CN221849115U - A welding device - Google Patents

A welding device Download PDF

Info

Publication number
CN221849115U
CN221849115U CN202323584731.9U CN202323584731U CN221849115U CN 221849115 U CN221849115 U CN 221849115U CN 202323584731 U CN202323584731 U CN 202323584731U CN 221849115 U CN221849115 U CN 221849115U
Authority
CN
China
Prior art keywords
positioning
welding
connection box
double
box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202323584731.9U
Other languages
Chinese (zh)
Inventor
娄霓
莫泽文
易国辉
彭明英
曲可鑫
任乐明
庄彤
段盛勋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NERC ENGINEERING CONSULTANTS FOR HUMAN & SETTLEMENTS Ltd
Original Assignee
NERC ENGINEERING CONSULTANTS FOR HUMAN & SETTLEMENTS Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NERC ENGINEERING CONSULTANTS FOR HUMAN & SETTLEMENTS Ltd filed Critical NERC ENGINEERING CONSULTANTS FOR HUMAN & SETTLEMENTS Ltd
Priority to CN202323584731.9U priority Critical patent/CN221849115U/en
Application granted granted Critical
Publication of CN221849115U publication Critical patent/CN221849115U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

本实用新型涉及一种焊接装置,属于箱式钢结构模块生产线技术领域,解决了现有技术中箱式钢结构模块连接盒及角柱生产效率低的问题。本实用新型的焊接装置用于箱式钢结构模块连接盒及角柱的焊接,包括双面转台、角柱翻转台和焊接机器人,两个双面转台与一个所述角柱翻转台配合,每个所述双面转台的一侧设有一个所述焊接机器人,两个所述焊接机器人位于两个所述双面转台之间,两个所述双面转台和两个所述焊接机器人位于同一轴线上,所述角柱翻转台设于所述双面转台和所述焊接机器人所在轴线的一侧,所述角柱翻转台、两个所述双面转台成“品”字型设置。本实用新型在一个焊接装置内实现连接盒、角柱双工位交互焊接作业,构件转移距离短,工作效率高。

The utility model relates to a welding device, which belongs to the technical field of box-type steel structure module production line, and solves the problem of low production efficiency of box-type steel structure module connection boxes and corner columns in the prior art. The welding device of the utility model is used for welding box-type steel structure module connection boxes and corner columns, and includes a double-sided turntable, a corner column flipping table and a welding robot. Two double-sided turntables cooperate with one corner column flipping table. One side of each double-sided turntable is provided with a welding robot. The two welding robots are located between the two double-sided turntables. The two double-sided turntables and the two welding robots are located on the same axis. The corner column flipping table is located on one side of the axis where the double-sided turntable and the welding robot are located. The corner column flipping table and the two double-sided turntables are arranged in a "品" shape. The utility model realizes the double-station interactive welding operation of the connection box and the corner column in one welding device, with a short component transfer distance and high work efficiency.

Description

一种焊接装置A welding device

技术领域Technical Field

本实用新型涉及箱式钢结构模块生产线技术领域,尤其涉及一种焊接装置。The utility model relates to the technical field of box-type steel structure module production lines, in particular to a welding device.

背景技术Background Art

连接盒是由钢板等零件组装焊接的梁、柱连接盒,连接盒焊接完成后,在工作平台上将连接盒与钢柱定位夹紧,焊接形成角柱。其焊接方式通常有人工焊接和机器人焊接两种。The connection box is a beam-column connection box assembled and welded from steel plates and other parts. After the connection box is welded, the connection box and the steel column are positioned and clamped on the work platform to form a corner column. There are usually two welding methods: manual welding and robot welding.

人工焊接过程由人工吊装、组对、焊接,焊接过程中需要不断调整零件的位置或者焊接工作人员不断转移位置进行焊接,该生产方式自动化程度低,操作人员劳动强度大,生产效率低。The manual welding process consists of manual lifting, assembly, and welding. During the welding process, the position of parts needs to be constantly adjusted or the welding workers need to constantly move positions for welding. This production method has a low degree of automation, high labor intensity for operators, and low production efficiency.

机器人焊接方式中,通常连接盒由人工焊接完成,转运至机器人工作站上件区,由机器人焊接角柱。焊接构件单一,无法实现高效流水焊接。In the robot welding method, the connection box is usually welded manually and then transferred to the loading area of the robot workstation, where the robot welds the corner column. The welding components are single and efficient flow welding cannot be achieved.

实用新型内容Utility Model Content

鉴于上述的分析,本实用新型实施例旨在提供一种焊接装置,用以解决现有箱式钢结构模块连接盒及角柱生产效率低的问题。In view of the above analysis, the embodiment of the utility model aims to provide a welding device to solve the problem of low production efficiency of existing box-type steel structure module connection boxes and corner columns.

本实用新型提供了一种焊接装置,该焊接装置用于箱式钢结构模块连接盒及角柱的焊接,包括双面转台、角柱翻转台和焊接机器人,两个所述双面转台与一个所述角柱翻转台配合,每个所述双面转台的一侧设有一个所述焊接机器人,两个所述焊接机器人位于两个所述双面转台之间,两个所述双面转台和两个所述焊接机器人位于同一轴线上,所述角柱翻转台设于所述双面转台和所述焊接机器人所在轴线的一侧,所述角柱翻转台、两个所述双面转台成“品”字型设置。The utility model provides a welding device, which is used for welding box-type steel structure module connection boxes and corner columns, and comprises a double-sided turntable, a corner column flipping table and a welding robot. Two of the double-sided turntables cooperate with one of the corner column flipping tables. One side of each of the double-sided turntables is provided with a welding robot. The two welding robots are located between the two double-sided turntables. The two double-sided turntables and the two welding robots are located on the same axis. The corner column flipping table is located on one side of the axis where the double-sided turntable and the welding robot are located. The corner column flipping table and the two double-sided turntables are arranged in a "品" shape.

进一步地,所述双面转台包括变位底座、变位驱动单元和上部工作台,所述上部工作台设于所述变位底座的上方,所述变位驱动单元设于所述变位底座上,并用于驱动所述上部工作台转动。Furthermore, the double-sided turntable includes a displacement base, a displacement drive unit and an upper workbench. The upper workbench is arranged above the displacement base. The displacement drive unit is arranged on the displacement base and is used to drive the upper workbench to rotate.

进一步地,所述双面转台还包括用于箱式钢结构模块的连接盒定位的第一定位组件以及用于所述连接盒压紧的第一压紧组件。Furthermore, the double-sided turntable also includes a first positioning component for positioning the connection box of the box-type steel structure module and a first pressing component for pressing the connection box.

进一步地,所述上部工作台的两端均设有所述第一定位组件和所述第一压紧组件。Furthermore, the first positioning assembly and the first clamping assembly are provided at both ends of the upper workbench.

进一步地,所述角柱翻转台包括转台支架和翻转台座,所述翻转台座设于所述转台支架的上方,所述翻转台座的两端与所述转台支架转动连接。Furthermore, the corner column turning platform comprises a turntable bracket and a turning platform seat, the turning platform seat is arranged above the turntable bracket, and both ends of the turning platform seat are rotatably connected to the turntable bracket.

