CN221846719U - A pressure ultrafiltration membrane system - Google Patents
A pressure ultrafiltration membrane system Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型属于滤膜技术领域,更具体的说,尤其涉及一种压力式超滤膜系统。The utility model belongs to the technical field of filter membranes, and more specifically, particularly relates to a pressure-type ultrafiltration membrane system.
背景技术Background Art
膜分离技术以分离膜材料为核心,通过压力或者电驱动力利用具有选择透过性的膜材料,对液体或气体中的物质进行选择性分离,达到对物料的分离、浓缩和提纯等效果。该膜分离技术的运行过程无相变化(反应前后没有相的变化)、能耗低、采用分子级过滤方式;针对于不同分离膜材料孔径大小或阻留微粒的表观尺寸大小,可分为微滤(微米或亚微米级)、超滤(10纳米级)、纳滤(纳米级)、反渗透(亚纳米级)等四种膜分离过程。Membrane separation technology is centered on separation membrane materials. It uses selectively permeable membrane materials through pressure or electric driving force to selectively separate substances in liquids or gases, thereby achieving the effects of separation, concentration and purification of materials. The operation process of this membrane separation technology has no phase change (no phase change before and after the reaction), low energy consumption, and uses molecular-level filtration. According to the pore size of different separation membrane materials or the apparent size of retained particles, it can be divided into four membrane separation processes: microfiltration (micron or submicron level), ultrafiltration (10 nanometers), nanofiltration (nanoscale), and reverse osmosis (subnanometer level).
超滤膜分离过程主要滤除包括有机大分子、胶体、蛋白质等10-100nm大小的颗粒,超滤膜从运行方式分类可分为浸没式超滤和压力式超滤。压力式超滤膜在运行过程中,被超滤膜截留下胶体和微粒等物质会在膜表面形成吸附层,对膜孔产生一定程度的污堵,即膜污染。膜污染的形成使得膜水通量大幅度下降,严重时超滤过程难以进行,妨碍超滤系统的正常运行。目前压力式超滤膜通常采用气擦洗等方式缓解和恢复膜污染。The ultrafiltration membrane separation process mainly removes particles of 10-100nm in size, including organic macromolecules, colloids, proteins, etc. The ultrafiltration membrane can be classified into submerged ultrafiltration and pressure ultrafiltration according to the operation mode. During the operation of the pressure ultrafiltration membrane, substances such as colloids and particles intercepted by the ultrafiltration membrane will form an adsorption layer on the membrane surface, causing a certain degree of fouling on the membrane pores, that is, membrane fouling. The formation of membrane fouling causes a significant decrease in membrane water flux. In severe cases, the ultrafiltration process is difficult to carry out, hindering the normal operation of the ultrafiltration system. At present, pressure ultrafiltration membranes usually use air scrubbing and other methods to alleviate and restore membrane fouling.
但是,气擦洗需采用空压机压缩空气实施,而配置空压机增加了系统运行的能耗。However, air scrubbing requires compressed air from an air compressor, and the configuration of an air compressor increases the energy consumption of system operation.
实用新型内容Utility Model Content
有鉴于此,本实用新型的目的在于提供一种压力式超滤膜系统,用于实现无能耗气擦洗,降低压力式超滤膜系统能耗。In view of this, the purpose of the utility model is to provide a pressure type ultrafiltration membrane system for realizing energy-free gas scrubbing and reducing the energy consumption of the pressure type ultrafiltration membrane system.
本申请公开了一种压力式超滤膜系统,包括:产水箱、压力式超滤膜组件、管道过滤器和浓水箱;The application discloses a pressure type ultrafiltration membrane system, comprising: a water production tank, a pressure type ultrafiltration membrane assembly, a pipeline filter and a concentrated water tank;
所述压力式超滤膜组件的顶端设置上端盖,其底端设置下端盖;The top end of the pressure type ultrafiltration membrane assembly is provided with an upper end cover, and the bottom end is provided with a lower end cover;
所述产水箱的产水进水口与上端盖的产水口连通;The water production inlet of the water production tank is connected to the water production port of the upper end cover;
所述产水箱的产水出水口通过所述管道过滤器分别连通至所述上端盖的浓水口和所述上端盖的产水口;The water outlet of the water production tank is connected to the concentrated water outlet of the upper end cover and the water outlet of the upper end cover respectively through the pipeline filter;
所述下端盖的进水口与浓水箱连通;The water inlet of the lower end cover is connected to the concentrated water tank;
所述下端盖的底端设置有进气口,在所述进气口上设置有曝气头;所述进气口与进气阀连通;所述进气阀为单向阀。An air inlet is arranged at the bottom end of the lower end cover, and an aeration head is arranged on the air inlet; the air inlet is connected to an air inlet valve; and the air inlet valve is a one-way valve.
可选的,所述产水箱的产水进水口与上端盖的产水口之间的管道上设置有产水阀。Optionally, a water production valve is provided on the pipeline between the water production inlet of the water production box and the water production outlet of the upper end cover.
可选的,所述管道过滤器与所述产水箱的产水出水口之间的管道上设置有第一清洗阀;Optionally, a first cleaning valve is provided on the pipeline between the pipeline filter and the water outlet of the water production tank;
所述管道过滤器与所述上端盖的产水口之间的管道上设置有第二清洗阀和正冲洗阀;A second cleaning valve and a positive flushing valve are provided on the pipeline between the pipeline filter and the water outlet of the upper end cover;
所述管道过滤器与所述压力式超滤膜组件的浓水口之间的管道上设置有第二清洗阀和反冲洗阀。A second cleaning valve and a backwashing valve are arranged on the pipeline between the pipeline filter and the concentrated water outlet of the pressure ultrafiltration membrane assembly.
可选的,所述上端盖的浓水口还与浓水箱连通;Optionally, the concentrate water port of the upper end cover is also connected to the concentrate water tank;
所述浓水口与所述浓水箱之间的管道上设置有浓水排放阀。A concentrate water discharge valve is arranged on the pipeline between the concentrate water inlet and the concentrate water tank.
可选的所述浓水箱与所述下端盖的进水口之间设置清洗浓水管道;所述清洗浓水管道上设置有清洗浓水阀;Optionally, a concentrated water cleaning pipeline is provided between the concentrated water tank and the water inlet of the lower end cover; a concentrated water cleaning valve is provided on the concentrated water cleaning pipeline;
下端盖的进水口还连通进水管道;所述进水管道上设置有进水阀。The water inlet of the lower end cover is also connected to a water inlet pipe; a water inlet valve is arranged on the water inlet pipe.
