CN221848293U - Angle-adjustable pipe bending machine - Google Patents
Angle-adjustable pipe bending machine Download PDFInfo
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- CN221848293U CN221848293U CN202323137829.XU CN202323137829U CN221848293U CN 221848293 U CN221848293 U CN 221848293U CN 202323137829 U CN202323137829 U CN 202323137829U CN 221848293 U CN221848293 U CN 221848293U
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- 239000003353 gold alloy Substances 0.000 claims description 4
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及弯管机领域,尤其涉及一种角度可调节的弯管机。The utility model relates to the field of pipe bending machines, in particular to a pipe bending machine with adjustable angles.
背景技术Background Art
弯管机主要是基于矢量弯管原理,运用微机控制,完成用户所需的任意空间立体管形,是现代弯曲整形的重要加工设备,弯管机是指用于弯管的机器还能做千斤顶用,大致分为数控弯管机、液压弯管机等,应用于电力施工、公铁路建设、桥梁、船舶等方面管道铺设及修造,但是现有的弯管机多以液压控制为主,结构复杂,占地面积较大,成本较高,大多都是用手动弯管设备弯曲,手动弯管设备对少量管子弯曲比较适合,但是对批量管子的弯曲则费时费力,且一致性稍差,给实际工作带来了诸多的不便,且传统的弯管机在使用的时候只能对直管进行固定角度的弯曲,当需要更改弯曲角度时,需要重新调整弯管机的固定装置,这就显得非常麻烦,使用起来不灵活,进而极易影响到整个弯管机的使用便利性。The pipe bending machine is mainly based on the principle of vector pipe bending and uses microcomputer control to complete any spatial three-dimensional pipe shape required by the user. It is an important processing equipment for modern bending and shaping. The pipe bending machine refers to a machine used for bending pipes and can also be used as a jack. It is roughly divided into CNC pipe bending machines, hydraulic pipe bending machines, etc., and is used in pipeline laying and repair in power construction, road and railway construction, bridges, ships, etc. However, the existing pipe bending machines are mostly hydraulically controlled, with complex structures, large footprints, and high costs. Most of them are bent with manual pipe bending equipment. Manual pipe bending equipment is more suitable for bending a small number of pipes, but it is time-consuming and labor-intensive to bend batches of pipes, and the consistency is slightly poor, which brings many inconveniences to actual work. In addition, traditional pipe bending machines can only bend straight pipes at fixed angles when in use. When the bending angle needs to be changed, the fixing device of the pipe bending machine needs to be readjusted, which is very troublesome and inflexible to use, which can easily affect the convenience of use of the entire pipe bending machine.
实用新型内容Utility Model Content
为了克服在弯管机使用的过程中,会因为结构复杂,大多都是用手动弯管设备弯曲,给实际工作带来了诸多的不便,且传统的弯管机在使用的时候只能对直管进行固定角度的弯曲,使用起来不灵活的问题。In order to overcome the problem that in the process of using the pipe bending machine, most of the pipes are bent with manual bending equipment due to its complex structure, which brings many inconveniences to the actual work. In addition, the traditional pipe bending machine can only bend the straight pipe at a fixed angle when in use, which makes it inflexible to use.
本实用新型的技术方案为:一种角度可调节的弯管机,包括有固定底板,还包括有第一工作台、第二工作台、限位滑槽、限位卡槽、移动组件、升降组件、夹持组件、弧形滑槽和弯管组件,固定底板的顶部左端设置有第一工作台,固定底板的顶部右端设置有第二工作台,第一工作台的上端面后侧开设有限位滑槽,限位滑槽的内侧壁前后两端均开设有限位卡槽,限位滑槽的内部设置有移动组件,移动组件的顶部安装有升降组件,第二工作台的顶部左端设置有夹持组件,第二工作台的上端面右侧开设有弧形滑槽,第二工作台的顶部且位于夹持组件的右端设置有弯管组件。The technical solution of the utility model is: an angle-adjustable pipe bending machine, comprising a fixed base plate, a first workbench, a second workbench, a limiting slide groove, a limiting clamping groove, a moving component, a lifting component, a clamping component, an arc-shaped slide groove and a pipe bending component. The first workbench is arranged at the top left end of the fixed base plate, and the second workbench is arranged at the top right end of the fixed base plate. A limiting slide groove is arranged at the rear side of the upper end surface of the first workbench, and limiting clamping grooves are arranged at the front and rear ends of the inner side wall of the limiting slide groove. A moving component is arranged inside the limiting slide groove, and a lifting component is installed on the top of the moving component. A clamping component is arranged at the top left end of the second workbench, an arc-shaped slide groove is arranged on the right side of the upper end surface of the second workbench, and a pipe bending component is arranged at the top of the second workbench and at the right end of the clamping component.