进一步地,所述角柱翻转台还包括第二驱动电机,所述第二驱动电机设于所述转台支架上,所述第二驱动电机用于带动所述翻转台座转动。Furthermore, the corner column turning platform also includes a second driving motor, which is arranged on the turntable bracket, and the second driving motor is used to drive the turning platform to rotate.

进一步地,所述角柱翻转台还包括用于所述连接盒定位的第二定位组件,所述第二定位组件与所述翻转台座连接。Furthermore, the corner column turning platform also includes a second positioning component for positioning the connection box, and the second positioning component is connected to the turning platform seat.

进一步地,所述第二定位组件包括定位销和定位气缸,所述定位销与所述定位气缸的推杆连接,所述定位销与箱式钢结构模块的连接盒的定位孔配合连接。Furthermore, the second positioning assembly includes a positioning pin and a positioning cylinder, the positioning pin is connected to a push rod of the positioning cylinder, and the positioning pin is cooperatively connected to a positioning hole of a connection box of the box-type steel structure module.

进一步地,所述角柱翻转台还包括用于连接盒压紧的第二压紧组件,所述第二压紧组件安装在所述翻转台座上。Furthermore, the corner column turning platform also includes a second pressing assembly for pressing the connection box, and the second pressing assembly is installed on the turning platform base.

进一步地,所述角柱翻转台还包括用于箱式钢结构模块的方管定位的方管定位组件,以及用于所述方管压紧的第三压紧组件。Furthermore, the corner column turning platform also includes a square tube positioning assembly for positioning the square tubes of the box-type steel structure module, and a third pressing assembly for pressing the square tubes.

与现有技术相比,本实用新型至少可实现如下有益效果之一:Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:

(1)本实用新型在一个焊接装置内实现连接盒、角柱双工位交互焊接作业,构件转移距离短,工作效率高,能够实现人等机器,机器不停的高效流水作业,焊接作业过程只需要少量人工辅助,减少了工人劳动量。(1) The utility model realizes the double-station interactive welding operation of the connection box and the corner column in one welding device, the component transfer distance is short, the work efficiency is high, and it can realize the efficient flow operation of people waiting for machines and machines continuously. The welding operation process only requires a small amount of manual assistance, which reduces the labor workload of workers.

(2)本实用新型的变位底座的上方设有上部工作台,在变位驱动单元的带动下,上部工作台能够180°的转动,连接盒设于上部工作台上进行焊接,上部工作台分为两个作业区,在一侧作业区用于焊接的同时,另一侧作业区用于上料,两个作业区交替换位,保持两个作业区上有待焊接连接盒,避免焊接机器人的等待,提高了连接盒的焊接作业效率。(2) An upper workbench is provided above the displacement base of the utility model. Driven by the displacement driving unit, the upper workbench can rotate 180°. The connection box is arranged on the upper workbench for welding. The upper workbench is divided into two working areas. One working area is used for welding while the other working area is used for loading. The two working areas are alternately replaced to keep the connection boxes to be welded on the two working areas, thereby avoiding the waiting of the welding robot and improving the welding operation efficiency of the connection box.

(3)本实用新型采用第一定位组件对连接盒进行定位,采用第一压紧组件对设于上部工作台上的连接盒进行压紧,第一定位组件和第一压紧组件协同将连接盒牢固设置在上部工作台上,避免了连接盒在上部工作台转动过程中倾倒,进而提高了作业质量。(3) The utility model adopts a first positioning component to position the connection box, and adopts a first clamping component to clamp the connection box arranged on the upper workbench. The first positioning component and the first clamping component cooperate to firmly set the connection box on the upper workbench, thereby preventing the connection box from tipping over during the rotation of the upper workbench, thereby improving the work quality.

(4)本实用新型的遮光板竖直设置在上部工作台上,且位于上部工作台的中间,将上部工作台分隔为第一作业区和第二作业区,避免了上料的同时焊接产生的弧光损伤工人的视力。(4) The shading plate of the utility model is vertically arranged on the upper workbench and is located in the middle of the upper workbench, dividing the upper workbench into a first working area and a second working area, thereby preventing the arc generated by welding while loading materials from damaging the eyesight of workers.

(5)本实用新型的连接盒吊装放置在第一定位座和第二定位座形成直角空间处,定位气缸的推杆伸长带动定位销穿入连接盒的定位孔中,实现连接盒的定位,能够确保角柱的焊接作业质量。(5) The connection box of the utility model is hoisted and placed in the right-angle space formed by the first positioning seat and the second positioning seat. The push rod of the positioning cylinder is extended to drive the positioning pin to penetrate into the positioning hole of the connection box, thereby realizing the positioning of the connection box and ensuring the welding quality of the corner column.

(6)本实用新型采用方管定位组件对方管定位并对方管的侧面顶紧,第三压紧组件压紧方管的顶部,实现方管的定位和压紧,使得在角柱焊接作业过程中,方管安装稳固定位精准,确保了角柱的焊接质量。(6) The utility model adopts a square tube positioning assembly to position the square tube and press the side of the square tube, and the third clamping assembly presses the top of the square tube to achieve the positioning and clamping of the square tube, so that during the corner column welding operation, the square tube is installed firmly and positioned accurately, ensuring the welding quality of the corner column.

本实用新型中,上述各技术方案之间还可以相互组合,以实现更多的优选组合方案。本实用新型的其他特征和优点将在随后的说明书中阐述,并且,部分优点可从说明书中变得显而易见,或者通过实施本实用新型而了解。本实用新型的目的和其他优点可通过说明书以及附图中所特别指出的内容中来实现和获得。In the present invention, the above-mentioned technical solutions can also be combined with each other to achieve more preferred combination solutions. Other features and advantages of the present invention will be described in the subsequent description, and some advantages can become obvious from the description, or can be understood by implementing the present invention. The purpose and other advantages of the present invention can be achieved and obtained through the contents specifically pointed out in the description and the drawings.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

附图仅用于示出具体实施例的目的,而并不认为是对本实用新型的限制,在整个附图中,相同的参考符号表示相同的部件。The accompanying drawings are only used for the purpose of illustrating specific embodiments and are not to be considered as limiting the present invention. In the entire drawings, the same reference symbols represent the same components.

图1为具体实施例的焊接装置的布局示意图;FIG1 is a schematic diagram of the layout of a welding device according to a specific embodiment;

图2为具体实施例的双面转台的结构示意图FIG. 2 is a schematic structural diagram of a double-sided turntable in a specific embodiment.

图3为具体实施例的变位驱动单元的结构示意图;FIG3 is a schematic structural diagram of a displacement driving unit according to a specific embodiment;

图4为具体实施例的图2中A部分的放大示意图;FIG4 is an enlarged schematic diagram of part A in FIG2 of a specific embodiment;

图5为具体实施例的第一压紧组件的部分结构示意图;FIG5 is a schematic diagram of a partial structure of a first clamping assembly according to a specific embodiment;

图6为具体实施例的角柱翻转台的结构示意图;FIG6 is a schematic structural diagram of a corner column turning station according to a specific embodiment;

图7为具体实施例的角柱翻转台与角柱连接的结构示意图;FIG7 is a schematic structural diagram of the connection between the corner column turning platform and the corner column in a specific embodiment;

图8为具体实施例的图6中的B部分放大示意图;FIG8 is an enlarged schematic diagram of part B in FIG6 of a specific embodiment;

图9为具体实施例的第二定位组件的部分结构示意图;FIG9 is a partial structural schematic diagram of a second positioning assembly according to a specific embodiment;

图10为具体实施例的图6中的C部分放大示意图。FIG. 10 is an enlarged schematic diagram of portion C in FIG. 6 of a specific embodiment.

