CN221848260U - A side shaping fine-tuning die structure - Google Patents
A side shaping fine-tuning die structure Download PDFInfo
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- CN221848260U CN221848260U CN202323580001.1U CN202323580001U CN221848260U CN 221848260 U CN221848260 U CN 221848260U CN 202323580001 U CN202323580001 U CN 202323580001U CN 221848260 U CN221848260 U CN 221848260U
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- 238000007493 shaping process Methods 0.000 title claims abstract description 64
- 238000009966 trimming Methods 0.000 claims abstract 5
- 238000010586 diagram Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及冲压模具技术领域,具体地说,它是一种侧整形微调模具结构。The utility model relates to the technical field of stamping dies, in particular to a side shaping fine-tuning die structure.
背景技术Background Art
如图1所示,为一汽车专用配件,材料厚度为3mm的高强度钢材,两侧是由多个大R角折弯成型,常规的整形防回弹结构在产品成型后,仍然出现极大的反弹,产品质量难以得到有效保证。As shown in Figure 1, this is a special automotive accessory. The material is high-strength steel with a thickness of 3mm. Both sides are formed by bending with multiple large R angles. The conventional plastic anti-rebound structure still rebounds greatly after the product is formed, and the product quality is difficult to be effectively guaranteed.
因此,现有技术有待于改进和提高。Therefore, the prior art needs to be improved and enhanced.
实用新型内容Utility Model Content
针对现有技术中的不足之处,本实用新型的目的是提供一种有效解决局部回弹,以达到产品要求的侧整形微调模具结构。In view of the deficiencies in the prior art, the purpose of the utility model is to provide a side shaping fine-tuning mold structure that can effectively solve the local springback problem and meet product requirements.
为实现上述目的,本实用新型所采用的技术方案是:In order to achieve the above purpose, the technical solution adopted by the utility model is:
一种侧整形微调模具结构,包括一上模和一下模,该上模的下表面相对设置有两整形摆块冲头,该下模上设置有一与两该整形摆块冲头相配合的下模成型块,该下模成型块的两侧相对设置有分别与两该整形摆块冲头相配合的两侧整形微调结构。A side shaping fine-tuning die structure comprises an upper die and a lower die, wherein two shaping pendulum block punches are arranged opposite to each other on the lower surface of the upper die, a lower die forming block matched with the two shaping pendulum block punches is arranged on the lower die, and two side shaping fine-tuning structures matched with the two shaping pendulum block punches are arranged opposite to each other on both sides of the lower die forming block.
进一步的,该侧整形微调结构包括一调节块以及一下模插刀,该下模插刀靠近或远离该调节块时,使得该调节块与该整形摆块冲头的位置关系发生变化。Furthermore, the side shaping fine-tuning structure includes an adjusting block and a lower die insert. When the lower die insert approaches or moves away from the adjusting block, the positional relationship between the adjusting block and the shaping swing block punch changes.
进一步的,该调节块与该下模插刀之间设置有一侧挡块,一调节螺丝穿过该下模插刀与该侧挡块相连接,该调节螺丝的螺帽与该下模插刀之间的螺杆上外套有一弹簧。Furthermore, a side stopper is provided between the adjusting block and the lower die insert, an adjusting screw passes through the lower die insert and is connected to the side stopper, and a spring is provided on the outer sleeve of the screw rod between the nut of the adjusting screw and the lower die insert.
进一步的,该下模插刀靠近该调节块的一端设置有一第一上斜面,该第一上斜面与该调节块的第一下斜面相配合使得该调节块与该整形摆块冲头的位置关系发生变化,该调节块通过一等高螺丝安装于该下模上。Furthermore, a first upper inclined surface is provided at one end of the lower die insert close to the adjusting block, and the first upper inclined surface cooperates with the first lower inclined surface of the adjusting block to change the positional relationship between the adjusting block and the shaping swing block punch, and the adjusting block is mounted on the lower die by means of an equal height screw.
