CN221850875U - Mould structure for improving rib shrinkage - Google Patents

Mould structure for improving rib shrinkage Download PDF

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CN221850875U
CN221850875U CN202323519031.1U CN202323519031U CN221850875U CN 221850875 U CN221850875 U CN 221850875U CN 202323519031 U CN202323519031 U CN 202323519031U CN 221850875 U CN221850875 U CN 221850875U
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groove
mold core
rib
male mold
sealing
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陈永恩
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Shinlone Intellectual Manufacture Precision Applied Materials Suzhou Co ltd
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Shinlone Intellectual Manufacture Precision Applied Materials Suzhou Co ltd
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Abstract

The utility model discloses a mold structure for improving rib shrinkage, which relates to the field of molds, and comprises a female mold core and a male mold core, wherein cavity grooves are formed on the matching surfaces of the female mold core and the male mold core so as to form a product forming cavity after the female mold core and the male mold core are assembled; a rib groove and a sealing groove are also arranged in the cavity groove of the male die core, and the rib groove is positioned in a sealing area surrounded by the sealing groove; the insert pin is arranged in the male die core, an air gap is formed between the insert pin and the male die core, and the top end of the insert pin is positioned in the sealing area, so that air in the air gap flows out of the sealing area. According to the utility model, the female die core and the male die core are matched to form the product forming cavity to form the product, the rib grooves in the cavity grooves of the male die core are used for forming rib parts of the product, and the rib grooves are positioned in the sealing area surrounded by the sealing grooves, and the sealing area is inflated through the air passing gap in the forming pressure maintaining process so as to generate jacking force in the sealing area, so that the problem that the rib parts are easy to generate pits is solved.

Description

一种改善筋部缩水的模具结构A mold structure for improving rib shrinkage

技术领域Technical Field

本实用新型涉及塑胶模具技术领域,具体涉及一种改善筋部缩水的模具结构。The utility model relates to the technical field of plastic molds, in particular to a mold structure for improving rib shrinkage.

背景技术Background Art

塑胶模具是一种用于压塑、挤塑、注射、吹塑和低发泡成型的组合式模具的简称。模具公、母模及辅助成型系统的协调变化,可以加工出不同形状、不同尺寸的一系列塑件。Plastic mold is the abbreviation of a combined mold used for compression molding, extrusion molding, injection molding, blow molding and low-foaming molding. The coordinated changes of the male and female molds and the auxiliary molding system of the mold can produce a series of plastic parts of different shapes and sizes.

使用时,当塑胶由熔融状态冷却到固体时候,由于材料厚度过厚引起冷却不是同时完成的,最后冷却的部位都是肉厚的地方,在此部位会出现一个小坑(设置加强筋的地方由于产生厚度突变,凹坑比较明显)。缩水和肉厚相关,当RIB(筋)的厚度不超过材料厚度的0.8倍的时候,一般不会出现缩水现象。板状类产品通常主体厚度较薄,RIB的厚度较大,板状类产品一般都会产生凹坑。如何解决板状类产品在塑胶成型时的缩水问题,是我们研究的方向。During use, when the plastic cools from a molten state to a solid, the cooling is not completed at the same time due to the excessive thickness of the material. The last cooled parts are the thick parts, and a small pit will appear in this part (the pit is more obvious due to the sudden change in thickness where the reinforcing ribs are set). Shrinkage is related to the thickness of the body. When the thickness of the RIB (rib) does not exceed 0.8 times the thickness of the material, shrinkage generally does not occur. Plate-like products usually have a thinner body thickness and a thicker RIB. Plate-like products generally have pits. How to solve the shrinkage problem of plate-like products during plastic molding is the direction of our research.

发明内容Summary of the invention

本实用新型的目的在于提供一种改善筋部缩水的模具结构,以解决现有技术中板状产品成型时在筋部容易缩水出现凹坑的问题。The utility model aims to provide a mold structure for improving rib shrinkage, so as to solve the problem in the prior art that ribs are prone to shrinkage and pits appear when plate-shaped products are formed.