可选的,所述上端盖设置有挡水板;Optionally, the upper end cover is provided with a water baffle;
所述挡水板上设置有正冲洗进水管;A positive flushing water inlet pipe is provided on the water baffle plate;
所述正冲洗进水管的上端均匀贯穿分布于挡水板上,且所述正冲洗进水管下端贯穿上胶层;The upper end of the positive flushing water inlet pipe is evenly distributed on the water retaining plate, and the lower end of the positive flushing water inlet pipe penetrates the upper rubber layer;
所述上胶层的表面均匀分布膜丝;所述膜丝的上端贯穿所述上胶层。The membrane filaments are evenly distributed on the surface of the upper glue layer; and the upper ends of the membrane filaments penetrate the upper glue layer.
可选的,所述下端盖的顶端设置有下胶层;Optionally, a lower rubber layer is provided at the top end of the lower end cover;
所述下胶层上设置有清洗浓水管;A cleaning concentrated water pipe is provided on the lower rubber layer;
所述清洗浓水管贯穿所述下胶层;The cleaning concentrated water pipe penetrates the lower rubber layer;
所述下胶层的表面均匀分布膜丝,所述膜丝的下端浸没固定在所述下胶层中。The membrane threads are evenly distributed on the surface of the lower glue layer, and the lower ends of the membrane threads are immersed and fixed in the lower glue layer.
可选的,所述上端盖的正冲洗进水管与所述下端盖的清洗浓水管的数量相同。Optionally, the number of the positive flushing water inlet pipes of the upper end cover is the same as the number of the cleaning concentrated water pipes of the lower end cover.
可选的,所述产水箱安装高度高于所述压力式超滤膜组件,且,所述产水箱的底部与压力式超滤膜组件的顶部的高度差为2-4m;和/或,Optionally, the installation height of the water production tank is higher than the pressure ultrafiltration membrane assembly, and the height difference between the bottom of the water production tank and the top of the pressure ultrafiltration membrane assembly is 2-4m; and/or,
所述浓水箱安装高度低于所述压力式超滤膜组件,所述浓水箱的底部与压力式超滤膜组件的顶部的高度差为0-2m。The installation height of the concentrated water tank is lower than that of the pressure-type ultrafiltration membrane assembly, and the height difference between the bottom of the concentrated water tank and the top of the pressure-type ultrafiltration membrane assembly is 0-2m.
可选的,所述产水箱的排污口处设置有排污阀;Optionally, a sewage valve is provided at the sewage outlet of the water production tank;
所述产水箱设置有液位计;The water production tank is provided with a liquid level meter;
所述产水箱的溢流口通过管道排水;The overflow of the water production tank is drained through a pipeline;
所述产水箱的产水出水口与用水点之间的管道上设置有用水阀。A water valve is arranged on the pipeline between the water outlet of the water production box and the water use point.
从上述技术方案可知,本实用新型提供的一种压力式超滤膜系统包括:产水箱、压力式超滤膜组件、管道过滤器和浓水箱;产水箱、压力式超滤膜组件、管道过滤器和浓水箱之间连通,并在该压力式超滤膜组件的底端设置与单向进气阀连通的进气口,通过控制进气阀的开度,排空压力式超滤膜组件内部,通过底部自然吸气形式,实现对压力式超滤膜组件气擦洗过程,改变传统的采用空压机供能实现气擦洗过程;也即,本申请提供的压力式超滤膜系统的气擦洗工序无需压缩空气进行气擦洗过程,实现无能耗气擦洗,降低压力式超滤膜系统能耗。It can be seen from the above technical scheme that a pressure ultrafiltration membrane system provided by the utility model includes: a water production tank, a pressure ultrafiltration membrane assembly, a pipeline filter and a concentrated water tank; the water production tank, the pressure ultrafiltration membrane assembly, the pipeline filter and the concentrated water tank are connected, and an air inlet connected to a one-way air inlet valve is arranged at the bottom end of the pressure ultrafiltration membrane assembly, and the interior of the pressure ultrafiltration membrane assembly is emptied by controlling the opening of the air inlet valve, and the air scrubbing process of the pressure ultrafiltration membrane assembly is realized through natural suction at the bottom, thereby changing the traditional air scrubbing process achieved by using an air compressor for power supply; that is, the air scrubbing process of the pressure ultrafiltration membrane system provided by the present application does not require compressed air for the air scrubbing process, thereby achieving energy-free air scrubbing and reducing the energy consumption of the pressure ultrafiltration membrane system.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本实用新型实施例提供的一种压力式超滤膜系统的示意图;FIG1 is a schematic diagram of a pressure ultrafiltration membrane system provided by an embodiment of the utility model;
图2是本实用新型实施例提供的一种压力式超滤膜系统中所涉及的压力式超滤膜组件的示意图;FIG2 is a schematic diagram of a pressure type ultrafiltration membrane assembly involved in a pressure type ultrafiltration membrane system provided by an embodiment of the present utility model;
图3是本实用新型实施例提供的一种压力式超滤膜系统中所涉及的上端盖的示意图;3 is a schematic diagram of an upper end cover involved in a pressure-type ultrafiltration membrane system provided by an embodiment of the utility model;
图4是本实用新型实施例提供的一种压力式超滤膜系统中所涉及的上端盖的另一示意图;FIG4 is another schematic diagram of an upper end cover involved in a pressure-type ultrafiltration membrane system provided by an embodiment of the utility model;
图5是本实用新型实施例提供的一种压力式超滤膜系统中所涉及的下端盖的示意图;5 is a schematic diagram of a lower end cover involved in a pressure-type ultrafiltration membrane system provided by an embodiment of the utility model;
图6是本实用新型实施例提供的一种压力式超滤膜系统中所涉及的下端盖的另一示意图。FIG. 6 is another schematic diagram of a lower end cover involved in a pressure-type ultrafiltration membrane system provided in an embodiment of the present utility model.
具体实施方式DETAILED DESCRIPTION
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
在本申请中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。此外,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”、“第三”、“第四”等(如果存在)是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施例例如能够以除了在这里图示或描述的那些以外的顺序实施。In the present application, the term "comprises", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or equipment. In the absence of further restrictions, the elements defined by the sentence "comprising one..." do not exclude the existence of other identical elements in the process, method, article or equipment including the elements. In addition, the terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example.