进一步的,该下模插刀包括一垂直部以及一与该垂直部一体成型的水平部,该调节螺丝穿过该垂直部与该侧挡块相连接,该水平部靠近该调节块的一端设置有该第一上斜面。Furthermore, the lower die insert includes a vertical portion and a horizontal portion integrally formed with the vertical portion, the adjusting screw passes through the vertical portion and is connected to the side stop block, and the first upper inclined surface is provided at one end of the horizontal portion close to the adjusting block.
进一步的,该垂直部与该侧挡块之间设有一固定螺丝,该固定螺丝设置于该垂直部上。Furthermore, a fixing screw is provided between the vertical portion and the side stopper, and the fixing screw is arranged on the vertical portion.
进一步的,该调节块靠近该整形摆块冲头的端部设置有一第二上斜面,该第二上斜面与该整形摆块冲头的第二下斜面相配合。Furthermore, a second upper inclined surface is provided at the end of the adjusting block close to the shaping pendulum block punch, and the second upper inclined surface matches the second lower inclined surface of the shaping pendulum block punch.
进一步的,该整形摆块冲头转动安装于整形摆块冲头固定座上,该整形摆块冲头固定座设置于该上模上。Furthermore, the shaping pendulum block punch is rotatably mounted on a shaping pendulum block punch fixing seat, and the shaping pendulum block punch fixing seat is arranged on the upper die.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
由于采用上述的结构设计,在下模成型块的两侧设置两个侧整形微调结构,根据产品的屈服量通过侧整形微调结构进行侧整形尺寸的调节,使产品成型后达到回弹的屈服值,满足产品的质量要求,保证产品质量。Due to the adoption of the above-mentioned structural design, two side shaping fine-adjustment structures are arranged on both sides of the lower mold forming block. The side shaping size is adjusted through the side shaping fine-adjustment structure according to the yield amount of the product, so that the product reaches the yield value of rebound after forming, meets the quality requirements of the product, and ensures the product quality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图1为本实用新型加工工件的示意图;Figure 1 is a schematic diagram of a workpiece processed by the utility model;
附图2为本实用新型实施例开模状态的示意图;Figure 2 is a schematic diagram of the mold opening state of the embodiment of the utility model;
附图3为本实用新型实施例合模状态的示意图。FIG3 is a schematic diagram of the mold closing state of an embodiment of the utility model.
图中各标号分别是:The numbers in the figure are:
100-上模、200-下模、300-侧整形微调结构;100-upper die, 200-lower die, 300-side shaping fine-tuning structure;
101-整形摆块冲头、102-整形摆块冲头固定座;101-shaping swing block punch, 102-shaping swing block punch fixing seat;
201-下模成型块;201-lower die forming block;
301-调节块、302-下模插刀、303-侧挡块、304-调节螺丝、305-弹簧、306-等高螺丝;301-adjusting block, 302-lower die insert, 303-side stopper, 304-adjusting screw, 305-spring, 306-equal height screw;
3021-第一上斜面、3022-垂直部、3023-水平部、3024-固定螺丝;3021-first upper inclined surface, 3022-vertical portion, 3023-horizontal portion, 3024-fixing screw;
3011-第一下斜面、3012-第二上斜面;3011-first lower slope, 3012-second upper slope;
1011-第二下斜面。1011-Second lower slope.