为达到上述目的,本实用新型是采用下述技术方案实现的:In order to achieve the above purpose, the utility model is implemented by adopting the following technical solutions:

一种改善筋部缩水的模具结构,包括母模仁和公模仁,所述母模仁和公模仁的配合面均设有腔体槽,以在母模仁和公模仁合模后形成产品成型腔;A mold structure for improving rib shrinkage, comprising a female mold core and a male mold core, wherein the mating surfaces of the female mold core and the male mold core are both provided with a cavity groove, so as to form a product molding cavity after the female mold core and the male mold core are molded together;

所述公模仁的腔体槽内还设有筋槽以及密封槽,所述筋槽位于所述密封槽围成的密封区域内;The cavity groove of the male mold core is also provided with a rib groove and a sealing groove, and the rib groove is located in the sealing area surrounded by the sealing groove;

所述公模仁内设有镶针,所述镶针和所述公模仁之间形成过气间隙,所述镶针的顶端位于所述密封区域内,以使过气间隙内的气体从密封区域流出。An insert pin is arranged in the male mold core, and a gas gap is formed between the insert pin and the male mold core. The top end of the insert pin is located in the sealing area, so that the gas in the gas gap flows out from the sealing area.

进一步地,所述密封槽的形状为圆形、方形或多边形。Furthermore, the sealing groove is in a circular, square or polygonal shape.

进一步地,所述公模仁上设有贯通其高度方向的镶针槽,所述镶针设置在所述镶针槽内,所述过气间隙形成于镶针的外圈和所述镶针槽之间。Furthermore, the male mold core is provided with a pin inserting groove which runs through the male mold core in its height direction, the pin inserting groove is arranged in the pin inserting groove, and the air gap is formed between the outer ring of the pin inserting groove and the pin inserting groove.

进一步地,所述公模仁连接在公模板上,所述公模板上设有气道,所述气道的一端部和所述镶针槽相连通。Furthermore, the male mold core is connected to a male mold plate, an air channel is provided on the male mold plate, and one end of the air channel is connected to the needle inserting groove.

进一步地,所述公模板靠近公模仁的一侧面上设有密封槽体,所述气道位于所述密封槽体内,所述密封槽体内连接有密封圈。Furthermore, a sealing groove body is provided on one side surface of the male mold plate close to the male mold core, the air passage is located in the sealing groove body, and a sealing ring is connected to the sealing groove body.

进一步地,所述公模仁靠近公模板的一侧面上还设有和所述镶针槽相连通的定位槽,所述定位槽的尺寸大于所述镶针槽的尺寸;Furthermore, a positioning groove connected to the pin inserting groove is provided on one side surface of the male mold core close to the male mold plate, and the size of the positioning groove is larger than the size of the pin inserting groove;

所述镶针的底端连接有定位块,所述定位块设置在所述定位槽内。The bottom end of the inlay pin is connected with a positioning block, and the positioning block is arranged in the positioning groove.

进一步地,所述母模仁连接在母模板上,所述母模板上设有沿其长度方向的滑槽;Furthermore, the female mold core is connected to the female mold plate, and the female mold plate is provided with a slide groove along its length direction;

所述公模板靠近所述母模板的一侧面上设有与所述滑槽相适配的滑块。A sliding block matched with the sliding groove is provided on one side surface of the male template close to the female template.

进一步地,所述镶针的顶端靠近所述筋槽。Furthermore, the top end of the inlay pin is close to the rib groove.

根据上述技术方案,本实用新型的有益效果为:According to the above technical solution, the beneficial effects of the utility model are:

本申请的模具结构,通过母模仁和公模仁合模后形成产品成型腔进行产品的成型,公模仁的腔体槽内的筋槽则用于形成产品的筋部,且筋槽位于所述密封槽围成的密封区域内,成型保压过程中通过过气间隙向密封区域充气,以在密封区域产生顶升力,从而解决筋部易出现凹坑的问题。The mold structure of the present application forms a product molding cavity by combining the female mold core and the male mold core to form a product molding cavity, and the rib groove in the cavity groove of the male mold core is used to form the rib part of the product, and the rib groove is located in the sealing area surrounded by the sealing groove. During the molding and pressure holding process, air is inflated into the sealing area through the air gap to generate a lifting force in the sealing area, thereby solving the problem of pits easily appearing in the rib part.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本申请模具结构的整体示意图;FIG1 is an overall schematic diagram of the mold structure of the present application;

