CN221849516U - Numerical control machine tool capable of reducing probability of mechanical injury accident - Google Patents

Numerical control machine tool capable of reducing probability of mechanical injury accident Download PDF

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CN221849516U
CN221849516U CN202323357722.6U CN202323357722U CN221849516U CN 221849516 U CN221849516 U CN 221849516U CN 202323357722 U CN202323357722 U CN 202323357722U CN 221849516 U CN221849516 U CN 221849516U
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fixed
plate
machine tool
mounting
probability
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李志龙
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Shenyang Shengtongda Hotel Kitchen Equipment Co ltd
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Shenyang Shengtongda Hotel Kitchen Equipment Co ltd
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Abstract

The utility model discloses a numerical control machine tool capable of reducing the probability of mechanical injury accidents, which comprises a fixed operation table, wherein a supporting underframe is welded at the bottom end of the fixed operation table, an installation transverse plate is detachably arranged at the bottom end of the supporting underframe, a driving motor is arranged at one side of the installation transverse plate, one side of the fixed operation table is electrically connected with an operation center, and a fixed support column is embedded and arranged at the back of the fixed operation table. According to the utility model, the protection component, the driven teeth, the auxiliary teeth, the mounting side plate, the fixing bolt and the mounting plate are arranged, and the mutual matching of the protection component, the driven teeth and the mounting side plate are utilized, so that the rack on the side surface of the protection door and the driven teeth are meshed and rotated relatively when the protection door is pulled, the inside of the fixed operation table is protected, the mounting side plate at the bottom end of the auxiliary teeth is blocked by the limiting disc at the top end of the fixed rotating shaft, the protection door is prevented from being opened accidentally when being closed, and the safety performance of the device in processing is further improved.

Description

一种可降低机械伤害事故概率的数控机床A CNC machine tool capable of reducing the probability of mechanical injury accidents

技术领域Technical Field

本实用新型涉及数控机床技术领域,更具体地说,本实用新型为一种可降低机械伤害事故概率的数控机床。The utility model relates to the technical field of numerical control machine tools, and more specifically, to a numerical control machine tool capable of reducing the probability of mechanical injury accidents.

背景技术Background Art

数控机床主要用于轴类零件或盘类零件的内外圆柱面、任意锥角的内外圆锥面、复杂回转内外曲面和圆柱、圆锥螺纹等切削加工,并能进行切槽、钻孔、扩孔、铰孔及镗孔等。数控机床是按照事先编制好的加工程序,自动地对被加工零件进行加工,先把零件的加工工艺路线、工艺参数、刀具的运动轨迹、位移量、切削参数以及辅助功能,按照数控机床规定的指令代码及程序格式编写成加工程序单,再把这程序单中的内容记录在控制介质上,然后输入到数控机床的数控装置中,从而指挥机床加工零件;数控机床在对零件进行加工时,为了防止零件不慎从机床的卡盘上脱落后甩出对外界的人员或者设备造成损害,通常在机床上安装有安全门。CNC machine tools are mainly used for cutting and processing of inner and outer cylindrical surfaces of shaft parts or disk parts, inner and outer conical surfaces of arbitrary taper angles, complex rotating inner and outer curved surfaces, and cylindrical and conical threads, and can also perform grooving, drilling, reaming, reaming and boring, etc. CNC machine tools automatically process the parts to be processed according to the pre-compiled processing program. First, the processing route, process parameters, tool motion trajectory, displacement, cutting parameters and auxiliary functions of the parts are compiled into a processing program sheet according to the instruction code and program format specified by the CNC machine tool. The contents of this program sheet are then recorded on the control medium and then input into the CNC device of the CNC machine tool to command the machine tool to process the parts. When the CNC machine tool processes the parts, in order to prevent the parts from accidentally falling off the chuck of the machine tool and being thrown out to cause damage to external personnel or equipment, a safety door is usually installed on the machine tool.

根据申请号为CN201910842864.0的现有专利可知,其提供了一种数控机床用安全门,该装置包括罩体、安装架、第一滑轨、门体、第二滑轨、玻璃窗、锁紧机构、防护片、把手、控制按钮和电源线,所述罩体底部外侧焊接有安装架,所述罩体顶部前侧嵌有第一滑轨,所述第一滑轨内侧顶部通过间隙配合的方式与门体滑动连接。According to the existing patent with application number CN201910842864.0, it is known that it provides a safety door for CNC machine tools. The device includes a cover body, a mounting frame, a first slide rail, a door body, a second slide rail, a glass window, a locking mechanism, a protective sheet, a handle, a control button and a power cord. A mounting frame is welded to the outer side of the bottom of the cover body, and a first slide rail is embedded on the front side of the top of the cover body. The inner top of the first slide rail is slidably connected to the door body by clearance fit.

