CN221851163U - Aluminum veneer laminating device - Google Patents

Aluminum veneer laminating device Download PDF

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Publication number
CN221851163U
CN221851163U CN202420421239.5U CN202420421239U CN221851163U CN 221851163 U CN221851163 U CN 221851163U CN 202420421239 U CN202420421239 U CN 202420421239U CN 221851163 U CN221851163 U CN 221851163U
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aluminum veneer
lamination
laminating
shaft
supporting
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王鲁锋
陈玉健
王海洋
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Shandong Orange Board Industry Co ltd
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Shandong Orange Board Industry Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

本实用新型属于铝单板覆膜技术领域,公开了一种铝单板覆膜装置,包括用于下压铝单板并裁切覆膜的支撑裁切机构,还包括支撑裁切机构中间设置的用于上下两面同时接触铝单板进行覆膜的覆膜机构,覆膜机构两侧对称设置有两个用于承托铝单板平移的输送机构,覆膜机构包括固定轴,固定轴上安装有连杆,连杆一端安装有上覆膜辊,上覆膜辊下方设置有液压杆,液压杆顶部安装有支架,支架上安装有下覆膜辊。本实用新型所述的一种铝单板覆膜装置,通过对铝单板上下面同时覆膜,一次完成双面覆膜,提高了覆膜速度,通过控制下覆膜辊是否接触铝单板,可自由选择单面覆膜或是双面同时覆膜,提升了适用性,通过上下压紧铝单板进行覆膜,从而保证了覆膜质量。

The utility model belongs to the technical field of aluminum veneer lamination, and discloses an aluminum veneer lamination device, including a support and cutting mechanism for pressing down the aluminum veneer and cutting the lamination, and also including a lamination mechanism arranged in the middle of the support and cutting mechanism for contacting the upper and lower surfaces of the aluminum veneer at the same time for lamination, two conveying mechanisms for supporting the aluminum veneer for translation are symmetrically arranged on both sides of the lamination mechanism, and the lamination mechanism includes a fixed shaft, a connecting rod is installed on the fixed shaft, an upper lamination roller is installed at one end of the connecting rod, a hydraulic rod is arranged below the upper lamination roller, a bracket is installed on the top of the hydraulic rod, and a lower lamination roller is installed on the bracket. The aluminum veneer lamination device described in the utility model can complete double-sided lamination at one time by laminating the upper and lower surfaces of the aluminum veneer at the same time, thereby improving the lamination speed, and can freely choose single-sided lamination or double-sided lamination at the same time by controlling whether the lower lamination roller contacts the aluminum veneer, thereby improving the applicability, and lamination is performed by pressing the aluminum veneer up and down, thereby ensuring the lamination quality.

Description

一种铝单板覆膜装置Aluminum veneer laminating device

技术领域Technical Field

本实用新型属于铝单板覆膜技术领域,特别是涉及一种铝单板覆膜装置。The utility model belongs to the technical field of aluminum single plate coating, in particular to an aluminum single plate coating device.

背景技术Background Art

随着社会进步、生活水平的提高,对房屋装修要求越来越高,因为铝单板结构稳定,质量轻,可以加工出多种精美的图案,非常适宜吊顶装修,因此越来越多的装修采用铝单板材料,铝单板在运输的过程中,铝单板和铝单板之间会相互摩擦,造成铝单板表面产生划痕,影响铝单板的美观,因此需要在铝单板上覆盖保护膜。With the progress of society and the improvement of living standards, the requirements for house decoration are getting higher and higher. Because aluminum veneer has a stable structure, light weight, and can be processed into a variety of exquisite patterns, it is very suitable for ceiling decoration. Therefore, more and more decorations use aluminum veneer materials. During the transportation of aluminum veneers, aluminum veneers will rub against each other, causing scratches on the surface of the aluminum veneer, affecting the appearance of the aluminum veneer, so it is necessary to cover the aluminum veneer with a protective film.