优选的,通过设置移动组件,启动第一驱动电机带动螺纹丝杆的转动,从而使限位滑块能够带动升降组件进行左右的移动调节,减少人工操作,便于自动送料,升降组件能够使第一液压伸缩气缸带动移动板进行升降的高度调节,便于选择合适的弯管操作来灵活的调节高度,并通过夹持组件,启动第二液压伸缩气缸对移动架的位置进行调节,将待弯管的管道进行稳固的夹持,将管道根据实际使用需要,移动至两组环槽或两组弧形直槽的内部,然后启动第二驱动电机带动旋转轴进行转动,从而实现对管道进行弯折的操作,可根据移动支撑轮的调节角度对管道进行多角度的弯折操作,有效提高了使用的适用性,进而可以大幅度的提高整个弯管机的使用便利性。Preferably, by setting a moving component, starting the first drive motor to drive the rotation of the threaded screw rod, so that the limit slider can drive the lifting component to move left and right for adjustment, reducing manual operation and facilitating automatic feeding. The lifting component can enable the first hydraulic telescopic cylinder to drive the moving plate to adjust the height of the lifting, so that it is convenient to select a suitable pipe bending operation to flexibly adjust the height, and through the clamping component, start the second hydraulic telescopic cylinder to adjust the position of the moving frame, firmly clamp the pipe to be bent, move the pipe to the inside of the two groups of annular grooves or two groups of arc-shaped straight grooves according to actual use needs, and then start the second drive motor to drive the rotating shaft to rotate, thereby realizing the operation of bending the pipe, and the pipe can be bent at multiple angles according to the adjustment angle of the mobile support wheel, which effectively improves the applicability of use, and thus can greatly improve the convenience of use of the entire pipe bending machine.
作为优选,移动组件包括有第一驱动电机、螺纹丝杆、限位滑块和限位卡块,第一驱动电机位于第一工作台的左侧后端,螺纹丝杆位于限位滑槽的内部,螺纹丝杆的左侧贯穿第一工作台连接至第一驱动电机的右侧输出端上,螺纹丝杆的外侧壁螺纹连接有限位滑块,通过启动第一驱动电机带动螺纹丝杆的转动,从而使限位滑块能够带动升降组件进行左右的移动调节,减少人工操作,便于自动送料。Preferably, the moving assembly includes a first drive motor, a threaded screw, a limit slider and a limit block. The first drive motor is located at the left rear end of the first workbench, the threaded screw is located inside the limit slide groove, the left side of the threaded screw passes through the first workbench and is connected to the right output end of the first drive motor, and the outer wall of the threaded screw is threadedly connected to the limit slider. By starting the first drive motor to drive the threaded screw to rotate, the limit slider can drive the lifting assembly to move left and right, thereby reducing manual operation and facilitating automatic feeding.
作为优选,限位滑块的前后两端均安装有限位卡块,限位滑块与限位滑槽的内部滑动连接,两组限位卡块分别与两组限位卡槽卡合连接,提高了限位滑块带动升降组件移动调节的稳定性,避免发生偏移的现象。Preferably, limit blocks are installed at both ends of the limit slider, the limit slider is slidably connected to the inside of the limit slot, and the two groups of limit blocks are respectively engaged and connected with the two groups of limit slots, which improves the stability of the limit slider driving the lifting assembly to move and adjust, and avoids the occurrence of offset.
