CN221850679U - Slurry preparation device for fluidized solidified soil - Google Patents

Slurry preparation device for fluidized solidified soil Download PDF

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Publication number
CN221850679U
CN221850679U CN202420370768.7U CN202420370768U CN221850679U CN 221850679 U CN221850679 U CN 221850679U CN 202420370768 U CN202420370768 U CN 202420370768U CN 221850679 U CN221850679 U CN 221850679U
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stirring
stirring barrel
mud
barrel
upper side
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董阳
索军森
侯威
杨海鹏
乔云男
王新
郑涛
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Shaanxi Jianke Geotechnical Engineering Co ltd
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Shaanxi Jianke Geotechnical Engineering Co ltd
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Abstract

The utility model belongs to the technical field of slurry preparation, and particularly relates to a slurry preparation device for fluidized solidified soil, which comprises a stirring barrel, wherein a feed inlet is formed in the upper side of the stirring barrel, a discharge outlet is formed in the lower side of the stirring barrel, and a stirring mechanism is arranged in the stirring barrel; the stirring mechanism comprises an air cylinder fixed on the upper side of the stirring barrel, the air cylinder is connected with a mounting seat, a rotating shaft is rotatably assembled on the mounting seat, one ends of a plurality of rotating shafts are all connected with sector plates, a mounting cavity is formed in the mounting seat, the other ends of the rotating shafts extend into the mounting cavity and are connected with first helical teeth, the mounting cavity is provided with a first motor, and the first motor is connected with second helical teeth; utilize a plurality of sector plates reciprocating motion from top to bottom in the rotation, can carry out abundant stirring to the mud, through set up the sieve mesh on the sector plate, can strengthen the mobility of mud, further improve stirring effect, and sieve the board tip and the inner wall butt of agitator, avoid mud to adhere to on the agitator inner wall.

Description

一种用于流态固化土的泥浆制备装置A slurry preparation device for fluidized solidified soil

技术领域Technical Field

本实用新型属于泥浆制备技术领域,具体涉及一种用于流态固化土的泥浆制备装置。The utility model belongs to the technical field of mud preparation, and in particular relates to a mud preparation device for fluidized solidified soil.

背景技术Background Art

流态固化土是在泥浆中按比例掺入矿物固化剂搅拌后,固化剂与泥浆发生化学反应使泥浆固结,用于流态固化土的泥浆原料对泥浆的细度及含砂率控制要求较高,采用常规的泥浆搅拌制备方法形成的泥浆,而现有的搅拌装置结构简单,通常只是设置一个搅拌杆进行单向搅拌,制备效果以及制备效率均不佳。Fluidized solidified soil is prepared by mixing a mineral solidifying agent into the mud in proportion and stirring the solidifying agent and the mud to solidify the mud. The mud raw materials used for fluidized solidified soil have high requirements on the fineness and sand content of the mud. The mud is formed by the conventional mud stirring preparation method, and the existing stirring device has a simple structure, usually only a stirring rod is provided for unidirectional stirring, and the preparation effect and efficiency are not good.

实用新型内容Utility Model Content

本实用新型的目的是:旨在提供一种用于流态固化土的泥浆制备装置,用于解决背景技术中提出的问题。The purpose of the utility model is to provide a mud preparation device for fluidized solidified soil, so as to solve the problems raised in the background technology.

为实现上述技术目的,本实用新型采用的技术方案如下:In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:

一种用于流态固化土的泥浆制备装置,包括搅拌桶,所述搅拌桶上侧设有进料口,所述搅拌桶下侧设有出料口,所述搅拌桶内设有搅拌机构;A mud preparation device for fluidized solidified soil, comprising a mixing barrel, wherein the upper side of the mixing barrel is provided with a feed inlet, the lower side of the mixing barrel is provided with a discharge outlet, and a mixing mechanism is provided inside the mixing barrel;

所述搅拌机构包括固定在所述搅拌桶上侧的气缸,所述气缸的输出轴伸入所述搅拌桶内部连接有安装座,所述安装座侧壁转动装配有若干均匀分布的转轴,若干所述转轴一端均连接有扇形板,若干所述扇形板共同构成一个与所述搅拌桶内部相匹配的圆形板,所述扇形板表面设有若干均匀分布的过筛孔,所述安装座内部开设有安装腔,若干所述转轴另一端均伸入所述安装腔内连接有第一斜齿,所述安装腔上侧安装有第一电机,所述第一电机的输出轴连接有与若干所述第一斜齿啮合的第二斜齿。The stirring mechanism includes a cylinder fixed on the upper side of the stirring barrel, the output shaft of the cylinder extends into the interior of the stirring barrel and is connected to a mounting seat, the side wall of the mounting seat is rotatably equipped with a plurality of evenly distributed rotating shafts, one end of a plurality of the rotating shafts are connected to a fan-shaped plate, and the plurality of fan-shaped plates together constitute a circular plate matching the interior of the stirring barrel, the surface of the fan-shaped plate is provided with a plurality of evenly distributed sieve holes, an installation cavity is opened inside the mounting seat, the other ends of a plurality of the rotating shafts extend into the installation cavity and are connected to a first bevel gear, a first motor is installed on the upper side of the installation cavity, and the output shaft of the first motor is connected to a second bevel gear meshing with a plurality of the first bevel gears.

所述搅拌桶底部设有若干支撑脚。A plurality of supporting feet are arranged at the bottom of the mixing barrel.

所述搅拌桶内上壁转动装配在齿圈,所述齿圈与所述气缸的输出轴同心设置,所述搅拌桶内上壁转动装配有与所述齿圈啮合的齿轮,所述搅拌桶上侧安装有第二电机,所述第二电机的输出轴与所述齿轮传动连接,所述齿圈下侧连接有刮板,所述刮板下端与所述扇形板上侧抵接。The upper inner wall of the mixing barrel is rotatably assembled on a gear ring, and the gear ring is concentrically arranged with the output shaft of the cylinder. The upper inner wall of the mixing barrel is rotatably assembled with a gear meshing with the gear ring. A second motor is installed on the upper side of the mixing barrel, and the output shaft of the second motor is transmission connected to the gear. A scraper is connected to the lower side of the gear ring, and the lower end of the scraper abuts against the upper side of the fan-shaped plate.

所述刮板一侧加工有引导斜面。One side of the scraper is processed with a guiding slope.

所述搅拌桶上侧开设有清理口,所述清理口设置有盖板。A cleaning port is provided on the upper side of the mixing barrel, and a cover plate is provided on the cleaning port.

本实用新型利用若干扇形板在自转的同时上下往复运动,能够对泥浆进行充分的搅拌,通过在扇形板上设置过筛孔,可以增强泥浆的流动性,进一步的提高搅拌效果,且过筛板端部与搅拌桶内壁抵接,避免泥浆附着在搅拌桶内壁上。The utility model utilizes a plurality of fan-shaped plates to reciprocate up and down while rotating, so as to fully stir the mud. By arranging sieve holes on the fan-shaped plates, the fluidity of the mud can be enhanced, and the stirring effect can be further improved. The end of the sieve plate abuts against the inner wall of the stirring barrel to prevent the mud from adhering to the inner wall of the stirring barrel.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

本实用新型可以通过附图给出的非限定性实施例进一步说明。The present invention can be further described by the non-limiting embodiments given in the accompanying drawings.

图1为本实用新型一种用于流态固化土的泥浆制备装置实施例的结构示意图;FIG1 is a schematic structural diagram of an embodiment of a slurry preparation device for fluidized solidified soil according to the utility model;

图2为本实用新型一种用于流态固化土的泥浆制备装置实施例的剖面结构示意图;FIG2 is a schematic cross-sectional view of an embodiment of a slurry preparation device for fluidized solidified soil according to the utility model;

图3为图2中A处的结构放大示意图;FIG3 is an enlarged schematic diagram of the structure at A in FIG2 ;

图4为本实用新型搅拌桶的内部结构示意图。FIG. 4 is a schematic diagram of the internal structure of the stirring barrel of the present invention.

主要元件符号说明如下:The main component symbols are described as follows:

搅拌桶1、进料口11、出料口12、气缸2、安装座21、转轴22、扇形板23、过筛孔24、安装腔25、第一斜齿26、第一电机27、第二斜齿28、支撑脚101、齿圈3、齿轮31、第二电机32、刮板33、盖板34。Mixing barrel 1, feed port 11, discharge port 12, cylinder 2, mounting seat 21, rotating shaft 22, sector plate 23, sieve hole 24, mounting cavity 25, first bevel gear 26, first motor 27, second bevel gear 28, supporting foot 101, gear ring 3, gear 31, second motor 32, scraper 33, cover plate 34.

具体实施方式DETAILED DESCRIPTION

为了使本领域的技术人员可以更好地理解本实用新型,下面结合附图和实施例对本实用新型技术方案进一步说明。In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

如图1-4所示,本实用新型的一种用于流态固化土的泥浆制备装置,包括搅拌桶1,搅拌桶1上侧设有进料口11,搅拌桶1下侧设有出料口12,搅拌桶1内设有搅拌机构;As shown in Fig. 1-4, a mud preparation device for fluidized solidified soil of the utility model comprises a mixing barrel 1, a feed inlet 11 is provided on the upper side of the mixing barrel 1, a discharge port 12 is provided on the lower side of the mixing barrel 1, and a mixing mechanism is provided inside the mixing barrel 1;

搅拌机构包括固定在搅拌桶1上侧的气缸2,气缸2的输出轴伸入搅拌桶1内部连接有安装座21,安装座21侧壁转动装配有若干均匀分布的转轴22,若干转轴22一端均连接有扇形板23,若干扇形板23共同构成一个与搅拌桶1内部相匹配的圆形板,扇形板23表面设有若干均匀分布的过筛孔24,安装座21内部开设有安装腔25,若干转轴22另一端均伸入安装腔25内连接有第一斜齿26,安装腔25上侧安装有第一电机27,第一电机27的输出轴连接有与若干第一斜齿26啮合的第二斜齿28。The stirring mechanism includes a cylinder 2 fixed on the upper side of the stirring barrel 1, the output shaft of the cylinder 2 extends into the interior of the stirring barrel 1 and is connected to a mounting seat 21, the side wall of the mounting seat 21 is rotatably equipped with a plurality of evenly distributed rotating shafts 22, one end of each of the rotating shafts 22 is connected to a fan-shaped plate 23, and the plurality of fan-shaped plates 23 together constitute a circular plate that matches the interior of the stirring barrel 1, and a plurality of evenly distributed sieve holes 24 are provided on the surface of the fan-shaped plate 23, an installation cavity 25 is opened inside the mounting seat 21, the other ends of each of the rotating shafts 22 extend into the installation cavity 25 and are connected to a first bevel gear 26, a first motor 27 is installed on the upper side of the installation cavity 25, and the output shaft of the first motor 27 is connected to a second bevel gear 28 that meshes with the plurality of first bevel gears 26.

使用时,启动第一电机27带动第一斜齿26转动,通过与之啮合的第二斜齿28带动扇形板23转动一定角度,使若干扇形板23翻转竖直状态,然后通过进料口11向搅拌桶1内部添加泥浆原料,泥浆原料通过若干扇形板23的间隙掉落至搅拌桶1底部,此时再启动第一电机27带动第一斜齿26持续转动,进而带动若干扇形板23持续转动,并启动气缸2带动安装座21整体向下运动,即若干持续转动的扇形板23向下运动与泥浆接触,对泥浆继续充分的搅拌;When in use, the first motor 27 is started to drive the first beveled tooth 26 to rotate, and the second beveled tooth 28 meshing therewith drives the fan-shaped plate 23 to rotate a certain angle, so that the fan-shaped plates 23 are flipped to a vertical state, and then the mud raw material is added to the inside of the mixing barrel 1 through the feed inlet 11, and the mud raw material falls to the bottom of the mixing barrel 1 through the gaps between the fan-shaped plates 23. At this time, the first motor 27 is started again to drive the first beveled tooth 26 to rotate continuously, and then drives the fan-shaped plates 23 to rotate continuously, and the cylinder 2 is started to drive the mounting seat 21 to move downward as a whole, that is, the fan-shaped plates 23 that are continuously rotating move downward to contact the mud, and continue to fully stir the mud;

在搅拌过程中,可以启动气缸2带动若干扇形板23上下往复运动,能够将底部的泥浆向上搅动,底部的泥浆未受到充分的搅拌,同时扇形板23表面设置的若干过筛孔24,泥浆能够通过过筛孔24,在搅拌过程中增加泥浆的流动性,进一步的提高搅拌效果;During the stirring process, the cylinder 2 can be started to drive the fan-shaped plates 23 to reciprocate up and down, so that the mud at the bottom can be stirred upward. The mud at the bottom is not fully stirred. At the same time, the mud can pass through the sieve holes 24 arranged on the surface of the fan-shaped plates 23, which increases the fluidity of the mud during the stirring process and further improves the stirring effect.

扇形板23的端部能够与搅拌桶1内壁抵接,在搅拌过程中能够对附着在搅拌桶1内壁的泥浆进行刮除,加工完成后,打开出料口12的阀门,将泥浆排出搅拌桶1内部即可;The end of the sector plate 23 can abut against the inner wall of the mixing barrel 1, and the mud attached to the inner wall of the mixing barrel 1 can be scraped off during the mixing process. After the processing is completed, the valve of the discharge port 12 is opened to discharge the mud from the mixing barrel 1.

本装置结构简单,在对泥浆加工完成过,也便于对扇形板进行冲洗;The device has a simple structure and is convenient for flushing the fan-shaped plate after the mud processing is completed;

本实用新型利用若干扇形板在自转的同时上下往复运动,能够对泥浆进行充分的搅拌,通过在扇形板上设置过筛孔,可以增强泥浆的流动性,进一步的提高搅拌效果,且过筛板端部与搅拌桶内壁抵接,避免泥浆附着在搅拌桶内壁上。The utility model utilizes a plurality of fan-shaped plates to reciprocate up and down while rotating, so as to fully stir the mud. By arranging sieve holes on the fan-shaped plates, the fluidity of the mud can be enhanced, and the stirring effect can be further improved. The end of the sieve plate abuts against the inner wall of the stirring barrel to prevent the mud from adhering to the inner wall of the stirring barrel.

搅拌桶1底部设有若干支撑脚101;支撑脚101用于对搅拌桶1进行支撑,增加稳定性。A plurality of supporting legs 101 are provided at the bottom of the mixing barrel 1 ; the supporting legs 101 are used to support the mixing barrel 1 to increase stability.

搅拌桶1内上壁转动装配在齿圈3,齿圈3与气缸2的输出轴同心设置,搅拌桶1内上壁转动装配有与齿圈3啮合的齿轮31,搅拌桶1上侧安装有第二电机32,第二电机32的输出轴与齿轮31传动连接,齿圈3下侧连接有刮板33,刮板33下端与扇形板23上侧抵接;The upper wall of the mixing barrel 1 is rotatably mounted on the gear ring 3, and the gear ring 3 is concentrically arranged with the output shaft of the cylinder 2. A gear 31 meshing with the gear ring 3 is rotatably mounted on the upper wall of the mixing barrel 1. A second motor 32 is installed on the upper side of the mixing barrel 1, and the output shaft of the second motor 32 is transmission-connected with the gear 31. A scraper 33 is connected to the lower side of the gear ring 3, and the lower end of the scraper 33 abuts against the upper side of the fan-shaped plate 23.

刮板33一侧加工有引导斜面;One side of the scraper 33 is machined with a guiding slope;

搅拌桶1上侧开设有清理口,清理口设置有盖板34;A cleaning port is provided on the upper side of the mixing barrel 1, and a cover plate 34 is provided on the cleaning port;

在向搅拌桶1内部添加泥浆时,使若干扇形板23呈水平状态,共同构成一个圆形板,泥浆进入搅拌桶1内部后,可以通过扇形板23设置的若干过筛孔24进行过滤,将泥浆内部的杂质进行拦截,然后通过启动第二电机32带动齿轮31转动,进而带动齿圈3连接的刮板33转动,刮板33将杂质向清理口处刮动,刮板33加工的引导斜面可以将杂质向边缘处引导,从而工作人员可以打开盖板34对杂质进行清理,从而达到对泥浆进行过滤的效果。When adding mud into the mixing barrel 1, the plurality of fan-shaped plates 23 are horizontally arranged to form a circular plate. After the mud enters the mixing barrel 1, it can be filtered through the plurality of sieve holes 24 provided on the fan-shaped plates 23 to intercept the impurities in the mud. Then, the second motor 32 is started to drive the gear 31 to rotate, thereby driving the scraper 33 connected to the ring gear 3 to rotate. The scraper 33 scrapes the impurities toward the cleaning port. The guiding slope processed on the scraper 33 can guide the impurities to the edge, so that the staff can open the cover plate 34 to clean the impurities, thereby achieving the effect of filtering the mud.

上述实施例仅示例性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims (5)

1.一种用于流态固化土的泥浆制备装置,包括搅拌桶,所述搅拌桶上侧设有进料口,所述搅拌桶下侧设有出料口,其特征在于:所述搅拌桶内设有搅拌机构;1. A mud preparation device for fluidized solidified soil, comprising a stirring barrel, wherein the upper side of the stirring barrel is provided with a feed inlet, and the lower side of the stirring barrel is provided with a discharge outlet, wherein the stirring barrel is provided with a stirring mechanism; 所述搅拌机构包括固定在所述搅拌桶上侧的气缸,所述气缸的输出轴伸入所述搅拌桶内部连接有安装座,所述安装座侧壁转动装配有若干均匀分布的转轴,若干所述转轴一端均连接有扇形板,若干所述扇形板共同构成一个与所述搅拌桶内部相匹配的圆形板,所述扇形板表面设有若干均匀分布的过筛孔,所述安装座内部开设有安装腔,若干所述转轴另一端均伸入所述安装腔内连接有第一斜齿,所述安装腔上侧安装有第一电机,所述第一电机的输出轴连接有与若干所述第一斜齿啮合的第二斜齿。The stirring mechanism includes a cylinder fixed on the upper side of the stirring barrel, the output shaft of the cylinder extends into the interior of the stirring barrel and is connected to a mounting seat, the side wall of the mounting seat is rotatably equipped with a plurality of evenly distributed rotating shafts, one end of a plurality of the rotating shafts are connected to a fan-shaped plate, and the plurality of fan-shaped plates together constitute a circular plate matching the interior of the stirring barrel, the surface of the fan-shaped plate is provided with a plurality of evenly distributed sieve holes, an installation cavity is opened inside the mounting seat, the other ends of a plurality of the rotating shafts extend into the installation cavity and are connected to a first bevel gear, a first motor is installed on the upper side of the installation cavity, and the output shaft of the first motor is connected to a second bevel gear meshing with a plurality of the first bevel gears. 2.根据权利要求1所述的一种用于流态固化土的泥浆制备装置,其特征在于:所述搅拌桶底部设有若干支撑脚。2. A mud preparation device for fluidized solidified soil according to claim 1, characterized in that a plurality of supporting feet are provided at the bottom of the mixing barrel. 3.根据权利要求1所述的一种用于流态固化土的泥浆制备装置,其特征在于:所述搅拌桶内上壁转动装配在齿圈,所述齿圈与所述气缸的输出轴同心设置,所述搅拌桶内上壁转动装配有与所述齿圈啮合的齿轮,所述搅拌桶上侧安装有第二电机,所述第二电机的输出轴与所述齿轮传动连接,所述齿圈下侧连接有刮板,所述刮板下端与所述扇形板上侧抵接。3. A mud preparation device for fluidized solidified soil according to claim 1, characterized in that: the upper wall of the mixing barrel is rotatably assembled on a gear ring, the gear ring is concentrically arranged with the output shaft of the cylinder, the upper wall of the mixing barrel is rotatably assembled with a gear meshing with the gear ring, a second motor is installed on the upper side of the mixing barrel, the output shaft of the second motor is transmission connected to the gear, a scraper is connected to the lower side of the gear ring, and the lower end of the scraper abuts against the upper side of the fan-shaped plate. 4.根据权利要求3所述的一种用于流态固化土的泥浆制备装置,其特征在于:所述刮板一侧加工有引导斜面。4. A mud preparation device for fluidized solidified soil according to claim 3, characterized in that a guiding slope is processed on one side of the scraper. 5.根据权利要求4所述的一种用于流态固化土的泥浆制备装置,其特征在于:所述搅拌桶上侧开设有清理口,所述清理口设置有盖板。5. A mud preparation device for fluidized solidified soil according to claim 4, characterized in that a cleaning port is opened on the upper side of the mixing barrel, and the cleaning port is provided with a cover plate.
CN202420370768.7U 2024-02-28 2024-02-28 Slurry preparation device for fluidized solidified soil Active CN221850679U (en)

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