对比公告号为CN211441477U的中国专利,公开了一种铝单板覆膜装置,包括机架、进膜单元,进板单元、热压单元以及裁剪单元,机架包括进板口、进膜口,出板口和废料出口,所述进膜单元设置于机架的进膜口处,所述进板单元设置于机架的进板口处,所述热压单元设置于进板单元与裁剪单元之间,所述裁剪单元设置于出板口和废料出口处。In contrast, the Chinese patent with announcement number CN211441477U discloses an aluminum single plate laminating device, including a frame, a film feed unit, a board feed unit, a hot pressing unit and a cutting unit. The frame includes a board inlet, a film feed port, a board outlet and a waste outlet. The film feed unit is arranged at the film inlet of the frame, the board feed unit is arranged at the board inlet of the frame, the hot pressing unit is arranged between the board feed unit and the cutting unit, and the cutting unit is arranged at the board outlet and the waste outlet.

但上述专利只能对铝单板单面覆膜,当要对铝单板双面覆膜时,还需要翻面后再次覆膜,覆膜速度低,适用性有所欠缺,因此要设计一种新的设备。However, the above patent can only coat one side of the aluminum veneer. When the aluminum veneer needs to be coated on both sides, it needs to be turned over and coated again. The coating speed is low and the applicability is lacking. Therefore, a new equipment needs to be designed.

实用新型内容Utility Model Content

本实用新型的目的在于提供一种铝单板覆膜装置,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide an aluminum single plate coating device to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:

一种铝单板覆膜装置,包括用于下压铝单板并裁切覆膜的支撑裁切机构,还包括所述支撑裁切机构中间设置的用于上下两面同时接触铝单板进行覆膜的覆膜机构,所述覆膜机构两侧对称设置有两个用于承托铝单板平移的输送机构。An aluminum veneer laminating device includes a supporting and cutting mechanism for pressing down the aluminum veneer and cutting the laminating, and also includes a laminating mechanism arranged in the middle of the supporting and cutting mechanism for contacting the aluminum veneer on both sides simultaneously for laminating, and two conveying mechanisms for supporting the aluminum veneer for translation are symmetrically arranged on both sides of the laminating mechanism.

所述覆膜机构包括固定轴,所述固定轴上安装有连杆,所述连杆一端安装有上覆膜辊,所述上覆膜辊下方设置有液压杆,所述液压杆顶部安装有支架,所述支架上安装有下覆膜辊;The laminating mechanism comprises a fixed shaft, a connecting rod is installed on the fixed shaft, an upper laminating roller is installed at one end of the connecting rod, a hydraulic rod is arranged below the upper laminating roller, a bracket is installed on the top of the hydraulic rod, and a lower laminating roller is installed on the bracket;

所述输送机构包括转动电机,所述转动电机输出端安装有主动轴,所述主动轴一侧设置有从动轴,所述主动轴和所述从动轴之间设置有支撑轴,所述主动轴、所述从动轴和所述支撑轴之间安装有传送带。The conveying mechanism includes a rotating motor, a driving shaft is installed at the output end of the rotating motor, a driven shaft is arranged on one side of the driving shaft, a supporting shaft is arranged between the driving shaft and the driven shaft, and a conveyor belt is installed between the driving shaft, the driven shaft and the supporting shaft.

进一步地:所述支撑裁切机构包括支撑架,所述支撑架一侧对称设置有两个电机座,所述转动电机与所述电机座螺栓连接,所述支撑架内对称开设有两组滑槽,所述滑槽中安装有下压辊,所述支撑架之间设置有导轨,所述导轨底部安装有直线电机,所述直线电机底部安装有裁刀。Furthermore: the supporting cutting mechanism includes a supporting frame, two motor seats are symmetrically arranged on one side of the supporting frame, the rotating motor is bolted to the motor seat, two groups of slide grooves are symmetrically opened in the supporting frame, lower pressure rollers are installed in the slide grooves, guide rails are arranged between the supporting frames, a linear motor is installed at the bottom of the guide rails, and a cutting knife is installed at the bottom of the linear motor.

进一步地:所述导轨截面呈“工”字形。Furthermore: the cross section of the guide rail is in an "I" shape.