作为优选,升降组件包括有连接板、第一液压伸缩气缸、第一液压伸缩杆、移动板、弧形槽和弹性垫,连接板位于限位滑块的顶部,连接板的顶部前后两端均安装有第一液压伸缩气缸,两组第一液压伸缩气缸的内部上端均连接有第一液压伸缩杆,两组第一液压伸缩杆的顶部共同连接有同一组移动板,移动板的上端面开设有弧形槽,弧形槽的上端设置有弹性垫,将需要折弯的管道放置于弧形槽上的弹性垫上端,通过第一液压伸缩气缸使移动板能够进行升降的高度调节,便于选择合适的弯管操作来灵活的调节高度。Preferably, the lifting assembly includes a connecting plate, a first hydraulic telescopic cylinder, a first hydraulic telescopic rod, a movable plate, an arc-shaped groove and an elastic pad. The connecting plate is located at the top of the limit slider. The first hydraulic telescopic cylinders are installed at both the front and rear ends of the top of the connecting plate. The inner upper ends of the two groups of first hydraulic telescopic cylinders are connected to the first hydraulic telescopic rods. The tops of the two groups of first hydraulic telescopic rods are commonly connected to the same group of movable plates. An arc-shaped groove is provided on the upper end surface of the movable plate. An elastic pad is provided at the upper end of the arc-shaped groove. The pipe to be bent is placed on the upper end of the elastic pad on the arc-shaped groove. The first hydraulic telescopic cylinder is used to adjust the height of the movable plate, so that the height can be flexibly adjusted by selecting a suitable pipe bending operation.
作为优选,夹持组件包括有固定架、第一夹持槽、第二液压伸缩气缸、第二液压伸缩杆、移动架和第二夹持槽,固定架位于第二工作台顶部的左侧后端,固定架的前侧上下两端均开设有第一夹持槽,第二液压伸缩气缸位于第二工作台顶部的左侧前端,第二液压伸缩气缸的内部后端连接有第二液压伸缩杆,第二液压伸缩杆的后端安装有移动架,移动架的后侧上下两端与第一夹持槽相对应的位置均开设有第二夹持槽,通过启动第二液压伸缩气缸对移动架的位置进行调节,将待弯管的管道进行稳固的夹持,提高弯管的操作便捷性。Preferably, the clamping assembly includes a fixed frame, a first clamping groove, a second hydraulic telescopic cylinder, a second hydraulic telescopic rod, a movable frame and a second clamping groove. The fixed frame is located at the left rear end of the top of the second workbench, and the first clamping groove is provided at both upper and lower ends of the front side of the fixed frame. The second hydraulic telescopic cylinder is located at the left front end of the top of the second workbench, and the inner rear end of the second hydraulic telescopic cylinder is connected to the second hydraulic telescopic rod, and the movable frame is installed at the rear end of the second hydraulic telescopic rod. Second clamping grooves are provided at both upper and lower ends of the rear side of the movable frame corresponding to the first clamping groove. The position of the movable frame is adjusted by starting the second hydraulic telescopic cylinder to firmly clamp the pipe to be bent, thereby improving the convenience of bending operation.
作为优选,弯管组件包括有固定支撑轮、移动支撑轮、第二驱动电机、旋转轴、连接轴、连接杆、限位滑轮、环槽、夹紧块和弧形直槽,固定支撑轮位于第二工作台的顶部居中位置,第二工作台的顶部且位于固定支撑轮的后端设置有移动支撑轮,第二驱动电机位于第二工作台的内部,第二驱动电机的顶部输出端连接有旋转轴,且旋转轴贯穿固定支撑轮的内部并向上延伸,移动支撑轮的内部设置有连接轴,旋转轴和连接轴的上端连接有连接杆,移动支撑轮的底部安装有限位滑轮,限位滑轮与弧形滑槽的内部滑动连接,固定支撑轮和移动支撑轮的外侧壁下端均开设有环槽,固定支撑轮和移动支撑轮的内侧上端均设置有夹紧块,两组夹紧块的内侧均开设有弧形直槽,将管道根据实际使用需要,移动至两组环槽或两组弧形直槽的内部,然后启动第二驱动电机带动旋转轴进行转动,通过连接杆的设置带动移动支撑轮沿着弧形滑槽轨迹进行移动,从而实现对管道进行弯折的操作,可根据移动支撑轮的调节角度对管道进行多角度的弯折操作,有效提高了使用的适用性。Preferably, the bending pipe assembly includes a fixed support wheel, a movable support wheel, a second drive motor, a rotating shaft, a connecting shaft, a connecting rod, a limiting pulley, an annular groove, a clamping block and an arc-shaped straight groove. The fixed support wheel is located at the top center of the second workbench, and a movable support wheel is arranged at the top of the second workbench and at the rear end of the fixed support wheel. The second drive motor is located inside the second workbench, and the top output end of the second drive motor is connected to the rotating shaft, and the rotating shaft passes through the interior of the fixed support wheel and extends upward. A connecting shaft is arranged inside the movable support wheel, and the upper ends of the rotating shaft and the connecting shaft are connected with a connecting rod. A limiting pulley is installed at the bottom of the movable support wheel. The positioning pulley is slidably connected with the inside of the arc-shaped slide groove, the lower ends of the outer side walls of the fixed support wheel and the movable support wheel are provided with annular grooves, and the inner upper ends of the fixed support wheel and the movable support wheel are provided with clamping blocks. The inner sides of the two groups of clamping blocks are provided with arc-shaped straight grooves. The pipeline is moved to the inside of the two groups of annular grooves or the two groups of arc-shaped straight grooves according to actual use needs, and then the second drive motor is started to drive the rotating shaft to rotate. The movable support wheel is driven to move along the arc-shaped slide groove track through the setting of the connecting rod, thereby realizing the operation of bending the pipeline. The pipeline can be bent at multiple angles according to the adjustment angle of the movable support wheel, which effectively improves the applicability of use.
