CN221849160U - Positioning tool for welding crane accessories - Google Patents
Positioning tool for welding crane accessories Download PDFInfo
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- CN221849160U CN221849160U CN202420169861.1U CN202420169861U CN221849160U CN 221849160 U CN221849160 U CN 221849160U CN 202420169861 U CN202420169861 U CN 202420169861U CN 221849160 U CN221849160 U CN 221849160U
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- 238000003466 welding Methods 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 abstract description 2
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域Technical Field
本实用新型涉及起重机配件生产技术领域,具体涉及一种起重机配件焊接用定位工装。The utility model relates to the technical field of crane parts production, in particular to a positioning tool for welding crane parts.
背景技术Background Art
起重机是一种在一定范围内垂直提升和水平搬运重物的多动作起重机械,在物流建筑等行业中具有广泛的应用,在进行起重机配件焊接时,需要对配件进行定位,保证焊接安装位置的精准性,现有的配件定位工装大多是固定式的,直接将配件套接在定位工装的定位块上进行焊接工装,焊接时,定位装置容易干涉配件和起重机其他配件之间的连接。A crane is a multi-action lifting machine that can lift heavy objects vertically and move them horizontally within a certain range. It is widely used in logistics, construction and other industries. When welding crane accessories, the accessories need to be positioned to ensure the accuracy of the welding installation position. Most of the existing accessory positioning tools are fixed, and the accessories are directly mounted on the positioning blocks of the positioning tools for welding. During welding, the positioning device is likely to interfere with the connection between the accessories and other accessories of the crane.
现有技术中,提出了公开号为CN214393048U的中国专利文件,来解决上述技术问题,该专利文献所公开的技术方案如下:一种起重机配重轴套焊接定位工装,包括基座,基座顶部设有四个支撑柱,四个支撑柱顶部间连有固定板,基座顶部安有两个驱动缸,两个驱动缸活塞杆末端间连有连接板,连接板顶部设有定位柱,定位柱顶部延伸至固定板顶部上方,固定板顶部的两侧设有两个安装板,每个安装板内侧安有两个夹紧缸,两个夹紧缸活塞杆末端间连有夹紧块。该起重机配重轴套焊接定位工装,在进行定位时,通过驱动缸带动定位柱向上移动延伸至固定板上方,方便定位,定位完成后,再由驱动缸带动定位柱向下移动至固定板顶部下方,防止定位柱影响配重轴套和起重机其他配件之间的连接,方便焊接。In the prior art, a Chinese patent document with a publication number of CN214393048U is proposed to solve the above technical problems. The technical solution disclosed in the patent document is as follows: a crane counterweight sleeve welding positioning tool, including a base, four support columns are arranged on the top of the base, a fixed plate is connected between the tops of the four support columns, two drive cylinders are installed on the top of the base, a connecting plate is connected between the ends of the piston rods of the two drive cylinders, a positioning column is arranged on the top of the connecting plate, and the top of the positioning column extends to the top of the fixed plate, and two mounting plates are arranged on both sides of the top of the fixed plate. Two clamping cylinders are arranged on the inner side of each mounting plate, and a clamping block is connected between the ends of the piston rods of the two clamping cylinders. The crane counterweight sleeve welding positioning tool, when positioning, drives the positioning column to move upward to extend above the fixed plate by the driving cylinder, which is convenient for positioning. After positioning is completed, the driving cylinder drives the positioning column to move downward to below the top of the fixed plate to prevent the positioning column from affecting the connection between the counterweight sleeve and other accessories of the crane, which is convenient for welding.
为了解决直接将配件套接在定位工装的定位块上进行焊接工装,焊接时,定位装置容易干涉配件和起重机其他配件之间的连接的问题,现有技术是采用驱动缸配合定位柱进行定位的方式进行处理,但是还会出现定位工装对起重机配件夹持后无法进行旋转的情况,进而导致焊接的角度范围有限,需要工人进行围绕加工,操作复杂的问题。In order to solve the problem that the positioning device is easy to interfere with the connection between the accessory and other accessories of the crane during welding when the accessory is directly mounted on the positioning block of the positioning tool. The prior art uses a driving cylinder in conjunction with a positioning column for positioning. However, the positioning tool cannot rotate after clamping the crane accessory, which results in a limited welding angle range and requires workers to perform surrounding processing, which is complicated to operate.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种起重机配件焊接用定位工装,以解决上述背景技术中提出的问题。The utility model aims to provide a positioning tool for welding crane accessories to solve the problems raised in the above-mentioned background technology.