附图标记:Reference numerals:

1-双面转台;11-变位底座;12-变位驱动单元;121-第一驱动电机;122-第一锥齿轮;123-第二锥齿轮;124-第一传动轴;125-第二传动轴;13-上部工作台;131-第一作业区;132-第二作业区;14-第一定位组件;141-定位板;142-定位块;1421-第一连接孔;143-定位滑槽;1431-第二连接孔;15-第一压紧组件;151-压臂;1511-压紧部;1512-Y字型结构;1513-凹槽;152-压臂气缸;153-齿条;154-齿轮;155-转动轴;16-第一高度调整组件;161-高度调节柱;1611-第三连接孔;162-连接座;1621-第四连接孔;17-遮光板;1-double-sided turntable; 11-displacement base; 12-displacement drive unit; 121-first drive motor; 122-first bevel gear; 123-second bevel gear; 124-first transmission shaft; 125-second transmission shaft; 13-upper workbench; 131-first working area; 132-second working area; 14-first positioning assembly; 141-positioning plate; 142-positioning block; 1421-first connecting hole; 143-positioning Slide groove; 1431-second connecting hole; 15-first clamping assembly; 151-pressing arm; 1511-pressing part; 1512-Y-shaped structure; 1513-groove; 152-pressing arm cylinder; 153-rack; 154-gear; 155-rotating shaft; 16-first height adjustment assembly; 161-height adjustment column; 1611-third connecting hole; 162-connecting seat; 1621-fourth connecting hole; 17-light shielding plate;

2-角柱翻转台;21-转台支架;22-翻转台座;221-翻转支架;222-第一连接板;2221-第五连接孔;223-导轨;23-第二驱动电机;24-定位滑台;241-第六连接孔;25-第二定位组件;251-定位销;252-定位气缸;253-限位板;254-第一定位座;255-第二定位座;26-第二压紧组件;27-方管定位组件;271-第二连接板;272-第三定位座;273-第四定位座;274-支撑块;275-限位顶紧件;276-顶紧安装座;28-第三压紧组件;29-第二高度调节组件;30-第三高度调节组件;2-corner column turning table; 21-turntable bracket; 22-turning table seat; 221-turning bracket; 222-first connecting plate; 2221-fifth connecting hole; 223-guide rail; 23-second driving motor; 24-positioning slide; 241-sixth connecting hole; 25-second positioning assembly; 251-positioning pin; 252-positioning cylinder; 253-limiting plate; 254-first positioning seat; 255-second positioning seat; 26-second clamping assembly; 27-square tube positioning assembly; 271-second connecting plate; 272-third positioning seat; 273-fourth positioning seat; 274-support block; 275-limiting top tightening member; 276-top tightening mounting seat; 28-third clamping assembly; 29-second height adjustment assembly; 30-third height adjustment assembly;

3-焊接机器人;100-连接盒;200-角柱;300-方管。3-welding robot; 100-connection box; 200-corner column; 300-square tube.

具体实施方式DETAILED DESCRIPTION

下面结合附图来具体描述本实用新型的优选实施例,其中,附图构成本实用新型一部分,并与本实用新型的实施例一起用于阐释本实用新型的原理,并非用于限定本实用新型的范围。The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present invention and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not used to limit the scope of the present invention.

为了便于对本方案的理解,需要说明的是,方管300的两端各设置一个连接盒100,连接盒100与方管300焊接后形成角柱200,连接盒100为箱式钢结构模块的箱体的八个角上的构件。In order to facilitate the understanding of this solution, it should be noted that a connection box 100 is provided at each end of the square tube 300. The connection box 100 and the square tube 300 are welded to form a corner column 200. The connection box 100 is a component on the eight corners of the box body of the box-type steel structure module.

本实用新型的一个具体实施例,如图1-图10所示,公开了一种焊接装置(以下简称焊接装置),焊接装置用于箱式钢结构模块连接盒及角柱的焊接。如图1所示,焊接装置包括双面转台1、角柱翻转台2和焊接机器人3,两个双面转台1与一个角柱翻转台2配合,每个双面转台1旁设有一个焊接机器人3,两个焊接机器人3位于两个双面转台1之间,两个双面转台1和两个焊接机器人3位于同一轴线上,角柱翻转台2位于双面转台1和焊接机器人3所在轴线的一侧,角柱翻转台2、两个双面转台1成“品”字型结构设置。A specific embodiment of the utility model, as shown in Figures 1 to 10, discloses a welding device (hereinafter referred to as the welding device), which is used for welding the box-type steel structure module connection box and the corner column. As shown in Figure 1, the welding device includes a double-sided turntable 1, a corner column flip table 2 and a welding robot 3. Two double-sided turntables 1 cooperate with one corner column flip table 2. A welding robot 3 is arranged next to each double-sided turntable 1. The two welding robots 3 are located between the two double-sided turntables 1. The two double-sided turntables 1 and the two welding robots 3 are located on the same axis. The corner column flip table 2 is located on one side of the axis where the double-sided turntable 1 and the welding robot 3 are located. The corner column flip table 2 and the two double-sided turntables 1 are arranged in a "品"-shaped structure.

本实施例中,双面转台1用于连接盒100预上件以及为焊接机器人3送料,并对连接盒100焊接时装夹,角柱翻转台2用于角柱200焊接时的装夹。焊接机器人3焊接完连接盒100后对角柱200进行焊接,焊接机器人3在连接盒焊接位和角柱焊接位循环转向工作,避免了焊接机器人3等料。In this embodiment, the double-sided turntable 1 is used for pre-loading the connection box 100 and feeding the welding robot 3, and clamping the connection box 100 during welding, and the corner column turning table 2 is used for clamping the corner column 200 during welding. After welding the connection box 100, the welding robot 3 welds the corner column 200. The welding robot 3 rotates and works cyclically between the connection box welding position and the corner column welding position, avoiding the welding robot 3 waiting for the material.

具体地,操作人员利用行车将铆焊的连接盒100放置于双面转台1的上件一侧,夹紧定位完成焊接前准备,夹紧后的连接盒100转向180°至焊接机器人3一侧,焊接机器人3同步焊接,焊接完成后操作人员操作行车将连接盒100吊装至角柱翻转台2上与立柱夹紧定位,焊接机器人3旋转,焊接角柱200。角柱200完成焊接后人工吊离角柱200,焊接机器人3转回连接盒100焊接区进行循环作业。Specifically, the operator uses the crane to place the riveted connection box 100 on the upper part side of the double-sided turntable 1, clamps and positions it to complete the preparation before welding, and the clamped connection box 100 turns 180° to the side of the welding robot 3, and the welding robot 3 welds synchronously. After welding is completed, the operator operates the crane to hoist the connection box 100 onto the corner column turning table 2 and clamps it to the column, and the welding robot 3 rotates to weld the corner column 200. After the corner column 200 is welded, it is manually lifted off the corner column 200, and the welding robot 3 returns to the welding area of the connection box 100 to perform a cyclic operation.