作为优选,固定支撑轮、移动支撑轮整体采用金合金材质,提供了稳定的支撑结构,确保弯管操作的稳定性和耐用性。Preferably, the fixed support wheel and the movable support wheel are made of gold alloy as a whole, which provides a stable support structure and ensures the stability and durability of the pipe bending operation.
本实用新型的有益效果:Beneficial effects of the utility model:
1、通过设置移动组件、升降组件、夹持组件和弯管组件的复合式移动调节结构,来代替原有的单一式结构,从而达到自动送料、多选择弯管操作和对管道进行多角度调节的弯折操作,有效提高了使用的适用性,进而可以在一定程度上提高整个弯管机的使用便利性;1. By setting up a composite movable adjustment structure of a moving component, a lifting component, a clamping component and a bending component to replace the original single structure, automatic feeding, multi-select bending operations and multi-angle adjustment of the pipe can be achieved, which effectively improves the applicability of use and can improve the convenience of use of the entire pipe bender to a certain extent;
2、通过移动组件,启动第一驱动电机带动螺纹丝杆的转动,从而使限位滑块能够带动升降组件进行左右的移动调节,减少人工操作,便于自动送料,两组限位卡块分别与两组限位卡槽卡合连接,提高了限位滑块带动升降组件移动调节的稳定性,避免发生偏移的现象;2. By moving the assembly, start the first drive motor to drive the rotation of the threaded screw, so that the limit slider can drive the lifting assembly to move left and right, reduce manual operation, and facilitate automatic feeding. The two sets of limit blocks are respectively connected with the two sets of limit slots, which improves the stability of the limit slider driving the lifting assembly to move and adjust, and avoids the phenomenon of deviation;
3、通过升降组件,第一液压伸缩气缸使移动板能够进行升降的高度调节,便于选择合适的弯管操作来灵活的调节高度;3. Through the lifting assembly, the first hydraulic telescopic cylinder enables the movable plate to be raised and lowered to adjust the height, so that the height can be flexibly adjusted by selecting the appropriate bending operation;
4、通过夹持组件,启动第二液压伸缩气缸对移动架的位置进行调节,将待弯管的管道进行稳固的夹持,提高弯管的操作便捷性;4. Through the clamping assembly, start the second hydraulic telescopic cylinder to adjust the position of the mobile frame, firmly clamp the pipe to be bent, and improve the convenience of pipe bending operation;
5、通过弯管组件,将管道根据实际使用需要,移动至两组环槽或两组弧形直槽的内部,然后启动第二驱动电机带动旋转轴进行转动,通过连接杆的设置带动移动支撑轮沿着弧形滑槽轨迹进行移动,从而实现对管道进行弯折的操作,可根据移动支撑轮的调节角度对管道进行多角度的弯折操作,有效提高了使用的适用性。5. Through the pipe bending assembly, the pipe is moved to the inside of the two sets of annular grooves or two sets of arc-shaped straight grooves according to actual use needs, and then the second drive motor is started to drive the rotating shaft to rotate. The connecting rod is set to drive the movable support wheel to move along the arc-shaped slide groove track, thereby realizing the operation of bending the pipe. The pipe can be bent at multiple angles according to the adjustment angle of the movable support wheel, which effectively improves the applicability of use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1展现的为本实用新型的立体构造示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present utility model;
图2展现的为本实用新型的升降组件上升立体构造示意图;FIG2 is a schematic diagram of the three-dimensional structure of the lifting assembly of the present invention;
图3展现的为本实用新型的移动组件拆分立体构造示意图;FIG3 is a schematic diagram of a disassembled three-dimensional structure of a mobile component of the present invention;
图4展现的为本实用新型的弯管组件安装立体构造示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of the installation of the elbow assembly of the present invention.
