CN221849659U - PPR pipeline port burr cleaning device - Google Patents
PPR pipeline port burr cleaning device Download PDFInfo
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- CN221849659U CN221849659U CN202420002485.7U CN202420002485U CN221849659U CN 221849659 U CN221849659 U CN 221849659U CN 202420002485 U CN202420002485 U CN 202420002485U CN 221849659 U CN221849659 U CN 221849659U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 15
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及PPR管处理技术领域,特别涉及一种PPR管道端口毛刺清理装置。The utility model relates to the technical field of PPR pipe processing, in particular to a burr cleaning device for a PPR pipe port.
背景技术Background Art
PPR管是冷热水用聚丙烯管道,PPR管在进行水管安装和连接的过程中,为了提高连接处的稳固性,需要对切断的PPR管端头的毛刺进行清理。PPR pipes are polypropylene pipes for hot and cold water. During the installation and connection of PPR pipes, in order to improve the stability of the joints, the burrs on the cut ends of the PPR pipes need to be cleaned.
经检索,根据专利号为“CN211136582U”公开了一种PPR管件切割口毛刺清理装置,可在打磨过程中自动对产生的碎屑进行收集处理;包括底板、四组支腿和电机,电机左部输出端设置有传动轴,传动轴左端设置有打磨轮;还包括箱体、第一固定柱、第二固定柱、第一滑板、第二滑板、第一气缸、第二气缸、第一压板、第二压板、水泵和收集箱,箱体内部设置有工作腔,使管件右端与打磨轮接触,对管件进行毛刺打磨,喷头中喷出的水可将产生的碎屑向下掉落,从可在打磨过程中自动对产生的碎屑进行收集处理。After searching, it was found that according to the patent number "CN211136582U", a burr cleaning device for the cut edge of a PPR pipe fitting is disclosed, which can automatically collect and process the debris generated during the grinding process; it includes a base plate, four sets of legs and a motor, a transmission shaft is provided at the left output end of the motor, and a grinding wheel is provided at the left end of the transmission shaft; it also includes a box body, a first fixed column, a second fixed column, a first slide plate, a second slide plate, a first cylinder, a second cylinder, a first pressure plate, a second pressure plate, a water pump and a collection box, a working chamber is provided inside the box body, so that the right end of the pipe fitting contacts the grinding wheel to grind the burrs of the pipe fitting, and the water sprayed from the nozzle can drop the generated debris downwards, so that the generated debris can be automatically collected and processed during the grinding process.
但是上述PPR管在针对端头打磨的过程中我们发现,由于夹持部位在管道的中部,打磨部位未对PPR管进行限位固定,由于PPR管具有一定的弹性,打磨过程中,容易造成打磨部位晃动,影响打磨效果。However, during the grinding process of the end of the above-mentioned PPR pipe, we found that since the clamping part was in the middle of the pipe, the grinding part did not limit and fix the PPR pipe. Since the PPR pipe has a certain elasticity, the grinding part is prone to shaking during the grinding process, affecting the grinding effect.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种PPR管道端口毛刺清理装置,以解决上述背景技术中提出的问题。The utility model aims to provide a PPR pipe port burr cleaning device to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种PPR管道端口毛刺清理装置,包括底座,所述底座顶端的一侧固定安装有固定座,所述固定座侧面的中心处转动连接有打磨环,所述底座顶端的另一侧滑动连接有下定位块,所述下定位块顶端的两侧均固定安装有条形固定杆,两根所述条形固定杆之间滑动连接有上定位块,两根所述条形固定杆的顶端固定安装有顶块,所述顶块底端的中心处固定安装有电动推杆,所述电动推杆的伸缩端与上定位块顶端的中心处固定连接。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PPR pipe port burr cleaning device, comprising a base, a fixed seat is fixedly installed on one side of the top of the base, a grinding ring is rotatably connected to the center of the side surface of the fixed seat, a lower positioning block is slidably connected to the other side of the top of the base, strip fixing rods are fixedly installed on both sides of the top of the lower positioning block, an upper positioning block is slidably connected between the two strip fixing rods, a top block is fixedly installed on the top of the two strip fixing rods, an electric push rod is fixedly installed at the center of the bottom end of the top block, and the telescopic end of the electric push rod is fixedly connected to the center of the top of the upper positioning block.
