CN221848090U - A slump cone inner wall cleaning device - Google Patents
A slump cone inner wall cleaning device Download PDFInfo
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- CN221848090U CN221848090U CN202420274590.6U CN202420274590U CN221848090U CN 221848090 U CN221848090 U CN 221848090U CN 202420274590 U CN202420274590 U CN 202420274590U CN 221848090 U CN221848090 U CN 221848090U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 64
- 239000004567 concrete Substances 0.000 claims abstract description 30
- 238000007790 scraping Methods 0.000 claims abstract description 9
- 239000007921 spray Substances 0.000 claims abstract description 6
- 230000002457 bidirectional effect Effects 0.000 claims description 14
- 239000010865 sewage Substances 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 1
- 235000017491 Bambusa tulda Nutrition 0.000 claims 1
- 241001330002 Bambuseae Species 0.000 claims 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 1
- 239000011425 bamboo Substances 0.000 claims 1
- 238000001514 detection method Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004574 high-performance concrete Substances 0.000 description 1
- 239000011372 high-strength concrete Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型属于混凝土坍落度检测领域,具体涉及一种坍落度筒内壁清洁装置。The utility model belongs to the field of concrete slump detection, and in particular relates to a slump cylinder inner wall cleaning device.
背景技术Background Art
新拌混凝土的坍落度是混凝土设计和施工中需要考虑和测定的一项重要指标,在工程施工中,经常需要测定新拌混凝土的坍落度,因此坍落度筒是混凝土使用中经常需要使用的工具。近年来,由于高强度和高性能混凝土等新技术新产品的推广应用,许多新拌混凝土的粘性较大,在坍落度测定过后,坍落度筒内壁容易粘附有粘稠的水泥浆体,坍落度筒清洗不及时,粘稠的水泥浆体在坍落度筒内壁硬化,使坍落度筒内壁变得粗糙,筒体直径变小,影响坍落度测定的准确性,甚至使坍落度筒校验不合格。因此,快速清洁坍落度筒内壁的装置是施工中迫切需要的。The slump of fresh concrete is an important indicator that needs to be considered and measured in concrete design and construction. In engineering construction, the slump of fresh concrete often needs to be measured, so the slump cone is a tool that is often needed in the use of concrete. In recent years, due to the promotion and application of new technologies and products such as high-strength and high-performance concrete, many fresh concretes have high viscosity. After the slump measurement, the inner wall of the slump cone is prone to adhere to the viscous cement paste. If the slump cone is not cleaned in time, the viscous cement paste hardens on the inner wall of the slump cone, making the inner wall of the slump cone rough and the diameter of the cylinder smaller, affecting the accuracy of the slump measurement, and even making the slump cone unqualified. Therefore, a device for quickly cleaning the inner wall of the slump cone is urgently needed in construction.
公告号为:CN212976172U的实用新型公开了一种手动清洁工具,包括底板、两个夹持组件、用于沿坍落度筒轴线可穿设在坍落度筒内的转轴和一块刮板,两个夹持组件设于底板上且可相对靠近或远离,刮板一侧与坍落度筒内壁的倾角适配,且该刮板与转轴拆卸式固定连接;该工具使用时需要频繁拆装,并且多次使用后粘连在刮板上的混凝土也要手动清洁,使用较为不便。The utility model with announcement number: CN212976172U discloses a manual cleaning tool, including a base plate, two clamping assemblies, a rotating shaft that can be inserted into a slump cone along the axis of the slump cone, and a scraper. The two clamping assemblies are arranged on the base plate and can be relatively close to or far away from each other. One side of the scraper is adapted to the inclination angle of the inner wall of the slump cone, and the scraper is detachably fixedly connected to the rotating shaft. The tool needs to be frequently disassembled and assembled when used, and the concrete adhered to the scraper after multiple uses also needs to be manually cleaned, which is inconvenient to use.