附图标记说明:1-固定底板,2-第一工作台,3-第二工作台,4-限位滑槽,5-限位卡槽,6-移动组件,7-升降组件,8-夹持组件,9-弧形滑槽,10-弯管组件,601-第一驱动电机,602-螺纹丝杆,603-限位滑块,604-限位卡块,701-连接板,702-第一液压伸缩气缸,703-第一液压伸缩杆,704-移动板,705-弧形槽,706-弹性垫,801-固定架,802-第一夹持槽,803-第二液压伸缩气缸,804-第二液压伸缩杆,805-移动架,806-第二夹持槽,101-固定支撑轮,102-移动支撑轮,103-第二驱动电机,104-旋转轴,105-连接轴,106-连接杆,107-限位滑轮,108-环槽,109-夹紧块,110-弧形直槽。Description of the accompanying drawings: 1-fixed bottom plate, 2-first workbench, 3-second workbench, 4-limiting slide, 5-limiting card slot, 6-moving assembly, 7-lifting assembly, 8-clamping assembly, 9-arc slide, 10-bending pipe assembly, 601-first driving motor, 602-threaded screw, 603-limiting slider, 604-limiting card block, 701-connecting plate, 702-first hydraulic telescopic cylinder, 703-first hydraulic telescopic rod, 704-moving plate, 705 -arc groove, 706-elastic pad, 801-fixed frame, 802-first clamping groove, 803-second hydraulic telescopic cylinder, 804-second hydraulic telescopic rod, 805-movable frame, 806-second clamping groove, 101-fixed support wheel, 102-movable support wheel, 103-second drive motor, 104-rotating shaft, 105-connecting shaft, 106-connecting rod, 107-limiting pulley, 108-annular groove, 109-clamping block, 110-arc straight groove.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施例对本实用新型进一步地进行说明。The utility model is further described below in conjunction with the accompanying drawings and embodiments.
请参阅图1-3,本实用新型提供一种实施例:一种角度可调节的弯管机,包括有固定底板1,还包括有第一工作台2、第二工作台3、限位滑槽4、限位卡槽5、移动组件6、升降组件7、夹持组件8、弧形滑槽9和弯管组件10,固定底板1的顶部左端设置有第一工作台2,固定底板1的顶部右端设置有第二工作台3,第一工作台2的上端面后侧开设有限位滑槽4,限位滑槽4的内侧壁前后两端均开设有限位卡槽5,限位滑槽4的内部设置有移动组件6,移动组件6包括有第一驱动电机601、螺纹丝杆602、限位滑块603和限位卡块604,第一驱动电机601位于第一工作台2的左侧后端,螺纹丝杆602位于限位滑槽4的内部,螺纹丝杆602的左侧贯穿第一工作台2连接至第一驱动电机601的右侧输出端上,螺纹丝杆602的外侧壁螺纹连接有限位滑块603,通过启动第一驱动电机601带动螺纹丝杆602的转动,从而使限位滑块603能够带动升降组件7进行左右的移动调节,减少人工操作,便于自动送料,限位滑块603的前后两端均安装有限位卡块604,限位滑块603与限位滑槽4的内部滑动连接,两组限位卡块604分别与两组限位卡槽5卡合连接,提高了限位滑块603带动升降组件7移动调节的稳定性,避免发生偏移的现象,移动组件6的顶部安装有升降组件7,升降组件7包括有连接板701、第一液压伸缩气缸702、第一液压伸缩杆703、移动板704、弧形槽705和弹性垫706,连接板701位于限位滑块603的顶部,连接板701的顶部前后两端均安装有第一液压伸缩气缸702,两组第一液压伸缩气缸702的内部上端均连接有第一液压伸缩杆703,两组第一液压伸缩杆703的顶部共同连接有同一组移动板704,移动板704的上端面开设有弧形槽705,弧形槽705的上端设置有弹性垫706,将需要折弯的管道放置于弧形槽705上的弹性垫706上端,通过第一液压伸缩气缸702使移动板704能够进行升降的高度调节,便于选择合适的弯管操作来灵活的调节高度。Please refer to Figures 1-3. The utility model provides an embodiment: an angle-adjustable pipe bending machine, including a fixed base plate 1, a first workbench 2, a second workbench 3, a limiting slide 4, a limiting card slot 5, a moving component 6, a lifting component 7, a clamping component 8, an arc-shaped slide 9 and a pipe bending component 10. The first workbench 2 is arranged at the left end of the top of the fixed base plate 1, and the second workbench 3 is arranged at the right end of the top of the fixed base plate 1. The rear side of the upper end surface of the first workbench 2 is provided with a limiting slide 4, and the inner side wall of the limiting slide 4 is provided with limiting card slots 5 at both ends. The interior of the limiting slide 4 is provided with a moving component 6, and the moving component Component 6 includes a first drive motor 601, a threaded screw 602, a limit slider 603 and a limit block 604. The first drive motor 601 is located at the left rear end of the first workbench 2, the threaded screw 602 is located inside the limit slide 4, the left side of the threaded screw 602 passes through the first