上述专利虽具有一定优点,但是其在实际使用时,仍旧存在一些缺点,如:现有的安全门机构一般通过滑轨方式进行开关,其在锁止时,通过卡槽口进行摩擦套接的方式进行固定,在机床进行切削工作时,安全门不够牢靠,因此会造成金属碎屑或金属件飞溅出的问题,另一方面由于目前的安全门采用钢化玻璃结构,当较大的碎屑或金属件脱位撞击到玻璃的四角时,很容易造成钢化玻璃门直接发生破碎炸裂,进而造成事故发生。Although the above patent has certain advantages, it still has some disadvantages in actual use, such as: the existing safety door mechanism is generally opened and closed by means of a slide rail, and when locked, it is fixed by friction sleeve engagement through a card slot. When the machine tool is performing cutting work, the safety door is not firm enough, which may cause metal debris or metal parts to splash out. On the other hand, since the current safety door adopts a tempered glass structure, when larger debris or metal parts are dislocated and hit the four corners of the glass, it is easy to cause the tempered glass door to directly break and explode, thereby causing an accident.

于是,发明人有鉴于此,秉持多年该相关行业丰富的设计开发及实际制作的经验,针对现有的结构及缺失予以研究改良,提供可降低机械伤害事故概率的数控机床,以期达到更具有实用性价值的目的。Therefore, in view of this, the inventor, based on his many years of rich experience in design, development and actual production in the relevant industry, has conducted research and improvements on the existing structures and deficiencies, and provided a CNC machine tool that can reduce the probability of mechanical injury accidents, in order to achieve a more practical purpose.

实用新型内容Utility Model Content

为了克服现有技术的上述缺陷,本实用新型的实施例提供一种可降低机械伤害事故概率的数控机床,通过设置保护组件、从动齿、辅助齿以及安装侧板和固定螺栓与第二安装板,利用其几者的相互配合,拉动防护门,此时防护门侧面的齿条与从动齿之间相对啮合转动,使其将固定操作台内部保护起来,通过固定转轴顶端的限位圆盘将辅助齿底端的安装侧板卡死,从而避免防护门在关闭时被意外打开,进一步提升其装置的加工中的安全性能,通过设置了防护角板、第一安装板以及缓冲板和固定滑块,当切削过程中,较大的金属屑碰撞到防护门的四角处时,能够利用缓冲板以及其侧面的缓冲弹簧对其进行泄力缓冲,同时利用防护角板对防护门的四角处进行直接贴合接触防护,可直接避免外界杂物撞击接触到其表面上,进一步提升其装置的安全性,避免了防护门在工作中发生破碎的事故几率,解决上述背景技术中提出的问题。In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a CNC machine tool that can reduce the probability of mechanical injury accidents. By setting a protection component, a driven tooth, an auxiliary tooth, a mounting side plate, a fixing bolt and a second mounting plate, and utilizing the mutual cooperation of the several, the protection door is pulled. At this time, the rack on the side of the protection door and the driven tooth are relatively meshed and rotated, so that the inside of the fixed operating table is protected. The mounting side plate at the bottom of the auxiliary tooth is stuck by the limiting disc at the top of the fixed shaft, thereby preventing the protection door from being accidentally opened when closed, and further improving the safety performance of the device during processing. By providing a protective angle plate, a first mounting plate, a buffer plate and a fixed slider, when larger metal chips collide with the four corners of the protection door during cutting, the buffer plate and the buffer spring on its side can be used to release force and buffer it. At the same time, the protective angle plate is used to directly fit and contact the four corners of the protection door, which can directly prevent external debris from colliding and contacting its surface, further improving the safety of the device, avoiding the probability of the protective door being broken during work, and solving the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:一种可降低机械伤害事故概率的数控机床,包括固定操作台,所述固定操作台的底端焊接有支撑底架,所述支撑底架的底端可拆卸安装有安装横板,所述安装横板的一侧安装有驱动电机,所述固定操作台的一侧电性连接有操纵中心,所述固定操作台的背面镶嵌安装有固定支柱,所述固定操作台的一侧活动套接有防护门,所述固定操作台的底端固定安装有固定板;所述固定板的一侧镶嵌安装有固定行架,所述固定行架的侧面活动套装有滚轴,所述固定板位于固定操作台的侧面设置有保护组件,所述防护门的侧面镶嵌安装有固定把手,所述防护门的一侧镶嵌安装有移动齿条,所述固定操作台的内部可拆卸安装有防护角板。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a CNC machine tool that can reduce the probability of mechanical injury accidents, comprising a fixed operating table, a supporting base frame welded to the bottom end of the fixed operating table, a mounting cross plate detachably installed at the bottom end of the supporting base frame, a driving motor is installed on one side of the mounting cross plate, a control center is electrically connected to one side of the fixed operating table, a fixed pillar is inlaid on the back side of the fixed operating table, a protective door is movably sleeved on one side of the fixed operating table, a fixed plate is fixedly installed on the bottom end of the fixed operating table; a fixed frame is inlaid on one side of the fixed plate, a roller is movably sleeved on the side of the fixed frame, a protective component is arranged on the fixed plate located on the side of the fixed operating table, a fixed handle is inlaid on the side of the protective door, a movable rack is inlaid on one side of the protective door, and a protective angle plate is detachably installed inside the fixed operating table.