实用新型内容Utility Model Content
本实用新型为了解决坍落度筒手动清洁工具使用时需要频繁拆装,并且多次使用后粘连在刮板上的混凝土也要手动清洁,使用较为不便的问题。The utility model aims to solve the problems that the manual cleaning tool for the slump cone needs to be frequently disassembled and assembled during use, and the concrete adhering to the scraper also needs to be manually cleaned after repeated use, which is inconvenient to use.
本实用新型提供了一种坍落度筒内壁清洁装置,包括机箱、坍落度筒夹持机构和混凝土清洁机构;坍落度筒夹持机构安装在机箱顶部,坍落度筒夹持机构的坍落度筒放置位置设置有筛板,筛板的顶面是坍落度筒摆放面、底面悬空用于排空脏污;The utility model provides a slump cone inner wall cleaning device, comprising a chassis, a slump cone clamping mechanism and a concrete cleaning mechanism; the slump cone clamping mechanism is installed on the top of the chassis, a sieve plate is arranged at the slump cone placement position of the slump cone clamping mechanism, the top surface of the sieve plate is the slump cone placement surface, and the bottom surface is suspended in the air for emptying dirt;
混凝土清洁机构包括刮板、空心轴和转矩输出机构,转矩输出机构安装在机箱内,空心轴与转矩输出机构连接,空心轴穿过机箱和筛板竖立在坍落度筒放置位置中心,空心轴与机箱之间设置旋转密封,刮板与空心轴连接,刮板的刮刃与坍落度筒的内壁对齐;The concrete cleaning mechanism comprises a scraper, a hollow shaft and a torque output mechanism, the torque output mechanism is installed in a machine box, the hollow shaft is connected to the torque output mechanism, the hollow shaft passes through the machine box and the screen plate and stands upright at the center of the slump cone placement position, a rotary seal is arranged between the hollow shaft and the machine box, the scraper is connected to the hollow shaft, and the scraping edge of the scraper is aligned with the inner wall of the slump cone;
混凝土清洁机构包括水源、水泵、水管和喷头,空心轴的上端封堵,下端的旋转接头通过水管与水泵的出水口连接,水泵的吸水口连接水源,喷头沿竖向分布在空心轴上与空心轴连通。The concrete cleaning mechanism includes a water source, a water pump, a water pipe and a nozzle. The upper end of the hollow shaft is blocked, the rotating joint at the lower end is connected to the water outlet of the water pump through a water pipe, the water suction port of the water pump is connected to the water source, and the nozzle is vertically distributed on the hollow shaft and connected to the hollow shaft.
进一步地,机箱的顶面设有沉槽,筛板悬空架在沉槽内,沉槽的底面向一侧倾斜,底面的低端开有倾泻口,倾泻口下是集污腔。Furthermore, a sink is provided on the top surface of the chassis, the screen plate is suspended in the sink, the bottom of the sink is inclined to one side, a pouring port is opened at the lower end of the bottom, and a sewage collecting chamber is below the pouring port.
进一步地,坍落度筒夹持机构包括导向架、双向丝杆、两个滑块和两个夹板,导向架通过支柱固定在机箱上方,双向丝杆安装在导向架的滑道内,双向丝杆的一端从导向架中伸出并连接旋钮,滑道的截面为多边形,两个滑块分别与双向丝杆的两侧螺纹旋合,滑块的表面与滑道滑动相接,两个夹板分别与两个滑块相连,两个滑块相对的面上安装有用于卡夹坍落度筒的夹块。Furthermore, the slump cone clamping mechanism includes a guide frame, a bidirectional screw, two sliders and two clamping plates. The guide frame is fixed above the chassis through a pillar. The bidirectional screw is installed in the slideway of the guide frame. One end of the bidirectional screw extends from the guide frame and is connected to the knob. The cross-section of the slideway is polygonal. The two sliders are respectively screwed with the two side threads of the bidirectional screw. The surface of the slider is slidably connected to the slideway. The two clamping plates are respectively connected to the two sliders. Clamping blocks for clamping the slump cone are installed on the opposite surfaces of the two sliders.
