CN221846447U - Pulse cloth bag dust collector controlled by PLC - Google Patents

Pulse cloth bag dust collector controlled by PLC Download PDF

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CN221846447U
CN221846447U CN202323456830.9U CN202323456830U CN221846447U CN 221846447 U CN221846447 U CN 221846447U CN 202323456830 U CN202323456830 U CN 202323456830U CN 221846447 U CN221846447 U CN 221846447U
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dust
pulse
bag
dust collector
plc
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周玲
张海阳
金明敏
曹杰
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Shaoxing Jieze Environmental Protection Technology Co ltd
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Shaoxing Jieze Environmental Protection Technology Co ltd
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Abstract

The utility model provides a pulse bag-type dust collector controlled by a PLC (programmable logic controller), and belongs to the technical field of dust collection equipment. The dust collector comprises a dust collector shell and a PLC control unit, wherein a dust inlet pipe is arranged at the lower part of the dust collector shell, a dust collection bag mounting plate is arranged in the dust collector shell, a plurality of dust collection bags are uniformly distributed on the dust collection bag mounting plate, the dust collector shell is divided into a clean room and a dust collection room by the dust collection bag mounting plate, an exhaust mechanism is arranged on the side wall of the clean room, the top end of the dust collection bag is a pulse air inlet end fixed on the dust collection bag mounting plate, a pulse ash removing device is arranged at the top of the dust collector shell, the pulse ash removing device is connected with the PLC control unit, the lower end of the dust collection bag is fixed through a cage framework arranged in the dust collector shell, a dust collection hopper is arranged at the bottom of the dust collector shell, and an inner wall ash shaking device is arranged on the inner wall of the dust collector shell below the dust collection bag. The PLC control unit controls the pulse airflow to blow and spray, so that the operation and the maintenance are convenient; the dust shaking plate can repeatedly swing back and forth to shake off dust.

Description

PLC控制的脉冲布袋除尘器PLC controlled pulse bag dust collector

技术领域Technical Field

本实用新型属于除尘设备技术领域,涉及一种PLC控制的脉冲布袋除尘器。The utility model belongs to the technical field of dust removal equipment and relates to a pulse bag dust collector controlled by PLC.

背景技术Background Art

近年来,随着环保意识的不断加强,越来越多的企业开始注重生产过程中的废气排放,尤其是一些制造行业,生产过程中会产生大量粉尘,目前采用布袋式吸尘器除去粉尘以过滤空气,随着过滤过程的不断进行,布袋外侧的积尘逐渐增高除尘器的运行阻力也逐渐增高,影响除尘效果,因此需要及时对布袋进行抖灰处理,此外粉尘容易附着粘连在除尘器内壁上造成堵塞跟排尘不顺。In recent years, with the continuous strengthening of environmental awareness, more and more companies have begun to pay attention to waste gas emissions in the production process, especially in some manufacturing industries. A large amount of dust will be generated in the production process. At present, bag-type vacuum cleaners are used to remove dust to filter the air. As the filtration process continues, the dust accumulation on the outside of the bag gradually increases, and the operating resistance of the dust collector also gradually increases, affecting the dust removal effect. Therefore, it is necessary to shake the bag in time. In addition, dust is easy to adhere to the inner wall of the dust collector, causing blockage and dust discharge.

实用新型内容Utility Model Content

本实用新型的目的是针对上述问题,提供一种PLC控制的脉冲布袋除尘器。The purpose of the utility model is to provide a pulse bag dust collector controlled by PLC in view of the above problems.

为达到上述目的,本实用新型采用了下列技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:

一种PLC控制的脉冲布袋除尘器,包括除尘器壳体和PLC控制单元,所述的除尘器壳体下部设有进尘管,所述的除尘器壳体内设有除尘布袋安装板,所述的除尘布袋安装板上均匀分布有若干除尘布袋,所述的除尘布袋安装板将除尘器壳体上下分别分隔为净化室和除尘室,所述的净化室侧壁上设有抽风机构,所述的除尘布袋顶端为固定在除尘布袋安装板上的脉冲进气端,所述的除尘器壳体顶部设有脉冲清灰装置,所述的脉冲清灰装置和PLC控制单元相连,除尘布袋下端通过设置在除尘器壳体内的笼骨架固定,所述的除尘器壳体底部设有集尘斗,所述的除尘器壳体位于除尘布袋下方的内壁上设有内壁抖灰装置。A PLC-controlled pulse bag dust collector comprises a dust collector shell and a PLC control unit, a dust inlet pipe is provided at the lower part of the dust collector shell, a dust bag mounting plate is provided in the dust collector shell, a plurality of dust bags are evenly distributed on the dust bag mounting plate, the dust bag mounting plate divides the dust collector shell into a purification chamber and a dust removal chamber respectively, an exhaust mechanism is provided on the side wall of the purification chamber, the top of the dust bag is a pulse air inlet end fixed on the dust bag mounting plate, a pulse cleaning device is provided on the top of the dust collector shell, the pulse cleaning device is connected to the PLC control unit, the lower end of the dust bag is fixed by a cage frame arranged in the dust collector shell, a dust collecting hopper is provided at the bottom of the dust collector shell, and an inner wall dust shaking device is provided on the inner wall of the dust collector shell below the dust bag.