在一个优选地实施方式中,所述固定板的顶端开设有安装孔,所述防护角板的一侧一体形成有第一安装板,所述第一安装板的表面开设有固定孔,所述固定孔的表面光滑。In a preferred embodiment, a mounting hole is provided at the top of the fixing plate, a first mounting plate is integrally formed on one side of the protective angle plate, a fixing hole is provided on the surface of the first mounting plate, and the surface of the fixing hole is smooth.

在一个优选地实施方式中,所述第一安装板的一侧开设有滑动槽口,所述固定孔的内部嵌入安装有安装销,所述安装销的底端延伸至安装孔的内部面。In a preferred embodiment, a sliding slot is provided on one side of the first mounting plate, a mounting pin is embedded and installed inside the fixing hole, and a bottom end of the mounting pin extends to the inner surface of the mounting hole.

在一个优选地实施方式中,所述滑动槽口的内部滑动套接有固定滑块,所述固定滑块的底端镶嵌安装有缓冲板,所述缓冲板的靠近防护角板的一侧镶嵌安装有缓冲弹簧。In a preferred embodiment, a fixed sliding block is slidably sleeved inside the sliding slot, a buffer plate is inlaid on the bottom end of the fixed sliding block, and a buffer spring is inlaid on one side of the buffer plate close to the protective angle plate.

在一个优选地实施方式中,所述第一安装板的一侧镶嵌安装有支撑圆柱,所述支撑圆柱的数量为两个,两个所述支撑圆柱分别位于第一安装板的左右两侧面。In a preferred embodiment, a supporting cylinder is embedded and installed on one side of the first mounting plate. The number of the supporting cylinders is two, and the two supporting cylinders are respectively located on the left and right sides of the first mounting plate.

在一个优选地实施方式中,所述保护组件包括固定圆柱,所述固定圆柱的底端与固定板的内部转动套装,所述固定板的顶端旋转套装有转动轴体。In a preferred embodiment, the protection component includes a fixed cylinder, the bottom end of the fixed cylinder is rotatably mounted inside a fixed plate, and the top end of the fixed plate is rotatably mounted with a rotating shaft.

在一个优选地实施方式中,所述固定圆柱的顶端镶嵌套装有固定轴套,所述固定轴套的表面套装有从动齿,所述固定圆柱的顶端镶嵌连接有固定套。In a preferred embodiment, the top end of the fixed cylinder is inlaid with a fixed sleeve, the surface of the fixed sleeve is covered with driven teeth, and the top end of the fixed cylinder is inlaid with a fixed sleeve.

在一个优选地实施方式中,所述从动齿的侧面啮合连接有辅助齿,所述辅助齿的一侧镶嵌安装有第二安装板,所述第二安装板的表面开设有螺纹孔。In a preferred embodiment, the side surface of the driven tooth is meshedly connected with an auxiliary tooth, a second mounting plate is inlaid and mounted on one side of the auxiliary tooth, and a threaded hole is opened on the surface of the second mounting plate.