图2为图1中A处的放大图;FIG2 is an enlarged view of point A in FIG1 ;

图3为图2的局部结构示意图;FIG3 is a schematic diagram of a partial structure of FIG2 ;

图4为本申请的模具成型产品时不同阶段的状态示意图;FIG4 is a schematic diagram of the state of the mold of the present application at different stages when forming a product;

图5为本申请成型的产品的示意图。FIG. 5 is a schematic diagram of a product formed in the present application.

其中:1、上固定板;2、母模仁;3、下固定板;4、公模板;41、气道;42、密封圈;5、公模仁;51、筋槽;52、密封槽;6、镶针;61、过气间隙;62、定位块;7、滑块;8、上顶针板;9、下顶针板;10、模脚。Among them: 1. Upper fixed plate; 2. Female mold core; 3. Lower fixed plate; 4. Male mold plate; 41. Airway; 42. Sealing ring; 5. Male mold core; 51. Rib groove; 52. Sealing groove; 6. Insert pin; 61. Air gap; 62. Positioning block; 7. Slider; 8. Upper ejector plate; 9. Lower ejector plate; 10. Mold foot.

具体实施方式DETAILED DESCRIPTION

为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

需要说明的是,在本实用新型的描述中,术语“前”、“后”、“左”、“右”、“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图中所示的方位或位置关系,仅是为了便于描述本实用新型而不是要求本实用新型必须以特定的方位构造和操作,因此不能理解为对本实用新型的限制。本实用新型描述中使用的术语“前”、“后”、“左”、“右”、“上”、“下”指的是附图中的方向,术语“内”、“外”分别指的是朝向或远离特定部件几何中心的方向。It should be noted that in the description of the present invention, the directions or positional relationships indicated by the terms "front", "rear", "left", "right", "up", "down", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention rather than requiring that the present invention must be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. The terms "front", "rear", "left", "right", "up", and "down" used in the description of the present invention refer to the directions in the accompanying drawings, and the terms "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.

如图1至图3所示,本申请公开了一种改善筋部缩水的模具结构,包括母模仁2和公模仁5,母模仁2和公模仁5的配合面均设有腔体槽,以在母模仁2和公模仁5合模后形成产品成型腔。产品成型腔为成型产品的腔体,母模仁2和公模仁5合模后,向产品成型腔内注入熔融状态的塑胶,以保压形成产品,产品成型腔的形状根据产品的形状进行设计。As shown in Figures 1 to 3, the present application discloses a mold structure for improving rib shrinkage, including a female mold core 2 and a male mold core 5, and the mating surfaces of the female mold core 2 and the male mold core 5 are both provided with a cavity groove to form a product molding cavity after the female mold core 2 and the male mold core 5 are molded together. The product molding cavity is a cavity for molding a product. After the female mold core 2 and the male mold core 5 are molded together, molten plastic is injected into the product molding cavity to maintain pressure to form a product. The shape of the product molding cavity is designed according to the shape of the product.

公模仁5的腔体槽内还设有筋槽51以及密封槽52,筋槽51位于密封槽52围成的密封区域内;公模仁5内设有镶针6,镶针6和公模仁5之间形成过气间隙61,镶针6的顶端位于密封区域内,以使过气间隙61内的气体从密封区域流出。进一步地,镶针6的顶端靠近筋槽51,以保证加压气体更好的作用与产品的筋部位置。The cavity groove of the male mold core 5 is also provided with a rib groove 51 and a sealing groove 52, and the rib groove 51 is located in the sealing area surrounded by the sealing groove 52; the male mold core 5 is provided with an insert pin 6, and a gas gap 61 is formed between the insert pin 6 and the male mold core 5, and the top of the insert pin 6 is located in the sealing area, so that the gas in the gas gap 61 flows out from the sealing area. Furthermore, the top of the insert pin 6 is close to the rib groove 51 to ensure that the pressurized gas has a better effect on the rib position of the product.