进一步地:所述连杆与所述固定轴转动连接,所述上覆膜辊与所述连杆转动连接。Furthermore: the connecting rod is rotatably connected to the fixed shaft, and the upper coating roller is rotatably connected to the connecting rod.

进一步地:所述主动轴、所述从动轴和所述支撑轴分别与所述支撑架轴承连接。Furthermore, the driving shaft, the driven shaft and the supporting shaft are respectively connected to the supporting frame bearings.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1、通过对铝单板上下面同时覆膜,一次完成双面覆膜,提高了覆膜速度;1. By laminating the upper and lower sides of the aluminum veneer at the same time, double-sided lamination can be completed at one time, which improves the lamination speed;

2、通过控制下覆膜辊是否接触铝单板,可自由选择单面覆膜或是双面同时覆膜,提升了适用性;2. By controlling whether the lower laminating roller contacts the aluminum veneer, you can freely choose single-sided lamination or double-sided lamination at the same time, which improves applicability;

3、通过上下压紧铝单板进行覆膜,从而保证了覆膜质量。3. The lamination is performed by pressing the aluminum veneer up and down to ensure the lamination quality.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本实用新型所述一种铝单板覆膜装置的结构示意图;FIG1 is a schematic structural diagram of an aluminum plate coating device according to the utility model;

图2是本实用新型所述一种铝单板覆膜装置的支撑裁切机构轴测图;FIG2 is an axonometric view of a support and cutting mechanism of an aluminum single plate laminating device according to the utility model;

图3是本实用新型所述一种铝单板覆膜装置的覆膜机构结构示意图;FIG3 is a schematic diagram of the structure of a coating mechanism of an aluminum single plate coating device according to the utility model;

图4是本实用新型所述一种铝单板覆膜装置的输送机构轴测图。FIG. 4 is an axonometric diagram of a conveying mechanism of an aluminum single plate laminating device according to the present invention.

附图标记中:101、支撑架;102、电机座;103、滑槽;104、下压辊;105、导轨;106、直线电机;107、裁刀;201、固定轴;202、连杆;203、上覆膜辊;204、液压杆;205、下覆膜辊;206、支架;301、转动电机;302、主动轴;303、从动轴;304、支撑轴;305、传送带。In the accompanying drawings: 101, support frame; 102, motor seat; 103, slide; 104, lower pressure roller; 105, guide rail; 106, linear motor; 107, cutter; 201, fixed shaft; 202, connecting rod; 203, upper coating roller; 204, hydraulic rod; 205, lower coating roller; 206, bracket; 301, rotating motor; 302, driving shaft; 303, driven shaft; 304, supporting shaft; 305, conveyor belt.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

请参阅图1-图4,一种铝单板覆膜装置,包括用于下压铝单板并裁切覆膜的支撑裁切机构,还包括支撑裁切机构中间设置的用于上下两面同时接触铝单板进行覆膜的覆膜机构,覆膜机构两侧对称设置有两个用于承托铝单板平移的输送机构。Please refer to Figures 1 to 4, an aluminum veneer laminating device includes a supporting and cutting mechanism for pressing down the aluminum veneer and cutting the laminating, and also includes a laminating mechanism arranged in the middle of the supporting and cutting mechanism for contacting the upper and lower surfaces of the aluminum veneer at the same time for laminating, and two conveying mechanisms for supporting the translation of the aluminum veneer are symmetrically arranged on both sides of the laminating mechanism.

