铰接座45固定。第一个铰接座45与开箱板43连接,第二个铰接座45与开箱骨架41连接。开箱板43上固定两个真空吸盘5,用于稳定三维形态的包装箱。An unpacking plate 43 and a rotating shaft 42 are installed on one side of the unpacking frame 41. The unpacking plate 43 rotates around the rotating shaft 42, and the rotation angle is 0-90 degrees. The rotation power is provided by a push-rotation cylinder 44, and both ends of the push-rotation cylinder 44 are fixed by hinge seats 45. The first hinge seat 45 is connected to the unpacking plate 43, and the second hinge seat 45 is connected to the unpacking frame 41. Two vacuum suction cups 5 are fixed on the unpacking plate 43 to stabilize the three-dimensional shape of the packaging box.
开箱板43较短的一边与转轴42连接,开箱板43较长的一边与较短的一边连接。推旋气缸44的输出轴与第一个铰接座45连接,第一个铰接座45与开箱板43较短的一边螺钉连接。当需要开箱时,开箱板43为L型,开箱板43较长的一边与较短的一边形成90度的夹角;当不需要开箱时,开箱板43为直线型,开箱板43较长的一边与较短的一边位于同一直线上。The shorter side of the unpacking plate 43 is connected to the rotating shaft 42, and the longer side of the unpacking plate 43 is connected to the shorter side. The output shaft of the push-rotation cylinder 44 is connected to the first hinge seat 45, and the first hinge seat 45 is screwed to the shorter side of the unpacking plate 43. When unpacking is required, the unpacking plate 43 is L-shaped, and the longer side and the shorter side of the unpacking plate 43 form an angle of 90 degrees; when unpacking is not required, the unpacking plate 43 is linear, and the longer side and the shorter side of the unpacking plate 43 are located on the same straight line.
开箱板43上的2个吸盘5位于远离转轴42的一侧,开箱骨架41共有4个吸盘5,其中2个吸盘5位于开箱骨架41靠近转轴42的一侧,另外2个吸盘5位于开箱骨架41远离转轴42的一侧。The two suction cups 5 on the unpacking plate 43 are located on the side away from the rotating shaft 42 . The unpacking frame 41 has a total of four suction cups 5 , two of which are located on the side of the unpacking frame 41 close to the rotating shaft 42 , and the other two suction cups 5 are located on the side of the unpacking frame 41 away from the rotating shaft 42 .
开箱机构4通过机器人动作从取料位吸取包装箱,吸取完成后将包装箱展开至三维立体结构,再通过机器人动作使包装箱在折叠机构1上滑动,从而使包装箱的短边箱盖向内折叠90度,长边箱盖产生折痕。经过折叠之后,将包装箱放置在辊筒线6上,开箱机构4的开箱板43张开。此时,包装箱的短边箱盖和长边箱盖会回弹一部分角度,由于已经产生折痕,压盖机构3对短边箱盖的折叠会非常稳定。The unpacking mechanism 4 uses a robot to pick up the packaging box from the material picking position, and after the pickup is completed, the packaging box is unfolded into a three-dimensional structure, and then the packaging box is slid on the folding mechanism 1 through the robot, so that the short side box cover of the packaging box is folded inward 90 degrees, and the long side box cover has a crease. After folding, the packaging box is placed on the roller line 6, and the unpacking plate 43 of the unpacking mechanism 4 is opened. At this time, the short side box cover and the long side box cover of the packaging box will rebound a certain angle. Since the crease has been generated, the folding of the short side box cover by the capping mechanism 3 will be very stable.
包装箱运动至辊筒线6末端,定位气缸31伸出定位,压盖气缸32向下伸出,再次将包装箱的两个短边箱盖向内折叠。折叠两个短边箱盖之后,套箱机构2通过机器人动作从辊筒线6上吸取包装箱,同时,开盖气缸22伸出,开盖气缸22上的真空吸盘5吸附长边箱盖,随后开盖气缸22收缩,将长边箱盖拉开,最后,通过机器人动作将包装箱套至空调内机上。The packaging box moves to the end of the roller line 6, the positioning cylinder 31 extends to position, and the capping cylinder 32 extends downward to fold the two short side box covers of the packaging box inward again. After folding the two short side box covers, the box-covering mechanism 2 sucks the packaging box from the roller line 6 through the robot action, and at the same time, the cover-opening cylinder 22 extends, and the vacuum suction cup 5 on the cover-opening cylinder 22 absorbs the long side box cover, and then the cover-opening cylinder 22 contracts to pull the long side box cover open. Finally, the packaging box is covered on the air conditioner indoor unit through the robot action.