与现有技术相比,本实施例提供的焊接装置,在一个焊接装置内实现连接盒100、角柱200双工位交互焊接,构件转移距离短,工作效率高,能够实现人等机器,机器不停的高效流水作业,焊接作业过程只需要少量人工辅助,减少了工人劳动量。Compared with the prior art, the welding device provided in this embodiment realizes the double-station interactive welding of the connection box 100 and the corner column 200 in one welding device, the component transfer distance is short, the work efficiency is high, and people can wait for the machine, and the machine can continuously carry out efficient assembly line operation. The welding operation process only requires a small amount of manual assistance, which reduces the labor workload of workers.

双面转台1用于为连接盒100预先上件,为焊接机器人3旋转送料,是整个焊接装置保持高效工作的重要组成部分。如图2所示,双面转台1包括变位底座11、变位驱动单元12和上部工作台13,上部工作台13设于变位底座11的上方,变位驱动单元12设于变位底座11上,用于驱动上部工作台13的转动。The double-sided turntable 1 is used to pre-load the connection box 100 and rotate and feed the welding robot 3, and is an important component for the entire welding device to maintain efficient operation. As shown in FIG2 , the double-sided turntable 1 includes a displacement base 11, a displacement drive unit 12, and an upper workbench 13. The upper workbench 13 is arranged above the displacement base 11, and the displacement drive unit 12 is arranged on the displacement base 11 to drive the rotation of the upper workbench 13.

本实施例中,变位底座11的上方设有上部工作台13,在变位驱动单元12的带动下,上部工作台13能够180°的转动,连接盒100设于上部工作台13上进行焊接,上部工作台13分为两个作业区,分别为第一作业区131和第二作业区132,在一侧作业区用于焊接的同时,另一侧作业区用于上料(未完成焊接的连接盒100),如第一作业区131用于焊接时,第二作业区132用于上料。上部工作台13的转动使得两个作业区交替换位,保持两个作业区上有待焊接连接盒100,避免焊接机器人3等待,提高了连接盒100的焊接作业效率。In this embodiment, an upper workbench 13 is provided above the displacement base 11. Driven by the displacement drive unit 12, the upper workbench 13 can rotate 180°. The connection box 100 is arranged on the upper workbench 13 for welding. The upper workbench 13 is divided into two working areas, namely, a first working area 131 and a second working area 132. While one working area is used for welding, the other working area is used for loading (the connection box 100 that has not been welded). For example, when the first working area 131 is used for welding, the second working area 132 is used for loading. The rotation of the upper workbench 13 allows the two working areas to be alternately replaced, and the connection boxes 100 to be welded are kept in the two working areas, so as to avoid the waiting of the welding robot 3 and improve the welding operation efficiency of the connection box 100.

具体地,如图3所示,变位驱动单元12包括第一驱动电机121、第一锥齿轮122和第二锥齿轮123,第一锥齿轮122和第二锥齿轮123设于变位底座11内,相应的,变位底座11内设有空腔,用于容纳第一锥齿轮122和第二锥齿轮123以及相应的部件(如连接轴、轴承等)。第一驱动电机121设于变位底座11的外侧,第一驱动电机121的输出轴连接第一传动轴124,第一锥齿轮122设于第一传动轴124上,第一锥齿轮122与设于第二传动轴125上的第二锥齿轮123啮合,上部工作台13与第二传动轴125连接。变位驱动单元12与变位底座11的转动连接处设有轴承,如第一传动轴124与变位底座11的连接部位、第二传动轴125与变位底座11的连接部位均设有轴承。Specifically, as shown in FIG3 , the displacement drive unit 12 includes a first drive motor 121, a first bevel gear 122 and a second bevel gear 123, the first bevel gear 122 and the second bevel gear 123 are arranged in the displacement base 11, and accordingly, a cavity is provided in the displacement base 11 for accommodating the first bevel gear 122 and the second bevel gear 123 and corresponding components (such as a connecting shaft, a bearing, etc.). The first drive motor 121 is arranged on the outer side of the displacement base 11, the output shaft of the first drive motor 121 is connected to the first transmission shaft 124, the first bevel gear 122 is arranged on the first transmission shaft 124, the first bevel gear 122 is meshed with the second bevel gear 123 arranged on the second transmission shaft 125, and the upper workbench 13 is connected to the second transmission shaft 125. The rotation connection between the displacement drive unit 12 and the displacement base 11 is provided with a bearing, such as the connection part between the first transmission shaft 124 and the displacement base 11, and the connection part between the second transmission shaft 125 and the displacement base 11 are both provided with a bearing.

通过第一驱动电机121带动第一传动轴124转动,进而带动第一锥齿轮122转动,由于第二锥齿轮123设于第二传动轴125上,并与第一锥齿轮122啮合,第二传动轴125转动进而带动上部工作台13转动。The first drive motor 121 drives the first transmission shaft 124 to rotate, thereby driving the first bevel gear 122 to rotate. Since the second bevel gear 123 is provided on the second transmission shaft 125 and meshes with the first bevel gear 122, the second transmission shaft 125 rotates and drives the upper workbench 13 to rotate.

为了安放连接盒100,如图2所示,双面转台1还包括第一定位组件14,第一定位组件14用于连接盒100的定位。第一定位组件14安装在上部工作台13上,每个作业区均设有一个第一定位组件14。In order to place the connection box 100, as shown in Fig. 2, the double-sided turntable 1 further comprises a first positioning assembly 14, which is used to position the connection box 100. The first positioning assembly 14 is installed on the upper workbench 13, and each work area is provided with a first positioning assembly 14.

具体地,两个第一定位组件14对称设于上部工作台13的两端。如图4所示,第一定位组件14包括定位板141和定位块142,定位板141设于上部工作台13上,示例性地,采用螺钉将定位板141和上部工作台13固定连接。定位板141上设有多个定位滑槽143,多个定位滑槽143成矩形分布,即矩形的四边均设有定位滑槽143。定位块142设于定位滑槽143内,并能够沿定位滑槽143调整位置以抵紧连接盒100。Specifically, the two first positioning components 14 are symmetrically arranged at both ends of the upper workbench 13. As shown in FIG4 , the first positioning component 14 includes a positioning plate 141 and a positioning block 142. The positioning plate 141 is arranged on the upper workbench 13. Exemplarily, the positioning plate 141 and the upper workbench 13 are fixedly connected by screws. The positioning plate 141 is provided with a plurality of positioning grooves 143, and the plurality of positioning grooves 143 are distributed in a rectangular shape, that is, the four sides of the rectangle are provided with positioning grooves 143. The positioning block 142 is arranged in the positioning groove 143, and can adjust its position along the positioning groove 143 to press against the connection box 100.

相应地,如图4所示,沿定位块142的长度方向均布有第一连接孔1421,沿定位滑槽143的长度方向均布有第二连接孔1431,采用螺钉或者螺栓紧固件穿过第一连接孔1421和第二连接孔1431将定位块142固定到定位滑槽143中。Correspondingly, as shown in Figure 4, first connecting holes 1421 are evenly distributed along the length direction of the positioning block 142, and second connecting holes 1431 are evenly distributed along the length direction of the positioning slot 143. Screws or bolt fasteners are used to pass through the first connecting holes 1421 and the second connecting holes 1431 to fix the positioning block 142 to the positioning slot 143.