workbench 2 and is connected to the right output end of the first drive motor 601, and the outer wall of the threaded screw 602 is threadedly connected to the limit slider 603. By starting the first drive motor 601 to drive the threaded screw 602 to rotate, the limit slider 603 can drive the lifting component 7 to move left and right, reducing manual operation and facilitating automatic The limit block 604 is installed at both ends of the limit slider 603, and the limit slider 603 is connected to the inner sliding of the limit slide 4. The two groups of limit blocks 604 are respectively connected with the two groups of limit slots 5, which improves the stability of the limit slider 603 driving the lifting component 7 to move and adjust, and avoids the phenomenon of deviation. The lifting component 7 is installed on the top of the moving component 6. The lifting component 7 includes a connecting plate 701, a first hydraulic telescopic cylinder 702, a first hydraulic telescopic rod 703, a moving plate 704, an arc groove 705 and an elastic pad 706. The connecting plate 701 is located at the top of the limit slider 603. First hydraulic telescopic cylinders 702 are installed at both the front and rear ends of the top of 701, and the internal upper ends of the two groups of first hydraulic telescopic cylinders 702 are connected to first hydraulic telescopic rods 703. The tops of the two groups of first hydraulic telescopic rods 703 are commonly connected to the same group of moving plates 704. The upper end surface of the moving plate 704 is provided with an arc groove 705, and the upper end of the arc groove 705 is provided with an elastic pad 706. The pipe to be bent is placed on the upper end of the elastic pad 706 on the arc groove 705. The first hydraulic telescopic cylinder 702 enables the moving plate 704 to be raised and lowered for height adjustment, so that the height can be flexibly adjusted by selecting a suitable pipe bending operation.
请参阅图4,在本实施例中,第二工作台3的顶部左端设置有夹持组件8,夹持组件8包括有固定架801、第一夹持槽802、第二液压伸缩气缸803、第二液压伸缩杆804、移动架805和第二夹持槽806,固定架801位于第二工作台3顶部的左侧后端,固定架801的前侧上下两端均开设有第一夹持槽802,第二液压伸缩气缸803位于第二工作台3顶部的左侧前端,第二液压伸缩气缸803的内部后端连接有第二液压伸缩杆804,第二液压伸缩杆804的后端安装有移动架805,移动架805的后侧上下两端与第一夹持槽802相对应的位置均开设有第二夹持槽806,通过启动第二液压伸缩气缸803对移动架805的位置进行调节,将待弯管的管道进行稳固的夹持,提高弯管的操作便捷性,第二工作台3的上端面右侧开设有弧形滑槽9,第二工作台3的顶部且位于夹持组件8的右端设置有弯管组件10,弯管组件10包括有固定支撑轮101、移动支撑轮102、第二驱动电机103、旋转轴104、连接轴105、连接杆106、限位滑轮107、环槽108、夹紧块109和弧形直槽110,固定支撑轮101位于第二工作台3的顶部居中位置,第二工作台3的顶部且位于固定支撑轮101的后端设置有移动支撑轮102,第二驱动电机103位于第二工作台3的内部,第二驱动电机103的顶部输出端连接有旋转轴104,且旋转轴104贯穿固定支撑轮101的内部并向上延伸,移动支撑轮102的内部设置有连接轴105,旋转轴104和连接轴105的上端连接有连接杆106,移动支撑轮102的底部安装有限位滑轮107,限位滑轮107与弧形滑槽9的内部滑动连接,固定支撑轮101和移动支撑轮102的外侧壁下端均开设有环槽108,固定支撑轮101和移动支撑轮102的内侧上端均设置有夹紧块109,两组夹紧块109的内侧均开设有弧形直槽110,将管道根据实际使用需要,移动至两组环槽108或两组弧形直槽110的内部,然后启动第二驱动电机103带动旋转轴104进行转动,通过连接杆106的设置带动移动支撑轮102沿着弧形滑槽9轨迹进行移动,从而实现对管道进行弯折的操作,可根据移动支撑轮102的调节角度对管道进行多角度的弯折操作,有效提高了使用的适用性,固定支撑轮101、移动支撑轮102整体采用金合金材质,提供了稳定的支撑结构,确保弯管操作的稳定性和耐用性。