进一步地,转矩输出机构包括伺服电机、主动齿轮和从动齿轮;伺服电机的转轴连接主动齿轮,空心轴连接从动齿轮,主动齿轮与从动齿轮啮合。Furthermore, the torque output mechanism includes a servo motor, a driving gear and a driven gear; the rotating shaft of the servo motor is connected to the driving gear, the hollow shaft is connected to the driven gear, and the driving gear is meshed with the driven gear.
进一步地,集污腔内活动安装有网兜,机箱上设有进出集污腔的密封门。Furthermore, a net bag is movably installed in the dirt collecting chamber, and a sealing door for entering and exiting the dirt collecting chamber is provided on the chassis.
进一步地,机箱内分隔为三个腔体,分别是储水腔、驱动腔和集污腔,转矩输出机构和水泵安装在驱动腔内,水泵通过水管连接储水腔,储水腔设有注水口。Furthermore, the chassis is divided into three chambers, namely a water storage chamber, a driving chamber and a dirt collecting chamber. The torque output mechanism and the water pump are installed in the driving chamber. The water pump is connected to the water storage chamber through a water pipe. The water storage chamber is provided with a water inlet.
进一步地,刮板通过横杆与空心轴连接。Furthermore, the scraper is connected to the hollow shaft through a cross bar.
与现有技术相比,本实用新型的优势在于:Compared with the prior art, the advantages of the present invention are:
本实用新型提供的一种坍落度筒内壁清洁装置,刮板旋转刮除坍落度筒内壁混凝土的同时喷头进行喷淋,将坍落度筒内壁残留混凝土冲洗干净的同时,坍落度筒内壁向下流动的水带走刮板上粘连的混凝土,将刮板的宽度缩窄,减少混凝土堆积。冲洗掉的混凝土及污水通过筛板上的孔经斜面引导后汇集在收集槽中集中处理,减少环境污染。The utility model provides a slump cone inner wall cleaning device. The scraper rotates to scrape off the concrete on the inner wall of the slump cone while the nozzle sprays. While the residual concrete on the inner wall of the slump cone is washed clean, the water flowing downward from the inner wall of the slump cone takes away the concrete adhering to the scraper, narrows the width of the scraper, and reduces the accumulation of concrete. The washed concrete and sewage are collected in the collection tank for centralized treatment after being guided by the inclined surface through the holes on the screen plate, thereby reducing environmental pollution.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的内部结构示意图;FIG1 is a schematic diagram of the internal structure of the utility model;
图2是本实用新型的俯视图;Fig. 2 is a top view of the utility model;
图3是图1中A处放大示意图。FIG. 3 is an enlarged schematic diagram of point A in FIG. 1 .
图中:1-机箱;2-储液槽;3-水泵;4-网兜;5-集污腔;6-导向架;7-刮板;8-横杆;9-空心轴;10-喷头;11-夹板;12-支柱;13-滑块;14-双向丝杆;15-主动齿轮;16-转轴;17-从动齿轮;18-伺服电机;19-筛板。In the figure: 1-chassis; 2-liquid storage tank; 3-water pump; 4-net bag; 5-dirt collecting chamber; 6-guide frame; 7-scraper; 8-cross bar; 9-hollow shaft; 10-spray nozzle; 11-clamping plate; 12-pillar; 13-slider; 14-bidirectional screw rod; 15-driving gear; 16-rotating shaft; 17-driven gear; 18-servo motor; 19-sieve plate.
具体实施方式DETAILED DESCRIPTION
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
如图1所示:一种坍落度筒内壁清洁装置,包括机箱1、坍落度筒夹持机构和混凝土清洁机构;坍落度筒夹持机构安装在机箱1顶部,坍落度筒夹持机构的坍落度筒放置位置设置有筛板19,筛板19的顶面是坍落度筒摆放面、底面悬空用于排空脏污。As shown in Figure 1: a slump cone inner wall cleaning device, including a chassis 1, a slump cone clamping mechanism and a concrete cleaning mechanism; the slump cone clamping mechanism is installed on the top of the chassis 1, and a sieve plate 19 is provided at the slump cone placement position of the slump cone clamping mechanism. The top surface of the sieve plate 19 is the slump cone placement surface, and the bottom surface is suspended for emptying dirt.