筋槽51用于成型产品的筋条,形状根据实际需要设定;密封槽52围成的密封区域可保证进入的加压气体在密封区域内,不会流至密封区域外。密封槽52的形状根据筋槽51的形状设定,其可为圆形、方形、多边形或不规则形等,密封槽52的深度较小,小于筋槽51的深度,成型产品时,筋槽51内形成筋条,密封槽52内填充的塑胶则进一步保证加压气体不会流至密封区域外,保证加压气体工作的效果。The rib groove 51 is used for forming the ribs of the product, and its shape is set according to actual needs; the sealing area surrounded by the sealing groove 52 can ensure that the pressurized gas entering is within the sealing area and will not flow out of the sealing area. The shape of the sealing groove 52 is set according to the shape of the rib groove 51, which can be circular, square, polygonal or irregular, etc. The depth of the sealing groove 52 is relatively small, less than the depth of the rib groove 51. When the product is formed, ribs are formed in the rib groove 51, and the plastic filled in the sealing groove 52 further ensures that the pressurized gas will not flow out of the sealing area, thereby ensuring the working effect of the pressurized gas.

公模仁5上设有贯通其高度方向的镶针槽,镶针6设置在镶针槽内,过气间隙61形成于镶针6的外圈和镶针槽之间。过气间隙61中的气体可通过顶部进入至产品的底面,以对产品的底面进行顶升,具体位置则为密封区域内产品的底面,即产品形成筋部的附近。The male mold core 5 is provided with a pin inserting groove which runs through the height direction thereof, the pin inserting groove 6 is arranged in the pin inserting groove, and a gas passing gap 61 is formed between the outer ring of the pin inserting groove 6 and the pin inserting groove. The gas in the gas passing gap 61 can enter the bottom surface of the product through the top to lift the bottom surface of the product, and the specific position is the bottom surface of the product in the sealing area, that is, near the rib forming part of the product.

为了便于镶针6的安装,在公模仁5上的镶针槽的底部设有和镶针槽相连通的定位槽,定位槽的尺寸大于镶针槽的尺寸,镶针6的底端连接有定位块62,安装镶针6时,将镶针6的小端插入至镶针槽,定位块62卡合在定位槽内,以实现镶针6的安装。公模仁5连接在公模板4上后可自动对镶针6的下部进行限位,以保证了镶针6在公模仁5中的连接效果。In order to facilitate the installation of the insert pin 6, a positioning groove connected to the insert pin groove is provided at the bottom of the insert pin groove on the male mold core 5. The size of the positioning groove is larger than that of the insert pin groove. A positioning block 62 is connected to the bottom end of the insert pin 6. When installing the insert pin 6, the small end of the insert pin 6 is inserted into the insert pin groove, and the positioning block 62 is engaged in the positioning groove to achieve the installation of the insert pin 6. After the male mold core 5 is connected to the male mold plate 4, the lower part of the insert pin 6 can be automatically limited to ensure the connection effect of the insert pin 6 in the male mold core 5.

进一步地,公模板4上设计了气道41,气道41的一端部和镶针槽相连通,另一端和外部气源相连接,以使加压气体依次进入气道41、过气间隙61及产品成型腔的密封区域内。Furthermore, an air channel 41 is designed on the male mold plate 4, one end of the air channel 41 is connected to the needle insertion groove, and the other end is connected to the external air source, so that the pressurized gas enters the air channel 41, the air gap 61 and the sealing area of the product molding cavity in sequence.

由于公模板4和公模仁5之间存在连接间隙,为了防止加压气体外漏,在公模板4靠近公模仁5的一侧面上设有密封槽体,气道41位于密封槽体内,密封槽体内连接有密封圈42,设置的密封圈可保证加压气体有效的进入至过气间隙61,防止加压气体外漏。Since there is a connecting gap between the male mold plate 4 and the male mold core 5, in order to prevent the pressurized gas from leaking out, a sealing groove body is provided on the side surface of the male mold plate 4 close to the male mold core 5, and the airway 41 is located in the sealing groove body. A sealing ring 42 is connected to the sealing groove body. The provided sealing ring can ensure that the pressurized gas effectively enters the air gap 61 to prevent the pressurized gas from leaking out.