在一个优选地实施方式中,所述螺纹孔的内部螺纹安装有固定螺栓,所述固定螺栓的顶端螺纹连接有限位圆盘,所述限位圆盘的一侧开设有安装圆孔,所述安装圆孔的内部固定套接有固定转轴,所述固定转轴的底端延伸至固定板的内部表面中,所述从动齿和辅助齿的整体齿数大于等于十七,且从动齿和辅助齿的表面均匀涂布有一层齿轮润滑油液。In a preferred embodiment, a fixing bolt is installed on the internal thread of the threaded hole, and the top end of the fixing bolt is threadedly connected to a limiting disc. A mounting circular hole is opened on one side of the limiting disc. A fixed rotating shaft is fixedly sleeved inside the mounting circular hole. The bottom end of the fixed rotating shaft extends to the inner surface of the fixed plate. The overall number of teeth of the driven teeth and the auxiliary teeth is greater than or equal to seventeen, and the surfaces of the driven teeth and the auxiliary teeth are evenly coated with a layer of gear lubricating oil.

本实用新型的技术效果和优点:Technical effects and advantages of the utility model:

1、本实用新型通过设置保护组件、从动齿、辅助齿以及安装侧板和固定螺栓与第二安装板,利用其几者的相互配合,拉动防护门,此时防护门侧面的齿条与从动齿之间相对啮合转动,使其将固定操作台内部保护起来,通过固定转轴顶端的限位圆盘将辅助齿底端的安装侧板卡死,从而避免防护门在关闭时被意外打开,进一步提升其装置的加工中的安全性能;1. The utility model sets a protection component, a driven tooth, an auxiliary tooth, a mounting side plate, a fixing bolt and a second mounting plate, and utilizes the mutual cooperation of the several to pull the protection door. At this time, the rack on the side of the protection door and the driven tooth are relatively meshed and rotated, so that the inside of the fixed operating table is protected. The mounting side plate at the bottom of the auxiliary tooth is locked by the limiting disc at the top of the fixed shaft, thereby preventing the protection door from being accidentally opened when closed, and further improving the safety performance of the device in processing;

2、本实用新型通过设置了防护角板、第一安装板以及缓冲板和固定滑块,当切削过程中,较大的金属屑碰撞到防护门的四角处时,能够利用缓冲板以及其侧面的缓冲弹簧对其进行泄力缓冲,同时利用防护角板对防护门的四角处进行直接贴合接触防护,可直接避免外界杂物撞击接触到其表面上,进一步提升其装置安全性,避免了防护门在工作中发生破碎的事故几率;2. The utility model is provided with a protective angle plate, a first mounting plate, a buffer plate and a fixed slider. When large metal chips collide with the four corners of the protective door during cutting, the buffer plate and the buffer springs on its side can be used to release force and buffer the metal chips. At the same time, the protective angle plate is used to directly fit and contact the four corners of the protective door to directly prevent external debris from hitting and contacting the surface, further improving the safety of the device and avoiding the probability of the protective door being broken during operation.

3、本实用新型通过设置从动齿和辅助齿,利用从动齿和辅助齿的整体齿数大于等于十七,避免正常情况下,齿条刀的齿顶线刚通过极限啮合点时,刀具和被切齿轮会继续运动,刀刃会与切好的渐开线齿廓分离,继续作用于下一部分,然而在齿数太小时,就会导致齿轮的齿顶与啮合线的交点,超过被切齿轮的极限啮合点,刀具就会在渐开线齿廓部分已全部切开的情况下继续移动,将根部已经切好的齿轮齿廓再切掉一部分,而发生根切问题,进一步保证齿轮的质量和整体高强度性。3. The utility model sets driven teeth and auxiliary teeth, and utilizes the overall number of driven teeth and auxiliary teeth to be greater than or equal to seventeen, so as to avoid the situation that under normal circumstances, when the tooth top line of the rack cutter just passes the limit meshing point, the cutter and the cut gear will continue to move, the blade will separate from the cut involute tooth profile, and continue to act on the next part. However, when the number of teeth is too small, the intersection of the gear tooth top and the meshing line will exceed the limit meshing point of the cut gear. The cutter will continue to move when the involute tooth profile part has been completely cut, and cut off a part of the gear tooth profile that has been cut at the root, causing root cutting problem, further ensuring the quality and overall high strength of the gear.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;

图2为本实用新型的局部放大结构示意图;FIG2 is a partial enlarged structural schematic diagram of the utility model;

图3为本实用新型的保护组件立体装配结构示意图;FIG3 is a schematic diagram of a three-dimensional assembly structure of a protection component of the present invention;

图4为本实用新型的防护门内部结构示意图;FIG4 is a schematic diagram of the internal structure of the protective door of the present invention;

图5为本实用新型的局部立体结构示意图;FIG5 is a schematic diagram of a partial three-dimensional structure of the utility model;

图6为本实用新型的图4的A处放大结构示意图。FIG. 6 is an enlarged structural schematic diagram of point A in FIG. 4 of the present invention.