具体实施方式DETAILED DESCRIPTION
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
在本实用新型的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
在本实用新型的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
本实用新型的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
实施例Example
请参阅图2和图3,本申请一种侧整形微调模具结构,包括一上模100和一下模200,上模100包括至上而下依次设置的上模座、上垫板、上夹板、止挡板和上脱料板,上模座与止挡板之间设置有若干氮气弹簧,该上模100的下表面相对设置有两整形摆块冲头101,两整形摆块冲头101之间设置有与下模成型块201相对应的压料板,该整形摆块冲头101转动安装于整形摆块冲头固定座102上,该整形摆块冲头固定座102设置于上夹板上;下模200包括至上而下依次设置的下模座、下垫板和下托板,下垫板与下托板之间设置有若干下垫脚;Please refer to Figures 2 and 3. The present application discloses a side shaping fine-tuning mold structure, including an upper mold 100 and a lower mold 200. The upper mold 100 includes an upper mold base, an upper pad, an upper clamping plate, a stop plate and an upper stripping plate arranged in sequence from top to bottom. A plurality of nitrogen springs are arranged between the upper mold base and the stop plate. Two shaping pendulum block punches 101 are arranged opposite to each other on the lower surface of the upper mold 100. A pressing plate corresponding to the lower mold forming block 201 is arranged between the two shaping pendulum block punches 101. The shaping pendulum block punches 101 are rotatably mounted on a shaping pendulum block punch fixing seat 102, and the shaping pendulum block punch fixing seat 102 is arranged on the upper clamping plate; the lower mold 200 includes a lower mold base, a lower pad and a lower support plate arranged in sequence from top to bottom, and a plurality of lower pads are arranged between the lower pad and the lower support;
该下模200上设置有一与两该整形摆块冲头101相配合的下模成型块201,该下模成型块201的两侧相对设置有分别与两该整形摆块冲头101相配合的两侧整形微调结构300,通过上述的结构设计,根据产品的屈服量通过侧整形微调结构300进行侧整形尺寸的调节,使产品折弯成型后达到回弹的屈服值,满足产品的质量要求,保证产品质量。The lower die 200 is provided with a lower die forming block 201 which cooperates with the two shaping pendulum block punches 101. The two sides of the lower die forming block 201 are relatively provided with two side shaping fine-tuning structures 300 which cooperate with the two shaping pendulum block punches 101 respectively. Through the above-mentioned structural design, the side shaping size is adjusted according to the yield amount of the product through the side shaping fine-tuning structure 300, so that the product reaches the yield value of rebound after bending and forming, meets the quality requirements of the product, and ensures the product quality.
具体地说,该侧整形微调结构300包括一调节块301以及一下模插刀302,该下模插刀302包括一垂直部3022以及一与该垂直部3022一体成型的水平部3023,该调节块301与该下模插刀302之间设置有一侧挡块303,侧挡块303固定于下模座上,一调节螺丝304穿过该垂直部3022与该侧挡块303相连接,该调节螺丝304的螺帽与该下模插刀302之间的螺杆上外套有一弹簧305,该垂直部3022与该侧挡块303之间设有一固定螺丝3024,该固定螺丝3024设置于该垂直部3022上,用于对下模插刀302的行程进行限位;该水平部3023靠近该调节块301的一端设置有该第一上斜面3021,该第一上斜面3021穿过侧挡块303与该调节块301的第一下斜面3011相配合,该下模插刀302靠近或远离该调节块301时,使得该调节块301与该整形摆块冲头101的位置关系发生变化;而该调节块301通过一等高螺丝306安装于该下模200上;调节时,通过松动等高螺丝306使得调节块301处于可上下运动状态,此时,旋动调节螺丝304使得下模插刀302靠近调节块301,弹簧305被压缩,由于下模插刀302的第一上斜面3021与调节块301的第一下斜面3011相配合,下模插刀302的运动使得调节块301向上运动,即调节块301与整形摆动冲头101的位置发生变化,下模插刀302向调节块301方向运动量越大,调整量越大,反之就越小;待调节到位后,再旋紧等高螺丝306,使得调节块301与下模座紧固在一起;由此,根据不同产品的屈服量,通过调整调节螺丝304使得调节块301与整形摆动冲头101的位置发生相应的变化,使不同产品在成型后达到回弹的屈服值。Specifically, the side shaping fine-tuning structure 300 includes an adjustment block 301 and a lower die insert 302, the lower die insert 302 includes a vertical portion 3022 and a horizontal portion 3023 integrally formed with the vertical portion 3022, a side stopper 303 is provided between the adjustment block 301 and the lower die insert 302, the side stopper 303 is fixed to the lower die seat, an adjustment screw 304 passes through the vertical portion 3022 and is connected to the side stopper 303, and the nut of the adjustment screw 304 is connected to the screw between the lower die insert 302 The outer sleeve has a spring 305, and a fixing screw 3024 is provided between the vertical portion 3022 and the side block 303. The fixing screw 3024 is