CN221848386U - A high-precision wire mesh machine for processing metal wire mesh - Google Patents
A high-precision wire mesh machine for processing metal wire mesh Download PDFInfo
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- CN221848386U CN221848386U CN202420368857.8U CN202420368857U CN221848386U CN 221848386 U CN221848386 U CN 221848386U CN 202420368857 U CN202420368857 U CN 202420368857U CN 221848386 U CN221848386 U CN 221848386U
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- 229910052751 metal Inorganic materials 0.000 title claims abstract description 58
- 239000002184 metal Substances 0.000 title claims abstract description 58
- 238000004080 punching Methods 0.000 claims abstract description 16
- 229920003023 plastic Polymers 0.000 claims description 5
- 239000002985 plastic film Substances 0.000 claims description 3
- 229920006255 plastic film Polymers 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 abstract description 5
- 239000010959 steel Substances 0.000 abstract description 5
- 238000005498 polishing Methods 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 6
- 238000009434 installation Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域Technical Field
本实用新型涉及金属冲压丝网加工技术领域，具体为一种高精度的金属丝网加工用丝网机。The utility model relates to the technical field of metal stamping wire mesh processing, in particular to a wire mesh machine for high-precision metal wire mesh processing.
背景技术Background Art
金属冲压丝网是一种在金属板材上通过冲网设备的模具冲压加工而成的网状零件，也被称为冲孔网或钢板网，常见的材质有钢板、铝板、不锈钢板等拉伸网，比金属编制网、焊接网更平整质感也更高级。Metal stamping wire mesh is a mesh part made by stamping a metal sheet through a mold of a punching equipment. It is also called punched mesh or steel plate mesh. Common materials include steel plates, aluminum plates, stainless steel plates and other stretched meshes. It is smoother and more advanced in texture than metal woven mesh and welded mesh.
经检索，专利号为CN220479916U，名称为一种具有导料结构的冲网机的实用新型，包括主体机构和导料机构，所述导料机构位于主体机构的前端，所述主体机构包括冲网机本体、承重底座和支撑腿，通过研究分析发现，虽然使得本实用新型的调节能力有所提升，在实际使用过程中，可以便携地根据使用需要调节导料时板材的所需支撑的高度，便于导料使用，但是，在一定程度上还存在以下缺陷。After searching, the patent number is CN220479916U, and the name is a utility model of a screen punching machine with a material guiding structure, including a main body mechanism and a material guiding mechanism. The material guiding mechanism is located at the front end of the main body mechanism. The main body mechanism includes a screen punching machine body, a load-bearing base and supporting legs. Through research and analysis, it is found that although the adjustment ability of the utility model is improved, in actual use, the required support height of the plate during material guiding can be conveniently adjusted according to the needs of use, which is convenient for the use of material guiding. However, the following defects still exist to a certain extent.
如：不具备去毛刺的功能，冲网机在对金属板材冲压加工后，冲孔网表面会出现大量的毛刺，由于上述装置不具备去毛刺功能需要人员手动进行抛光打磨，这样增加了人员的工作强度，影响加工效率，而且在去毛刺过程中无法对金属屑进行收集，导致清理难度较高，为了解决以上的技术问题，为此我们设计出一种高精度的金属丝网加工用丝网机。For example, it does not have the function of deburring. After the punching machine punches the metal plate, a large number of burrs will appear on the surface of the punching mesh. Since the above device does not have the deburring function, personnel need to manually polish and grind it, which increases the workload of personnel and affects the processing efficiency. In addition, metal chips cannot be collected during the deburring process, resulting in high difficulty in cleaning. In order to solve the above technical problems, we have designed a high-precision wire mesh machine for metal wire mesh processing.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种高精度的金属丝网加工用丝网机，具备去毛刺功能，不需要人员手动操作，减轻人员工作强度，提高加工效率，可对金属屑进行收集，降低清理难度的优点，解决了不具备去毛刺的功能，需要人员手动清理，增加了人员的工作强度，降低加工效率，无法对金属屑进行收集，提高清理难度的问题。The purpose of the utility model is to provide a high-precision wire mesh machine for processing metal wire mesh, which has the advantage of deburring function, does not require manual operation by personnel, reduces the workload of personnel, improves processing efficiency, can collect metal chips, and reduces the difficulty of cleaning. It solves the problem of not having the deburring function, requiring manual cleaning by personnel, increasing the workload of personnel, reducing processing efficiency, being unable to collect metal chips, and increasing the difficulty of cleaning.