附图标记为:1、固定操作台;2、支撑底架;3、安装横板;4、驱动电机;5、操纵中心;6、固定支柱;7、防护门;8、固定行架;9、滚轴;10、保护组件;11、固定板;12、固定把手;13、移动齿条;14、防护角板;15、安装孔;16、第一安装板;17、固定孔;18、滑动槽口;19、安装销;20、固定滑块;21、缓冲板;22、缓冲弹簧;23、支撑圆柱;101、固定圆柱;102、转动轴体;103、固定轴套;104、从动齿;105、固定套;106、辅助齿;107、安装侧板;108、第二安装板;109、螺纹孔;110、固定螺栓;111、限位圆盘;112、安装圆孔;113、固定转轴。The accompanying drawings are marked as follows: 1. Fixed operating table; 2. Support frame; 3. Mounting cross plate; 4. Drive motor; 5. Control center; 6. Fixed pillar; 7. Protective door; 8. Fixed frame; 9. Roller; 10. Protection component; 11. Fixed plate; 12. Fixed handle; 13. Moving rack; 14. Protective angle plate; 15. Mounting hole; 16. First mounting plate; 17. Fixed hole; 18. Sliding slot; 19. Mounting pin; 20. Fixed slider; 21. Buffer plate; 22. Buffer spring; 23. Support cylinder; 101. Fixed cylinder; 102. Rotating shaft; 103. Fixed shaft sleeve; 104. Driven gear; 105. Fixed sleeve; 106. Auxiliary gear; 107. Mounting side plate; 108. Second mounting plate; 109. Threaded hole; 110. Fixed bolt; 111. Limiting disc; 112. Mounting circular hole; 113. Fixed rotating shaft.

具体实施方式DETAILED DESCRIPTION

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

如附图1至附图6所示的一种可降低机械伤害事故概率的数控机床,包括固定操作台1,所述固定操作台1的底端焊接有支撑底架2,所述支撑底架2的底端可拆卸安装有安装横板3,所述安装横板3的一侧安装有驱动电机4,所述固定操作台1的一侧电性连接有操纵中心5,所述固定操作台1的背面镶嵌安装有固定支柱6,所述固定操作台1的一侧活动套接有防护门7,所述固定操作台1的底端固定安装有固定板11,所述固定板11的一侧镶嵌安装有固定行架8,所述固定行架8的侧面活动套装有滚轴9,所述固定板11位于固定操作台1的侧面设置有保护组件10,所述防护门7的侧面镶嵌安装有固定把手12,所述防护门7的一侧镶嵌安装有移动齿条13,所述固定操作台1的内部可拆卸安装有防护角板14,所述固定板11的顶端开设有安装孔15,所述防护角板14的一侧一体形成有第一安装板16,所述第一安装板16的表面开设有固定孔17,所述固定孔17的表面光滑,所述第一安装板16的一侧开设有滑动槽口18,所述固定孔17的内部嵌入安装有安装销19,所述安装销19的底端延伸至安装孔15的内部面。As shown in Figures 1 to 6, a CNC machine tool that can reduce the probability of mechanical injury accidents includes a fixed operating table 1, a supporting base frame 2 is welded to the bottom end of the fixed operating table 1, a mounting cross plate 3 is detachably installed on the bottom end of the supporting base frame 2, a driving motor 4 is installed on one side of the mounting cross plate 3, a control center 5 is electrically connected to one side of the fixed operating table 1, a fixed pillar 6 is inlaid on the back of the fixed operating table 1, a protective door 7 is movably sleeved on one side of the fixed operating table 1, a fixed plate 11 is fixedly installed on the bottom end of the fixed operating table 1, a fixed row frame 8 is inlaid on one side of the fixed plate 11, a roller 9 is movably sleeved on the side of the fixed row frame 8, and the fixed plate A protection component 10 is provided on the side of the fixed operating table 11, a fixed handle 12 is embedded in the side of the protection door 7, a movable rack 13 is embedded in one side of the protection door 7, a protective angle plate 14 is detachably installed inside the fixed operating table 1, a mounting hole 15 is provided at the top of the fixed plate 11, a first mounting plate 16 is integrally formed on one side of the protective angle plate 14, a fixing hole 17 is provided on the surface of the first mounting plate 16, the surface of the fixing hole 17 is smooth, a sliding groove 18 is provided on one side of the first mounting plate 16, a mounting pin 19 is embedded in the fixing hole 17, and the bottom end of the mounting pin 19 extends to the inner surface of the mounting hole 15.

