CN221846850U - Mixing stirrer for emulsified asphalt - Google Patents
Mixing stirrer for emulsified asphalt Download PDFInfo
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- CN221846850U CN221846850U CN202420405421.1U CN202420405421U CN221846850U CN 221846850 U CN221846850 U CN 221846850U CN 202420405421 U CN202420405421 U CN 202420405421U CN 221846850 U CN221846850 U CN 221846850U
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- 239000010426 asphalt Substances 0.000 title claims abstract description 37
- 238000002156 mixing Methods 0.000 title claims abstract description 22
- 238000003756 stirring Methods 0.000 claims abstract description 70
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 230000000149 penetrating effect Effects 0.000 claims abstract description 3
- 238000011010 flushing procedure Methods 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 230000001681 protective effect Effects 0.000 claims description 11
- 238000001125 extrusion Methods 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Road Paving Machines (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及沥青搅拌技术领域,具体为一种乳化沥青用混合搅拌机。The utility model relates to the technical field of asphalt mixing, in particular to a mixing and stirring machine for emulsified asphalt.
背景技术Background Art
乳化沥青是一种沥青和乳化剂混合而成的材料,经过机械剪切作用而形成水包油或者油包水的液态沥青,是一种流动性很好的道路建筑材料。Emulsified asphalt is a material made by mixing asphalt and emulsifier. It is transformed into water-in-oil or oil-in-water liquid asphalt through mechanical shearing. It is a road construction material with good fluidity.
现有技术中,公告号为CN211274331U的中国专利公开了一种乳化沥青搅拌装置,包括底座,底座内设有罐体,罐体向上延伸的一端设有进料口,罐体向下延伸的一端设有排料装置,罐体向上延伸的一端固定设有驱动装置,驱动装置的延伸端设有穿入罐体内腔的转轴,转轴位于内腔的部分设有搅拌杆,搅拌杆上设有多个均匀分布在自身的竖杆,搅拌杆远离搅拌杆的一端设有多个斜杆,且多个斜杆均布在搅拌杆上,转轴上设有横块,横块的上表面设有弯杆,横块远离转轴的一端设有引流杆,横块设在搅拌杆的上方。本实用新型不仅能搅拌转轴处的乳化沥青,还能搅拌转轴与罐体内壁之间的乳化沥青,避免出现搅拌不均匀的情况。In the prior art, a Chinese patent with announcement number CN211274331U discloses an emulsified asphalt stirring device, including a base, a tank body is arranged inside the base, a feed port is arranged at one end of the tank body extending upward, a discharge device is arranged at one end of the tank body extending downward, a driving device is fixedly arranged at one end of the tank body extending upward, a rotating shaft penetrating into the inner cavity of the tank body is arranged at the extended end of the driving device, a stirring rod is arranged at the part of the rotating shaft located in the inner cavity, a plurality of vertical rods evenly distributed on the stirring rod are arranged on the stirring rod, a plurality of inclined rods are arranged at one end of the stirring rod away from the stirring rod, and the plurality of inclined rods are evenly distributed on the stirring rod, a horizontal block is arranged on the rotating shaft, a curved rod is arranged on the upper surface of the horizontal block, a drainage rod is arranged at one end of the horizontal block away from the rotating shaft, and the horizontal block is arranged above the stirring rod. The utility model can not only stir the emulsified asphalt at the rotating shaft, but also stir the emulsified asphalt between the rotating shaft and the inner wall of the tank body, so as to avoid uneven stirring.