为实现上述目的，本实用新型提供如下技术方案：一种高精度的金属丝网加工用丝网机，包括固定架，所述固定架内腔前后两侧的顶部贯穿活动连接有动力部件，所述动力部件的底部通过螺栓连接有冲裁刀架，所述固定架右侧的底部通过螺栓连接有金属网输送带，所述金属网输送带顶部的前后两侧均通过螺栓连接有支撑架，所述支撑架的顶部通过螺栓贯穿连接有电动推杆，所述电动推杆的底部通过螺栓连接有去毛刺机构，所述金属网输送带底部的前后两侧均固定连接有定位插壳，所述定位插壳的底部插接有收集机构，所述定位插壳的外侧贯穿活动连接有定位螺栓。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-precision wire mesh machine for processing metal wire mesh, comprising a fixed frame, the top of the front and rear sides of the inner cavity of the fixed frame are penetrated by a power component and movably connected, the bottom of the power component is connected to a punching tool holder by bolts, the bottom of the right side of the fixed frame is connected to a metal mesh conveyor belt by bolts, the front and rear sides of the top of the metal mesh conveyor belt are both connected to a support frame by bolts, the top of the support frame is penetrated by an electric push rod by bolts, the bottom of the electric push rod is connected to a deburring mechanism by bolts, the front and rear sides of the bottom of the metal mesh conveyor belt are fixedly connected with a positioning plug shell, the bottom of the positioning plug shell is plugged with a collecting mechanism, and the outer side of the positioning plug shell is penetrated by a positioning bolt and movably connected.
优选的，所述收集机构包括收集斗，所述收集斗的底部焊接连通有安装壳，所述安装壳内腔的顶部固定连接有过滤网板，所述安装壳内腔的底部通过螺栓连接有抽风扇，所述收集斗的四角均开设有定位槽。Preferably, the collecting mechanism includes a collecting bucket, the bottom of which is welded to a mounting shell, the top of the inner cavity of the mounting shell is fixedly connected to a filter screen plate, the bottom of the inner cavity of the mounting shell is connected to an exhaust fan by bolts, and positioning grooves are provided at the four corners of the collecting bucket.
优选的，所述去毛刺机构包括顶盖壳，所述顶盖壳的顶部通过螺栓连接有驱动电机，所述驱动电机的输出轴贯穿至顶盖壳的内腔并通过螺栓连接有钢丝打磨刷，所述顶盖壳左右两侧的底部均通过螺栓连接有塑料软片，所述顶盖壳前后两侧的底部均焊接有连接横板，所述电动推杆的底部与连接横板固定连接。Preferably, the deburring mechanism includes a top cover shell, the top of the top cover shell is connected to a driving motor by bolts, the output shaft of the driving motor passes through the inner cavity of the top cover shell and is connected to a wire grinding brush by bolts, the bottoms of the left and right sides of the top cover shell are connected to plastic films by bolts, the bottoms of the front and rear sides of the top cover shell are welded with connecting cross plates, and the bottom of the electric push rod is fixedly connected to the connecting cross plates.
优选的，所述金属网输送带顶部的前后两侧均固定连接有限位挡板，所述定位螺栓的表面与定位插壳螺纹连接。Preferably, both the front and rear sides of the top of the metal mesh conveyor belt are fixedly connected with limit baffles, and the surface of the positioning bolt is threadedly connected to the positioning plug shell.
优选的，所述固定架左侧的底部通过螺栓连接有安装底座，所述安装底座顶部的左侧通过螺栓连接有驱动部件，所述驱动部件的顶部活动连接有送料夹板。Preferably, the bottom of the left side of the fixing frame is connected to a mounting base via bolts, the left side of the top of the mounting base is connected to a driving component via bolts, and the top of the driving component is movably connected to a feeding clamp.