Please refer to FIG. 4. In this embodiment, a clamping assembly 8 is provided at the left end of the top of the second workbench 3. The clamping assembly 8 includes a fixed frame 801, a first clamping groove 802, a second hydraulic telescopic cylinder 803, a second hydraulic telescopic rod 804, a movable frame 805 and a second clamping groove 806. The fixed frame 801 is located at the left rear end of the top of the second workbench 3. The first clamping groove 802 is provided at both the upper and lower ends of the front side of the fixed frame 801. The second hydraulic telescopic cylinder 803 is located at the left front end of the top of the second workbench 3. The inner rear end of the second hydraulic telescopic cylinder 803 is connected to the second hydraulic telescopic rod 804. The rear end of the second hydraulic telescopic rod 804 is installed with a movable frame 805. The upper and lower ends of the rear side of the movable frame 805 are connected to the first clamping groove 806. 02, a second clamping groove 806 is provided at the corresponding position, and the position of the mobile frame 805 is adjusted by starting the second hydraulic telescopic cylinder 803 to firmly clamp the pipe to be bent, thereby improving the convenience of pipe bending operation. An arc-shaped slide groove 9 is provided on the right side of the upper end surface of the second workbench 3, and a bending pipe assembly 10 is provided at the top of the second workbench 3 and at the right end of the clamping assembly 8. The bending pipe assembly 10 includes a fixed support wheel 101, a movable support wheel 102, a second drive motor 103, a rotating shaft 104, a connecting shaft 105, a connecting rod 106, a limiting pulley 107, an annular groove 108, a clamping block 109 and an arc-shaped straight groove 110. The fixed support wheel 101 is located at the top center of the second workbench 3. 3 and is provided with a movable support wheel 102 at the top and at the rear end of the fixed support wheel 101, the second drive motor 103 is located inside the second workbench 3, the top output end of the second drive motor 103 is connected with a rotating shaft 104, and the rotating shaft 104 passes through the interior of the fixed support wheel 101 and extends upward, a connecting shaft 105 is provided inside the movable support wheel 102, and a connecting rod 106 is connected to the upper ends of the rotating shaft 104 and the connecting shaft 105, and a limiting pulley 107 is installed at the bottom of the movable support wheel 102, and the limiting pulley 107 is slidably connected with the inside of the arc-shaped slide groove 9, and an annular groove 108 is provided at the lower ends of the outer side walls of the fixed support wheel 101 and the movable support wheel 102, and the inner A clamping block 109 is provided at the upper end of each side, and an arc-shaped straight groove 110 is opened on the inner side of the two groups of clamping blocks 109. The pipe is moved to the inside of the two groups of annular grooves 108 or the two groups of arc-shaped straight grooves 110 according to actual use needs, and then the second drive motor 103 is started to drive the rotating shaft 104 to rotate. The connecting rod 106 is used to drive the movable support wheel 102 to move along the track of the arc-shaped slide groove 9, so as to realize the operation of bending the pipe. The pipe can be bent at multiple angles according to the adjustment angle of the movable support wheel 102, which effectively improves the applicability of use. The fixed support wheel 101 and the movable support wheel 102 are made of gold alloy as a whole, which provides a stable support structure to ensure the stability and durability of the pipe bending operation.