混凝土清洁机构包括刮板7、空心轴9和转矩输出机构,转矩输出机构安装在机箱1内,空心轴9与转矩输出机构连接,空心轴9穿过机箱1和筛板19竖立在坍落度筒放置位置中心,空心轴9与机箱1之间设置旋转密封,刮板7与空心轴9连接,刮板7的刮刃与坍落度筒的内壁对齐。The concrete cleaning mechanism includes a scraper 7, a hollow shaft 9 and a torque output mechanism. The torque output mechanism is installed in the chassis 1. The hollow shaft 9 is connected to the torque output mechanism. The hollow shaft 9 passes through the chassis 1 and the screen plate 19 and stands upright at the center of the slump cone placement position. A rotary seal is arranged between the hollow shaft 9 and the chassis 1. The scraper 7 is connected to the hollow shaft 9, and the scraping edge of the scraper 7 is aligned with the inner wall of the slump cone.
混凝土清洁机构包括水源、水泵3、水管和喷头10,空心轴9的上端封堵,下端的旋转接头通过水管与水泵3的出水口连接,水泵3的吸水口连接水源,喷头10沿竖向分布在空心轴9上与空心轴9连通。The concrete cleaning mechanism includes a water source, a water pump 3, a water pipe and a nozzle 10. The upper end of the hollow shaft 9 is blocked, and the rotating joint at the lower end is connected to the water outlet of the water pump 3 through a water pipe. The water suction port of the water pump 3 is connected to the water source, and the nozzle 10 is vertically distributed on the hollow shaft 9 and connected to the hollow shaft 9.
坍落度筒套在空心轴9外放在筛板19上,坍落度筒夹持机构将坍落度筒夹紧,转矩输出机构驱动空心轴9带动刮板7转动刮除坍落度筒内壁的混凝土的同时喷头10进行旋转喷淋,将坍落度筒内壁的混凝土冲洗干净。冲洗掉的脏污从筛板19上排走。The slump cone is sleeved on the hollow shaft 9 and placed on the screen plate 19. The slump cone clamping mechanism clamps the slump cone. The torque output mechanism drives the hollow shaft 9 to drive the scraper 7 to rotate and scrape the concrete on the inner wall of the slump cone. At the same time, the nozzle 10 performs rotational spraying to clean the concrete on the inner wall of the slump cone. The washed dirt is discharged from the screen plate 19.
刮板7较窄,以减少混凝土的堆积,刮板7通过横杆8与空心轴9连接。The scraper 7 is narrow to reduce the accumulation of concrete, and the scraper 7 is connected to the hollow shaft 9 through a cross bar 8.
机箱1内分隔为三个腔体,分别是储水腔2、驱动腔和集污腔5,转矩输出机构和水泵3安装在驱动腔内,水泵3通过水管连接储水腔2,储水腔2设有注水口。The chassis 1 is divided into three chambers, namely a water storage chamber 2, a driving chamber and a dirt collecting chamber 5. The torque output mechanism and the water pump 3 are installed in the driving chamber. The water pump 3 is connected to the water storage chamber 2 through a water pipe. The water storage chamber 2 is provided with a water injection port.
启动水泵3抽取储水腔2内部的水,通过旋转接头将水注入空心轴9的内部,最终由喷头10向坍落度筒的内壁喷出。The water pump 3 is started to extract the water in the water storage chamber 2, and the water is injected into the hollow shaft 9 through the rotary joint, and finally sprayed toward the inner wall of the slump cone through the nozzle 10.