优选的，所述金属网输送带底部右侧的前后两侧均固定连接有支撑柱，所述收集机构为透明塑料板材质。Preferably, support columns are fixedly connected to the front and rear sides of the right side of the bottom of the metal mesh conveyor belt, and the collecting mechanism is made of a transparent plastic plate.
与现有技术相比，本实用新型的有益效果如下：Compared with the prior art, the beneficial effects of the utility model are as follows:
1、冲压过后的冲孔网在转动的金属网输送带上向右移输送，前后两侧的电动推杆工作推动旋转的钢丝打磨刷向下移动与下方经过的冲孔网接触，旋转的钢丝打磨刷能够对冲孔网表面在冲压过程中产生毛刺进行打磨抛光，这样不需要人员手动再对其进行清理，减轻了人员的工作强度，提高加工效率。1. The punched mesh after punching is transported to the right on the rotating metal mesh conveyor belt. The electric push rods on the front and rear sides push the rotating wire grinding brush downward to contact the punched mesh passing below. The rotating wire grinding brush can grind and polish the burrs on the surface of the punched mesh during the punching process. This does not require manual cleaning by personnel, which reduces the workload of personnel and improves processing efficiency.
2、工作的抽风扇能够把金属屑向下吸入到收集斗内，安装壳内顶部的过滤网板对空气中的金属屑进行过滤收集，把金属屑收集到收集斗内进行储存，这样方便人员进行清理，降低清理难度。2. The working exhaust fan can suck the metal chips downward into the collection bucket. The filter plate installed on the top of the shell can filter and collect the metal chips in the air, and the metal chips are collected in the collection bucket for storage. This makes it convenient for personnel to clean up and reduces the difficulty of cleaning.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构的轴测图；Figure 1 is an axonometric view of the structure of the utility model;
图2为本实用新型局部结构的仰视轴测图；FIG2 is a bottom-up axonometric view of a partial structure of the present invention;
图3为本实用新型收集机构的俯视轴测图；FIG3 is a top axonometric view of the collection mechanism of the present invention;
图4为本实用新型去毛刺机构的仰视轴测图。FIG. 4 is a bottom isometric view of the deburring mechanism of the present invention.
图中：1、固定架；2、动力部件；3、冲裁刀架；4、送料夹板；5、驱动部件；6、安装底座；7、定位插壳；8、支撑架；9、收集机构；10、定位螺栓；11、金属网输送带；12、限位挡板；13、去毛刺机构；14、电动推杆；15、驱动电机；16、收集斗；17、过滤网板；18、定位槽；19、安装壳；20、塑料软片；21、钢丝打磨刷；22、顶盖壳；23、连接横板；24、抽风扇。In the figure: 1. fixing frame; 2. power component; 3. punching knife holder; 4. feeding splint; 5. driving component; 6. mounting base; 7. positioning plug shell; 8. supporting frame; 9. collecting mechanism; 10. positioning bolt; 11. metal mesh conveyor belt; 12. limit baffle; 13. deburring mechanism; 14. electric push rod; 15. driving motor; 16. collecting bucket; 17. filter screen; 18. positioning groove; 19. mounting shell; 20. plastic film; 21. steel wire grinding brush; 22. top cover shell; 23. connecting cross plate; 24. exhaust fan.