本实施例的包装箱安装装置由折叠机构1、套箱机构2、压盖机构3和开箱机构4组成,采用模块化设计,具有通用性强和易维修的优点。基于折叠机构1、套箱机构2、压盖机构3和开箱机构4实现了包装箱的取箱、开箱、合盖和套箱动作,能够对包装箱进行多种操作,集成度高。对比传统的套箱模式,本实施例的包装箱安装装置增加了折盖功能,解决了后续工序中翻箱折盖难度高的问题。The packaging box installation device of this embodiment is composed of a folding mechanism 1, a box-sleeving mechanism 2, a cover pressing mechanism 3 and a box-opening mechanism 4, and adopts a modular design, which has the advantages of strong versatility and easy maintenance. Based on the folding mechanism 1, the box-sleeving mechanism 2, the cover pressing mechanism 3 and the box-opening mechanism 4, the packaging box can be taken out, opened, covered and put into the box, and various operations can be performed on the packaging box, with high integration. Compared with the traditional box-sleeving mode, the packaging box installation device of this embodiment adds a cover folding function, which solves the problem of high difficulty in turning over the box and folding the cover in the subsequent process.
传统空调内机安装包装箱过程中包装箱的转移、放置,需要人工参与、操作繁琐,危险性较高。使用本实施例的包装箱安装装置安装包装箱后,每小时可以安装450个空调内机的包装箱,而以往的人工操作仅能安装250个,因此本实施例的包装箱安装装置能使产量增加至少50%,进而缩短生产周期。In the process of installing the packaging box of the traditional air conditioner indoor unit, the transfer and placement of the packaging box requires manual participation, the operation is cumbersome, and the risk is high. After installing the packaging box using the packaging box installation device of this embodiment, 450 packaging boxes of the air conditioner indoor unit can be installed per hour, while the previous manual operation can only install 250. Therefore, the packaging box installation device of this embodiment can increase the output by at least 50%, thereby shortening the production cycle.
另外,本实施例的包装箱安装装置只需操作控制机构完成自动化操作,不需要复杂的手动操作,因此操作简单易学,人员技能要求低,同时装置的安全性高,消除了手动操作产生的安全隐患。In addition, the packaging box installation device of this embodiment only needs to operate the control mechanism to complete the automatic operation, and does not require complicated manual operation. Therefore, the operation is simple and easy to learn, and the personnel skill requirements are low. At the same time, the device has high safety and eliminates the safety hazards caused by manual operation.
本实施例的包装箱安装装置还包括开箱机构4,所述开箱机构4包括开箱骨架41,所述开箱骨架41设置有吸盘5;所述开箱骨架41的侧边安装有转轴42,所述转轴42连接有开箱板43,开箱板43连接有所述吸盘5。所述开箱机构4还包括推旋气缸44,所述推旋气缸44的两端连接有铰接座45,靠近所述开箱板43的所述铰接座45与所述开箱板43连接。开箱机构4的作用是将空调内机包装箱从取料位取出,再将二维的平面包装箱展开至三维结构。机器人旁边会放置装有包装箱的工装车,机器人控制开箱机构4从工装车中取料。开箱板43上的两个真空吸盘5,用于稳定三维形态的包装箱。The packaging box installation device of this embodiment also includes an unpacking mechanism 4, which includes an unpacking frame 41, and the unpacking frame 41 is provided with a suction cup 5; a rotating shaft 42 is installed on the side of the unpacking frame 41, and the rotating shaft 42 is connected to an unpacking plate 43, and the unpacking plate 43 is connected to the suction cup 5. The unpacking mechanism 4 also includes a push-rotating cylinder 44, and both ends of the push-rotating cylinder 44 are connected to an articulated seat 45, and the articulated seat 45 close to the unpacking plate 43 is connected to the unpacking plate 43. The function of the unpacking mechanism 4 is to take out the air conditioner indoor unit packaging box from the material taking position, and then unfold the two-dimensional flat packaging box to a three-dimensional structure. A tooling vehicle with packaging boxes will be placed next to the robot, and the robot controls the unpacking mechanism 4 to take materials from the tooling vehicle. The two vacuum suction cups 5 on the unpacking plate 43 are used to stabilize the three-dimensional shape of the packaging box.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本申请的范围。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the application. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a restriction. Therefore, other examples of exemplary embodiments can have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in the subsequent drawings.
应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。It should be understood that spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is inverted, a device described as "above" or "above" other devices or structures would then be positioned "below" or "below" the other devices or structures. Thus, the exemplary term "above" can include both the orientations of "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used herein should be interpreted accordingly.
此外,需要说明的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本申请保护范围的限制。In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
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