上述的装置在使用的过程中利用转动的搅拌杆对沥青进行搅拌操作,但是在实际的使用过程中,上述装置中的搅拌杆角度是固定不变的,所以整体的搅拌范围有限,无法达到对沥青材料充分的搅拌。The above-mentioned device utilizes a rotating stirring rod to stir the asphalt during use. However, in actual use, the angle of the stirring rod in the above-mentioned device is fixed, so the overall stirring range is limited and the asphalt material cannot be fully stirred.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种乳化沥青用混合搅拌机,以解决上述背景技术中提出搅拌范围有限而导致搅拌不充分的问题。The utility model aims to provide a mixing and stirring machine for emulsified asphalt, so as to solve the problem of insufficient stirring caused by limited stirring range in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种乳化沥青用混合搅拌机,包括呈圆筒状结构的外罐体,所述外罐体外部下端固定安装有水平放置在地面上的支撑架,且所述外罐体前侧外表面固定安装有控制面板,还包括:To achieve the above object, the utility model provides the following technical solution: a mixing and stirring machine for emulsified asphalt, comprising an outer tank body with a cylindrical structure, a support frame horizontally placed on the ground is fixedly installed on the lower end of the outer tank body, and a control panel is fixedly installed on the outer surface of the front side of the outer tank body, and also includes:
所述外罐体上表面固定贯穿安装有投料口,且所述外罐体下表面固定安装有出料口,并且所述外罐体内部中间位置转动安装有安装架,所述安装架上表面转动安装有用于对乳化沥青进行搅动的搅拌杆,且所述搅拌杆下方设置有推动机构,利用推动机构调整搅拌杆的角度而扩大搅拌范围;A feeding port is fixedly installed on the upper surface of the outer tank body, and a discharging port is fixedly installed on the lower surface of the outer tank body. A mounting frame is rotatably installed in the middle position of the inner part of the outer tank body. A stirring rod for stirring the emulsified asphalt is rotatably installed on the upper surface of the mounting frame, and a pushing mechanism is arranged under the stirring rod, and the stirring range is expanded by adjusting the angle of the stirring rod by using the pushing mechanism;
所述外罐体内部上端安装有冲洗机构,利用冲洗机构对外罐体的内部进行冲洗。A flushing mechanism is installed at the upper end of the inner part of the outer tank body, and the inner part of the outer tank body is flushed by the flushing mechanism.
优选的,所述推动机构包括固定安装在安装架上表面的推动杆,且所述推动杆设置为气压式伸缩结构,并且所述安装架由固定安装在外罐体内部底端的驱动电机驱动转动。Preferably, the pushing mechanism comprises a pushing rod fixedly mounted on the upper surface of the mounting frame, and the pushing rod is configured as a pneumatic telescopic structure, and the mounting frame is driven to rotate by a driving motor fixedly mounted on the bottom end of the inner portion of the outer tank body.
优选的,所述驱动电机外部设置有用于对其保护的防护外壳,且所述推动杆顶端转动安装有限位滑块。Preferably, a protective shell is provided on the outside of the driving motor for protecting it, and a limiting slider is rotatably installed on the top end of the pushing rod.
优选的,所述限位滑块与开设在搅拌杆侧面的直线滑槽之间组成滑动结构。Preferably, the limit sliding block and the linear sliding groove provided on the side of the stirring rod form a sliding structure.
优选的,所述推动杆通过其底端固定安装的输送软管与固定安装在驱动电机输出轴外部的储存气囊之间组成连通结构,且所述驱动电机的输出轴设置为空心结构,并且所述储存气囊与固定安装在防护外壳内部安装的挤压块之间位置相互对应。Preferably, the push rod forms a connecting structure with a conveying hose fixedly installed at its bottom end and a storage air bag fixedly installed on the outside of the output shaft of the driving motor, and the output shaft of the driving motor is set as a hollow structure, and the positions of the storage air bag and the extrusion block fixedly installed inside the protective shell correspond to each other.
优选的,所述冲洗机构包括安装在外罐体内部上端的环形冲洗喷头和固定安装在外罐体上表面的电动水泵。Preferably, the flushing mechanism includes an annular flushing nozzle installed at the upper end of the inner part of the outer tank body and an electric water pump fixedly installed on the upper surface of the outer tank body.
优选的,所述电动水泵通过连接水管与冲洗喷头之间组成连通结构,且所述冲洗喷头通过外罐体上端的伸缩气缸与外罐体组成升降结构。Preferably, the electric water pump forms a communicating structure with the flushing nozzle through a connecting water pipe, and the flushing nozzle forms a lifting structure with the outer tank body through a telescopic cylinder at the upper end of the outer tank body.