本实施例中:支撑裁切机构包括支撑架101,支撑架101一侧对称设置有两个电机座102,支撑架101内对称开设有两组滑槽103,滑槽103中安装有下压辊104,支撑架101之间设置有导轨105,导轨105底部安装有直线电机106,直线电机106底部安装有裁刀107,导轨105截面呈“工”字形,下压辊104在支撑架101内侧的滑槽103中可上下移动对不同厚度的铝单板压紧,铝单板覆膜完成后,直线电机106带动裁刀107沿导轨105移动切断覆膜;In this embodiment: the support cutting mechanism includes a support frame 101, two motor seats 102 are symmetrically arranged on one side of the support frame 101, two groups of slide grooves 103 are symmetrically opened in the support frame 101, and a lower pressure roller 104 is installed in the slide groove 103. A guide rail 105 is arranged between the support frames 101, a linear motor 106 is installed at the bottom of the guide rail 105, and a cutter 107 is installed at the bottom of the linear motor 106. The cross-section of the guide rail 105 is in the shape of an "I". The lower pressure roller 104 can move up and down in the slide groove 103 on the inner side of the support frame 101 to press aluminum veneers of different thicknesses. After the aluminum veneer is coated, the linear motor 106 drives the cutter 107 to move along the guide rail 105 to cut off the coating;

本实施例中:覆膜机构包括固定轴201,固定轴201上安装有连杆202,连杆202一端安装有上覆膜辊203,上覆膜辊203下方设置有液压杆204,液压杆204顶部安装有支架206,支架206上安装有下覆膜辊205,连杆202与固定轴201转动连接,上覆膜辊203与连杆202转动连接,连杆202以固定轴201为中心带动上覆膜辊203调整上下位置对不同厚度的铝单板上表面覆膜,液压杆204上顶,使位于支架206上的下覆膜辊205接触铝单板下表面进行覆膜;In this embodiment: the laminating mechanism includes a fixed shaft 201, a connecting rod 202 is installed on the fixed shaft 201, an upper laminating roller 203 is installed at one end of the connecting rod 202, a hydraulic rod 204 is arranged below the upper laminating roller 203, a bracket 206 is installed on the top of the hydraulic rod 204, a lower laminating roller 205 is installed on the bracket 206, the connecting rod 202 is rotatably connected to the fixed shaft 201, the upper laminating roller 203 is rotatably connected to the connecting rod 202, the connecting rod 202 drives the upper laminating roller 203 to adjust the upper and lower positions with the fixed shaft 201 as the center to coat the upper surface of the aluminum veneer with different thicknesses, the hydraulic rod 204 is pushed up, so that the lower laminating roller 205 located on the bracket 206 contacts the lower surface of the aluminum veneer for coating;

本实施例中:输送机构包括转动电机301,转动电机301输出端安装有主动轴302,主动轴302一侧设置有从动轴303,主动轴302和从动轴303之间设置有支撑轴304,主动轴302、从动轴303和支撑轴304之间安装有传送带305,转动电机301与电机座102螺栓连接,主动轴302、从动轴303和支撑轴304分别与支撑架101轴承连接,转动电机301直接驱动主动轴302,位于主动轴302、支撑轴304和从动轴303上的传送带305随之转动。In this embodiment: the conveying mechanism includes a rotating motor 301, a driving shaft 302 is installed at the output end of the rotating motor 301, a driven shaft 303 is arranged on one side of the driving shaft 302, a support shaft 304 is arranged between the driving shaft 302 and the driven shaft 303, a conveyor belt 305 is installed between the driving shaft 302, the driven shaft 303 and the support shaft 304, the rotating motor 301 is bolted to the motor base 102, the driving shaft 302, the driven shaft 303 and the support shaft 304 are respectively connected to the bearings of the support frame 101, the rotating motor 301 directly drives the driving shaft 302, and the conveyor belt 305 located on the driving shaft 302, the support shaft 304 and the driven shaft 303 rotates accordingly.

