CN221850030U - A universal tooling for auxiliary bracket for installing wind power tower door - Google Patents
A universal tooling for auxiliary bracket for installing wind power tower door Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本实用新型公开了一种风电塔筒门安装辅助支架通用工装,包括支撑构件,所述支撑构件上等距离开设有四个调节开口,四个所述调节开口的内部均套接有定位螺杆,所述定位螺杆前端的外部套接有位于支撑构件正面的定位块,所述定位螺杆前端的外部螺纹连接有位于定位块正面的定位螺母,所述支撑构件上等距离开设有四个圆孔,四个所述圆孔的内部套接有压紧螺杆。该风电塔筒门安装辅助支架通用工装,可根据塔筒门尺寸进行调节,操作简单且方便,无需太高技能,拧紧定位螺母和压紧螺母,能够增加塔筒门在吊装过程中的安全性和门框安装准确性。
The utility model discloses a universal tooling for auxiliary brackets for installing wind power tower doors, including a support member, four adjustment openings are equidistantly provided on the support member, positioning screws are sleeved inside the four adjustment openings, the front end of the positioning screws is sleeved outside with a positioning block located on the front of the support member, the front end of the positioning screws is threadedly connected to a positioning nut located on the front of the positioning block, four round holes are equidistantly provided on the support member, and compression screws are sleeved inside the four round holes. The universal tooling for auxiliary brackets for installing wind power tower doors can be adjusted according to the size of the tower door, is simple and convenient to operate, does not require high skills, and tightening the positioning nuts and compression nuts can increase the safety of the tower door during the hoisting process and the accuracy of the door frame installation.
Description
技术领域Technical Field
本实用新型涉及风电塔技术领域,尤其涉及一种风电塔筒门安装辅助支架通用工装。The utility model relates to the technical field of wind power towers, in particular to a universal tooling for auxiliary brackets for installing a wind power tower door.
背景技术Background Art
风电塔筒门框又叫风力发电机组塔架门框或风力发电机组塔筒门框,是塔筒的一个重要组成部件。The wind turbine tower door frame, also called the wind turbine tower door frame or wind turbine tower door frame, is an important component of the tower.
风电塔需要安装门框,门框安装一般采取吊装,效率低而且安装难度大,安装过程中容易发生危险,很不安全,故而提出一种风电塔筒门安装辅助支架通用工装来解决上述问题。Wind turbine towers need to be installed with door frames, which are usually installed by hoisting, which is inefficient and difficult to install. Dangers may easily occur during the installation process, which is very unsafe. Therefore, a universal tooling for auxiliary brackets for installing wind turbine tower doors is proposed to solve the above problems.
发明内容Summary of the invention
为解决背景技术中存在的技术问题,本实用新型提出一种风电塔筒门安装辅助支架通用工装,具备减轻工人劳动强度,提高工作效率,消除安全隐患。In order to solve the technical problems existing in the background technology, the utility model proposes a universal tooling for auxiliary brackets for installing wind power tower doors, which has the functions of reducing the labor intensity of workers, improving work efficiency and eliminating safety hazards.