arranged on the vertical portion 3022 and is used to limit the stroke of the lower die insert 302; the horizontal portion 3023 is provided with the first upper inclined surface 3021 at one end close to the adjustment block 301, and the first upper inclined surface 3021 passes through the side block 303 and cooperates with the first lower inclined surface 3011 of the adjustment block 301. When the lower die insert 302 approaches or moves away from the adjustment block 301, the lower die insert 302 is moved. The positional relationship between the adjusting block 301 and the shaping swing block punch 101 changes; and the adjusting block 301 is mounted on the lower die 200 by means of an equal height screw 306; during adjustment, the adjusting block 301 is placed in a state where it can move up and down by loosening the equal height screw 306. At this time, the adjusting screw 304 is rotated to make the lower die insert 302 close to the adjusting block 301, and the spring 305 is compressed. Since the first upper inclined surface 3021 of the lower die insert 302 cooperates with the first lower inclined surface 3011 of the adjusting block 301, the movement of the lower die insert 302 makes The adjusting block 301 moves upward, that is, the positions of the adjusting block 301 and the shaping swing punch 101 change, the greater the movement of the lower die insert 302 toward the adjusting block 301, the greater the adjustment amount, and vice versa; after the adjustment is in place, tighten the equal height screw 306 to fasten the adjusting block 301 and the lower die base together; thus, according to the yield amount of different products, the positions of the adjusting block 301 and the shaping swing punch 101 are changed accordingly by adjusting the adjusting screw 304, so that different products reach the yield value of rebound after forming.
其中,该调节块301靠近该整形摆块冲头101的端部设置有一第二上斜面3012,该第二上斜面3012与该整形摆块冲头101的第二下斜面1011相配合。Among them, a second upper inclined surface 3012 is provided at the end of the adjustment block 301 close to the shaping pendulum block punch 101 , and the second upper inclined surface 3012 matches with the second lower inclined surface 1011 of the shaping pendulum block punch 101 .
本实用新型工作时,先将待加工工件置于下模成型块201上,根据代加工工件的屈服量完成侧整形调节结构300关于侧整形尺寸的调节,调节完成后,上模100下行,压料板压住代加工工件,两整形摆块冲头101分别在两调节块301的作用下对下模成型块201上的待加工工件的两侧进行侧整形,使得待加工工件在成型后达到回弹的屈服值,从而使得产品满足相应的要求,质量得到相应的保障。When the utility model is working, the workpiece to be processed is first placed on the lower die forming block 201, and the side shaping adjustment structure 300 is adjusted about the side shaping size according to the yield amount of the workpiece to be processed. After the adjustment is completed, the upper die 100 moves downward, and the pressure plate presses the workpiece to be processed. The two shaping swing block punches 101 respectively perform side shaping on both sides of the workpiece to be processed on the lower die forming block 201 under the action of the two adjustment blocks 301, so that the workpiece to be processed reaches the yield value of rebound after forming, so that the product meets the corresponding requirements and the quality is guaranteed accordingly.
综上,本实用新型通过上述的结构设计,解决现有技术中的不足之处,具有结构合理、调节方便、产品质量有保障等特点。In summary, the present invention solves the deficiencies in the prior art through the above-mentioned structural design, and has the characteristics of reasonable structure, convenient adjustment, and guaranteed product quality.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求的保护范围为准。The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323580001.1U CN221848260U (en) | 2023-12-27 | 2023-12-27 | A side shaping fine-tuning die structure |
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| CN202323580001.1U CN221848260U (en) | 2023-12-27 | 2023-12-27 | A side shaping fine-tuning die structure |
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