具体实施方式DETAILED DESCRIPTION
请参阅图1-图4，一种高精度的金属丝网加工用丝网机，包括固定架1，固定架1内腔前后两侧的顶部贯穿活动连接有动力部件2，动力部件2的底部通过螺栓连接有冲裁刀架3，固定架1右侧的底部通过螺栓连接有金属网输送带11，金属网输送带11顶部的前后两侧均通过螺栓连接有支撑架8，支撑架8的顶部通过螺栓贯穿连接有电动推杆14，电动推杆14的底部通过螺栓连接有去毛刺机构13，金属网输送带11底部的前后两侧均固定连接有定位插壳7，定位插壳7的底部插接有收集机构9，定位插壳7的外侧贯穿活动连接有定位螺栓10，通过设置定位螺栓10，具备拆装定位的功能，能够方便对收集斗16进行拆装，便于人员对收集的金属屑进行清理；Please refer to Figures 1 to 4, a high-precision wire mesh machine for processing metal wire mesh, including a fixed frame 1, the top of the front and rear sides of the inner cavity of the fixed frame 1 is movably connected with a power component 2, the bottom of the power component 2 is bolted to a punching tool holder 3, the bottom of the right side of the fixed frame 1 is bolted to a metal mesh conveyor belt 11, the front and rear sides of the top of the metal mesh conveyor belt 11 are bolted to a support frame 8, the top of the support frame 8 is bolted to an electric push rod 14, the bottom of the electric push rod 14 is bolted to a deburring mechanism 13, the front and rear sides of the bottom of the metal mesh conveyor belt 11 are fixedly connected with a positioning plug shell 7, the bottom of the positioning plug shell 7 is plugged with a collecting mechanism 9, the outer side of the positioning plug shell 7 is movably connected with a positioning bolt 10, and the positioning bolt 10 is provided to have the function of disassembly and positioning, and the collection bucket 16 can be easily disassembled and assembled, so that personnel can clean up the collected metal chips;
请参阅图3，收集机构9包括收集斗16，收集斗16的底部焊接连通有安装壳19，安装壳19内腔的顶部固定连接有过滤网板17，安装壳19内腔的底部通过螺栓连接有抽风扇24，收集斗16的四角均开设有定位槽18，通过设置安装壳19，具备安装的功能，能够方便对过滤网板17和抽风扇24进行安装固定；Please refer to FIG. 3 , the collecting mechanism 9 includes a collecting bucket 16, the bottom of the collecting bucket 16 is welded to a mounting shell 19, the top of the inner cavity of the mounting shell 19 is fixedly connected to a filter screen plate 17, the bottom of the inner cavity of the mounting shell 19 is bolted to an exhaust fan 24, and the four corners of the collecting bucket 16 are provided with positioning grooves 18. By providing the mounting shell 19, the collecting bucket 16 has an installation function, and the filter screen plate 17 and the exhaust fan 24 can be conveniently installed and fixed;
请参阅图4，去毛刺机构13包括顶盖壳22，顶盖壳22的顶部通过螺栓连接有驱动电机15，驱动电机15的输出轴贯穿至顶盖壳22的内腔并通过螺栓连接有钢丝打磨刷21，顶盖壳22左右两侧的底部均通过螺栓连接有塑料软片20，顶盖壳22前后两侧的底部均焊接有连接横板23，电动推杆14的底部与连接横板23固定连接，通过设置塑料软片20，具备防飞溅的功能，能够避免打磨过程中产生的金属屑到处飞溅；Please refer to FIG4 , the deburring mechanism 13 includes a top cover shell 22, the top of the top cover shell 22 is connected to the driving motor 15 by bolts, the output shaft of the driving motor 15 passes through the inner cavity of the top cover shell 22 and is connected to the wire grinding brush 21 by bolts, the bottoms of the left and right sides of the top cover shell 22 are connected to the plastic soft film 20 by bolts, the bottoms of the front and rear sides of the top cover shell 22 are welded with connecting cross plates 23, the bottom of the electric push rod 14 is fixedly connected to the connecting cross plate 23, and the plastic soft film 20 is provided to have an anti-splashing function, which can prevent the metal chips generated during the grinding process from splashing everywhere;
请参阅图1，金属网输送带11顶部的前后两侧均固定连接有限位挡板12，定位螺栓10的表面与定位插壳7螺纹连接，通过设置限位挡板12，具备限位导向的功能，能够限位冲孔网的移动方向；Please refer to FIG. 1 . The front and rear sides of the top of the metal mesh conveyor belt 11 are fixedly connected with the limit baffle 12. The surface of the positioning bolt 10 is threadedly connected with the positioning plug shell 7. By setting the limit baffle 12, the limit guide function is provided to limit the moving direction of the punching mesh.