本实用新型提供了一种风电塔筒门安装辅助支架通用工装,包括支撑构件,所述支撑构件上等距离开设有四个调节开口,四个所述调节开口的内部均套接有定位螺杆,所述定位螺杆前端的外部套接有位于支撑构件正面的定位块,所述定位螺杆前端的外部螺纹连接有位于定位块正面的定位螺母,所述支撑构件上等距离开设有四个圆孔,四个所述圆孔的内部套接有压紧螺杆,左侧两个压紧螺杆和右侧两个压紧螺杆的外部均套接有压块,四个所述压紧螺杆前端的外部螺纹连接有位于压块正面的压紧螺母;The utility model provides a universal tooling for auxiliary brackets for installing a wind power tower door, comprising a support member, four adjustment openings are equidistantly provided on the support member, the insides of the four adjustment openings are sleeved with positioning screws, the outside of the front end of the positioning screws is sleeved with a positioning block located on the front side of the support member, the outside of the front end of the positioning screws is threadedly connected with a positioning nut located on the front side of the positioning block, four round holes are equidistantly provided on the support member, the insides of the four round holes are sleeved with clamping screws, the outsides of the two left clamping screws and the two right clamping screws are sleeved with pressure blocks, and the outsides of the four front ends of the clamping screws are threadedly connected with clamping nuts located on the front side of the pressure blocks;
所述支撑构件包括侧板、支撑架、吊耳、支撑横条、调节板、调节螺柱和调节螺母,所述侧板的数量为两个,两个所述侧板相对一侧的中部固定连接有支撑架,所述支撑架背面的中部固定连接有吊耳,两个所述侧板相对一侧的左右两端均固定连接有两个支撑横条,同侧两个所述支撑横条的背面固定连接有调节板,所述调节板上开设有固定开口,所述固定开口的内部套接有调节螺柱,所述调节螺柱靠近调节板一端的外部螺纹连接有两个调节螺母。The supporting structure includes side panels, supporting frames, lifting ears, supporting cross bars, adjusting plates, adjusting studs and adjusting nuts. There are two side panels, and the middle parts of the two side panels on opposite sides are fixedly connected with the supporting frames, and the middle parts of the back parts of the supporting frames are fixedly connected with the lifting ears, and the left and right ends of the two side panels on opposite sides are fixedly connected with two supporting cross bars, and the back parts of the two supporting cross bars on the same side are fixedly connected with the adjusting plates, and a fixed opening is provided on the adjusting plate, and the interior of the fixed opening is sleeved with the adjusting stud, and the external threads of the adjusting stud close to one end of the adjusting plate are connected with two adjusting nuts.
优选的,所述侧板、支撑架、吊耳、支撑横条、调节板和调节螺柱为一个整体,所述侧板、支撑架、支撑横条和压块均呈“n”状。Preferably, the side panels, support frames, lifting ears, support cross bars, adjustment plates and adjustment studs are integrated into a whole, and the side panels, support frames, support cross bars and pressing blocks are all in an "n" shape.
优选的,所述定位螺杆和压紧螺杆包括固定杆和挡片,挡片位于固定杆后端的外部,且挡片的外部和侧板的背面接触,固定杆远离挡片一端的外部开设有外丝口。Preferably, the positioning screw and the clamping screw include a fixing rod and a baffle, the baffle is located outside the rear end of the fixing rod, and the outside of the baffle contacts the back of the side plate, and an external thread opening is opened outside the end of the fixing rod away from the baffle.
优选的,所述定位块的外侧、顶部和底部均为直边,定位块的内侧为弧边,定位块上开设有穿孔,穿孔和定位螺杆套接。Preferably, the outer side, top and bottom of the positioning block are straight edges, the inner side of the positioning block is an arc edge, and the positioning block is provided with a through hole, which is sleeved with the positioning screw.
优选的,所述调节螺柱上的两个调节螺母分别位于调节板的正面和背面。Preferably, the two adjusting nuts on the adjusting stud are respectively located on the front and back of the adjusting plate.
与现有技术相比,本实用新型的上述技术方案具有如下有益的技术效果:Compared with the prior art, the above technical solution of the utility model has the following beneficial technical effects:
1、该风电塔筒门安装辅助支架通用工装,通过旋转调节螺母可以调节并固定工装的高度,工装可灵活使用,定位块可根据塔筒门尺寸进行调节,操作简单且方便,无需太高技能,通用性高。1. The wind turbine tower door installation auxiliary bracket universal tooling can adjust and fix the height of the tooling by rotating the adjusting nut. The tooling can be used flexibly, and the positioning block can be adjusted according to the size of the tower door. The operation is simple and convenient, does not require high skills, and has high versatility.
2、该风电塔筒门安装辅助支架通用工装,通过拧紧定位螺母和压紧螺母来对定位块和压块进行固定,能够增加塔筒门在吊装过程中的安全性和门框安装准确性,此工装在风电塔筒门框安装的效率可以提高2-3倍,极大减轻工人劳动强度,从而提高工人的积极性。2. The universal tooling for the auxiliary bracket for installing the wind turbine tower door can fix the positioning block and the pressure block by tightening the positioning nut and the compression nut, which can increase the safety of the tower door during the hoisting process and the accuracy of the door frame installation. This tooling can increase the efficiency of the wind turbine tower door frame installation by 2-3 times, greatly reducing the labor intensity of workers, thereby improving the enthusiasm of workers.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种风电塔筒门安装辅助支架通用工装的结构示意图;FIG1 is a schematic structural diagram of a universal tooling for auxiliary brackets for installing a wind power tower door proposed by the utility model;
图2为本实用新型提出的一种风电塔筒门安装辅助支架通用工装的支撑构件结构示意图。FIG2 is a schematic diagram of the supporting component structure of a universal tooling for auxiliary brackets for installing wind power tower doors proposed by the present invention.