需要说明的是,连接盒100通常为矩形块,因此多个定位滑槽143成矩形分布,多个定位滑槽143也可以构成其他形状,如圆,多个定位滑槽143形成的形状取决于连接盒100的形状。It should be noted that the connection box 100 is usually a rectangular block, so the multiple positioning slots 143 are distributed in a rectangular shape. The multiple positioning slots 143 can also form other shapes, such as a circle. The shape formed by the multiple positioning slots 143 depends on the shape of the connection box 100.

本实施例中,连接盒100的四周均布有定位滑槽143,定位滑槽143内设有定位块142,定位块142在定位滑槽143中的位置能够调整,调整后的定位块142围设成的区域用于放置连接盒100,即通过调整定位块142在定位滑槽143的安装位置来适配连接盒100的外轮廓,即实现对连接盒100的定位。In this embodiment, positioning grooves 143 are evenly distributed around the connection box 100, and a positioning block 142 is provided in the positioning groove 143. The position of the positioning block 142 in the positioning groove 143 can be adjusted, and the area enclosed by the adjusted positioning block 142 is used to place the connection box 100, that is, the outer contour of the connection box 100 is adapted by adjusting the installation position of the positioning block 142 in the positioning groove 143, so that the positioning of the connection box 100 is achieved.

考虑到上部工作台13会间断的转动,连接盒100仅依靠定位块142的定位并不稳固,为了压紧放置在上部工作台13上的连接盒100,如图2所示,双面转台1还包括第一压紧组件15。每个作业区均设有两组第一压紧组件15。Considering that the upper workbench 13 rotates intermittently, the connection box 100 is not stable only by the positioning block 142. In order to press the connection box 100 placed on the upper workbench 13, as shown in Figure 2, the double-sided turntable 1 also includes a first pressing assembly 15. Two sets of first pressing assemblies 15 are provided in each working area.

如图4所示,第一压紧组件15包括压臂151和压臂气缸152,压臂气缸152与上部工作台13连接,压臂气缸152带动压臂151摆动。当压臂气缸152的推杆伸长时,压臂151向下摆动压紧连接盒100,当压臂气缸152的推杆收缩时,压臂151向上摆动脱离与连接盒100的接触。As shown in Fig. 4, the first clamping assembly 15 includes a clamping arm 151 and a clamping arm cylinder 152. The clamping arm cylinder 152 is connected to the upper workbench 13, and the clamping arm cylinder 152 drives the clamping arm 151 to swing. When the push rod of the clamping arm cylinder 152 is extended, the clamping arm 151 swings downward to clamp the connection box 100, and when the push rod of the clamping arm cylinder 152 is retracted, the clamping arm 151 swings upward to break away from the contact with the connection box 100.

进一步地,如图5所示,第一压紧组件15还包括齿条153、齿轮154和转动轴155,齿条153设于压臂气缸152的推杆的前端,转动轴155与压臂151的一端固定连接,压臂151的另一端为压紧部1511,齿轮154设于转动轴155上并与齿条153啮合。压臂气缸152的推杆伸长,带动齿条153向上运动,齿条153的运动带动齿轮154转动,转动轴155与齿轮154同步转动,进而带动压臂151转动,使得压紧部1511压紧连接盒100。需要说明的是,压紧部1511为扁平状结构,利于与连接盒100的大面积接触。Further, as shown in FIG5 , the first clamping assembly 15 further includes a rack 153, a gear 154 and a rotating shaft 155, wherein the rack 153 is disposed at the front end of the push rod of the pressure arm cylinder 152, the rotating shaft 155 is fixedly connected to one end of the pressure arm 151, the other end of the pressure arm 151 is a clamping portion 1511, and the gear 154 is disposed on the rotating shaft 155 and meshes with the rack 153. The push rod of the pressure arm cylinder 152 extends, driving the rack 153 to move upward, the movement of the rack 153 drives the gear 154 to rotate, the rotating shaft 155 rotates synchronously with the gear 154, and then drives the pressure arm 151 to rotate, so that the clamping portion 1511 clamps the connection box 100. It should be noted that the clamping portion 1511 is a flat structure, which is conducive to large-area contact with the connection box 100.

本实施例中,采用第一定位组件14对连接盒100进行定位,采用第一压紧组件15对设于上部工作台13上的连接盒100进行压紧,第一定位组件14和第一压紧组件15协同将连接盒100牢固设置在上部工作台13上,避免了连接盒100在上部工作台13转动过程中倾倒,进而提高了作业质量。In this embodiment, the first positioning component 14 is used to position the connection box 100, and the first clamping component 15 is used to clamp the connection box 100 arranged on the upper workbench 13. The first positioning component 14 and the first clamping component 15 cooperate to firmly set the connection box 100 on the upper workbench 13, thereby preventing the connection box 100 from tipping over during the rotation of the upper workbench 13, thereby improving the work quality.

考虑到连接盒100具有不同尺寸规格,第一压紧组件15需要调整高度以适应不同尺寸规格的连接盒100,如图2所示,双面转台1还包括第一高度调整组件16,第一高度调整组件16安装在上部工作台13上,第一压紧组件15与第一高度调整组件16连接。Taking into account that the connection box 100 has different sizes, the first clamping assembly 15 needs to adjust its height to adapt to connection boxes 100 of different sizes. As shown in Figure 2, the double-sided turntable 1 also includes a first height adjustment assembly 16, which is installed on the upper workbench 13, and the first clamping assembly 15 is connected to the first height adjustment assembly 16.

如图4所示,第一高度调整组件16包括高度调节柱161和连接座162,高度调节柱161的一端与上部工作台13连接,高度调节柱161的另一端与连接座162连接,连接座162在高度调节柱161上的位置能够调整以适用不同尺寸规格的连接盒100。As shown in Figure 4, the first height adjustment component 16 includes a height adjustment column 161 and a connecting seat 162. One end of the height adjustment column 161 is connected to the upper workbench 13, and the other end of the height adjustment column 161 is connected to the connecting seat 162. The position of the connecting seat 162 on the height adjustment column 161 can be adjusted to adapt to connection boxes 100 of different sizes.

具体地,如图4所示,高度调节柱161上部均布有第三连接孔1611,连接座162上设有第四连接孔1621,采用螺钉或者螺栓紧固件穿过第三连接孔1611和第四连接孔1621将连接座162和高度调节柱161连接在一起,第四连接孔1621与不同高度的第三连接孔1611配合,能够调整连接座162的设置高度,进而实现与连接座162连接的第一压紧组件15的高度调整。Specifically, as shown in Figure 4, the upper part of the height adjustment column 161 is evenly distributed with third connecting holes 1611, and the connecting seat 162 is provided with a fourth connecting hole 1621. Screws or bolt fasteners are used to pass through the third connecting holes 1611 and the fourth connecting holes 1621 to connect the connecting seat 162 and the height adjustment column 161 together. The fourth connecting hole 1621 cooperates with the third connecting holes 1611 of different heights to adjust the setting height of the connecting seat 162, thereby realizing the height adjustment of the first clamping assembly 15 connected to the connecting seat 162.