本申请实施例提供了一种压力式超滤膜系统,用于解决现有技术中气擦洗需采用空压机压缩空气实施,而配置空压机增加了系统运行的能耗的问题。The embodiment of the present application provides a pressure-type ultrafiltration membrane system, which is used to solve the problem in the prior art that air scrubbing needs to be implemented by using compressed air from an air compressor, but the configuration of an air compressor increases the energy consumption of the system operation.
膜分离技术作为一种以分离膜材料为核心,利用特殊的薄膜对液体或气体中的成品进行选择性分离的技术,可实现对废水、物料进行分离、浓缩和提纯。目前膜分离技术已在水处理、石油化工、市政饮用水及海水淡化等领域有着广泛地应用。Membrane separation technology is a technology that uses special membranes to selectively separate finished products in liquids or gases. It can separate, concentrate and purify wastewater and materials. Currently, membrane separation technology has been widely used in water treatment, petrochemicals, municipal drinking water and seawater desalination.
超滤膜可以划分为浸没式超滤和压力式超滤。Ultrafiltration membranes can be divided into submerged ultrafiltration and pressure ultrafiltration.
浸没式超滤是将超滤膜组件直接浸没在待处理的水中,通过压力差或者抽吸作用使水通过膜孔,从而实现固液分离的过程。Submerged ultrafiltration is a process in which the ultrafiltration membrane assembly is directly immersed in the water to be treated, and the water is forced to pass through the membrane pores through pressure difference or suction, thereby achieving solid-liquid separation.
压力式超滤将大量的中空纤维超滤膜丝装入一个圆形柱状压力容器中,纤维束的开口端用环氧树脂浇铸成胶层,配备相应的连接件(包括进水端、产水端、浓缩水端),即形成压力式超滤膜组件。压力式超滤膜系统运行时,通过进水泵将进水压入超滤膜组件中。压力式超滤膜采用密闭式系统设计。Pressure ultrafiltration is a process in which a large number of hollow fiber ultrafiltration membranes are placed in a circular cylindrical pressure vessel. The open end of the fiber bundle is cast into a glue layer with epoxy resin and equipped with corresponding connectors (including the water inlet end, water production end, and concentrated water end) to form a pressure ultrafiltration membrane assembly. When the pressure ultrafiltration membrane system is in operation, the water is pressed into the ultrafiltration membrane assembly through the water inlet pump. The pressure ultrafiltration membrane adopts a closed system design.
本申请主要对压力式超滤膜系统进行改进,针对压力式超滤膜组件的底端设置有进气口和进气阀,通过进气阀排空压力式超滤膜组件内部,通过底部自然吸气形式,实现对组件气擦洗过程,改变传统的采用空压机供能实现气擦洗过程。The present application mainly improves the pressure ultrafiltration membrane system. An air inlet and an air inlet valve are provided at the bottom of the pressure ultrafiltration membrane assembly. The interior of the pressure ultrafiltration membrane assembly is emptied through the air inlet valve, and the air scrubbing process of the assembly is realized through natural air suction at the bottom, thereby changing the traditional method of using an air compressor to supply energy to realize the air scrubbing process.
参见图1和图2所示,压力式超滤膜系统,包括:产水箱1、压力式超滤膜组件2、管道过滤器4和浓水箱5。1 and 2 , the pressure ultrafiltration membrane system includes: a production water tank 1 , a pressure ultrafiltration membrane assembly 2 , a pipeline filter 4 and a concentrated water tank 5 .
压力式超滤膜组件2的顶端设置上端盖21,其底端设置下端盖22。An upper end cover 21 is disposed at the top of the pressure ultrafiltration membrane assembly 2, and a lower end cover 22 is disposed at the bottom thereof.
具体的,压力式超滤膜组件2的水通过上端盖21和下端盖22流入或者流出;更为具体的,压力式超滤膜组件2的水通过上端盖21流入,也可以通过下端盖22流入;压力式超滤膜组件2的水通过上端盖21流出,也可以通过下端盖22流出。Specifically, water in the pressure-type ultrafiltration membrane assembly 2 flows in or out through the upper end cover 21 and the lower end cover 22; more specifically, water in the pressure-type ultrafiltration membrane assembly 2 flows in through the upper end cover 21 and can also flow in through the lower end cover 22; water in the pressure-type ultrafiltration membrane assembly 2 flows out through the upper end cover 21 and can also flow out through the lower end cover 22.
该压力式超滤膜组件2主要用于对液体进行过滤;需要说明的是,该液体可以是含有悬浮颗粒物、胶体等杂质的液体。The pressure type ultrafiltration membrane assembly 2 is mainly used for filtering liquid; it should be noted that the liquid may be a liquid containing impurities such as suspended particles and colloids.
产水箱1的产水进水口11与上端盖21的产水口211连通。The water production inlet 11 of the water production tank 1 is communicated with the water production port 211 of the upper end cover 21 .
产水箱1的产水出水口13通过管道过滤器4分别连通至上端盖21的浓水口214和上端盖21的产水口211。The water outlet 13 of the water production tank 1 is connected to the concentrated water outlet 214 of the upper end cover 21 and the water production outlet 211 of the upper end cover 21 through the pipeline filter 4 respectively.
下端盖22的进水口225与浓水箱5连通。The water inlet 225 of the lower end cover 22 is communicated with the concentrated water tank 5 .
浓水箱5底部还可以配置阀门以排出浓水。A valve may also be provided at the bottom of the concentrated water tank 5 to discharge the concentrated water.
下端盖22的底端设置有进气口224,在进气口224上设置有曝气头223;进气口224与进气阀331连通;该进气阀331为单向阀。An air inlet 224 is provided at the bottom end of the lower end cover 22, and an aeration head 223 is provided on the air inlet 224; the air inlet 224 is communicated with an air inlet valve 331; the air inlet valve 331 is a one-way valve.
曝气头223设置于下端盖22内部,该曝气头223采用气管与所述进气口224相连通。The aeration head 223 is disposed inside the lower end cover 22 , and the aeration head 223 is connected to the air inlet 224 via an air pipe.
需要说明的是,各个器件设备之间均通过各自对应的管道连通。It should be noted that each device is connected through its own corresponding pipeline.
具体的,产水箱1的产水进水口11与产水水管的第一端连通,产水水管的第二端与上端盖21的产水口211连接;也就是说,产水箱1的产水进水口11与上端盖21的产水口211之间的通过管道连通,且该管道命名为产水管道。Specifically, the water production inlet 11 of the water production tank 1 is connected to the first end of the water production pipe, and the second end of the water production pipe is connected to the water production port 211 of the upper end cover 21; that is, the water production inlet 11 of the water production tank 1 is connected to the water production port 211 of the upper end cover 21 through a pipeline, and the pipeline is named a water production pipeline.