为解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the above technical problems, the technical solution adopted by the utility model is:
一种起重机配件焊接用定位工装,包括移动组件,所述移动组件的顶面固定安装有安装组件,所述安装组件的表面活动安装有旋转装置,所述移动组件的表面固定安装有顶出装置,所述旋转装置的表面固定安装有夹持装置;A positioning tool for welding crane accessories, comprising a moving component, a mounting component is fixedly mounted on the top surface of the moving component, a rotating device is movably mounted on the surface of the mounting component, an ejecting device is fixedly mounted on the surface of the moving component, and a clamping device is fixedly mounted on the surface of the rotating device;
所述旋转装置包括有旋转单元和驱动单元,所述驱动单元固定安装在移动组件的表面。The rotating device includes a rotating unit and a driving unit, and the driving unit is fixedly mounted on the surface of the moving component.
本实用新型技术方案的进一步改进在于:所述移动组件包括有支撑底板,所述支撑底板的底面四端固定安装有万向轮,所述支撑底板的底面固定安装有定位杆,通过设置万向轮,便于通过其进行整体定位工装的移动运输,同时安装定位杆,能够旋转其接触地面进行定位,从而有效的提高工装的稳定性,有效的提高了整体的灵活性。A further improvement of the technical solution of the utility model is that the moving component includes a supporting base plate, and universal wheels are fixedly installed at the four ends of the bottom surface of the supporting base plate. A positioning rod is fixedly installed on the bottom surface of the supporting base plate. By setting the universal wheels, it is convenient to move and transport the overall positioning tooling through it. At the same time, the positioning rod is installed and can be rotated to contact the ground for positioning, thereby effectively improving the stability of the tooling and effectively improving the overall flexibility.
本实用新型技术方案的进一步改进在于:所述安装组件包括有固定安装在支撑底板顶面的支撑柱,所述支撑柱的顶面固定安装有安装板,所述安装板的表面开设有滑槽。A further improvement of the technical solution of the utility model is that: the installation component includes a support column fixedly installed on the top surface of the support base plate, a mounting plate is fixedly installed on the top surface of the support column, and a sliding groove is opened on the surface of the mounting plate.
本实用新型技术方案的进一步改进在于:所述旋转单元包括有活动安装在安装板表面的旋转盘,所述旋转盘的表面固定安装有连接环,所述旋转盘的底面固定安装有齿轮环,通过开设滑槽活动安装旋转盘,能够实现在进行焊接时根据需求旋转更换焊接的角度,有效的提高了定位工装的灵活性,减少了工人需要围绕工装移动的次数,提高焊接的效率。A further improvement of the technical solution of the utility model is that: the rotating unit includes a rotating disk movably mounted on the surface of the mounting plate, a connecting ring is fixedly mounted on the surface of the rotating disk, and a gear ring is fixedly mounted on the bottom surface of the rotating disk. By providing a slide groove to movably mount the rotating disk, the welding angle can be rotated and changed as needed during welding, which effectively improves the flexibility of the positioning tooling, reduces the number of times workers need to move around the tooling, and improves welding efficiency.
本实用新型技术方案的进一步改进在于:所述驱动单元包括有固定安装在支撑底板表面的伺服电机,所述伺服电机的输出端固定安装有旋转轴,所述旋转轴的一端固定安装有齿轮盘,且所述齿轮盘的表面和齿轮环的表面活动连接,通过设置驱动单元,能够通过伺服电机配合旋转轴控制齿轮盘旋转,从而能够接触齿轮环带动旋转盘转动,进而实现机械化式的调整,有效的方便了旋转的同时提高了工装的机械化程度。A further improvement of the technical solution of the utility model lies in that: the driving unit includes a servo motor fixedly mounted on the surface of the supporting base plate, a rotating shaft is fixedly mounted on the output end of the servo motor, a gear plate is fixedly mounted on one end of the rotating shaft, and the surface of the gear plate and the surface of the gear ring are movably connected. By setting up the driving unit, the rotation of the gear plate can be controlled by the servo motor in cooperation with the rotating shaft, so that the gear ring can be contacted to drive the rotating plate to rotate, thereby realizing mechanized adjustment, effectively facilitating the rotation while improving the mechanization degree of the tooling.
本实用新型技术方案的进一步改进在于:所述顶出装置包括有固定安装在支撑底板表面中部的升降缸,所述升降缸的顶面固定安装有支撑板,所述支撑板的表面固定安装有定位柱,通过升降缸带动定位柱上下移动,可实现对配件的定位和顶出操作。A further improvement of the technical solution of the utility model is that the ejection device includes a lifting cylinder fixedly installed in the middle of the surface of the supporting bottom plate, a supporting plate is fixedly installed on the top surface of the lifting cylinder, and a positioning column is fixedly installed on the surface of the supporting plate. The positioning column is driven up and down by the lifting cylinder to realize the positioning and ejection operation of the accessories.
本实用新型技术方案的进一步改进在于:所述夹持装置包括有固定安装在旋转盘表面的液压缸,所述液压缸的输出端活动安装有液压杆,所述液压杆的一端固定安装有夹持板,所述夹持板的表面固定安装有软垫,通过液压杆在液压缸内活动,带动夹持板配合软垫接触起重机配件即可实现夹持定位工作。A further improvement of the technical solution of the utility model is that the clamping device includes a hydraulic cylinder fixedly mounted on the surface of a rotating disk, a hydraulic rod movably mounted on the output end of the hydraulic cylinder, a clamping plate fixedly mounted on one end of the hydraulic rod, a soft pad fixedly mounted on the surface of the clamping plate, and the clamping and positioning work can be achieved by the hydraulic rod moving in the hydraulic cylinder to drive the clamping plate to cooperate with the soft pad to contact the crane accessories.
由于采用了上述技术方案,本实用新型相对现有技术来说,取得的技术进步是:Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
1、本实用新型提供一种起重机配件焊接用定位工装,通过设置万向轮,便于通过其进行整体定位工装的移动运输,同时安装定位杆,能够旋转其接触地面进行定位,从而有效的提高工装的稳定性,有效的提高了整体的灵活性。1. The utility model provides a positioning tool for welding crane accessories. By arranging universal wheels, it is convenient to move and transport the overall positioning tool. At the same time, a positioning rod is installed, which can be rotated to contact the ground for positioning, thereby effectively improving the stability of the tool and effectively improving the overall flexibility.
2、本实用新型提供一种起重机配件焊接用定位工装,通过开设滑槽活动安装旋转盘,能够实现在进行焊接时根据需求旋转更换焊接的角度,有效的提高了定位工装的灵活性,减少了工人需要围绕工装移动的次数,提高焊接的效率。2. The utility model provides a positioning tool for welding crane accessories. By providing a slide slot and movably installing a rotating disk, the welding angle can be rotated and changed according to needs during welding, which effectively improves the flexibility of the positioning tool, reduces the number of times workers need to move around the tool, and improves welding efficiency.
3、本实用新型提供一种起重机配件焊接用定位工装,通过设置驱动单元,能够通过伺服电机配合旋转轴控制齿轮盘旋转,从而能够接触齿轮环带动旋转盘转动,进而实现机械化式的调整,有效的方便了旋转的同时提高了工装的机械化程度。3. The utility model provides a positioning tool for welding crane accessories. By setting a driving unit, the rotation of the gear plate can be controlled by a servo motor in cooperation with the rotating shaft, so that the gear ring can be contacted to drive the rotating plate to rotate, thereby realizing mechanized adjustment, effectively facilitating the rotation while improving the mechanization degree of the tool.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型的移动组件结构示意图;FIG2 is a schematic diagram of the structure of the mobile assembly of the utility model;
图3为本实用新型的旋转装置结构示意图;FIG3 is a schematic structural diagram of a rotating device of the present invention;
图4为本实用新型的顶出装置结构示意图;FIG4 is a schematic diagram of the structure of the ejection device of the present utility model;
图5为本实用新型的夹持装置结构示意图。FIG. 5 is a schematic structural diagram of the clamping device of the present invention.
图中:1、移动组件;2、安装组件;3、旋转装置;4、顶出装置;5、夹持装置;11、支撑底板;12、万向轮;13、定位杆;21、支撑柱;22、安装板;23、滑槽;31、旋转盘;32、连接环;33、齿轮环;34、伺服电机;35、旋转轴;36、齿轮盘;41、升降缸;42、支撑板;43、定位柱;51、液压缸;52、液压杆;53、夹持板;54、软垫。In the figure: 1. Moving assembly; 2. Mounting assembly; 3. Rotating device; 4. Ejecting device; 5. Clamping device; 11. Support base plate; 12. Universal wheel; 13. Positioning rod; 21. Support column; 22. Mounting plate; 23. Slide; 31. Rotating disk; 32. Connecting ring; 33. Gear ring; 34. Servo motor; 35. Rotating shaft; 36. Gear disk; 41. Lifting cylinder; 42. Support plate; 43. Positioning column; 51. Hydraulic cylinder; 52. Hydraulic rod; 53. Clamping plate; 54. Cushion.
具体实施方式DETAILED DESCRIPTION
下面结合实施例对本实用新型做进一步详细说明:The present invention is further described in detail below in conjunction with the embodiments:
实施例1Example 1
如图1-5所示,本实用新型提供了一种起重机配件焊接用定位工装,包括移动组件1,移动组件1包括有支撑底板11,支撑底板11的底面四端固定安装有万向轮12,支撑底板11的底面固定安装有定位杆13,移动组件1的顶面固定安装有安装组件2,安装组件2的表面活动安装有旋转装置3,移动组件1的表面固定安装有顶出装置4,旋转装置3的表面固定安装有夹持装置5;旋转装置3包括有旋转单元和驱动单元,驱动单元固定安装在移动组件1的表面,通过设置旋转装置3,能够有效的提高定位工装的灵活性,可实现在焊接时根据需求进行旋转调节角度。As shown in Figures 1-5, the utility model provides a positioning tool for welding crane accessories, including a moving component 1, the moving component 1 includes a supporting base plate 11, the bottom surface of the supporting base plate 11 has four ends fixedly mounted with universal wheels 12, the bottom surface of the supporting base plate 11 has a positioning rod 13 fixedly mounted, the top surface of the moving component 1 has a mounting component 2 fixedly mounted, the surface of the mounting component 2 has a rotating device 3 movably mounted, the surface of the moving component 1 has an ejection device 4 fixedly mounted, the surface of the rotating device 3 has a clamping device 5 fixedly mounted; the rotating device 3 includes a rotating unit and a driving unit, the driving unit is fixedly mounted on the surface of the moving component 1, and by providing the rotating device 3, the flexibility of the positioning tool can be effectively improved, and the angle can be rotated and adjusted as required during welding.
实施例2Example 2
如图1-5所示,在实施例1的基础上,本实用新型提供一种技术方案:优选的,安装组件2包括有固定安装在支撑底板11顶面的支撑柱21,支撑柱21的顶面固定安装有安装板22,安装板22的表面开设有滑槽23,旋转单元包括有活动安装在安装板22表面的旋转盘31,旋转盘31的表面固定安装有连接环32,旋转盘31的底面固定安装有齿轮环33,驱动单元包括有固定安装在支撑底板11表面的伺服电机34,伺服电机34的输出端固定安装有旋转轴35,旋转轴35的一端固定安装有齿轮盘36,且齿轮盘36的表面和齿轮环33的表面活动连接,通过开设滑槽23活动安装旋转盘31,能够实现在进行焊接时根据需求旋转更换焊接的角度,有效的提高了定位工装的灵活性,减少了工人需要围绕工装移动的次数,提高焊接的效率。As shown in Figures 1-5, on the basis of Example 1, the utility model provides a technical solution: preferably, the mounting assembly 2 includes a support column 21 fixedly mounted on the top surface of the supporting base plate 11, a mounting plate 22 is fixedly mounted on the top surface of the support column 21, a slide groove 23 is provided on the surface of the mounting plate 22, a rotating unit includes a rotating disk 31 movably mounted on the surface of the mounting plate 22, a connecting ring 32 is fixedly mounted on the surface of the rotating disk 31, a gear ring 33 is fixedly mounted on the bottom surface of the rotating disk 31, and a driving unit includes a servo motor 34 fixedly mounted on the surface of the supporting base plate 11, a rotating shaft 35 is fixedly mounted on the output end of the servo motor 34, a gear disk 36 is fixedly mounted on one end of the rotating shaft 35, and the surface of the gear disk 36 and the surface of the gear ring 33 are movably connected, and the rotating disk 31 is movably mounted by providing a slide groove 23, so that the welding angle can be rotated and changed according to needs during welding, which effectively improves the flexibility of the positioning tooling, reduces the number of times the workers need to move around the tooling, and improves the welding efficiency.
实施例3Example 3
如图1-5所示,在实施例1-2的基础上,本实用新型提供一种技术方案:优选的,顶出装置4包括有固定安装在支撑底板11表面中部的升降缸41,升降缸41的顶面固定安装有支撑板42,支撑板42的表面固定安装有定位柱43,夹持装置5包括有固定安装在旋转盘31表面的液压缸51,液压缸51的输出端活动安装有液压杆52,液压杆52的一端固定安装有夹持板53,夹持板53的表面固定安装有软垫54,启动液压缸51驱动液压杆52,使得夹持板53配合软垫54向中部移动,从而对起重机配件进行夹持定位。As shown in Figures 1-5, on the basis of Examples 1-2, the utility model provides a technical solution: preferably, the ejection device 4 includes a lifting cylinder 41 fixedly installed in the middle of the surface of the supporting base plate 11, a support plate 42 is fixedly installed on the top surface of the lifting cylinder 41, and a positioning column 43 is fixedly installed on the surface of the support plate 42. The clamping device 5 includes a hydraulic cylinder 51 fixedly installed on the surface of the rotating disk 31, a hydraulic rod 52 is movably installed on the output end of the hydraulic cylinder 51, a clamping plate 53 is fixedly installed on one end of the hydraulic rod 52, and a soft pad 54 is fixedly installed on the surface of the clamping plate 53. The hydraulic cylinder 51 is started to drive the hydraulic rod 52, so that the clamping plate 53 cooperates with the soft pad 54 to move toward the middle, thereby clamping and positioning the crane accessories.
下面具体说一下起重机配件焊接用定位工装的工作原理。The following is a detailed description of the working principle of the positioning tooling used for welding crane accessories.
如图1-5所示,在定位工装使用时,工作人员首先检查该定位工装的完好性和各处连接是否牢固,然后通过升降缸41带动支撑板42和定位柱43上移并穿过旋转盘31,直至支撑板42接触到旋转盘31的底面,将需要焊接的起重机配合放置在定位柱43上,启动液压缸51使得液压杆52带动夹持板53和软垫54向中部移动,从而对配件进行夹持定位,再反向收缩升降缸41,使得定位柱43脱离配件,当需要更换角度进行焊接时,启动伺服电机34使得旋转轴35带动齿轮盘36转动,从而使其接触齿轮环33并带动旋转盘31实现配件的旋转。As shown in Figures 1-5, when the positioning fixture is used, the staff first checks the integrity of the positioning fixture and whether the connections are firm. Then, the lifting cylinder 41 is used to drive the support plate 42 and the positioning column 43 to move up and pass through the rotating disk 31 until the support plate 42 contacts the bottom surface of the rotating disk 31. The crane to be welded is placed on the positioning column 43, and the hydraulic cylinder 51 is started so that the hydraulic rod 52 drives the clamping plate 53 and the cushion 54 to move toward the middle, thereby clamping and positioning the accessory. The lifting cylinder 41 is then retracted in the reverse direction to disengage the positioning column 43 from the accessory. When the angle needs to be changed for welding, the servo motor 34 is started so that the rotating shaft 35 drives the gear plate 36 to rotate, so that it contacts the gear ring 33 and drives the rotating disk 31 to realize the rotation of the accessory.
上文一般性的对本实用新型做了详尽的描述,但在本实用新型基础上,可以对之做一些修改或改进,这对于技术领域的一般技术人员是显而易见的。因此,在不脱离本实用新型思想精神的修改或改进,均在本实用新型的保护范围之内。The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
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| CN202420169861.1U CN221849160U (en) | 2024-01-24 | 2024-01-24 | Positioning tool for welding crane accessories |
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| CN202420169861.1U CN221849160U (en) | 2024-01-24 | 2024-01-24 | Positioning tool for welding crane accessories |
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