与现有技术相比,本实用新型的有益效果是:该乳化沥青用混合搅拌机,采用新型的结构设计,其具体内容如下:Compared with the prior art, the utility model has the following beneficial effects: the mixing and stirring machine for emulsified asphalt adopts a new structural design, and its specific contents are as follows:
1、通过驱动电机带动安装架转动,从而使得安装架带动搅拌杆转动,从而实现对乳化沥青原料进行搅拌混合,并且驱动电机的外部安装有防护外壳,对驱动电机进行保护;1. The mounting frame is driven to rotate by the driving motor, so that the mounting frame drives the stirring rod to rotate, thereby stirring and mixing the emulsified asphalt raw materials, and a protective shell is installed outside the driving motor to protect the driving motor;
进一步的,搅拌杆与安装架之间转动连接,通过推动杆的伸缩推动搅拌杆转动,从而在沥青搅拌的过程中不断改变搅拌杆的角度,增加搅拌杆整体的搅拌范围,提高对沥青材料整体的搅拌混合效果;Furthermore, the stirring rod is rotatably connected to the mounting frame, and the stirring rod is driven to rotate by the extension and retraction of the pushing rod, thereby continuously changing the angle of the stirring rod during the asphalt mixing process, increasing the overall stirring range of the stirring rod, and improving the overall stirring and mixing effect of the asphalt material;
更进一步的,驱动电机在带动安装架转动的过程中带动其输出轴上的储存气囊同步转动,储存气囊在转动的过程中间歇性的与防护外壳内侧的挤压块之间相互挤压,通过挤压使得储存气囊内部的空气进入推动杆外部,从而控制推动杆伸缩。Furthermore, the driving motor drives the storage air bag on its output shaft to rotate synchronously while driving the mounting frame to rotate. The storage air bag intermittently squeezes the extrusion block on the inner side of the protective shell during the rotation, so that the air inside the storage air bag enters the outside of the push rod, thereby controlling the extension and retraction of the push rod.
2、设置冲洗机构,在装置停止工作时,电动气泵外接水源并开启,将清水通过连接水管从冲洗喷头中喷出,达到对外罐体内壁清洗的目的,避免外罐体内部的沥青结块;2. A flushing mechanism is set up. When the device stops working, the electric air pump is connected to an external water source and turned on to spray clean water from the flushing nozzle through the connecting water pipe to achieve the purpose of cleaning the inner wall of the outer tank and avoid asphalt agglomeration inside the outer tank;
进一步的,冲洗喷头的上端安装有伸缩气缸,利用伸缩气缸带动冲洗喷头上下移动,从而扩大冲洗喷头的冲洗范围,提高整体的清洗效果。Furthermore, a telescopic cylinder is installed at the upper end of the flushing nozzle, and the telescopic cylinder is used to drive the flushing nozzle to move up and down, thereby expanding the flushing range of the flushing nozzle and improving the overall cleaning effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型外罐体剖面结构示意图;Figure 2 is a schematic diagram of the cross-sectional structure of the outer tank body of the utility model;
图3为本实用新型防护外壳剖面结构示意图;FIG3 is a schematic diagram of the cross-sectional structure of the protective housing of the utility model;
图4为本实用新型搅拌杆结构示意图;FIG4 is a schematic diagram of the structure of the stirring rod of the utility model;
图5为本实用新型图4中A处放大结构示意图;FIG5 is an enlarged schematic diagram of the structure of point A in FIG4 of the present utility model;
图6为本实用新型安装架结构示意图;Figure 6 is a schematic diagram of the structure of the mounting frame of the utility model;
图7为本实用新型冲洗喷头结构示意图。FIG. 7 is a schematic diagram of the structure of the flushing nozzle of the utility model.