附图标记:1、支撑构件;10、侧板;11、支撑架;12、吊耳;13、支撑横条;14、调节板;15、调节螺柱;16、调节螺母;2、定位螺杆;3、定位块;4、定位螺母;5、压紧螺杆;6、压块;7、压紧螺母。Figure numerals: 1. Support member; 10. Side plate; 11. Support frame; 12. Lifting ear; 13. Support cross bar; 14. Adjustment plate; 15. Adjustment stud; 16. Adjustment nut; 2. Positioning screw; 3. Positioning block; 4. Positioning nut; 5. Clamping screw; 6. Pressure block; 7. Clamping nut.
具体实施方式DETAILED DESCRIPTION
为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.
在实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
在实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,焊接、铆接、粘接等,也可以是可拆卸连接,螺纹连接、键连接、销连接等,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, welding, riveting, bonding, etc., or a detachable connection, threaded connection, key connection, pin connection, etc., or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
如图1-2所示,本实用新型提出的一种风电塔筒门安装辅助支架通用工装,包括支撑构件1,支撑构件1上等距离开设有四个调节开口,四个调节开口的内部均套接有定位螺杆2,定位螺杆2前端的外部套接有位于支撑构件1正面的定位块3,定位块3的外侧、顶部和底部均为直边,定位块3的内侧为弧边,定位块3上开设有穿孔,穿孔和定位螺杆2套接,定位螺杆2前端的外部螺纹连接有位于定位块3正面的定位螺母4,支撑构件1上等距离开设有四个圆孔,四个圆孔的内部套接有压紧螺杆5,左侧两个压紧螺杆5和右侧两个压紧螺杆5的外部均套接有压块6,压块6呈“n”状,四个压紧螺杆5前端的外部螺纹连接有位于压块6正面的压紧螺母7,压紧螺杆5和定位螺杆2均包括固定杆和挡片,挡片位于固定杆后端的外部,且挡片的外部和侧板10的背面接触,固定杆远离挡片一端的外部开设有外丝口。As shown in Fig. 1-2, the utility model proposes a universal tooling for auxiliary bracket for installing a wind power tower door, including a support member 1, four adjustment openings are opened at equal distances on the support member 1, and positioning screws 2 are sleeved inside the four adjustment openings. The outer side of the front end of the positioning screw 2 is sleeved with a positioning block 3 located on the front side of the support member 1. The outer side, top and bottom of the positioning block 3 are all straight edges, and the inner side of the positioning block 3 is an arc edge. A through hole is opened on the positioning block 3, and the through hole is sleeved with the positioning screw 2. The outer thread of the front end of the positioning screw 2 is connected to the positioning block 3. The support member 1 has a positioning nut 4 on the surface, and four circular holes are equidistantly provided on the support member 1, and the inner parts of the four circular holes are sleeved with clamping screws 5, and the outer parts of the two clamping screws 5 on the left and the two clamping screws 5 on the right are sleeved with pressure blocks 6, and the pressure blocks 6 are in an "n" shape, and the external threads at the front ends of the four clamping screws 5 are connected with clamping nuts 7 located on the front sides of the pressure blocks 6, and the clamping screws 5 and the positioning screw 2 both include a fixing rod and a baffle, which is located on the outside of the rear end of the fixing rod, and the outside of the baffle is in contact with the back side of the side plate 10, and an external thread opening is provided on the outside of the fixing rod away from the baffle.
其中,主要材料材质可选用Q235,也可利用边角余料加工成此工装,制作此工装简单容易,支撑构件1整体为托架,在吊装之前根据门框尺寸调节定位块3的位置并拧紧定位螺母4对其进行夹持固定,然后将压块6放置于门框外侧并拧紧压紧螺母7,使压块6和支撑构件1对门框进行夹持固定,从而增加门框稳定性,能够增强门框安装的安全性和准确性。Among them, the main material can be selected from Q235, and the scraps can also be used to process this tooling. The production of this tooling is simple and easy. The supporting member 1 is a whole bracket. Before hanging, the position of the positioning block 3 is adjusted according to the size of the door frame and the positioning nut 4 is tightened to clamp it. Then, the pressure block 6 is placed on the outside of the door frame and the clamping nut 7 is tightened, so that the pressure block 6 and the supporting member 1 clamp and fix the door frame, thereby increasing the stability of the door frame and enhancing the safety and accuracy of the door frame installation.