请参阅图1，固定架1左侧的底部通过螺栓连接有安装底座6，安装底座6顶部的左侧通过螺栓连接有驱动部件5，驱动部件5的顶部活动连接有送料夹板4；Please refer to FIG1 , the bottom of the left side of the fixing frame 1 is connected to the mounting base 6 by bolts, the left side of the top of the mounting base 6 is connected to the driving component 5 by bolts, and the top of the driving component 5 is movably connected to the feeding clamp 4;
请参阅图1，金属网输送带11底部右侧的前后两侧均固定连接有支撑柱，收集机构9为透明塑料板材质，通过设置定位插壳7，具备安装限位的功能，能够对收集斗16进行插接限位，方便定位螺栓10插入定位槽18内。Please refer to Figure 1. Support columns are fixedly connected to the front and rear sides of the right side of the bottom of the metal mesh conveyor belt 11. The collecting mechanism 9 is made of a transparent plastic plate. By setting a positioning plug shell 7, it has the function of installation limitation, and can limit the insertion of the collecting bucket 16, making it convenient for the positioning bolt 10 to be inserted into the positioning groove 18.
使用时，把本装置外接电源和控制器，人员把金属板固定夹持在送料夹板4上，此时控制驱动部件5、动力部件2和金属网输送带11工作，金属板在冲裁刀架3的下方向右移动，移动的过程中冲裁刀架3对其进行冲压，冲压过后的冲孔网在转动的金属网输送带11上向右移输送，此时分别控制驱动电机15和抽风扇24工作，然后在控制前后两侧的电动推杆14工作推动旋转的钢丝打磨刷21向下移动与下方经过的冲孔网接触，此时旋转的钢丝打磨刷21能够对冲孔网表面在冲压过程中产生毛刺进行打磨抛光，这样不需要人员手动再对其进行清理，减轻了人员的工作强度，提高加工效率，在打磨抛光的过程中会产生大量的金属铁屑，此时工作的抽风扇24能够把金属屑向下吸入到收集斗16内，最后安装壳19内顶部的过滤网板17对空气中的金属屑进行过滤收集，把金属屑收集到收集斗16内进行储存，这样方便人员进行清理，降低清理难度。When in use, the device is connected to an external power supply and a controller, and a person fixes and clamps the metal plate on the feeding clamping plate 4. At this time, the driving component 5, the power component 2 and the metal mesh conveyor belt 11 are controlled to work, and the metal plate moves to the right under the punching tool holder 3. During the movement, the punching tool holder 3 punches it, and the punched perforated net is moved to the right on the rotating metal mesh conveyor belt 11 for transportation. At this time, the driving motor 15 and the exhaust fan 24 are controlled to work respectively, and then the electric push rods 14 on the front and rear sides are controlled to work to push the rotating wire grinding brush 21 to move downward and connect with the perforated net passing below. At this time, the rotating wire grinding brush 21 can grind and polish the burrs generated on the surface of the punching mesh during the stamping process, so that there is no need for personnel to manually clean it, which reduces the work intensity of personnel and improves processing efficiency. A large amount of metal iron filings will be generated in the process of grinding and polishing. At this time, the working exhaust fan 24 can suck the metal filings downward into the collecting bucket 16, and finally the filter screen plate 17 on the top of the installation shell 19 filters and collects the metal filings in the air, and the metal filings are collected in the collecting bucket 16 for storage, which is convenient for personnel to clean and reduces the difficulty of cleaning.
综上所述：该高精度的金属丝网加工用丝网机，通过定位插壳7、支撑架8、收集机构9、定位螺栓10、金属网输送带11、限位挡板12、去毛刺机构13和电动推杆14的配合使用，解决了不具备去毛刺的功能，需要人员手动清理，增加了人员的工作强度，降低加工效率，无法对金属屑进行收集，提高清理难度的问题。In summary: the wire mesh machine for high-precision metal wire mesh processing, through the coordinated use of the positioning plug shell 7, the support frame 8, the collecting mechanism 9, the positioning bolt 10, the metal mesh conveyor belt 11, the limit baffle 12, the deburring mechanism 13 and the electric push rod 14, solves the problem of not having the deburring function, requiring manual cleaning by personnel, increasing the workload of personnel, reducing processing efficiency, and being unable to collect metal chips, thereby increasing the difficulty of cleaning.
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