压臂气缸152与连接座162的底部连接,连接座162的内部设有空腔,压臂气缸152的伸缩杆、齿条153、齿轮154和部分转动轴155位于连接座162的空腔内。具体地,如图4所示,转动轴155的两端与连接座162转动连接,压臂气缸152与转动轴155的连接端为Y字型结构1512,连接座162的顶部位于Y型结构的凹槽1513内,转动轴155的两端分别与凹槽1513的两侧壁固定连接。The arm-pressing cylinder 152 is connected to the bottom of the connecting seat 162. A cavity is provided inside the connecting seat 162. The telescopic rod, rack 153, gear 154 and part of the rotating shaft 155 of the arm-pressing cylinder 152 are located in the cavity of the connecting seat 162. Specifically, as shown in FIG4 , both ends of the rotating shaft 155 are rotatably connected to the connecting seat 162. The connecting end of the arm-pressing cylinder 152 and the rotating shaft 155 is a Y-shaped structure 1512. The top of the connecting seat 162 is located in a groove 1513 of the Y-shaped structure. Both ends of the rotating shaft 155 are fixedly connected to the two side walls of the groove 1513, respectively.

本实施例中,将压臂气缸152的伸缩杆、齿条153、齿轮154和部分转动轴155设于连接座162的空腔内,能够保护上述部件不受外部环境粉尘、颗粒等的污染,以确保传动精度。In this embodiment, the telescopic rod, rack 153, gear 154 and part of the rotating shaft 155 of the pressure arm cylinder 152 are arranged in the cavity of the connecting seat 162, which can protect the above components from being contaminated by dust, particles, etc. in the external environment to ensure transmission accuracy.

考虑到位于上部工作台13一侧的连接盒100焊接时,焊接时会产生弧光,上部工作台13的另一侧在人工上料,为了避免焊接时产生的弧光损伤工人的视力,如图2所示,双面转台1还包括遮光板17,遮光板17的下端与上部工作台13连接,遮光板17竖直设置,并位于上部工作台13的中间,将上部工作台13分隔为第一作业区131和第二作业区132。Taking into account that arc will be generated during welding of the connection box 100 located on one side of the upper workbench 13, and that materials are manually loaded on the other side of the upper workbench 13, in order to prevent the arc generated during welding from damaging the eyesight of the workers, as shown in FIG2 , the double-sided turntable 1 also includes a shading plate 17, the lower end of which is connected to the upper workbench 13, the shading plate 17 is vertically arranged and located in the middle of the upper workbench 13, dividing the upper workbench 13 into a first working area 131 and a second working area 132.

如图6和图7所示,角柱翻转台2是进行连接盒100与方管300焊接的承载工位,可以完成连接盒100、方管300定位固定、焊接面翻转等功能。角柱翻转台2包括转台支架21、翻转台座22和第二驱动电机23,翻转台座22设于转台支架21的上方,翻转台座22的两端与转台支架21转动连接,第二驱动电机23设于转台支架21上并用于带动翻转台座22转动。示例性地,翻转台座22与转台支架21的连接处设有轴承,第二驱动电机23的输出轴与翻转台座22的一端连接,第二驱动电机23运行带动翻转台座22同步转动。As shown in Fig. 6 and Fig. 7, the corner column turning table 2 is a bearing station for welding the connection box 100 and the square tube 300, and can complete the functions of positioning and fixing the connection box 100 and the square tube 300, turning the welding surface, etc. The corner column turning table 2 includes a turntable bracket 21, a turning table 22, and a second drive motor 23. The turning table 22 is arranged above the turntable bracket 21, and both ends of the turning table 22 are rotatably connected to the turntable bracket 21. The second drive motor 23 is arranged on the turntable bracket 21 and is used to drive the turning table 22 to rotate. Exemplarily, a bearing is provided at the connection between the turning table 22 and the turntable bracket 21, and the output shaft of the second drive motor 23 is connected to one end of the turning table 22. The operation of the second drive motor 23 drives the turning table 22 to rotate synchronously.

为了适应不同长度的方管300,如图6所示,角柱翻转台2还包括定位滑台24,定位滑台24设有两个,两个定位滑台24分别位于翻转台座22的两端。为配合定位滑台24安装位置的调整,如图6和图8所示,翻转台座22包括翻转支架221、第一连接板222和导轨223,翻转支架221的两端与转台支架21转动连接,第二驱动电机23的输出轴与翻转支架221的一端连接,带动翻转支架221同步转动。第一连接板222设于翻转支架221的两端的两侧,导轨223设于翻转支架221的两端的顶部,并与第一连接板222相对应,沿第一连接板222的长度方向均布有第五连接孔2221。定位滑台24的底部设有与导轨223配合的滑槽,定位滑台24的两侧设有用于与第一连接板222连接的第六连接孔241,采用螺钉穿过第六连接孔241和第五连接孔2221能够将定位滑台24与第一连接板222的相对位置固定。In order to adapt to square tubes 300 of different lengths, as shown in FIG6 , the corner column flip table 2 also includes a positioning slide 24, and two positioning slides 24 are provided. The two positioning slides 24 are respectively located at the two ends of the flip table 22. In order to adjust the installation position of the positioning slide 24, as shown in FIG6 and FIG8 , the flip table 22 includes a flip bracket 221, a first connecting plate 222 and a guide rail 223. The two ends of the flip bracket 221 are rotatably connected to the turntable bracket 21, and the output shaft of the second driving motor 23 is connected to one end of the flip bracket 221, driving the flip bracket 221 to rotate synchronously. The first connecting plate 222 is provided on both sides of the two ends of the flip bracket 221, and the guide rail 223 is provided on the top of the two ends of the flip bracket 221 and corresponds to the first connecting plate 222. The fifth connecting holes 2221 are evenly distributed along the length direction of the first connecting plate 222. The bottom of the positioning slide 24 is provided with a sliding groove that cooperates with the guide rail 223, and the two sides of the positioning slide 24 are provided with a sixth connecting hole 241 for connecting with the first connecting plate 222. The relative position of the positioning slide 24 and the first connecting plate 222 can be fixed by using screws passing through the sixth connecting hole 241 and the fifth connecting hole 2221.

本实施例中,定位滑台24与固定在翻转支架221上的第一连接板222通过连接孔进行位置调整,并进行限位,使得两端的定位滑台24能够根据角柱200的长度进行调整,以适应不同长度的角柱200的焊接作业。In this embodiment, the positioning slide 24 and the first connecting plate 222 fixed on the flip bracket 221 are adjusted in position through the connecting holes and limited, so that the positioning slides 24 at both ends can be adjusted according to the length of the corner column 200 to adapt to the welding operation of corner columns 200 of different lengths.

为了对连接盒100进行定位,如图6和图9所示,角柱翻转台2还包括第二定位组件25,第二定位组件25设于定位滑台24上,第二定位组件25包括定位销251、定位气缸252和限位板253,定位气缸252安装在定位滑台24上,定位销251与限位板253的一侧连接,限位板253的另一侧与定位气缸252的推杆连接,定位销251与连接盒100的定位孔配合连接,定位销251在定位气缸252的作用下伸缩,进而插入连接盒100的定位孔或者退出连接盒100的定位孔,限位板253用于定位销251行程的限位。In order to position the connection box 100, as shown in Figures 6 and 9, the corner column turning table 2 also includes a second positioning component 25, which is arranged on the positioning slide 24. The second positioning component 25 includes a positioning pin 251, a positioning cylinder 252 and a limit plate 253. The positioning cylinder 252 is installed on the positioning slide 24. The positioning pin 251 is connected to one side of the limit plate 253, and the other side of the limit plate 253 is connected to the push rod of the positioning cylinder 252. The positioning pin 251 is matched and connected with the positioning hole of the connection box 100. The positioning pin 251 is retracted and extended under the action of the positioning cylinder 252, and then inserted into the positioning hole of the connection box 100 or withdrawn from the positioning hole of the connection box 100. The limit plate 253 is used to limit the stroke of the positioning pin 251.