在一个进一步的实施例只能够,母模仁2连接在母模板1上,母模板1上设有沿其长度方向的滑槽;公模板4靠近母模板1的一侧面上设有与滑槽相适配的滑块7。滑块7能够在合膜过程中起到导向的作用,保证合膜的平稳,脱模时,可通过滑块7进行辅助脱模,防止模具卡死。In a further embodiment, the female mold core 2 is connected to the female template 1, and the female template 1 is provided with a slide groove along its length direction; a slider 7 adapted to the slide groove is provided on one side of the male template 4 close to the female template 1. The slider 7 can play a guiding role in the process of closing the mold to ensure the smooth closing of the mold. When demolding, the slider 7 can assist in demolding to prevent the mold from getting stuck.

保压成型过程如图4所示,成型前如图4a所示,产品的底面为平齐状,成型中如图4b所示,通过过气间隙61向产品的底面通入高压气体,成型后如图4c所示,产品的底面向上翘起,该翘起面为产品的背面,以保证了产品的正面平整,防止产品的正面出现凹坑。The pressure-holding molding process is shown in FIG4 . Before molding, as shown in FIG4a , the bottom surface of the product is flat. During molding, as shown in FIG4b , high-pressure gas is introduced to the bottom surface of the product through the air gap 61. After molding, as shown in FIG4c , the bottom surface of the product is warped upward, and the warped surface is the back surface of the product, so as to ensure that the front surface of the product is flat and prevent pits from appearing on the front surface of the product.

图5为成型的产品的示意图,左侧圆形的凸筋及右侧弧形的凸筋围城的区域则是密封区域,该凸筋是通过密封槽52形成,密封区域内的筋部则是通过筋槽51形成。FIG5 is a schematic diagram of a molded product. The area surrounded by the circular convex rib on the left and the arc-shaped convex rib on the right is the sealing area. The convex rib is formed by a sealing groove 52 , and the rib portion in the sealing area is formed by a rib groove 51 .

在一个实施例中,还包括上顶针板8、下顶针板9和模脚10,上下顶针板是锁附在一起的,模脚10是和公模板4、下固定板3锁附在一起的;上下顶针板锁附在一起后,因在公模板和下固定板之间,通过EGP连接,上下固定板在EGP(圆柱形)上。In one embodiment, it also includes an upper ejector plate 8, a lower ejector plate 9 and a mold foot 10. The upper and lower ejector plates are locked together, and the mold foot 10 is locked together with the male mold plate 4 and the lower fixed plate 3. After the upper and lower ejector plates are locked together, they are connected between the male mold plate and the lower fixed plate through the EGP, and the upper and lower fixed plates are on the EGP (cylindrical).

由技术常识可知,本实用新型可以通过其它的不脱离其精神实质或必要特征的实施方案来实现。因此,上述公开的实施方案,就各方面而言,都只是举例说明,并不是仅有的。所有在本实用新型范围内或在等同于本实用新型的范围内的改变均被本实用新型包含。It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the embodiments disclosed above are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims (8)