机箱1的顶面设有沉槽,筛板19悬空架在沉槽内,沉槽的底面向一侧倾斜,底面的低端开有倾泻口,倾泻口下是集污腔5。集污腔5内活动安装有网兜4,机箱1上设有进出集污腔5的密封门。从筛板19上流下的脏污顺着沉槽底面流入集污腔5内,大块颗粒收集在网兜4内,污水蓄积在集污腔5底部,打开密封门时,排空污水,取出网兜4倒掉杂物。The top surface of the chassis 1 is provided with a sink, and the sieve plate 19 is suspended in the sink. The bottom surface of the sink is inclined to one side, and a pouring port is opened at the lower end of the bottom surface. Below the pouring port is a sewage collecting chamber 5. A net bag 4 is movably installed in the sewage collecting chamber 5, and a sealed door for entering and exiting the sewage collecting chamber 5 is provided on the chassis 1. The dirt flowing down from the sieve plate 19 flows into the sewage collecting chamber 5 along the bottom surface of the sink, and large particles are collected in the net bag 4. The sewage accumulates at the bottom of the sewage collecting chamber 5. When the sealed door is opened, the sewage is emptied, and the net bag 4 is taken out to pour out the debris.
如图2所示坍落度筒夹持机构包括导向架6、双向丝杆14、两个滑块13和两个夹板11,导向架6通过支柱12固定在机箱1上方,双向丝杆14安装在导向架6的滑道内,双向丝杆14的一端从导向架6中伸出并连接旋钮,滑道的截面为多边形,两个滑块13分别与双向丝杆14的两侧螺纹旋合,滑块13的表面与滑道滑动相接,防止滑块13在滑道内转动,两个夹板11分别与两个滑块13相连,两个滑块13相对的面上安装有用于卡夹坍落度筒的夹块,夹块的与坍落度筒接触的面为与坍落度筒外壁契合的曲面。As shown in FIG2 , the slump cone clamping mechanism includes a guide frame 6, a bidirectional screw 14, two sliders 13 and two clamps 11. The guide frame 6 is fixed on the top of the chassis 1 by a pillar 12. The bidirectional screw 14 is installed in the slideway of the guide frame 6. One end of the bidirectional screw 14 extends from the guide frame 6 and is connected to the knob. The cross-section of the slideway is polygonal. The two sliders 13 are respectively screwed with the threads on both sides of the bidirectional screw 14. The surface of the slider 13 is slidably connected to the slideway to prevent the slider 13 from rotating in the slideway. The two clamps 11 are respectively connected to the two sliders 13. Clamping blocks for clamping the slump cone are installed on the opposite surfaces of the two sliders 13. The surface of the clamping block that contacts the slump cone is a curved surface that fits the outer wall of the slump cone.
转动双向丝杆14,双向丝杆14通过滑块13带动夹板11向坍落度筒的方向移动,最终对坍落度筒进行夹持定位;两个滑块13同步反向移动,完成坍落度筒自动对中。The bidirectional screw rod 14 is rotated, and the bidirectional screw rod 14 drives the clamping plate 11 to move in the direction of the slump cone through the slider 13, and finally the slump cone is clamped and positioned; the two sliders 13 move synchronously in opposite directions to complete the automatic centering of the slump cone.
坍落度筒夹持机构从两侧夹紧坍落度筒,又从两侧退开解除夹紧,摆放和取下坍落度筒为上下动作,符合使用逻辑,使用方便。The slump cone clamping mechanism clamps the slump cone from both sides and withdraws from both sides to release the clamping. The slump cone is placed and removed by up and down movements, which is logical and easy to use.
如图3所示:转矩输出机构包括伺服电机18、主动齿轮15和从动齿轮17;伺服电机18的转轴16连接主动齿轮15,空心轴9连接从动齿轮17,主动齿轮15与从动齿轮17啮合。As shown in FIG. 3 , the torque output mechanism includes a servo motor 18 , a driving gear 15 and a driven gear 17 ; the rotating shaft 16 of the servo motor 18 is connected to the driving gear 15 , the hollow shaft 9 is connected to the driven gear 17 , and the driving gear 15 is meshed with the driven gear 17 .
启动伺服电机18通过转轴16带动主动齿轮15转动,在主动齿轮15与从动齿轮17的啮合作用下带动空心轴9转动。The servo motor 18 is started to drive the driving gear 15 to rotate through the rotating shaft 16 , and the hollow shaft 9 is driven to rotate under the meshing action of the driving gear 15 and the driven gear 17 .
伺服电机18和水泵3外接电源供电。The servo motor 18 and the water pump 3 are powered by an external power source.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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