图中:1、外罐体;2、支撑架;3、控制面板;4、投料口;5、出料口;6、安装架;7、搅拌杆;8、驱动电机;801、防护外壳;9、推动杆;10、限位滑块;11、直线滑槽;12、储存气囊;13、挤压块;14、输送软管;15、冲洗喷头;16、电动水泵;17、连接水管;18、伸缩气缸。In the figure: 1. outer tank body; 2. support frame; 3. control panel; 4. feeding port; 5. discharging port; 6. mounting frame; 7. stirring rod; 8. driving motor; 801, protective shell; 9. pushing rod; 10. limiting slider; 11. linear slide; 12. storage air bag; 13. extrusion block; 14. conveying hose; 15. flushing nozzle; 16. electric water pump; 17. connecting water pipe; 18. telescopic cylinder.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例一Embodiment 1
请参阅图1-图3,本实施例为了解决对乳化沥青材料混合搅拌的问题,提供如下技术方案,通过搅拌杆7的转动对外罐体1内部的沥青材料进行搅拌混合,具体公开了:呈圆筒状结构的外罐体1,外罐体1外部下端固定安装有水平放置在地面上的支撑架2,且外罐体1前侧外表面固定安装有控制面板3,外罐体1上表面固定贯穿安装有投料口4,且外罐体1下表面固定安装有出料口5,并且外罐体1内部中间位置转动安装有安装架6,安装架6上表面转动安装有用于对乳化沥青进行搅动的搅拌杆7。Please refer to Figures 1 to 3. In order to solve the problem of mixing and stirring the emulsified asphalt material, the present embodiment provides the following technical solution, in which the asphalt material inside the outer tank body 1 is stirred and mixed by rotating the stirring rod 7. Specifically disclosed is: the outer tank body 1 is a cylindrical structure, and a support frame 2 placed horizontally on the ground is fixedly installed at the lower end of the outer part of the outer tank body 1, and a control panel 3 is fixedly installed on the front outer surface of the outer tank body 1, a feeding port 4 is fixedly installed through the upper surface of the outer tank body 1, and a discharge port 5 is fixedly installed on the lower surface of the outer tank body 1, and a mounting frame 6 is rotatably installed in the middle position inside the outer tank body 1, and a stirring rod 7 for stirring the emulsified asphalt is rotatably installed on the upper surface of the mounting frame 6.
在使用装置时,首先将乳化沥青原材料通过投料口4投入到外罐体1内部,之后通过控制面板3开启外罐体1内部的驱动电机8,利用驱动电机8的输出轴带动安装架6转动,使得安装架6带动其上方的搅拌杆7转动,从而实现对外罐体1内部沥青原料的搅拌,达到混合的目的,搅拌混合完成后通过出料口5将沥青排出。When using the device, the emulsified asphalt raw material is first fed into the outer tank body 1 through the feeding port 4, and then the driving motor 8 inside the outer tank body 1 is turned on through the control panel 3, and the mounting frame 6 is driven to rotate by the output shaft of the driving motor 8, so that the mounting frame 6 drives the stirring rod 7 above it to rotate, thereby realizing the stirring of the asphalt raw material inside the outer tank body 1 to achieve the purpose of mixing. After the stirring and mixing is completed, the asphalt is discharged through the discharge port 5.
实施例二Embodiment 2
请参阅图2-图6,本实施例为了解决搅拌杆7搅拌范围小而影响搅拌效果的问题,提供如下技术方案,设置推动机构,通过推动机构不断改变搅拌杆7的角度,从而扩大整体的搅拌范围,具体公开了:搅拌杆7下方设置有推动机构,利用推动机构调整搅拌杆7的角度而扩大搅拌范围;推动机构包括固定安装在安装架6上表面的推动杆9,且推动杆9设置为气压式伸缩结构,并且安装架6由固定安装在外罐体1内部底端的驱动电机8驱动转动,驱动电机8外部设置有用于对其保护的防护外壳801,且推动杆9顶端转动安装有限位滑块10,限位滑块10与开设在搅拌杆7侧面的直线滑槽11之间组成滑动结构,推动杆9通过其底端固定安装的输送软管14与固定安装在驱动电机8输出轴外部的储存气囊12之间组成连通结构,且驱动电机8的输出轴设置为空心结构,并且储存气囊12与固定安装在防护外壳801内部安装的挤压块13之间位置相互对应。Please refer to Figures 2 to 6. In order to solve the problem that the stirring range of the stirring rod 7 is small and affects the stirring effect, the present embodiment provides the following technical solutions, a pushing mechanism is set, and the angle of the stirring rod 7 is continuously changed by the pushing mechanism, so as to expand the overall stirring range. Specifically disclosed are: a pushing mechanism is set below the stirring rod 7, and the stirring range is expanded by adjusting the angle of the stirring rod 7 by the pushing mechanism; the pushing mechanism includes a pushing rod 9 fixedly mounted on the upper surface of the mounting frame 6, and the pushing rod 9 is set as a pneumatic telescopic structure, and the mounting frame 6 is driven to rotate by a driving motor 8 fixedly mounted on the bottom end of the outer tank body 1, and a protective shell 801 is set outside the driving motor 8 for protecting it, and a limit slider 10 is rotatably mounted on the top of the pushing rod 9, and a sliding structure is formed between the limit slider 10 and a linear slide groove 11 opened on the side of the stirring rod 7, and a conveying hose 14 fixedly mounted on the bottom end of the pushing rod 9 and a storage air bag 12 fixedly mounted on the outside of the output shaft of the driving motor 8 form a communication structure, and the output shaft of the driving motor 8 is set as a hollow structure, and the storage air bag 12 and the extrusion block 13 fixedly mounted inside the protective shell 801 correspond to each other.
驱动电机8开启的过程中带动其输出轴外表面安装的储存气囊12同步转动,使得储存气囊12与防护外壳801内侧挤压块13间歇性挤压,储存气囊12受到挤压时内部的空气通过输送软管14进入推动杆9内部,使得推动杆9伸长并推动搅拌杆7转动(此过程中推动杆9顶端的限位滑块10在搅拌杆7侧面的直线滑槽11内部相应滑动),从而不断改变搅拌杆7的角度,扩大整体的搅拌范围,使其对沥青材料的搅拌更加充分。During the process of turning on the driving motor 8, the storage air bag 12 installed on the outer surface of its output shaft is driven to rotate synchronously, so that the storage air bag 12 and the extrusion block 13 inside the protective shell 801 are intermittently squeezed. When the storage air bag 12 is squeezed, the air inside enters the push rod 9 through the conveying hose 14, so that the push rod 9 extends and pushes the stirring rod 7 to rotate (in this process, the limiting slider 10 at the top of the push rod 9 slides accordingly inside the linear slide groove 11 on the side of the stirring rod 7), thereby continuously changing the angle of the stirring rod 7, expanding the overall stirring range, and making it stir the asphalt material more fully.
实施例三Embodiment 3
请参阅图7,本实施例为了解决不便对外罐体1内部清洗的问题,提供如下技术方案,设置冲洗机构,在装置使用完成后利用冲洗机构对外罐体1的内部进行冲洗清理,具体公开了:外罐体1内部上端安装有冲洗机构,利用冲洗机构对外罐体1的内部进行冲洗,冲洗机构包括安装在外罐体1内部上端的环形冲洗喷头15和固定安装在外罐体1上表面的电动水泵16,电动水泵16通过连接水管17与冲洗喷头15之间组成连通结构,且冲洗喷头15通过外罐体1上端的伸缩气缸18与外罐体1组成升降结构。Please refer to Figure 7. In order to solve the problem of inconvenience in cleaning the interior of the outer tank body 1, this embodiment provides the following technical solutions, wherein a flushing mechanism is provided, and the interior of the outer tank body 1 is flushed and cleaned by the flushing mechanism after the device is used. Specifically, it is disclosed that: a flushing mechanism is installed at the upper end of the interior of the outer tank body 1, and the interior of the outer tank body 1 is flushed by the flushing mechanism. The flushing mechanism includes an annular flushing nozzle 15 installed at the upper end of the interior of the outer tank body 1 and an electric water pump 16 fixedly installed on the upper surface of the outer tank body 1. The electric water pump 16 forms a connecting structure with the flushing nozzle 15 through a connecting water pipe 17, and the flushing nozzle 15 forms a lifting structure with the outer tank body 1 through a telescopic cylinder 18 at the upper end of the outer tank body 1.
在装置使用完成后,开启电动水泵16(电动水泵16事先外接水源),此时电动水泵16将清水从冲洗喷头15中喷出,实现对外罐体1内部冲洗清理,冲洗的过程中伸缩气缸18带动冲洗喷头15往复升降,从而扩大冲洗范围。After the device is used, the electric water pump 16 is turned on (the electric water pump 16 is connected to an external water source in advance). At this time, the electric water pump 16 sprays clean water from the flushing nozzle 15 to flush and clean the inside of the external tank body 1. During the flushing process, the telescopic cylinder 18 drives the flushing nozzle 15 to rise and fall back and forth, thereby expanding the flushing range.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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