1.一种改善筋部缩水的模具结构,其特征在于,包括母模仁(2)和公模仁(5),所述母模仁(2)和公模仁(5)的配合面均设有腔体槽,以在母模仁(2)和公模仁(5)合模后形成产品成型腔;1. A mold structure for improving rib shrinkage, characterized in that it comprises a female mold core (2) and a male mold core (5), wherein the mating surfaces of the female mold core (2) and the male mold core (5) are both provided with a cavity groove so as to form a product molding cavity after the female mold core (2) and the male mold core (5) are molded together; 所述公模仁(5)的腔体槽内还设有筋槽(51)以及密封槽(52),所述筋槽(51)位于所述密封槽(52)围成的密封区域内;A rib groove (51) and a sealing groove (52) are further provided in the cavity groove of the male mold core (5), wherein the rib groove (51) is located in a sealing area surrounded by the sealing groove (52); 所述公模仁(5)内设有镶针(6),所述镶针(6)和所述公模仁(5)之间形成过气间隙(61),所述镶针(6)的顶端位于所述密封区域内,以使过气间隙(61)内的气体从密封区域流出。An insert pin (6) is provided in the male mold core (5), an air gap (61) is formed between the insert pin (6) and the male mold core (5), and the top end of the insert pin (6) is located in the sealing area so that the gas in the air gap (61) flows out of the sealing area. 2.根据权利要求1所述改善筋部缩水的模具结构,其特征在于,所述密封槽(52)的形状为圆形、方形或多边形。2. The mold structure for improving rib shrinkage according to claim 1, characterized in that the shape of the sealing groove (52) is circular, square or polygonal. 3.根据权利要求1所述改善筋部缩水的模具结构,其特征在于,所述公模仁(5)上设有贯通其高度方向的镶针槽,所述镶针(6)设置在所述镶针槽内,所述过气间隙(61)形成于镶针(6)的外圈和所述镶针槽之间。3. According to the mold structure for improving rib shrinkage as described in claim 1, it is characterized in that the male mold core (5) is provided with a pin inserting groove running through the male mold core (5) in its height direction, the pin inserting groove (6) is arranged in the pin inserting groove, and the air gap (61) is formed between the outer ring of the pin inserting groove (6) and the pin inserting groove. 4.根据权利要求3所述改善筋部缩水的模具结构,其特征在于,所述公模仁(5)连接在公模板(4)上,所述公模板(4)上设有气道(41),所述气道(41)的一端部和所述镶针槽相连通。4. The mold structure for improving rib shrinkage according to claim 3, characterized in that the male mold core (5) is connected to the male mold plate (4), and the male mold plate (4) is provided with an air channel (41), and one end of the air channel (41) is connected to the needle insertion groove. 5.根据权利要求4所述改善筋部缩水的模具结构,其特征在于,所述公模板(4)靠近公模仁(5)的一侧面上设有密封槽体,所述气道(41)位于所述密封槽体内,所述密封槽体内连接有密封圈(42)。5. The mold structure for improving rib shrinkage according to claim 4, characterized in that a sealing groove is provided on one side of the male mold plate (4) close to the male mold core (5), the air channel (41) is located in the sealing groove, and a sealing ring (42) is connected to the sealing groove. 6.根据权利要求4所述改善筋部缩水的模具结构,其特征在于,所述公模仁(5)靠近公模板(4)的一侧面上还设有和所述镶针槽相连通的定位槽,所述定位槽的尺寸大于所述镶针槽的尺寸;6. The mold structure for improving rib shrinkage according to claim 4, characterized in that a positioning groove connected to the pin inserting groove is further provided on a side surface of the male mold core (5) close to the male mold plate (4), and the size of the positioning groove is larger than the size of the pin inserting groove; 所述镶针(6)的底端连接有定位块(62),所述定位块(62)设置在所述定位槽内。The bottom end of the inlay pin (6) is connected to a positioning block (62), and the positioning block (62) is arranged in the positioning groove. 7.根据权利要求4所述改善筋部缩水的模具结构,其特征在于,所述母模仁(2)连接在母模板(1)上,所述母模板(1)上设有沿其长度方向的滑槽;7. The mold structure for improving rib shrinkage according to claim 4, characterized in that the mother mold core (2) is connected to the mother mold plate (1), and the mother mold plate (1) is provided with a slide groove along its length direction; 所述公模板(4)靠近所述母模板(1)的一侧面上设有与所述滑槽相适配的滑块(7)。A sliding block (7) adapted to the sliding groove is provided on a side surface of the male template (4) close to the female template (1). 8.根据权利要求1所述改善筋部缩水的模具结构,其特征在于,所述镶针(6)的顶端靠近所述筋槽(51)。8. The mold structure for improving rib shrinkage according to claim 1, characterized in that the top end of the insert pin (6) is close to the rib groove (51).
CN202323519031.1U 2023-12-22 2023-12-22 Mould structure for improving rib shrinkage Active CN221850875U (en)

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