产水箱1的产水出水口13与过滤前管道的第一端连通,过滤前管道的第二端与管道过滤器4的进口连通;也就是说,产水箱1的产水出水口13与管道过滤器4的进口之间的通过管道连通,且该管道命名为过滤前管道。The water outlet 13 of the water production tank 1 is connected to the first end of the pre-filtration pipe, and the second end of the pre-filtration pipe is connected to the inlet of the pipe filter 4; that is, the water outlet 13 of the water production tank 1 is connected to the inlet of the pipe filter 4 through a pipe, and the pipe is named the pre-filtration pipe.
管道过滤器4的出口与过滤后管道的第一端连通;过滤后管道的第二段分别与正冲洗管道的第一端和反冲洗管道的第一端连通。正冲洗管道的第二端与上端盖21的产水口211连通;也即,正冲洗管道可以与产水管汇流后与上端盖21的产水口211连通。反冲洗管道的第二端与上端盖21的浓水口214连通。The outlet of the pipe filter 4 is connected to the first end of the filtered pipe; the second section of the filtered pipe is respectively connected to the first end of the positive flushing pipe and the first end of the backwashing pipe. The second end of the positive flushing pipe is connected to the water production port 211 of the upper end cover 21; that is, the positive flushing pipe can be connected to the water production port 211 of the upper end cover 21 after merging with the water production pipe. The second end of the backwashing pipe is connected to the concentrated water port 214 of the upper end cover 21.
也就是说,管道过滤器4的出口与上端盖21的浓水口214之间的通过管道连通,且可以将该管道划分为两个管道,分别为过滤后管道和反冲洗管道。管道过滤器4的出口与上端盖21的产水口211之间的通过管道连通,且可以将该管道划分为两个管道,分别为过滤后管道和正冲洗管道。That is, the outlet of the pipeline filter 4 is connected to the concentrated water outlet 214 of the upper end cover 21 through a pipeline, and the pipeline can be divided into two pipelines, namely, a post-filtration pipeline and a backwashing pipeline. The outlet of the pipeline filter 4 is connected to the water production outlet 211 of the upper end cover 21 through a pipeline, and the pipeline can be divided into two pipelines, namely, a post-filtration pipeline and a positive flushing pipeline.
通过控制压力式超滤膜组件2内部液体排空,并将通过控制进气阀331的开合,将空气自动吸入压力式超滤膜组件2,并通过曝气233均匀分布到液体中后由下至上实现对膜丝23外表面的无能耗气擦洗过程。By controlling the internal liquid of the pressure ultrafiltration membrane assembly 2 to be emptied and controlling the opening and closing of the air inlet valve 331, air is automatically sucked into the pressure ultrafiltration membrane assembly 2 and evenly distributed into the liquid through aeration 233, thereby realizing an energy-free air scrubbing process for the outer surface of the membrane filament 23 from bottom to top.
在本实施例中,产水箱1、压力式超滤膜组件2、管道过滤器4和浓水箱5之间连通,并在该压力式超滤膜组件2的底端设置与单向进气阀331连通的进气口224,通过控制进气阀331的开度,排空压力式超滤膜组件2内部,通过底部自然吸气形式,实现对压力式超滤膜组件气擦洗过程,改变传统的采用空压机供能实现气擦洗过程;也即,本申请提供的压力式超滤膜系统的气擦洗工序无需压缩空气进行气擦洗过程,实现无能耗气擦洗,降低压力式超滤膜系统能耗。In this embodiment, the production water tank 1, the pressure ultrafiltration membrane assembly 2, the pipeline filter 4 and the concentrated water tank 5 are connected, and an air inlet 224 connected to the one-way air inlet valve 331 is provided at the bottom end of the pressure ultrafiltration membrane assembly 2. By controlling the opening of the air inlet valve 331, the interior of the pressure ultrafiltration membrane assembly 2 is emptied, and the air scrubbing process of the pressure ultrafiltration membrane assembly is realized through natural suction at the bottom, thereby changing the traditional method of using an air compressor to supply energy to realize the air scrubbing process; that is, the air scrubbing process of the pressure ultrafiltration membrane system provided by the present application does not require compressed air for the air scrubbing process, thereby realizing energy-free air scrubbing and reducing the energy consumption of the pressure ultrafiltration membrane system.
可选的,产水箱1的产水进水口11与上端盖21的211之间的管道上设置有产水阀312。Optionally, a water production valve 312 is provided on the pipeline between the water production inlet 11 of the water production tank 1 and 211 of the upper end cover 21 .
由上述说明可知,产水箱1的产水进水口11与上端盖21的产水口211之间的管道为产水管道;在该产水管道上设置有产水阀312,进而可以是通过控制该产水阀312的开度,实现对产水管道内流水通量的控制,在该产水阀312完全关闭时,该产水管道上禁止水流流通,在产水阀312打开时,根据产水阀312的开度大小,调整产水管道内水流大小。It can be seen from the above description that the pipeline between the water production inlet 11 of the water production box 1 and the water production port 211 of the upper end cover 21 is the water production pipeline; a water production valve 312 is arranged on the water production pipeline, and the water flux in the water production pipeline can be controlled by controlling the opening of the water production valve 312. When the water production valve 312 is completely closed, water flow is prohibited on the water production pipeline. When the water production valve 312 is opened, the water flow in the water production pipeline is adjusted according to the opening size of the water production valve 312.
可选的,管道过滤器4与产水箱1的产水出水口13之间的管道上设置有第一清洗阀313。Optionally, a first cleaning valve 313 is provided on the pipeline between the pipeline filter 4 and the produced water outlet 13 of the produced water tank 1 .
由上述说明可知,管道过滤器4的进口与产水箱1的产水出水口13之间的管道为过滤前管道;在该过滤前管道上设置有第一清洗阀313;进而可以是通过控制该第一清洗阀313的开度,实现对过滤前管道内流水通量的控制,在该第一清洗阀313完全关闭时,该过滤前管道上禁止水流流通,在第一清洗阀313打开时,根据第一清洗阀313的开度大小,调整过滤前管道内水流大小。It can be seen from the above description that the pipeline between the inlet of the pipeline filter 4 and the water outlet 13 of the water production tank 1 is the pre-filtration pipeline; a first cleaning valve 313 is provided on the pre-filtration pipeline; and further, the water flux in the pre-filtration pipeline can be controlled by controlling the opening of the first cleaning valve 313. When the first cleaning valve 313 is completely closed, water flow is prohibited in the pre-filtration pipeline. When the first cleaning valve 313 is opened, the water flow in the pre-filtration pipeline is adjusted according to the opening size of the first cleaning valve 313.