工作原理:将铝单板放置于传送带305上,下压辊104在重力作用下沿支撑架101内侧的滑槽103下压,使铝单板紧贴传送带305,电机座102支撑转动电机301旋转,位于主动轴302、支撑轴304和从动轴303之间的的传送带305随之转动从而带动铝单板平移,当移动到覆膜机构位置时,液压杆204上顶,使位于支架206上的下覆膜辊205接触铝单板下表面进行覆膜,连杆202以固定轴201为中心带动上覆膜辊203调整上下位置对不同厚度的铝单板上表面覆膜,铝单板继续在传送带305的带动下平移接受覆膜,覆膜完成后,直线电机106带动裁刀107沿导轨105移动切断覆膜,当进行单面覆膜时,液压杆204停止工作,下覆膜辊205与铝单板下表面不再接触,只有上覆膜辊203自由下压对铝单板上表面覆膜。Working principle: The aluminum sheet is placed on the conveyor belt 305. The lower pressure roller 104 is pressed down along the slide groove 103 on the inner side of the support frame 101 under the action of gravity, so that the aluminum sheet is close to the conveyor belt 305. The motor seat 102 supports the rotation of the motor 301, and the conveyor belt 305 located between the driving shaft 302, the support shaft 304 and the driven shaft 303 rotates accordingly, thereby driving the aluminum sheet to translate. When it moves to the laminating mechanism position, the hydraulic rod 204 pushes up, so that the lower laminating roller 205 located on the bracket 206 contacts the aluminum sheet. The lower surface is coated, and the connecting rod 202 drives the upper coating roller 203 to adjust the upper and lower positions with the fixed axis 201 as the center to coat the upper surface of the aluminum veneer with different thicknesses. The aluminum veneer continues to translate and receive the coating under the drive of the conveyor belt 305. After the coating is completed, the linear motor 106 drives the cutter 107 to move along the guide rail 105 to cut off the coating. When single-sided coating is performed, the hydraulic rod 204 stops working, and the lower coating roller 205 is no longer in contact with the lower surface of the aluminum veneer. Only the upper coating roller 203 is free to press down to coat the upper surface of the aluminum veneer.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1. The utility model provides an aluminium veneer tectorial membrane device, includes the support that is used for pushing down aluminium veneer and cuts the tectorial membrane and cuts mechanism, its characterized in that: the aluminum veneer laminating machine also comprises a laminating mechanism which is arranged in the middle of the supporting and cutting mechanism and used for simultaneously contacting the upper surface and the lower surface of the aluminum veneer to carry out laminating, wherein two conveying mechanisms for supporting the aluminum veneer to translate are symmetrically arranged on two sides of the laminating mechanism;
The film laminating mechanism comprises a fixed shaft (201), a connecting rod (202) is arranged on the fixed shaft (201), an upper film laminating roller (203) is arranged at one end of the connecting rod (202), a hydraulic rod (204) is arranged below the upper film laminating roller (203), a support (206) is arranged at the top of the hydraulic rod (204), and a lower film laminating roller (205) is arranged on the support (206);
The conveying mechanism comprises a rotating motor (301), a driving shaft (302) is installed at the output end of the rotating motor (301), a driven shaft (303) is arranged on one side of the driving shaft (302), a supporting shaft (304) is arranged between the driving shaft (302) and the driven shaft (303), and a conveying belt (305) is installed between the driving shaft (302) and the driven shaft (303) and between the supporting shafts (304).
2. The aluminum veneer laminating apparatus according to claim 1, wherein: support cutting mechanism includes support frame (101), support frame (101) one side symmetry is provided with two motor cabinet (102), rotating motor (301) with motor cabinet (102) bolted connection, two sets of spouts (103) have been seted up to the symmetry in support frame (101), install lower compression roller (104) in spout (103), be provided with guide rail (105) between support frame (101), linear motor (106) are installed to guide rail (105) bottom, cut-off knife (107) are installed to linear motor (106) bottom.
3. The aluminum veneer laminating apparatus according to claim 2, wherein: the cross section of the guide rail (105) is I-shaped.
4. The aluminum veneer laminating apparatus according to claim 1, wherein: the connecting rod (202) is rotationally connected with the fixed shaft (201), and the upper laminating roller (203) is rotationally connected with the connecting rod (202).
5. The aluminum veneer laminating apparatus according to claim 2, wherein: the driving shaft (302), the driven shaft (303) and the supporting shaft (304) are respectively connected with the supporting frame (101) through bearings.
CN202420421239.5U 2024-03-05 2024-03-05 Aluminum veneer laminating device Active CN221851163U (en)

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