如图1-2所示,支撑构件1包括侧板10、支撑架11、吊耳12、支撑横条13、调节板14、调节螺柱15和调节螺母16,侧板10、支撑架11、吊耳12、支撑横条13、调节板14和调节螺柱15为一个整体,侧板10、支撑架11和支撑横条13均呈“n”状,侧板10的数量为两个,两个侧板10相对一侧的中部固定连接有支撑架11,支撑架11背面的中部固定连接有吊耳12,两个侧板10相对一侧的左右两端均固定连接有两个支撑横条13,同侧两个支撑横条13的背面固定连接有调节板14,调节板14上开设有固定开口,固定开口的内部套接有调节螺柱15,调节螺柱15靠近调节板14一端的外部螺纹连接有两个调节螺母16,两个调节螺母16分别位于调节板14的正面和背面。As shown in Fig. 1-2, the supporting member 1 comprises a side plate 10, a supporting frame 11, a lifting ear 12, a supporting cross bar 13, an adjusting plate 14, an adjusting stud 15 and an adjusting nut 16. The side plate 10, the supporting frame 11, the lifting ear 12, the supporting cross bar 13, the adjusting plate 14 and the adjusting stud 15 are a whole. The side plate 10, the supporting frame 11 and the supporting cross bar 13 are all in an "n" shape. There are two side plates 10. The middle part of the opposite side of the two side plates 10 is fixedly connected with the supporting frame 11, and the middle part of the back part of the supporting frame 11 is fixedly connected with the lifting ear 12. The left and right ends of the opposite side of the two side plates 10 are fixedly connected with two supporting cross bars 13, and the backs of the two supporting cross bars 13 on the same side are fixedly connected with the adjusting plate 14. A fixed opening is opened on the adjusting plate 14, and the inner part of the fixed opening is sleeved with the adjusting stud 15. The outer part of the adjusting stud 15 near one end of the adjusting plate 14 is threadedly connected with two adjusting nuts 16, and the two adjusting nuts 16 are respectively located on the front and back of the adjusting plate 14.
其中,可移动调节板14来调节工装整体高度,并利用调节螺柱15和调节螺母16的螺纹连接对其进行固定,侧板10、支撑架11、吊耳12、支撑横条13、调节板14和调节螺柱15为一个整体增加结构强度,避免门框在夹持过程中结构松动,单独设置吊耳12能够便于吊装,而侧板10上开设调节开口便于定位块3移动调节,采用此工装吊装,可以大大减轻工人劳动强度,提高工作安全性,提高工作效率。Among them, a movable adjustment plate 14 is used to adjust the overall height of the tooling, and it is fixed by means of a threaded connection of an adjusting stud 15 and an adjusting nut 16. The side panel 10, the support frame 11, the lifting ear 12, the supporting cross bar 13, the adjustment plate 14 and the adjusting stud 15 are a whole to increase the structural strength and prevent the door frame from loosening during the clamping process. The lifting ear 12 is set separately to facilitate lifting, and an adjustment opening is provided on the side panel 10 to facilitate the movement and adjustment of the positioning block 3. The use of this tooling for lifting can greatly reduce the labor intensity of workers, improve work safety, and improve work efficiency.
应当理解的是,本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理,而不构成对本实用新型的限制。因此,在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。此外,本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323430852.8U CN221850030U (en) | 2023-12-15 | 2023-12-15 | A universal tooling for auxiliary bracket for installing wind power tower door |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323430852.8U CN221850030U (en) | 2023-12-15 | 2023-12-15 | A universal tooling for auxiliary bracket for installing wind power tower door |
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| CN221850030U true CN221850030U (en) | 2024-10-18 |
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| CN202323430852.8U Active CN221850030U (en) | 2023-12-15 | 2023-12-15 | A universal tooling for auxiliary bracket for installing wind power tower door |
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| CN (1) | CN221850030U (en) |
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