管道过滤器4与上端盖21的产水口211之间的管道上设置有第二清洗阀314和正冲洗阀315。A second cleaning valve 314 and a positive flushing valve 315 are provided on the pipeline between the pipeline filter 4 and the water outlet 211 of the upper end cover 21 .
由上述说明可知,管道过滤器4的出口与上端盖21的产水口211之间的管道分别为过滤后管道和正冲洗管道。It can be seen from the above description that the pipeline between the outlet of the pipeline filter 4 and the water outlet 211 of the upper end cover 21 is a post-filtration pipeline and a positive flushing pipeline respectively.
过滤后管道上设置有第二清洗阀314;进而可以是通过控制该第二清洗阀314的开度,实现对过滤后管道内流水通量的控制,在该第二清洗阀314完全关闭时,该过滤后管道上禁止水流流通,在第二清洗阀314打开时,根据第二清洗阀314的开度大小,调整过滤后管道内水流大小。A second cleaning valve 314 is provided on the filtered pipe; the opening of the second cleaning valve 314 can be controlled to control the water flux in the filtered pipe. When the second cleaning valve 314 is completely closed, water flow is prohibited in the filtered pipe. When the second cleaning valve 314 is opened, the water flow in the filtered pipe is adjusted according to the opening of the second cleaning valve 314.
正冲洗管道上设置有正冲洗阀315;进而可以是通过控制正冲洗阀315的开度,实现对正冲洗管道内流水通量的控制,在正冲洗阀315完全关闭时,该正冲洗管道上禁止水流流通,在正冲洗阀315打开时,根据正冲洗阀315的开度大小,调整正冲洗管道内水流大小。A positive flushing valve 315 is provided on the positive flushing pipe; the water flux in the positive flushing pipe can be controlled by controlling the opening of the positive flushing valve 315. When the positive flushing valve 315 is completely closed, water flow is prohibited in the positive flushing pipe. When the positive flushing valve 315 is opened, the water flow in the positive flushing pipe is adjusted according to the opening size of the positive flushing valve 315.
管道过滤器4与压力式超滤膜组件2的浓水口214之间的管道上设置有第二清洗阀314和反冲洗阀316。A second cleaning valve 314 and a backwashing valve 316 are provided on the pipeline between the pipeline filter 4 and the concentrated water outlet 214 of the pressure ultrafiltration membrane assembly 2 .
由上述说明可知,管道过滤器4的出口与压力式超滤膜组件2的浓水口214之间的管道分别为过滤后管道和反冲洗管道。It can be seen from the above description that the pipeline between the outlet of the pipeline filter 4 and the concentrated water outlet 214 of the pressure ultrafiltration membrane assembly 2 is a post-filtration pipeline and a backwashing pipeline respectively.
过滤后管道上设置有第二清洗阀314;进而可以是通过控制该第二清洗阀314的开度,实现对过滤后管道内流水通量的控制,在该第二清洗阀314完全关闭时,该过滤后管道上禁止水流流通,在第二清洗阀314打开时,根据第二清洗阀314的开度大小,调整过滤后管道内水流大小。A second cleaning valve 314 is provided on the filtered pipe; the opening of the second cleaning valve 314 can be controlled to control the water flux in the filtered pipe. When the second cleaning valve 314 is completely closed, water flow is prohibited in the filtered pipe. When the second cleaning valve 314 is opened, the water flow in the filtered pipe is adjusted according to the opening of the second cleaning valve 314.
反冲洗管道上设置有反冲洗阀316;进而可以是通过控制反冲洗阀316的开度,实现对反冲洗管道内流水通量的控制,在反冲洗阀316完全关闭时,该反冲洗管道上禁止水流流通,在反冲洗阀316打开时,根据反冲洗阀316的开度大小,调整反冲洗管道内水流大小。A backwash valve 316 is provided on the backwash pipe; the water flux in the backwash pipe can be controlled by controlling the opening of the backwash valve 316. When the backwash valve 316 is completely closed, water flow is prohibited in the backwash pipe. When the backwash valve 316 is opened, the water flow in the backwash pipe is adjusted according to the opening of the backwash valve 316.
需要说明的是,过滤后管道的数量可以是1个也可以是多个,为1个时,正冲洗管道和反冲洗管道汇流到过滤后管道;在过滤后管道的数量为2个时,正冲洗管道与一个过滤后管道连通,反冲洗管道与另一个过滤后管道连通,两个过滤后管道汇流后与管道过滤器4的出口连通;当然也可以是其他情况,此处不再一一赘述,视实际情况而定即可,均在本申请的保护范围内。It should be noted that the number of post-filtration pipes can be one or more. When the number is one, the forward flushing pipe and the backwashing pipe converge into the post-filtration pipe; when the number of post-filtration pipes is two, the forward flushing pipe is connected to one post-filtration pipe, and the backwashing pipe is connected to another post-filtration pipe. After the two post-filtration pipes converge, they are connected to the outlet of the pipe filter 4; of course, there may be other situations, which will not be elaborated here one by one, depending on the actual situation, and are all within the protection scope of this application.
可选的,上端盖21的浓水口214还与浓水箱5连通。Optionally, the concentrate outlet 214 of the upper end cover 21 is also connected to the concentrate tank 5 .
浓水口214与浓水箱5之间的管道上设置有浓水排放阀317。A concentrate discharge valve 317 is provided on the pipeline between the concentrate inlet 214 and the concentrate tank 5 .
也就是说,上端盖21的浓水口214分别与浓水箱5和管道过滤器4连通。That is to say, the concentrate outlet 214 of the upper end cover 21 is communicated with the concentrate tank 5 and the pipeline filter 4 respectively.
上端盖21的浓水口214与浓水箱5之间的通过管道连通,且该管道命名为浓水排放管道。具体的,浓水排放管道的第一端与上端盖21的浓水口214连通,浓水排放管道的第二端与浓水箱5连通。The concentrate water port 214 of the upper end cover 21 is connected to the concentrate water tank 5 through a pipe, and the pipe is named as the concentrate water discharge pipe. Specifically, the first end of the concentrate water discharge pipe is connected to the concentrate water port 214 of the upper end cover 21, and the second end of the concentrate water discharge pipe is connected to the concentrate water tank 5.