在弯管机进行工作时,首先将需要折弯的管道放置于弧形槽705上的弹性垫706上端,通过升降组件7,启动第一液压伸缩气缸702使移动板704能够进行升降的高度调节,便于选择合适的弯管操作来灵活的调节高度,然后通过移动组件6,启动第一驱动电机601带动螺纹丝杆602的转动,从而使限位滑块603能够带动升降组件7进行左右的移动调节,减少人工操作,便于自动送料,两组限位卡块604分别与两组限位卡槽5卡合连接,提高了限位滑块603带动升降组件7移动调节的稳定性,避免发生偏移的现象;When the pipe bending machine is working, firstly, the pipe to be bent is placed on the upper end of the elastic pad 706 on the arc groove 705, and the first hydraulic telescopic cylinder 702 is started through the lifting assembly 7 to enable the movable plate 704 to be lifted and lowered to adjust the height, so as to facilitate the selection of a suitable pipe bending operation to flexibly adjust the height, and then the first driving motor 601 is started through the moving assembly 6 to drive the rotation of the threaded screw 602, so that the limit slider 603 can drive the lifting assembly 7 to move left and right, reducing manual operation and facilitating automatic feeding. The two groups of limit blocks 604 are respectively engaged with the two groups of limit slots 5, which improves the stability of the limit slider 603 driving the lifting assembly 7 to move and adjust, and avoids the phenomenon of deviation;
接着通过夹持组件8,启动第二液压伸缩气缸803对移动架805的位置进行调节,将待弯管的管道进行稳固的夹持,提高弯管的操作便捷性;Then, the second hydraulic telescopic cylinder 803 is started through the clamping assembly 8 to adjust the position of the moving frame 805, so as to firmly clamp the pipe to be bent, thereby improving the convenience of the bending operation;
再通过将管道根据实际使用需要,移动至两组环槽108或两组弧形直槽110的内部,然后启动第二驱动电机103带动旋转轴104进行转动,通过连接杆106的设置带动移动支撑轮102沿着弧形滑槽9轨迹进行移动,从而实现对管道进行弯折的操作,可根据移动支撑轮102的调节角度对管道进行多角度的弯折操作,有效提高了使用的适用性,固定支撑轮101、移动支撑轮102整体采用金合金材质,提供了稳定的支撑结构,确保弯管操作的稳定性和耐用性。Then, the pipeline is moved to the inside of the two groups of annular grooves 108 or the two groups of arc-shaped straight grooves 110 according to actual use needs, and then the second drive motor 103 is started to drive the rotating shaft 104 to rotate. The connecting rod 106 is set to drive the movable support wheel 102 to move along the track of the arc-shaped slide groove 9, thereby realizing the operation of bending the pipeline. The pipeline can be bent at multiple angles according to the adjustment angle of the movable support wheel 102, which effectively improves the applicability of use. The fixed support wheel 101 and the movable support wheel 102 are made of gold alloy as a whole, which provides a stable support structure to ensure the stability and durability of the pipe bending operation.
通过上述步骤,将需要折弯的管道放置于弧形槽705上的弹性垫706上端,升降组件7能够使第一液压伸缩气缸702带动移动板704进行升降的高度调节,便于选择合适的弯管操作来灵活的调节高度,然后启动第一驱动电机601带动螺纹丝杆602的转动,从而使限位滑块603能够带动升降组件7进行左右的移动调节,减少人工操作,便于自动送料,并通过启动第二液压伸缩气缸803对移动架805的位置进行调节,将待弯管的管道进行稳固的夹持,将管道根据实际使用需要,移动至两组环槽108或两组弧形直槽110的内部,再启动第二驱动电机103带动旋转轴104进行转动,从而实现对管道进行弯折的操作,可根据移动支撑轮102的调节角度对管道进行多角度的弯折操作,有效提高了使用的适用性,进而可以大幅度的提高整个弯管机的使用便利性。Through the above steps, the pipe to be bent is placed on the upper end of the elastic pad 706 on the arc groove 705, and the lifting assembly 7 can enable the first hydraulic telescopic cylinder 702 to drive the movable plate 704 to adjust the height of the lifting, so as to select a suitable bending operation to flexibly adjust the height, and then start the first drive motor 601 to drive the rotation of the threaded screw 602, so that the limit slider 603 can drive the lifting assembly 7 to move left and right, reduce manual operation, and facilitate automatic feeding, and adjust the position of the movable frame 805 by starting the second hydraulic telescopic cylinder 803, so that the pipe to be bent is firmly clamped, and the pipe is moved to the inside of the two groups of annular grooves 108 or the two groups of arc straight grooves 110 according to actual use needs, and then the second drive motor 103 is started to drive the rotating shaft 104 to rotate, so as to realize the operation of bending the pipe, and the pipe can be bent at multiple angles according to the adjustment angle of the mobile support wheel 102, which effectively improves the applicability of use, and thus can greatly improve the convenience of use of the entire pipe bending machine.
上面结合附图对本实用新型的实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在本领域技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化。The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
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