滑动槽口18的内部滑动套接有固定滑块20,所述固定滑块20的底端镶嵌安装有缓冲板21,所述缓冲板21的靠近防护角板14的一侧镶嵌安装有缓冲弹簧22,所述第一安装板16的一侧镶嵌安装有支撑圆柱23,所述支撑圆柱23的数量为两个,两个所述支撑圆柱23分别位于第一安装板16的左右两侧面,所述保护组件10包括固定圆柱101,所述固定圆柱101的底端与固定板11的内部转动套装,所述固定板11的顶端旋转套装有转动轴体102,所述固定圆柱101的顶端镶嵌套装有固定轴套103,所述固定轴套103的表面套装有从动齿104,所述固定圆柱101的顶端镶嵌连接有固定套105,所述从动齿104的侧面啮合连接有辅助齿106,所述辅助齿106的一侧镶嵌安装有第二安装板108,所述第二安装板108的表面开设有螺纹孔109,所述螺纹孔109的内部螺纹安装有固定螺栓110,所述固定螺栓110的顶端螺纹连接有限位圆盘111,所述限位圆盘111的一侧开设有安装圆孔112,所述安装圆孔112的内部固定套接有固定转轴113,所述固定转轴113的底端延伸至固定板11的内部表面中,所述从动齿104和辅助齿106的整体齿数大于等于十七,且从动齿104和辅助齿106的表面均匀涂布有一层齿轮润滑油液,利用第二安装板108与固定螺栓110相互螺纹安装,使其能够通过固定转轴113顶端的限位圆盘111将辅助齿106底端的安装侧板107卡死,从而避免防护门在关闭时,被意外打开,进一步提升其装置的加工中的安全性能。The sliding groove 18 is internally slidably sleeved with a fixed slider 20, and a buffer plate 21 is inlaid and installed at the bottom end of the fixed slider 20, and a buffer spring 22 is inlaid and installed on the side of the buffer plate 21 close to the protective angle plate 14, and a supporting cylinder 23 is inlaid and installed on one side of the first mounting plate 16. The number of the supporting cylinders 23 is two, and the two supporting cylinders 23 are respectively located on the left and right sides of the first mounting plate 16. The protection component 10 includes a fixed cylinder 101, and the bottom end of the fixed cylinder 101 is rotatably sleeved with the inside of the fixed plate 11, and the top end of the fixed plate 11 is rotatably sleeved with a rotating shaft 102, and the top end of the fixed cylinder 101 is inlaid and sleeved with a fixed shaft sleeve 103, and the surface of the fixed shaft sleeve 103 is sleeved with a driven tooth 104, and the top end of the fixed cylinder 101 is inlaid and connected with a fixed sleeve 105, and the side of the driven tooth 104 is meshed and connected with an auxiliary tooth 106, and one side of the auxiliary tooth 106 is inlaid and installed with A second mounting plate 108 is provided with a threaded hole 109 on the surface of the second mounting plate 108, and a fixing bolt 110 is installed with the internal thread of the threaded hole 109. The top of the fixing bolt 110 is threadedly connected to a limiting disc 111, and a mounting circular hole 112 is provided on one side of the limiting disc 111. A fixed rotating shaft 113 is fixedly sleeved inside the mounting circular hole 112, and the bottom end of the fixed rotating shaft 113 extends to the inner surface of the fixing plate 11. The overall number of teeth of the driven teeth 104 and the auxiliary teeth 106 is greater than or equal to seventeen, and the surfaces of the driven teeth 104 and the auxiliary teeth 106 are evenly coated with a layer of gear lubricating oil. The second mounting plate 108 and the fixing bolt 110 are threadedly installed with each other, so that the mounting side plate 107 at the bottom end of the auxiliary teeth 106 can be stuck through the limiting disc 111 at the top of the fixing rotating shaft 113, thereby preventing the protective door from being accidentally opened when it is closed, and further improving the safety performance of the device during processing.