如图8所示,第二定位组件25还包括第一定位座254和第二定位座255,第一定位座254和第二定位座255均设于定位滑台24上,第一定位座254用于连接盒100的端部的定位,第二定位座255用于连接盒100的侧面的定位,第一定位座254和第二定位座255垂直。第一定位座254上设有通孔,定位销251能够穿过通孔与连接盒100连接,而限位板253则不能穿过第一定位座254上的通孔,利用限位板253与第一定位座254对定位销251的行程进行限位。As shown in FIG8 , the second positioning assembly 25 further includes a first positioning seat 254 and a second positioning seat 255. The first positioning seat 254 and the second positioning seat 255 are both arranged on the positioning slide 24. The first positioning seat 254 is used to position the end of the connection box 100, and the second positioning seat 255 is used to position the side of the connection box 100. The first positioning seat 254 and the second positioning seat 255 are perpendicular. A through hole is provided on the first positioning seat 254, and the positioning pin 251 can pass through the through hole to connect with the connection box 100, while the limiting plate 253 cannot pass through the through hole on the first positioning seat 254. The limiting plate 253 and the first positioning seat 254 are used to limit the travel of the positioning pin 251.

可理解地,定位气缸252和限位板253设于第一定位座254的后侧,即远离连接盒100的方向,定位气缸252的推杆伸缩带动定位销251沿角柱200的轴向移动,定位销251能够穿过第一定位座254上的通孔插入连接盒100的定位孔中对连接盒100进行定位。实际使用中,连接盒100吊装放置在第一定位座254和第二定位座255形成直角空间处,定位气缸252的推杆伸长,定位销251穿入连接盒100的定位孔中实现连接盒100的定位,能够确保角柱200的焊接作业质量。Understandably, the positioning cylinder 252 and the limiting plate 253 are arranged at the rear side of the first positioning seat 254, that is, in the direction away from the connection box 100, and the push rod of the positioning cylinder 252 is extended and retracted to drive the positioning pin 251 to move along the axial direction of the corner column 200, and the positioning pin 251 can pass through the through hole on the first positioning seat 254 and insert into the positioning hole of the connection box 100 to position the connection box 100. In actual use, the connection box 100 is hoisted and placed at the right angle space formed by the first positioning seat 254 and the second positioning seat 255, the push rod of the positioning cylinder 252 is extended, and the positioning pin 251 penetrates into the positioning hole of the connection box 100 to realize the positioning of the connection box 100, which can ensure the welding quality of the corner column 200.

为了避免连接盒100在翻转台座22转动过程中掉落,如图6所示,角柱翻转台2还包括第二压紧组件26,第二压紧组件26安装在定位滑台24上,优选地,第二压紧组件26设于第一定位座254的后方,但不干涉第二定位组件25的运动。第二压紧组件26与第一压紧组件15的不同之处在于第二压紧组件26的压臂气缸水平设置,第一压紧组件15的压臂气缸152竖直设置,其他结构以及有益效果相同,在此不再一一赘述。In order to prevent the connection box 100 from falling off during the rotation of the flip seat 22, as shown in FIG6, the corner column flip table 2 further includes a second clamping assembly 26, which is mounted on the positioning slide 24. Preferably, the second clamping assembly 26 is arranged behind the first positioning seat 254, but does not interfere with the movement of the second positioning assembly 25. The difference between the second clamping assembly 26 and the first clamping assembly 15 is that the clamping arm cylinder of the second clamping assembly 26 is arranged horizontally, and the clamping arm cylinder 152 of the first clamping assembly 15 is arranged vertically. The other structures and beneficial effects are the same, and will not be repeated here.

考虑到方管300的定位,如图6所示,角柱翻转台2还包括方管定位组件27,优选地,方管定位组件27设有两组。方管定位组件27安装在翻转支架221上,位于两个定位滑台24之间。Considering the positioning of the square tube 300 , as shown in FIG6 , the corner column turning platform 2 further includes a square tube positioning assembly 27 . Preferably, two sets of square tube positioning assembly 27 are provided. The square tube positioning assembly 27 is installed on the turning bracket 221 and is located between the two positioning slides 24 .

具体地,如图6和图10所示,方管定位组件27包括第二连接板271、第三定位座272、第四定位座273和支撑块274,第二连接板271与翻转支架221连接,第三定位座272、第四定位座273和支撑块274均设于第二连接板271上,第三定位座272和第四定位座273相对设置,支撑块274设于第三定位座272和第四定位座273之间,用于支撑方管300。示例性地,第二连接板271通过螺钉安装在翻转支架221上,第三定位座272、第四定位座273和支撑块274均通过螺钉安装在第二连接板271上。Specifically, as shown in Figures 6 and 10, the square tube positioning assembly 27 includes a second connecting plate 271, a third positioning seat 272, a fourth positioning seat 273 and a support block 274, the second connecting plate 271 is connected to the flip bracket 221, the third positioning seat 272, the fourth positioning seat 273 and the support block 274 are all arranged on the second connecting plate 271, the third positioning seat 272 and the fourth positioning seat 273 are arranged oppositely, and the support block 274 is arranged between the third positioning seat 272 and the fourth positioning seat 273, and is used to support the square tube 300. Exemplarily, the second connecting plate 271 is mounted on the flip bracket 221 by screws, and the third positioning seat 272, the fourth positioning seat 273 and the support block 274 are all mounted on the second connecting plate 271 by screws.

为了从侧面顶紧方管300,如图10所示,方管定位组件27还包括限位顶紧件275和顶紧安装座276,顶紧安装座276设于第二连接板271上,并位于第三定位座272的一侧,限位顶紧件275与顶紧安装座276螺纹连接,旋动限位顶紧件275能够将方管300顶紧到第四定位座273上。限位顶紧件275为螺栓、螺杆、螺柱等能够与顶紧安装座276螺纹连接的构件。In order to tighten the square tube 300 from the side, as shown in FIG10 , the square tube positioning assembly 27 further includes a position-limiting tightening member 275 and a tightening mounting seat 276. The tightening mounting seat 276 is provided on the second connecting plate 271 and is located on one side of the third positioning seat 272. The position-limiting tightening member 275 is threadedly connected to the tightening mounting seat 276. Rotating the position-limiting tightening member 275 can tighten the square tube 300 to the fourth positioning seat 273. The position-limiting tightening member 275 is a member such as a bolt, a screw rod, or a stud that can be threadedly connected to the tightening mounting seat 276.