在浓水排放管道设置有浓水排放阀317,进而可以是通过控制浓水排放阀317的开度,实现对浓水排放管道内流水通量的控制,在浓水排放阀317完全关闭时,该浓水排放管道上禁止水流流通,在浓水排放阀317打开时,根据浓水排放阀317的开度大小,调整浓水排放管道内水流大小。A concentrate discharge valve 317 is provided in the concentrate discharge pipeline, and the water flux in the concentrate discharge pipeline can be controlled by controlling the opening of the concentrate discharge valve 317. When the concentrate discharge valve 317 is completely closed, water flow is prohibited in the concentrate discharge pipeline. When the concentrate discharge valve 317 is opened, the water flow in the concentrate discharge pipeline is adjusted according to the opening of the concentrate discharge valve 317.
可选的,浓水箱5与下端盖22的进水口225之间设置清洗浓水管道;清洗浓水管道上设置有清洗浓水阀318。Optionally, a concentrated water cleaning pipeline is provided between the concentrated water tank 5 and the water inlet 225 of the lower end cover 22; and a concentrated water cleaning valve 318 is provided on the concentrated water cleaning pipeline.
下端盖22的进水口225还连通进水管道;进水管道上设置有进水阀319。The water inlet 225 of the lower end cover 22 is also connected to a water inlet pipe; a water inlet valve 319 is provided on the water inlet pipe.
具体的,清洗浓水管道的第一端与下端盖22的进水口225连通,清洗浓水管道的第二端与浓水箱5连通。Specifically, the first end of the cleaning concentrated water pipeline is communicated with the water inlet 225 of the lower end cover 22 , and the second end of the cleaning concentrated water pipeline is communicated with the concentrated water tank 5 .
在清洗浓水管道设置有清洗浓水阀318,进而可以是通过控制清洗浓水阀318的开度,实现对清洗浓水管道内流水通量的控制,在清洗浓水阀318完全关闭时,该清洗浓水管道上禁止水流流通,在清洗浓水阀318打开时,根据清洗浓水阀318的开度大小,调整清洗浓水管道内水流大小。A cleaning concentrated water valve 318 is provided in the cleaning concentrated water pipeline, and the water flux in the cleaning concentrated water pipeline can be controlled by controlling the opening of the cleaning concentrated water valve 318. When the cleaning concentrated water valve 318 is completely closed, water flow is prohibited in the cleaning concentrated water pipeline. When the cleaning concentrated water valve 318 is opened, the water flow in the cleaning concentrated water pipeline is adjusted according to the opening size of the cleaning concentrated water valve 318.
可选的,如图3和图4所示,上端盖21设置有挡水板213。Optionally, as shown in FIG. 3 and FIG. 4 , the upper end cover 21 is provided with a water baffle 213 .
挡水板213上设置有正冲洗进水管212。A positive flushing water inlet pipe 212 is provided on the water baffle plate 213 .
挡水板213的设置可以使上端盖21接收到的水,在挡水板213进行缓冲后再均匀分布到正冲洗进水管212中,避免只有部分正冲洗进水管212水流不均降低正冲洗效果的问题。The setting of the water baffle 213 can make the water received by the upper end cover 21 be evenly distributed to the positive flushing water inlet pipe 212 after being buffered by the water baffle 213, avoiding the problem that only part of the positive flushing water inlet pipe 212 has uneven water flow, which reduces the positive flushing effect.
正冲洗进水管212的上端均匀贯穿分布于挡水板213上,且正冲洗进水管212下端贯穿上胶层215。The upper end of the positive flushing water inlet pipe 212 is evenly distributed on the water baffle 213 , and the lower end of the positive flushing water inlet pipe 212 penetrates the upper rubber layer 215 .
也就是说,通过正冲洗进水管212可以是实现流通挡水板213和上胶层215。That is to say, the water baffle 213 and the upper glue layer 215 can be circulated through the positive flushing water inlet pipe 212 .
上胶层215的表面均匀分布膜丝23。膜丝23的上端贯穿上胶层215。The membrane threads 23 are evenly distributed on the surface of the upper glue layer 215 . The upper ends of the membrane threads 23 penetrate the upper glue layer 215 .
膜丝23主要用于进行过滤。The membrane fibers 23 are mainly used for filtering.
可选的,如图5和图6所示,下端盖22的顶端设置有下胶层221。Optionally, as shown in FIG. 5 and FIG. 6 , a lower glue layer 221 is provided on the top of the lower end cover 22 .
下胶层221上设置有清洗浓水管222。A cleaning concentrated water pipe 222 is provided on the lower rubber layer 221 .
清洗浓水管222贯穿下胶层221。The cleaning concentrated water pipe 222 penetrates the lower rubber layer 221 .
下胶层221的表面均匀分布膜丝23,膜丝23的下端浸没固定在下胶层221中。The membrane threads 23 are evenly distributed on the surface of the lower glue layer 221 , and the lower ends of the membrane threads 23 are immersed and fixed in the lower glue layer 221 .
膜丝23为中空纤维膜,包括内压式和外压式;膜丝23固定于下胶层221的表面。The membrane filaments 23 are hollow fiber membranes, including internal pressure type and external pressure type; the membrane filaments 23 are fixed on the surface of the lower rubber layer 221 .
通过上端盖21的产水口211流入的水进入挡水板213和上胶层215之间的空腔内;经膜丝23过滤,进入上胶层215与下胶层221之间的空腔,接着通过下胶层221的清洗浓水管流出道下端盖22的进水口225。The water flowing in through the water outlet 211 of the upper end cover 21 enters the cavity between the water retaining plate 213 and the upper rubber layer 215 ; is filtered by the membrane filaments 23 , enters the cavity between the upper rubber layer 215 and the lower rubber layer 221 , and then flows out through the cleaning concentrated water pipe of the lower rubber layer 221 to the water inlet 225 of the lower end cover 22 .
通过上端盖21的浓水口214流入的水进入正冲洗进水管212内;接着通过下胶层221的清洗浓水管222流出道下端盖22的进水口225。The water flowing in through the concentrated water inlet 214 of the upper end cover 21 enters the positive flushing water inlet pipe 212 ; then flows out through the cleaning concentrated water pipe 222 of the lower rubber layer 221 to the water inlet 225 of the lower end cover 22 .
可选的,上端盖21的正冲洗进水管212与下端盖22的清洗浓水管222的数量相同。Optionally, the number of the positive flushing water inlet pipes 212 of the upper end cover 21 and the number of the cleaning concentrated water pipes 222 of the lower end cover 22 are the same.
具体的,正冲洗进水管212和清洗浓水管222的数量可以均为6-36个;当然也可以是其他数值,此处不再一一赘述,视实际情况而定即可,均在本申请的保护范围内。Specifically, the number of the positive flushing water inlet pipe 212 and the cleaning concentrated water pipe 222 can be 6-36; of course, it can also be other values, which will not be repeated here one by one, and it can be determined according to the actual situation, all of which are within the protection scope of this application.
可选的,产水箱1安装高度高于压力式超滤膜组件2,且,产水箱1的底部与压力式超滤膜组件2的顶部的高度差为2-4m。Optionally, the installation height of the water production tank 1 is higher than that of the pressure ultrafiltration membrane assembly 2, and the height difference between the bottom of the water production tank 1 and the top of the pressure ultrafiltration membrane assembly 2 is 2-4m.
和/或,浓水箱5安装高度低于压力式超滤膜组件2,浓水箱5的底部与压力式超滤膜组件2的顶部的高度差为0-2m。And/or, the installation height of the concentrate tank 5 is lower than that of the pressure ultrafiltration membrane assembly 2, and the height difference between the bottom of the concentrate tank 5 and the top of the pressure ultrafiltration membrane assembly 2 is 0-2m.
也就是说,产水箱1安装高度高于压力式超滤膜组件2,进而使产水箱1与压力式超滤膜组件2存在高度差,利用高位的产水箱1为压力式超滤膜组件2提供正冲洗水的重力势能,另外,在上端盖21中均匀分布有正冲洗水管212,通过控制器控制相应阀门开合,实现由上至下对膜外表面的无能耗水力清洗过程;实现正冲洗工序无需泵提供正冲洗水压力,降低压力式超滤膜系统的正冲洗能耗。That is to say, the installation height of the water production tank 1 is higher than the pressure ultrafiltration membrane assembly 2, so that there is a height difference between the water production tank 1 and the pressure ultrafiltration membrane assembly 2, and the high-position water production tank 1 is used to provide the gravitational potential energy of the positive flushing water for the pressure ultrafiltration membrane assembly 2. In addition, positive flushing water pipes 212 are evenly distributed in the upper end cover 21, and the opening and closing of corresponding valves are controlled by a controller to realize an energy-free hydraulic cleaning process of the outer surface of the membrane from top to bottom; the positive flushing process does not require a pump to provide positive flushing water pressure, thereby reducing the positive flushing energy consumption of the pressure ultrafiltration membrane system.
同时,还可以利用高位水箱提供反冲洗水重力势能,通过控制器控制相应阀门开合,实现反冲洗水由膜丝内部透过膜层向外渗透,对膜层内部的无能耗水力清洗过程。At the same time, the high-level water tank can be used to provide the gravity potential energy of the backwash water, and the corresponding valves can be controlled by the controller to open and close, so that the backwash water can penetrate from the inside of the membrane fiber through the membrane layer to the outside, realizing an energy-free hydraulic cleaning process inside the membrane layer.
需要说明的是,现有技术水力清洗需利用离心泵供能来实现高流速的膜面正向冲洗和反向逆冲洗;为了使压力式膜系统能够持续稳定运行,水力清洗和气擦洗过程需在运行过程中循环进行,这进一步增加了压力式超滤膜系统运行能耗。It should be noted that the existing hydraulic cleaning technology requires the use of a centrifugal pump to supply energy to achieve high-flow rate forward flushing and reverse back flushing of the membrane surface; in order to enable the pressure membrane system to operate continuously and stably, the hydraulic cleaning and air scrubbing processes need to be cyclically carried out during operation, which further increases the operating energy consumption of the pressure ultrafiltration membrane system.
而本实施例中,采用高度差实现水力清洗,例如正冲洗和反冲洗,改变传统的采用高压水泵供能实现水力清洗过程方式;同时,利用气阀,通过底部自然吸气形式实现对组件气擦洗过程;此两种清洗方式均在无能耗条件下实现,另外,压力式超滤膜系统产水工序及清洗工艺可循环进行,清洗工艺无能耗,降低压力式膜系统运行能耗。In this embodiment, height difference is used to achieve hydraulic cleaning, such as forward flushing and back flushing, which changes the traditional method of using a high-pressure water pump to supply energy to achieve the hydraulic cleaning process; at the same time, an air valve is used to achieve the air scrubbing process of the components through natural suction at the bottom; these two cleaning methods are both achieved under energy-free conditions. In addition, the water production process and cleaning process of the pressure ultrafiltration membrane system can be cyclically carried out, and the cleaning process is energy-free, thereby reducing the operating energy consumption of the pressure membrane system.
可选的,产水箱1的排污口14处设置有排污阀320。Optionally, a sewage valve 320 is provided at the sewage outlet 14 of the water production tank 1 .
具体的,可以通过排污口14将产水箱1内的污水排出。Specifically, the sewage in the water production tank 1 can be discharged through the sewage outlet 14 .
产水箱1的排污口14连接第一管道的第一端,第一管道的第二端用于排出污水。排污阀320设置于该第一管道上,进而可以通过排污阀320的开度,实现对第一管道内流水通量的控制,在排污阀320完全关闭时,该第一管道上禁止水流流通,在排污阀320打开时,根据排污阀320的开度大小,调整第一管道内水流大小。The sewage outlet 14 of the water production tank 1 is connected to the first end of the first pipe, and the second end of the first pipe is used to discharge sewage. The sewage valve 320 is arranged on the first pipe, and the water flux in the first pipe can be controlled by the opening of the sewage valve 320. When the sewage valve 320 is completely closed, the water flow in the first pipe is prohibited. When the sewage valve 320 is opened, the water flow in the first pipe is adjusted according to the opening of the sewage valve 320.
产水箱1设置有液位计15。The produced water tank 1 is provided with a liquid level meter 15 .
液位计15用于测量产水箱1内的水位高度。该液位计15可以具备显示器,进而实时显示产水箱1的水位。The liquid level meter 15 is used to measure the water level in the water production tank 1. The liquid level meter 15 may be provided with a display to display the water level of the water production tank 1 in real time.
产水箱1的溢流口12通过管道排水。The overflow port 12 of the water production tank 1 is drained through a pipeline.
该溢流口12设置于产水箱1的上方,使产水箱1内的水位达到预设高度时,可以通过该溢流口12排出,避免产水箱1内蓄水过多。The overflow port 12 is disposed above the water production tank 1 , so that when the water level in the water production tank 1 reaches a preset height, the water can be discharged through the overflow port 12 , thereby preventing excessive water from accumulating in the water production tank 1 .
产水箱1的产水出水口13与用水点之间的管道上设置有用水阀311。A water valve 311 is provided on the pipeline between the water outlet 13 of the water production tank 1 and the water use point.
也就是说,产水箱1的产水出水口13连通第二管道的第一端,第二管道的第二端与用水点连通。用水阀311设置于该第二管道上,进而可以通过用水阀311的开度,实现对第二管道内流水通量的控制,在用水阀311完全关闭时,该第二管道上禁止水流流通,在用水阀311打开时,根据用水阀311的开度大小,调整第二管道内水流大小。That is, the water outlet 13 of the water production tank 1 is connected to the first end of the second pipe, and the second end of the second pipe is connected to the water point. The water valve 311 is arranged on the second pipe, and the water flux in the second pipe can be controlled by the opening of the water valve 311. When the water valve 311 is completely closed, the water flow in the second pipe is prohibited. When the water valve 311 is opened, the water flow in the second pipe is adjusted according to the opening of the water valve 311.
下面对压力式超滤膜系统的工作原理及使用流程进行说明:The working principle and use process of the pressure ultrafiltration membrane system are explained below:
产水工序:PCL控制器控制关闭该压力式超滤膜系统中的所有阀门,依次开启进水阀319、产水阀312,浓水排放阀317,完成系统产水过程。Water production process: The PCL controller controls to close all valves in the pressure ultrafiltration membrane system, and opens the water inlet valve 319, the water production valve 312, and the concentrated water discharge valve 317 in sequence to complete the water production process of the system.
气擦洗工序:PCL(可编程逻辑)控制器控制关闭该压力式超滤膜系统中的所有阀门,依次开启清洗浓水阀318,进气阀331,完成压力式超滤膜组件2内部液体排空,利用进气阀331将气体由压力式超滤膜组件2底部进入并通过曝气头223均匀分布到液体中上升至压力式超滤膜组件2顶部,实现对压力式超滤膜组件2内部膜丝外表面的气擦洗过程。Air scrubbing process: The PCL (programmable logic) controller controls to close all valves in the pressure ultrafiltration membrane system, opens the cleaning concentrate valve 318 and the air inlet valve 331 in sequence, completes the emptying of the liquid inside the pressure ultrafiltration membrane assembly 2, and uses the air inlet valve 331 to allow the gas to enter from the bottom of the pressure ultrafiltration membrane assembly 2 and be evenly distributed in the liquid through the aeration head 223 and rise to the top of the pressure ultrafiltration membrane assembly 2, thereby realizing the air scrubbing process of the outer surface of the membrane wire inside the pressure ultrafiltration membrane assembly 2.
正冲洗工序:PCL控制器控制关闭该压力式超滤膜系统中的所有阀门,依次开启第一清洗阀313、第二清洗阀314、正冲洗阀315、清洗浓水阀318,使清洗水由产水水箱1经管道过滤器4由浓水口214进入到压力式超滤膜组件2,通过正冲洗进水管212均匀分布后,由上至下实现对膜外表面的水力清洗。Positive flushing process: The PCL controller controls to close all valves in the pressure ultrafiltration membrane system, and opens the first cleaning valve 313, the second cleaning valve 314, the positive flushing valve 315, and the cleaning concentrated water valve 318 in sequence, so that the cleaning water enters the pressure ultrafiltration membrane assembly 2 from the water production tank 1 through the pipeline filter 4 and the concentrated water port 214. After being evenly distributed through the positive flushing water inlet pipe 212, the outer surface of the membrane is hydraulically cleaned from top to bottom.
反冲洗工序:PCL控制器控制关闭该压力式超滤膜系统中的所有阀门,依次开启第一清洗阀313、第二清洗阀314、反冲洗阀316、清洗浓水阀318,使清洗水由产水箱1经管道过滤器4由产水口211进入到压力式超滤膜组件2,清洗水均匀分布到每根膜丝23中空内腔中,由膜丝23内部透过膜层向外渗透实现对膜层内部的水力清洗。Backwashing process: The PCL controller controls to close all valves in the pressure ultrafiltration membrane system, and opens the first cleaning valve 313, the second cleaning valve 314, the backwashing valve 316, and the cleaning concentrated water valve 318 in sequence, so that the cleaning water enters the pressure ultrafiltration membrane assembly 2 from the water production tank 1 through the pipeline filter 4 and the water production port 211. The cleaning water is evenly distributed in the hollow inner cavity of each membrane filament 23, and penetrates from the inside of the membrane filament 23 through the membrane layer to the outside to achieve hydraulic cleaning of the inside of the membrane layer.
在本实施例中,系统运行及清洗工艺包括产水工序、气擦洗工序、正冲洗工序及反冲洗工序,通过在PLC控制器上预先设置压力式超滤膜系统产水工序及清洗阶段各工序时间,可实现系统稳定产水,降低系统膜污染。In this embodiment, the system operation and cleaning process includes a water production process, an air scrubbing process, a forward flushing process and a backwashing process. By pre-setting the water production process of the pressure ultrafiltration membrane system and the time of each process in the cleaning stage on the PLC controller, stable water production of the system can be achieved and system membrane pollution can be reduced.
本说明书中的各个实施例中记载的特征可以相互替换或者组合,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于系统或系统实施例而言,由于其基本相似于方法实施例,所以描述得比较简单,相关之处参见方法实施例的部分说明即可。以上所描述的系统及系统实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性劳动的情况下,即可以理解并实施。The features recorded in the various embodiments in this specification can be replaced or combined with each other, and the same and similar parts between the various embodiments can refer to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system or system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can refer to the partial description of the method embodiment. The system and system embodiments described above are only schematic, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative work.
专业人员还可以进一步意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、计算机软件或者二者的结合来实现,为了清楚地说明硬件和软件的可互换性,在上述说明中已经按照功能一般性地描述了各示例的组成及步骤。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本实用新型的范围。Professionals may further appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two. In order to clearly illustrate the interchangeability of hardware and software, the composition and steps of each example have been generally described in the above description according to function. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professionals and technicians may use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of the present invention.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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