利用从动齿104和辅助齿106的整体齿数大于等于十七,其原因为根据一对齿轮啮合传动时,两轮的齿廓互为共轭曲线的原理,加工时就像一对相互咬合的齿轮,最后刀具将齿坯切出渐开线齿廓,利用这种方法加工齿轮时,可能会发生被切齿轮齿根的渐开线齿廓被切去一部分的情况,这通常也被称为根切,它会导致齿轮根部厚度变薄,抗弯曲能力下降,传动时的平稳性会受到影响,而导致这一现象的根本原因,就是齿轮齿数太小,正常情况下,齿条刀的齿顶线刚通过极限啮合点时,刀具和被切齿轮会继续运动,刀刃会与切好的渐开线齿廓分离,继续作用于下一部分,然而在齿数太小时,就会导致齿轮的齿顶与啮合线的交点,超过被切齿轮的极限啮合点,刀具就会在渐开线齿廓部分已全部切开的情况下继续移动,将根部已经切好的齿轮齿廓再切掉一部分,通过计算,得到了不发生根切的最小指数为17,从而使其齿轮在加工之中,不易发生根切的现象。The total number of teeth of the driven teeth 104 and the auxiliary teeth 106 is greater than or equal to seventeen. The reason is that according to the principle that when a pair of gears are meshing and transmitting, the tooth profiles of the two wheels are conjugate curves to each other, and the processing is like a pair of gears meshing with each other. Finally, the tool cuts the tooth blank into an involute tooth profile. When processing the gear using this method, a part of the involute tooth profile of the cut gear tooth root may be cut off. This is usually also called root cutting, which will cause the thickness of the gear root to become thinner, the bending resistance to decrease, and the stability of the transmission to be affected. The fundamental reason for this phenomenon is that the number of gear teeth is too large. Small. Under normal circumstances, when the tooth top line of the rack cutter just passes the limit meshing point, the cutter and the cut gear will continue to move, and the blade will separate from the cut involute tooth profile and continue to act on the next part. However, when the number of teeth is too small, the intersection of the gear tooth top and the meshing line will exceed the limit meshing point of the cut gear. The cutter will continue to move when the involute tooth profile has been completely cut, and cut off a part of the gear tooth profile that has been cut at the root. Through calculation, the minimum index without root cutting is 17, so that the gear is not prone to root cutting during processing.

本实用新型的工作过程如下:The working process of the utility model is as follows:

第一步:操作人员正常组装好该装置的各个组件,然后正常启动该装置;Step 1: The operator assembles the various components of the device normally, and then starts the device normally;

第二步:操作人员将工件置于固定操作台1的内部通过现有的切割工具,设定好程序后进行切削加工操作,接着滑动防护门7,使其将固定操作台1内部保护起来,接着通过固定转轴113顶端的限位圆盘111将辅助齿106底端的安装侧板107卡死,从而避免防护门在关闭时,被意外打开,进一步提升其装置的加工中的安全性能,与此同时,当切削过程中,较大的金属屑碰撞到防护门7的四角处时,能够利用缓冲板21以及其侧面的缓冲弹簧22对其进行泄力缓冲,同时利用防护角板14对防护门7的四角处进行直接贴合接触防护,可直接避免外界杂物撞击接触到其表面上,进一步提升其装置的安全性,避免了防护门7在工作中发生破碎的事故几率,最终该装置完成了对防护门7的保护,避免了对防护门7错误的打开;The second step: the operator places the workpiece inside the fixed operating table 1 and uses the existing cutting tools to set the program and perform the cutting operation. Then, the protective door 7 is slid to protect the inside of the fixed operating table 1. Then, the mounting side plate 107 at the bottom of the auxiliary tooth 106 is locked by the limiting disc 111 at the top of the fixed rotating shaft 113, so as to prevent the protective door from being accidentally opened when it is closed, thereby further improving the safety performance of the device during processing. At the same time, when larger metal chips collide with the four corners of the protective door 7 during the cutting process, the buffer plate 21 and the buffer spring 22 on its side can be used to release force and buffer it. At the same time, the protective angle plate 14 is used to directly fit and contact the four corners of the protective door 7 to directly prevent external debris from colliding with its surface, thereby further improving the safety of the device and avoiding the probability of the protective door 7 being broken during operation. Finally, the device completes the protection of the protective door 7 and avoids the wrong opening of the protective door 7.