考虑到角柱200焊接过程中翻转台座22会带动连接盒100和方管300翻转,为了避免方管300在翻转台座22转动过程中掉落,如图6所示,角柱翻转台2还包括第三压紧组件28,第三压紧组件28安装在第二连接板271上,对方管300压紧,优选地,第三压紧组件28设于第四定位座273的一侧。第三压紧组件28与第一压紧组件15结构和有益效果相同,在此不再一一赘述。Considering that the turning base 22 will drive the connection box 100 and the square tube 300 to turn over during the welding of the corner column 200, in order to prevent the square tube 300 from falling during the rotation of the turning base 22, as shown in FIG6 , the corner column turning platform 2 further includes a third clamping assembly 28, which is mounted on the second connecting plate 271 to clamp the square tube 300. Preferably, the third clamping assembly 28 is disposed on one side of the fourth positioning seat 273. The third clamping assembly 28 has the same structure and beneficial effects as the first clamping assembly 15, and will not be described one by one here.

本实施例中,采用方管定位组件27对方管300定位并对方管300的侧面顶紧,第三压紧组件28压紧方管300的顶部,实现方管300的定位和压紧,使得在角柱200焊接作业过程中,方管300安装稳固定位精准,确保了角柱200的焊接质量。In this embodiment, the square tube positioning assembly 27 is used to position the square tube 300 and press the side of the square tube 300, and the third pressing assembly 28 presses the top of the square tube 300 to achieve the positioning and pressing of the square tube 300, so that during the welding operation of the corner column 200, the square tube 300 is installed stably and positioned accurately, ensuring the welding quality of the corner column 200.

需要说明的是,如图6所示,第二压紧组件26的一侧设有第二高度调节组件29、第三压紧组件28的一侧设有第三高度调节组件30,第二高度调节组件29、第三高度调节组件30和第一高度调整组件16的结构相同,第二压紧组件26与第二高度调节组件29的连接方式、第三压紧组件28与第三高度调节组件30的连接方式,与第一压紧组件15和第一高度调整组件16的连接方式相同,在此不再赘述。It should be noted that, as shown in Figure 6, a second height adjustment component 29 is provided on one side of the second clamping component 26, and a third height adjustment component 30 is provided on one side of the third clamping component 28. The second height adjustment component 29, the third height adjustment component 30 and the first height adjustment component 16 have the same structure. The connection method between the second clamping component 26 and the second height adjustment component 29, and the connection method between the third clamping component 28 and the third height adjustment component 30 are the same as the connection method between the first clamping component 15 and the first height adjustment component 16, which will not be repeated here.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.

Claims (10)

1. Welding set, welding set is used for box steel construction module connection box and corner post's welding, its characterized in that includes two face revolving stage (1), corner post overturning platform (2) and welding robot (3), two face revolving stage (1) with one corner post overturning platform (2) cooperation, every one side of two face revolving stage (1) is equipped with one welding robot (3), two welding robot (3) are located two between two face revolving stage (1), two face revolving stage (1) and two welding robot (3) are located same axis, corner post overturning platform (2) are located two face revolving stage (1) with one side of welding robot (3) place axis, corner post overturning platform (2), two face revolving stage (1) become "article" style of calligraphy setting.
2. Welding device according to claim 1, characterized in that the double-sided turntable (1) comprises a deflection base (11), a deflection driving unit (12) and an upper table (13), the upper table (13) being arranged above the deflection base (11), the deflection driving unit (12) being arranged on the deflection base (11) and being arranged for driving the upper table (13) to rotate.
3. Welding device according to claim 2, characterized in that the double-sided turntable (1) further comprises a first positioning assembly (14) for positioning a connection box (100) of a box-type steel structural module and a first pressing assembly (15) for pressing the connection box (100).
4. A welding device according to claim 3, characterized in that both ends of the upper table (13) are provided with the first positioning assembly (14) and the first pressing assembly (15).
5. Welding device according to any one of claims 1-4, characterized in that the corner post overturning platform (2) comprises a platform support (21) and an overturning platform (22), wherein the overturning platform (22) is arranged above the platform support (21), and two ends of the overturning platform (22) are rotatably connected with the platform support (21).
6. Welding device according to claim 5, characterized in that the corner post overturning platform (2) further comprises a second drive motor (23), the second drive motor (23) being arranged on the platform support (21), the second drive motor (23) being arranged to drive the overturning platform (22) in rotation.
7. Welding device according to claim 5, characterized in that the corner post overturning platform (2) further comprises a second positioning assembly (25) for positioning the connection box (100), the second positioning assembly (25) being connected with the overturning platform (22).
8. The welding device according to claim 7, characterized in that the second positioning assembly (25) comprises a positioning pin (251) and a positioning cylinder (252), the positioning pin (251) is connected with a push rod of the positioning cylinder (252), and the positioning pin (251) is in matched connection with a positioning hole of a connecting box (100) of the box-type steel structure module.
9. Welding device according to claim 5, characterized in that the corner post overturning platform (2) further comprises a second compression assembly (26) for compressing the connection box (100), the second compression assembly (26) being mounted on the overturning platform (22).
10. Welding device according to claim 5, characterized in that the corner post overturning platform (2) further comprises a square tube positioning assembly (27) for positioning a square tube (300) of a box-type steel structural module, and a third pressing assembly (28) for pressing the square tube (300).
CN202323584731.9U 2023-12-27 2023-12-27 A welding device Active CN221849115U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323584731.9U CN221849115U (en) 2023-12-27 2023-12-27 A welding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323584731.9U CN221849115U (en) 2023-12-27 2023-12-27 A welding device

Publications (1)

Publication Number Publication Date
CN221849115U true CN221849115U (en) 2024-10-18

Family

ID=93055237

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202323584731.9U Active CN221849115U (en) 2023-12-27 2023-12-27 A welding device

Country Status (1)

Country Link
CN (1) CN221849115U (en)

Similar Documents

Publication Publication Date Title
CN207593141U (en) Working at height vehicle carriage joint welding tooling
CN209125189U (en) A kind of fork carriage clamping positioning mechainsm welded for automating roller shaft
CN113681303A (en) Welding production line for cabin short rib
CN113770618A (en) Robot welding system
CN221849115U (en) A welding device
CN117548883A (en) Box type steel structure module corner post welding system and welding method
CN213798144U (en) Plastic door and window numerical control four-corner welding machine with protection function
CN207289283U (en) A kind of flexible welding positioning clamping device
CN221849210U (en) A double-sided turntable for box-type steel structure modules
CN218396638U (en) Washing room welding tool of commercial dish washing machine
CN215880720U (en) Welding production line for cabin short rib
CN117300446A (en) Welding device for base station power equipment
CN221849209U (en) A corner column turning workbench
CN215091535U (en) Robot automatic weld station
CN113441884B (en) Robot welding device for loading arm plate
CN211414197U (en) Automatic welding tool for upper tool apron
CN211680747U (en) Electric turnover welding process equipment for ironing plate
CN211614686U (en) Convenient welding device for part machining
CN115243475A (en) Multi-station rotary hot-pressing equipment with stable clamping and deviation rectifying functions
CN221791578U (en) Panel welding frock
CN108907800B (en) Rotary turning plate boring machine machining clamping mechanism
CN221833697U (en) A conveniently adjustable robot welding table
CN217727606U (en) Welding workstation
CN209157508U (en) A kind of tractor housing welding tooling
CN209578576U (en) Welding and positioning device for crane outrigger box

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant