CN221846818U - A high-speed dispersing device for emulsion production - Google Patents
A high-speed dispersing device for emulsion production Download PDFInfo
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- CN221846818U CN221846818U CN202420168940.0U CN202420168940U CN221846818U CN 221846818 U CN221846818 U CN 221846818U CN 202420168940 U CN202420168940 U CN 202420168940U CN 221846818 U CN221846818 U CN 221846818U
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- 239000000839 emulsion Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000000843 powder Substances 0.000 claims abstract description 17
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 239000006185 dispersion Substances 0.000 claims description 41
- 238000007790 scraping Methods 0.000 claims 4
- 238000007599 discharging Methods 0.000 claims 2
- 239000002994 raw material Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 210000003491 skin Anatomy 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000000434 stratum corneum Anatomy 0.000 description 1
Abstract
本实用新型公开了一种乳液生产用的高速分散装置，包括上分散仓，所述上分散仓顶部固定连接有顶板，所述顶板顶部中心位置处固定连接有第二电机，所述第二电机输出端贯穿传动杆并固定连接有第一转轴，所述第一转轴外径固定连接有均匀分布的搅拌杆，所述搅拌杆外侧均固定连接有刮板，所述上分散仓底部固定连接有下分散仓，所述下分散仓底部固定连接有底板。本实用新型中，在使用高速分散装置时，首先从进粉管内输送粉剂，从进液管内输送溶液，当分别进入到上分散仓内时，会先落到分散板的上方，舵机进行工作，带动分散板进行180度转动，对原料粉剂与溶液第一次分散，然后就进入到上分散仓与下分散仓的内部。
The utility model discloses a high-speed dispersing device for emulsion production, including an upper dispersing bin, a top plate fixedly connected to the top of the upper dispersing bin, a second motor fixedly connected to the center position of the top of the top plate, an output end of the second motor passes through a transmission rod and is fixedly connected to a first rotating shaft, the outer diameter of the first rotating shaft is fixedly connected to evenly distributed stirring rods, the outer sides of the stirring rods are fixedly connected to scrapers, a lower dispersing bin is fixedly connected to the bottom of the upper dispersing bin, and a bottom plate is fixedly connected to the bottom of the lower dispersing bin. In the utility model, when using the high-speed dispersing device, firstly, powder is transported from the powder inlet pipe, and solution is transported from the liquid inlet pipe. When they enter the upper dispersing bin respectively, they will first fall above the dispersing plate, and the steering gear will work to drive the dispersing plate to rotate 180 degrees, so that the raw material powder and solution are dispersed for the first time, and then they enter the interior of the upper dispersing bin and the lower dispersing bin.
Description
技术领域Technical Field
本实用新型涉及高速分散装置领域，尤其涉及一种乳液生产用的高速分散装置。The utility model relates to the field of high-speed dispersing devices, in particular to a high-speed dispersing device for emulsion production.
背景技术Background Art
在乳液生产的过程中，高速分散装置被广泛地用来对乳液进行分散处理，乳化制品的黏度较低，在重力的作用下可倾倒，这样的乳化制品称为乳液或者奶液，护肤乳液是以保持皮肤、特别是皮肤最外面角质层中适度水分为目的而使用的化妆品，高速分散装置在乳液生产的过程中也有所应用。In the process of emulsion production, high-speed dispersing devices are widely used to disperse emulsions. Emulsified products have low viscosity and can be poured under the action of gravity. Such emulsions are called emulsions or milk. Skin care emulsions are cosmetics used to maintain appropriate moisture in the skin, especially in the outermost stratum corneum of the skin. High-speed dispersing devices are also used in the process of emulsion production.
目前，在乳液生产的过程中需要用到高速分散装置对乳液进行分散作业便于乳液的生产，但是现有的高速分散装置在使用时，打散混合时，乳液混合效率不高，影响产品质量，使乳液的加工效果不好。At present, in the process of emulsion production, a high-speed dispersing device is needed to disperse the emulsion to facilitate the production of the emulsion. However, when the existing high-speed dispersing device is used, the emulsion mixing efficiency is not high when breaking and mixing, which affects the product quality and makes the emulsion processing effect poor.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中存在的缺点，而提出的一种乳液生产用的高速分散装置。The utility model aims to solve the shortcomings in the prior art and proposes a high-speed dispersing device for emulsion production.
为了实现上述目的，本实用新型采用了如下技术方案：一种乳液生产用的高速分散装置，包括上分散仓，所述上分散仓顶部固定连接有顶板，所述顶板顶部中心位置处固定连接有第二电机，所述第二电机输出端贯穿传动杆并固定连接有第一转轴，所述第一转轴外径固定连接有均匀分布的搅拌杆，所述搅拌杆外侧均固定连接有刮板，所述上分散仓底部固定连接有下分散仓，所述下分散仓底部固定连接有底板，所述底板底部中心位置处固定连接有第一电机，所述第一电机输出端固定连接有第二转轴，所述第二转轴外径均固定连接有混合杆，所述上分散仓外径顶部偏下右侧固定连接有支撑板，所述支撑板顶部固定连接有舵机，所述舵机左端贯穿并固定连接圆杆，所述圆杆左侧固定连接有分散板。In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-speed dispersing device for emulsion production, comprising an upper dispersing bin, a top plate fixedly connected to the top of the upper dispersing bin, a second motor fixedly connected at the center position of the top of the top plate, an output end of the second motor penetrates a transmission rod and is fixedly connected to a first rotating shaft, an outer diameter of the first rotating shaft is fixedly connected to evenly distributed stirring rods, and scrapers are fixedly connected to the outer sides of the stirring rods, a lower dispersing bin is fixedly connected to the bottom of the upper dispersing bin, a bottom plate is fixedly connected to the bottom of the lower dispersing bin, a first motor is fixedly connected at the center position of the bottom of the bottom plate, an output end of the first motor is fixedly connected to a second rotating shaft, a mixing rod is fixedly connected to the outer diameter of the second rotating shaft, a support plate is fixedly connected to the right side of the top of the outer diameter of the upper dispersing bin, a steering gear is fixedly connected to the top of the support plate, the left end of the steering gear penetrates and is fixedly connected to a round rod, and a dispersing plate is fixedly connected to the left side of the round rod.
作为上述技术方案的进一步描述：As a further description of the above technical solution:
所述第二转轴外侧均固定连接有刮板，所述第二转轴外径底部均固定连接有刮板。The outer side of the second rotating shaft is fixedly connected with a scraper, and the outer diameter bottom of the second rotating shaft is fixedly connected with a scraper.
作为上述技术方案的进一步描述：As a further description of the above technical solution:
所述刮板与上分散仓之间紧密贴合。The scraper is tightly fitted to the upper dispersion bin.
作为上述技术方案的进一步描述：As a further description of the above technical solution:
所述下分散仓外径底部固定连接有支撑架。The outer bottom of the lower dispersion bin is fixedly connected with a support frame.
作为上述技术方案的进一步描述：As a further description of the above technical solution:
所述分散板左侧转动连接有上分散仓。The left side of the dispersion plate is rotatably connected with an upper dispersion bin.
作为上述技术方案的进一步描述：As a further description of the above technical solution:
所述顶板顶部前端右侧贯穿并固定连接有进液管。A liquid inlet pipe penetrates and is fixedly connected to the right side of the front end of the top plate.
作为上述技术方案的进一步描述：As a further description of the above technical solution:
所述顶板顶部前端左侧贯穿并固定连接有进粉管。A powder inlet pipe is passed through and fixedly connected to the left side of the front end of the top plate.
作为上述技术方案的进一步描述：As a further description of the above technical solution:
所述底板底部后端贯穿并固定连接有出料管，所述出料管外径中心位置处贯穿并设置有电磁阀。A discharge pipe is passed through and fixedly connected to the rear end of the bottom of the base plate, and a solenoid valve is passed through and arranged at the center position of the outer diameter of the discharge pipe.
本实用新型具有如下有益效果：The utility model has the following beneficial effects:
本实用新型中，在使用高速分散装置时，首先从进粉管内输送粉剂，从进液管内输送溶液，当分别进入到上分散仓内时，会先落到分散板的上方，舵机进行工作，带动分散板进行180度转动，对原料粉剂与溶液第一次分散，然后就进入到上分散仓与下分散仓的内部，此时第一电机与第二电机同时工作带动第一转轴与第二转轴进行转动，以此带动搅拌杆与混合杆进行转动，带动粉末与液体进行高速分散混合，可以进行上下同时混合，完成第二次高效混合，有效提高混合分散效果，提高加工效果。In the utility model, when the high-speed dispersing device is used, the powder is first conveyed from the powder inlet pipe, and the solution is conveyed from the liquid inlet pipe. When they enter the upper dispersing bin respectively, they will first fall above the dispersing plate, and the steering gear will work to drive the dispersing plate to rotate 180 degrees, so as to disperse the raw material powder and the solution for the first time, and then enter the interior of the upper dispersing bin and the lower dispersing bin. At this time, the first motor and the second motor work simultaneously to drive the first rotating shaft and the second rotating shaft to rotate, thereby driving the stirring rod and the mixing rod to rotate, driving the powder and the liquid to be dispersed and mixed at a high speed, and can be mixed simultaneously up and down to complete the second high-efficiency mixing, effectively improving the mixing and dispersing effect, and improving the processing effect.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种乳液生产用的高速分散装置的爆炸图；FIG1 is an exploded view of a high-speed dispersing device for emulsion production proposed by the present invention;
图2为本实用新型提出的一种乳液生产用的高速分散装置的顶视图；FIG2 is a top view of a high-speed dispersing device for emulsion production proposed by the present invention;
图3为本实用新型提出的一种乳液生产用的高速分散装置的立体图。FIG3 is a three-dimensional diagram of a high-speed dispersing device for emulsion production proposed by the present invention.
图例说明：Legend:
1、上分散仓；2、下分散仓；3、电磁阀；4、出料管；5、底板；6、第一电机；7、混合杆；8、支撑架；9、第二电机；10、刮板；11、搅拌杆；12、进粉管；13、分散板；14、支撑板；15、舵机；16、圆杆；17、顶板；18、传动杆；19、第一转轴；20、进液管；21、第二转轴。1. Upper dispersion bin; 2. Lower dispersion bin; 3. Solenoid valve; 4. Discharge pipe; 5. Bottom plate; 6. First motor; 7. Mixing rod; 8. Support frame; 9. Second motor; 10. Scraper; 11. Stirring rod; 12. Powder inlet pipe; 13. Dispersing plate; 14. Support plate; 15. Servo; 16. Round rod; 17. Top plate; 18. Transmission rod; 19. First rotating shaft; 20. Liquid inlet pipe; 21. Second rotating shaft.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
在本实用新型的描述中，需要说明的是，术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本实用新型和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本实用新型的限制；术语“第一”、“第二”、“第三”仅用于描述目的，而不能理解为指示或暗示相对重要性，此外，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
参照图1-3，本实用新型提供的一种实施例：一种乳液生产用的高速分散装置，包括上分散仓1，上分散仓1顶部固定连接有顶板17，然后就进入到上分散仓1与下分散仓2内，第二电机9与第一电机6进行工作，带动第一转轴19与第二转轴21进行高速转动，上下同时进行混合搅拌，达到高速混合分散效果，提高产品质量，顶板17顶部中心位置处固定连接有第二电机9，第二电机9输出端贯穿传动杆18并固定连接有第一转轴19，第一转轴19外径固定连接有均匀分布的搅拌杆11，搅拌杆11外侧均固定连接有刮板10，上分散仓1底部固定连接有下分散仓2，并且当上分散仓1与下分散仓2内没有及时冲洗时，内部的乳液就会结块，就可以使第二电机9与第一电机6再次工作带动第一转轴19与第二转轴21转动，下分散仓2底部固定连接有底板5，底板5底部中心位置处固定连接有第一电机6，第一电机6输出端固定连接有第二转轴21，第二转轴21外径均固定连接有混合杆7，上分散仓1外径顶部偏下右侧固定连接有支撑板14，支撑板14顶部固定连接有舵机15，接着就会落到分散板13的上方，此时舵机15进行工作，带动分散板13进行180度转动，对粉剂与溶液进行第一次分散，舵机15左端贯穿并固定连接圆杆16，圆杆16左侧固定连接有分散板13。1-3, an embodiment of the utility model is provided: a high-speed dispersing device for emulsion production, including an upper dispersing bin 1, a top plate 17 is fixedly connected to the top of the upper dispersing bin 1, and then enters the upper dispersing bin 1 and the lower dispersing bin 2, the second motor 9 and the first motor 6 work to drive the first rotating shaft 19 and the second rotating shaft 21 to rotate at a high speed, and mix and stir the upper and lower parts at the same time to achieve a high-speed mixing and dispersing effect and improve product quality, a second motor 9 is fixedly connected to the center position of the top of the top plate 17, the output end of the second motor 9 passes through the transmission rod 18 and is fixedly connected to the first rotating shaft 19, the outer diameter of the first rotating shaft 19 is fixedly connected to uniformly distributed stirring rods 11, the outer side of the stirring rods 11 are fixedly connected to the scraper 10, the bottom of the upper dispersing bin 1 is fixedly connected to the lower dispersing bin 2, and when the upper dispersing bin 1 is connected to the lower When the dispersion bin 2 is not flushed in time, the emulsion inside will agglomerate, and the second motor 9 and the first motor 6 can be made to work again to drive the first rotating shaft 19 and the second rotating shaft 21 to rotate. The bottom of the lower dispersion bin 2 is fixedly connected to the bottom plate 5, and the first motor 6 is fixedly connected to the bottom center of the bottom of the bottom plate 5. The output end of the first motor 6 is fixedly connected to the second rotating shaft 21, and the outer diameter of the second rotating shaft 21 is fixedly connected to the mixing rod 7. The upper dispersion bin 1 is fixedly connected to the right side of the lower outer diameter top of the support plate 1, and the top of the support plate 14 is fixedly connected to the steering gear 15, and then it will fall above the dispersion plate 13. At this time, the steering gear 15 works to drive the dispersion plate 13 to rotate 180 degrees, and the powder and solution are dispersed for the first time. The left end of the steering gear 15 penetrates and is fixedly connected to the round rod 16, and the left side of the round rod 16 is fixedly connected to the dispersion plate 13.
第二转轴21外侧均固定连接有刮板10，第二转轴21外径底部均固定连接有刮板10，刮板10对上分散仓1与下分散仓2紧密贴合，对内壁进行刮动，就不会影响下次使用，最后当混合分散完成之后，就可以打开电磁阀3从出料管4进行收集，刮板10与上分散仓1之间紧密贴合，下分散仓2外径底部固定连接有支撑架8，分散板13左侧转动连接有上分散仓1，顶板17顶部前端右侧贯穿并固定连接有进液管20，顶板17顶部前端左侧贯穿并固定连接有进粉管12，首先可以把粉剂从进粉管12输送进去，溶液从进液管20内输送进入，并设置有插板阀，防止粉尘流出污染环境，起到密封效果，底板5底部后端贯穿并固定连接有出料管4，出料管4外径中心位置处贯穿并设置有电磁阀3。The scraper 10 is fixedly connected to the outside of the second rotating shaft 21, and the scraper 10 is fixedly connected to the bottom of the outer diameter of the second rotating shaft 21. The scraper 10 fits tightly against the upper dispersion bin 1 and the lower dispersion bin 2, and scrapes the inner wall, which will not affect the next use. Finally, when the mixing and dispersion is completed, the solenoid valve 3 can be opened to collect from the discharge pipe 4. The scraper 10 fits tightly against the upper dispersion bin 1, and the support frame 8 is fixedly connected to the bottom of the outer diameter of the lower dispersion bin 2. The upper dispersion bin 1 is rotatably connected to the left side of the dispersion plate 13. The liquid inlet pipe 20 is penetrated and fixedly connected to the right side of the top front end of the top plate 17, and the powder inlet pipe 12 is penetrated and fixedly connected to the left side of the top front end of the top plate 17. First, the powder can be transported in from the powder inlet pipe 12, and the solution is transported in from the liquid inlet pipe 20. A plug valve is provided to prevent dust from flowing out and polluting the environment, which has a sealing effect. The discharge pipe 4 is penetrated and fixedly connected to the rear end of the bottom of the bottom plate 5, and the solenoid valve 3 is penetrated and provided at the center of the outer diameter of the discharge pipe 4.
工作原理：在乳液生产时，需要用到高速分散装置，首先可以把粉剂从进粉管12输送进去，溶液从进液管20内输送进入，并设置有插板阀，防止粉尘流出污染环境，起到密封效果，接着就会落到分散板13的上方，此时舵机15进行工作，带动分散板13进行180度转动，对粉剂与溶液进行第一次分散，然后就进入到上分散仓1与下分散仓2内，第二电机9与第一电机6进行工作，带动第一转轴19与第二转轴21进行高速转动，上下同时进行混合搅拌，达到高速混合分散效果，提高产品质量，并且当上分散仓1与下分散仓2内没有及时冲洗时，内部的乳液就会结块，就可以使第二电机9与第一电机6再次工作带动第一转轴19与第二转轴21转动，刮板10对上分散仓1与下分散仓2紧密贴合，对内壁进行刮动，就不会影响下次使用，最后当混合分散完成之后，就可以打开电磁阀3从出料管4进行收集。Working principle: In the production of emulsion, a high-speed dispersing device is needed. First, the powder can be transported in from the powder inlet pipe 12, and the solution can be transported in from the liquid inlet pipe 20. A plug valve is provided to prevent dust from flowing out and polluting the environment, which plays a sealing effect. Then it will fall on the top of the dispersion plate 13. At this time, the steering gear 15 works to drive the dispersion plate 13 to rotate 180 degrees to disperse the powder and solution for the first time, and then enter the upper dispersion bin 1 and the lower dispersion bin 2. The second motor 9 and the first motor 6 work to drive the first rotating shaft 19 and The second rotating shaft 21 rotates at a high speed, and mixing and stirring are carried out simultaneously up and down to achieve a high-speed mixing and dispersing effect, improve product quality, and when the upper dispersing bin 1 and the lower dispersing bin 2 are not flushed in time, the internal emulsion will agglomerate, and the second motor 9 and the first motor 6 can work again to drive the first rotating shaft 19 and the second rotating shaft 21 to rotate, and the scraper 10 fits tightly to the upper dispersing bin 1 and the lower dispersing bin 2 to scrape the inner wall, so as not to affect the next use. Finally, when the mixing and dispersing is completed, the solenoid valve 3 can be opened to collect from the discharge pipe 4.
最后应说明的是：以上所述仅为本实用新型的优选实施例而已，并不用于限制本实用新型，尽管参照前述实施例对本实用新型进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换，凡在本实用新型的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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