优选的,所述上定位块底端的中心处和下定位块顶端的中心处均开设有定位槽,两个所述定位槽的内壁均固定安装有防滑橡胶块。Preferably, a positioning groove is provided at the center of the bottom end of the upper positioning block and at the center of the top end of the lower positioning block, and anti-slip rubber blocks are fixedly mounted on the inner walls of the two positioning grooves.
优选的,所述底座顶端的另一侧开设有滑槽,所述滑槽的内部滑动连接有滑块,所述滑块的顶端与下定位块底端的中心处固定连接,所述滑槽内壁两侧转动连接有丝杠,所述丝杠与滑块的中部螺纹连接,所述底座的侧面固定安装有伺服电机,所述伺服电机的输出轴通过联轴器与丝杠的一端固定连接。Preferably, a slide groove is provided on the other side of the top of the base, a slider is slidably connected inside the slide groove, the top of the slider is fixedly connected to the center of the bottom end of the lower positioning block, a lead screw is rotatably connected to both sides of the inner wall of the slide groove, the lead screw is threadedly connected to the middle part of the slider, a servo motor is fixedly installed on the side of the base, and the output shaft of the servo motor is fixedly connected to one end of the lead screw through a coupling.
优选的,所述固定座的内部开设有空腔,所述空腔的内部转动连接有连接轴,所述打磨环固定在连接轴的表面。Preferably, a cavity is provided inside the fixing seat, a connecting shaft is rotatably connected inside the cavity, and the grinding ring is fixed on the surface of the connecting shaft.
优选的,所述连接轴的端头处固定安装有蜗轮,所述空腔内壁两侧固定安装有固定架,两个所述固定架之间转动连接有蜗杆,所述蜗杆与蜗轮啮合连接,其中一个所述固定架的侧面固定安装有驱动电机,所述驱动电机的输出轴与蜗杆的一端固定连接。Preferably, a worm wheel is fixedly installed at the end of the connecting shaft, and fixing frames are fixedly installed on both sides of the inner wall of the cavity. A worm is rotatably connected between the two fixing frames, and the worm is meshingly connected with the worm wheel. A driving motor is fixedly installed on the side of one of the fixing frames, and the output shaft of the driving motor is fixedly connected to one end of the worm.
优选的,所述底座的侧面固定安装有控制面板,伺服电机、电动推杆和驱动电机均通过控制面板与外接电源电连接。Preferably, a control panel is fixedly mounted on the side of the base, and the servo motor, the electric push rod and the drive motor are all electrically connected to an external power supply through the control panel.
本实用新型的技术效果和优点:通过固定座端面转动的打磨环,通过打磨环对PPR管道的端头处毛刺进行清理,通过电动推杆推动上定位块与下定位块贴合,能够对处理的PPR管道端头处进行限位固定,取代传统的从PPR管中部进行固定,在进行毛刺打磨清理时,提高了PPR管道的稳定性。The technical effects and advantages of the utility model are as follows: the burrs at the end of the PPR pipe are cleaned by the grinding ring that rotates on the end face of the fixed seat, and the upper positioning block is pushed to fit with the lower positioning block by the electric push rod, so that the processed end of the PPR pipe can be limited and fixed, replacing the traditional fixation from the middle of the PPR pipe, and the stability of the PPR pipe is improved when the burrs are polished and cleaned.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图。FIG1 is a schematic structural diagram of the utility model.
图2为本实用新型的局部结构示意图。FIG. 2 is a schematic diagram of a partial structure of the utility model.
图3为本实用新型的固定座剖面结构示意图。FIG3 is a schematic diagram of the cross-sectional structure of the fixing seat of the present invention.
图中:1、底座;2、滑槽;3、丝杠;4、滑块;5、伺服电机;6、下定位块;7、定位槽;8、防滑橡胶块;9、上定位块;10、条形固定杆;11、顶块;12、打磨环;13、连接轴;14、固定座;15、电动推杆;16、蜗轮;17、固定架;18、驱动电机;19、蜗杆。In the figure: 1. base; 2. slide; 3. lead screw; 4. slider; 5. servo motor; 6. lower positioning block; 7. positioning groove; 8. anti-slip rubber block; 9. upper positioning block; 10. bar fixing rod; 11. top block; 12. grinding ring; 13. connecting shaft; 14. fixing seat; 15. electric push rod; 16. worm gear; 17. fixing frame; 18. driving motor; 19. worm.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
本实用新型提供了如图1-3所示的一种PPR管道端口毛刺清理装置,包括底座1,底座1顶端的一侧固定安装有固定座14,固定座14侧面的中心处转动连接有打磨环12,底座1顶端的另一侧滑动连接有下定位块6,下定位块6顶端的两侧均固定安装有条形固定杆10,两根条形固定杆10之间滑动连接有上定位块9,两根条形固定杆10的顶端固定安装有顶块11,顶块11底端的中心处固定安装有电动推杆15,电动推杆15的伸缩端与上定位块9顶端的中心处固定连接。The utility model provides a PPR pipe port burr cleaning device as shown in Figures 1-3, including a base 1, a fixing seat 14 is fixedly installed on one side of the top of the base 1, a grinding ring 12 is rotatably connected to the center of the side of the fixing seat 14, a lower positioning block 6 is slidably connected to the other side of the top of the base 1, strip fixing rods 10 are fixedly installed on both sides of the top of the lower positioning block 6, an upper positioning block 9 is slidably connected between the two strip fixing rods 10, a top block 11 is fixedly installed on the top of the two strip fixing rods 10, an electric push rod 15 is fixedly installed at the center of the bottom end of the top block 11, and the telescopic end of the electric push rod 15 is fixedly connected to the center of the top of the upper positioning block 9.
具体的,通过电动推杆15推动上定位块9与下定位块6接触,便于将PPR管夹持,在对端口毛刺清理过程中,有效的确保了PPR管的稳定性。Specifically, the upper positioning block 9 is pushed into contact with the lower positioning block 6 by the electric push rod 15, so as to facilitate clamping of the PPR pipe and effectively ensure the stability of the PPR pipe during the process of cleaning the burrs on the port.
根据图1、图2和图3所示,上定位块9底端的中心处和下定位块6顶端的中心处均开设有定位槽7,两个定位槽7的内壁均固定安装有防滑橡胶块8。As shown in FIG. 1 , FIG. 2 and FIG. 3 , a positioning groove 7 is provided at the center of the bottom end of the upper positioning block 9 and at the center of the top end of the lower positioning block 6 , and anti-slip rubber blocks 8 are fixedly mounted on the inner walls of the two positioning grooves 7 .
具体的,通过防滑橡胶块8的设置,提高了PPR管与防滑橡胶块8的摩擦力,确保PPR管的稳定性。Specifically, by providing the anti-skid rubber block 8, the friction between the PPR pipe and the anti-skid rubber block 8 is improved, thereby ensuring the stability of the PPR pipe.
底座1顶端的另一侧开设有滑槽2,滑槽2的内部滑动连接有滑块4,滑块4的顶端与下定位块6底端的中心处固定连接,滑槽2内壁两侧转动连接有丝杠3,丝杠3与滑块4的中部螺纹连接,底座1的侧面固定安装有伺服电机5,伺服电机5的输出轴通过联轴器与丝杠3的一端固定连接。A slide groove 2 is provided on the other side of the top of the base 1, and a slider 4 is slidably connected inside the slide groove 2. The top of the slider 4 is fixedly connected to the center of the bottom of the lower positioning block 6. Screws 3 are rotatably connected to both sides of the inner wall of the slide groove 2. The screw 3 is threadedly connected to the middle part of the slider 4. A servo motor 5 is fixedly installed on the side of the base 1, and the output shaft of the servo motor 5 is fixedly connected to one end of the screw 3 through a coupling.
具体的,通过伺服电机5带动丝杠3转动,通过丝杠3转动带动滑块4的移动,通过滑块4的移动带动下定位块6的移动,从而将夹持的PPR管端头处移动至与打磨环12接触。Specifically, the servo motor 5 drives the lead screw 3 to rotate, the rotation of the lead screw 3 drives the movement of the slider 4, and the movement of the slider 4 drives the movement of the lower positioning block 6, so that the clamped PPR pipe end is moved to contact the grinding ring 12.
固定座14的内部开设有空腔,空腔的内部转动连接有连接轴13,打磨环12固定在连接轴13的表面。A cavity is defined inside the fixing seat 14 , and a connecting shaft 13 is rotatably connected inside the cavity. The grinding ring 12 is fixed on the surface of the connecting shaft 13 .
连接轴13的端头处固定安装有蜗轮16,空腔内壁两侧固定安装有固定架17,两个固定架17之间转动连接有蜗杆19,蜗杆19与蜗轮16啮合连接,其中一个固定架17的侧面固定安装有驱动电机18,驱动电机18的输出轴与蜗杆19的一端固定连接。A worm gear 16 is fixedly installed at the end of the connecting shaft 13, and fixed frames 17 are fixedly installed on both sides of the inner wall of the cavity. A worm 19 is rotatably connected between the two fixed frames 17, and the worm 19 is meshingly connected with the worm gear 16. A driving motor 18 is fixedly installed on the side of one of the fixed frames 17, and the output shaft of the driving motor 18 is fixedly connected to one end of the worm 19.
具体的,通过驱动电机18带动蜗杆19转动,蜗杆19与蜗轮16啮合,从而带动连接轴13转动,通过连接轴13转动带动打磨环12转动打磨。Specifically, the worm 19 is driven to rotate by the driving motor 18, and the worm 19 is meshed with the worm wheel 16, thereby driving the connecting shaft 13 to rotate, and the grinding ring 12 is driven to rotate and grind through the rotation of the connecting shaft 13.
底座1的侧面固定安装有控制面板,伺服电机5、电动推杆15和驱动电机18均通过控制面板与外接电源电连接。A control panel is fixedly mounted on the side of the base 1 , and the servo motor 5 , the electric push rod 15 and the drive motor 18 are all electrically connected to an external power supply through the control panel.
本实用新型工作原理:在使用该毛刺清理装置时,首先人为的对PPR管道进行限位固定,将PPR管道放置在上定位块9与下定位块6之间开设的定位槽7中,接着打开电动推杆15,通过电动推杆15推动上定位块9下移,通过上定位块9下移,将PPR管道夹持固定,接着打开伺服电机5,通过伺服电机5带动丝杠3转动,通过丝杠3转动带动滑块4移动,通过滑块4移动带动下定位块6移动,使PPR管道的端头处与固定座14侧面的打磨环12接触,接着打开驱动电机18,通过驱动电机18带动蜗杆19转动,蜗杆19与蜗轮16啮合,从而带动连接轴13转动,通过连接轴13转动带动打磨环12转动,实现对PPR管端头毛刺进行打磨处理。Working principle of the utility model: when using the burr cleaning device, firstly, manually limit and fix the PPR pipe, place the PPR pipe in the positioning groove 7 opened between the upper positioning block 9 and the lower positioning block 6, then turn on the electric push rod 15, push the upper positioning block 9 downward by the electric push rod 15, clamp and fix the PPR pipe by the downward movement of the upper positioning block 9, then turn on the servo motor 5, drive the lead screw 3 to rotate by the servo motor 5, drive the slider 4 to move by the rotation of the lead screw 3, drive the lower positioning block 6 to move by the movement of the slider 4, so that the end of the PPR pipe contacts the grinding ring 12 on the side of the fixed seat 14, then turn on the drive motor 18, drive the worm 19 to rotate by the drive motor 18, the worm 19 is meshed with the worm wheel 16, thereby driving the connecting shaft 13 to rotate, and the grinding ring 12 is driven to rotate by the rotation of the connecting shaft 13, so as to realize the grinding treatment of the burrs on the end of the PPR pipe.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The specific embodiments described in this article are only used to illustrate the spirit of the utility model. The technicians in the technical field of the utility model can make various modifications or supplements to the specific embodiments described or replace them in a similar way, but they will not deviate from the spirit of the utility model or exceed the scope defined by the attached claims.
Claims (6)
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| CN202420002485.7U CN221849659U (en) | 2024-01-02 | 2024-01-02 | PPR pipeline port burr cleaning device |
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