第三步:操作人员正常关闭该装置,接着操作人员检查该装置各个组件之间的固定性是否正常,然后更换和维修掉该装置内部的老化和磨损较严重的零件。Step 3: The operator shuts down the device normally, then checks whether the fixation between the various components of the device is normal, and then replaces and repairs the aged and severely worn parts inside the device.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. The utility model provides a numerical control machine tool capable of reducing probability of mechanical injury accident, includes fixed operation panel (1), the bottom welding of fixed operation panel (1) has support chassis (2), install diaphragm (3) can be dismantled to the bottom of support chassis (2), driving motor (4) are installed to one side of installation diaphragm (3), its characterized in that: one side of the fixed operation table (1) is electrically connected with an operation center (5), a fixed support column (6) is embedded and installed on the back surface of the fixed operation table (1), a protective door (7) is movably sleeved on one side of the fixed operation table (1), and a fixed plate (11) is fixedly installed at the bottom end of the fixed operation table (1);
A fixed row frame (8) is embedded and installed on one side of the fixed plate (11), a rolling shaft (9) is movably sleeved on the side face of the fixed row frame (8), a protection component (10) is arranged on the side face of the fixed plate (11) positioned on the fixed operation table (1), a fixed handle (12) is embedded and installed on the side face of the protection door (7),
A movable rack (13) is embedded and installed on one side of the protective door (7), and a protective angle plate (14) is detachably installed in the fixed operation table (1).
2. The numerical control machine tool capable of reducing probability of mechanical injury accidents according to claim 1, wherein: the top of fixed plate (11) has seted up mounting hole (15), one side of protection scute (14) is formed with first mounting panel (16) in an organic whole, fixed orifices (17) have been seted up on the surface of first mounting panel (16), the surface of fixed orifices (17) is smooth.
3. The numerical control machine tool capable of reducing the probability of mechanical injury accidents according to claim 2, wherein: a sliding notch (18) is formed in one side of the first mounting plate (16), a mounting pin (19) is embedded in the fixing hole (17), and the bottom end of the mounting pin (19) extends to the inner surface of the mounting hole (15).
4. A numerical control machine tool for reducing the probability of mechanical injury accidents according to claim 3, characterized in that: the inside slip of sliding notch (18) has cup jointed fixed slider (20), the bottom of fixed slider (20) is inlayed and is installed buffer board (21), one side that is close to protection scute (14) of buffer board (21) is inlayed and is installed buffer spring (22).
5. A numerical control machine tool for reducing the probability of mechanical injury accidents according to claim 3, characterized in that: support columns (23) are embedded and installed on one side of the first mounting plate (16), the number of the support columns (23) is two, and the two support columns (23) are respectively located on the left side face and the right side face of the first mounting plate (16).
6. The numerical control machine tool capable of reducing probability of mechanical injury accidents according to claim 1, wherein: the protection assembly (10) comprises a fixed cylinder (101), the bottom end of the fixed cylinder (101) is rotatably sleeved with the inside of the fixed plate (11), and the top end of the fixed plate (11) is rotatably sleeved with a rotating shaft body (102).
7. The numerically-controlled machine tool capable of reducing the probability of mechanical injury accidents according to claim 6, wherein: the fixed shaft sleeve (103) is embedded and sleeved at the top end of the fixed cylinder (101), the driven teeth (104) are sleeved on the surface of the fixed shaft sleeve (103), and the fixed sleeve (105) is embedded and connected at the top end of the fixed cylinder (101).
8. The numerically-controlled machine tool capable of reducing the probability of a mechanical injury accident according to claim 7, wherein: the side meshing of driven tooth (104) is connected with auxiliary tooth (106), second mounting panel (108) are inlayed and are installed to one side of auxiliary tooth (106), screw hole (109) have been seted up on the surface of second mounting panel (108).
9. The numerically-controlled machine tool capable of reducing the probability of a mechanical injury accident according to claim 8, wherein: fixing bolt (110) is installed to the internal thread of screw hole (109), the top threaded connection of fixing bolt (110) has spacing disc (111), installation round hole (112) have been seted up to one side of spacing disc (111), fixed pivot (113) have been cup jointed to the inside of installation round hole (112), in the bottom of fixed pivot (113) extends to the internal surface of fixed plate (11), the whole number of teeth of driven tooth (104) and auxiliary tooth (106) is greater than or equal to seventeen, and the surface of driven tooth (104) and auxiliary tooth (106) evenly coats there is one deck gear lubrication fluid.
CN202323357722.6U 2023-12-11 2023-12-11 Numerical control machine tool capable of reducing probability of mechanical injury accident Active CN221849516U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323357722.6U CN221849516U (en) 2023-12-11 2023-12-11 Numerical control machine tool capable of reducing probability of mechanical injury accident

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323357722.6U CN221849516U (en) 2023-12-11 2023-12-11 Numerical control machine tool capable of reducing probability of mechanical injury accident

Publications (1)

Publication Number Publication Date
CN221849516U true CN221849516U (en) 2024-10-18

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Country Link
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