含尘气流通过进尘管进入到除尘器壳体内部的除尘室中,抽风机构运行将含尘气流从除尘室中吸入到净化室中,一部分较粗尘粒由于惯性碰撞、自然沉降等原因等落入集尘斗中,大部分较细尘粒随气流上升,经过除尘布袋过滤后,尘粒会被阻留在除尘布袋外壁,而净化后的气体能够穿过除尘布袋进入除尘布袋内部向上流动到净化室中,然后再被抽风机构排出净化室,当使用一段时间需要对除尘布袋进行清理时,脉冲清灰装置能够向除尘布袋的脉冲进气端喷出脉冲气流,高压的脉冲气流使除尘布袋发生变形和抖动,使残留在除尘布袋外表面上的灰尘被抖落,同时由于逆气流的原因,残留在除尘布袋表面的灰尘能够被完全清理,抖落的粉尘掉落到集尘斗中,除尘器壳体内壁上的内壁抖灰装置能够将附着粘连在内壁上的粉尘抖落至集尘斗中,避免粉尘聚集造成堵塞跟排尘不顺,脉冲清灰装置与PLC控制单元相连,PLC控制单元可联入工业智能网关中,即通过网关就能实时采集脉冲清灰装置中的实时数据进而进行及时的运维操作,只需在电脑就可以对PLC控制单元进行远程维护,提高设备维护的效率和降低维护成本。The dust-laden airflow enters the dust collection chamber inside the dust collector shell through the dust inlet pipe. The exhaust mechanism operates to suck the dust-laden airflow from the dust collection chamber into the purification chamber. Some coarse dust particles fall into the dust collecting hopper due to inertial collision, natural sedimentation, etc. Most of the finer dust particles rise with the airflow. After being filtered by the dust bag, the dust particles will be retained on the outer wall of the dust bag, and the purified gas can pass through the dust bag and enter the inside of the dust bag and flow upward to the purification chamber, and then be discharged from the purification chamber by the exhaust mechanism. When the dust bag needs to be cleaned after a period of use, the pulse cleaning device can spray a pulse airflow to the pulse air inlet end of the dust bag. The high-pressure pulse airflow causes the dust bag to deform and shake. , so that the dust remaining on the outer surface of the dust collector bag is shaken off. At the same time, due to the reverse airflow, the dust remaining on the surface of the dust collector bag can be completely cleaned, and the shaken dust falls into the dust hopper. The inner wall shaking device on the inner wall of the dust collector shell can shake off the dust attached to the inner wall into the dust hopper, avoiding blockage and dust discharge caused by dust accumulation. The pulse cleaning device is connected to the PLC control unit, and the PLC control unit can be connected to the industrial intelligent gateway. That is, the real-time data in the pulse cleaning device can be collected through the gateway, and timely operation and maintenance operations can be performed. The PLC control unit can be remotely maintained on the computer, which improves the efficiency of equipment maintenance and reduces maintenance costs.

在上述的PLC控制的脉冲布袋除尘器中,所述的脉冲清灰装置包括设置在除尘器壳体内顶部的脉冲喷吹管,所述的脉冲喷吹管水平设置,在脉冲喷吹管底部设有若干与脉冲喷吹管相连通的脉冲喷嘴,若干所述的脉冲喷嘴的喷吹方向分别与若干除尘布袋的脉冲进气端一一对应,所述的除尘器壳体顶部设有气包,所述的气包通过输送管路与脉冲喷吹管相连,所述的气包连接有外部空气压缩机,所述的输送管路内设有电磁脉冲阀,所述的电磁脉冲阀与PLC控制单元相连。In the above-mentioned PLC-controlled pulse bag dust collector, the pulse cleaning device includes a pulse blowing pipe arranged at the top of the dust collector shell, the pulse blowing pipe is arranged horizontally, and a plurality of pulse nozzles connected to the pulse blowing pipe are arranged at the bottom of the pulse blowing pipe, and the blowing directions of the plurality of pulse nozzles correspond one by one to the pulse air inlet ends of the plurality of dust bags, respectively. An air bag is arranged on the top of the dust collector shell, and the air bag is connected to the pulse blowing pipe through a conveying pipeline, and the air bag is connected to an external air compressor, and an electromagnetic pulse valve is arranged in the conveying pipeline, and the electromagnetic pulse valve is connected to the PLC control unit.

当需要对除尘布袋进行清理时,PLC控制单元控制电磁脉冲阀打开,气包内的高压气流进入脉冲喷吹管中并通过脉冲喷嘴对除尘布袋的脉冲进气端进行脉冲喷吹,高压的脉冲气流使除尘布袋发生变形和抖动,使残留在除尘布袋外表面上的灰尘被抖落,同时由于逆气流的原因,残留在除尘布袋表面的灰尘能够被完全清理,能够有效避免除尘布袋出现堵塞影响过滤效果跟过滤效率。When the dust bag needs to be cleaned, the PLC control unit controls the electromagnetic pulse valve to open, and the high-pressure airflow in the air bag enters the pulse spray pipe and performs pulse spraying on the pulse air inlet end of the dust bag through the pulse nozzle. The high-pressure pulse airflow causes the dust bag to deform and vibrate, so that the dust remaining on the outer surface of the dust bag is shaken off. At the same time, due to the reverse airflow, the dust remaining on the surface of the dust bag can be completely cleaned, which can effectively prevent the dust bag from being blocked and affecting the filtering effect and efficiency.

在上述的PLC控制的脉冲布袋除尘器中,所述的内壁抖灰装置包括分别通过铰接连接件铰接在除尘器壳体内壁上的抖灰板,所述的抖灰板底面与除尘器壳体内壁之间设有可压缩并提供弹性势能的弹性驱动组件,相对两侧的抖灰板在弹性驱动组件的作用下呈锥字形,所述的除尘器壳体内还设有能够间歇式驱动抖灰板以铰接连接件为轴心向除尘器壳体内壁侧摆动用于压缩弹性驱动组件的驱动结构。In the above-mentioned PLC-controlled pulse bag dust collector, the inner wall dust shaking device includes dust shaking plates hinged on the inner walls of the dust collector shell through hinged connecting parts, and an elastic driving component that can be compressed and provide elastic potential energy is provided between the bottom surface of the dust shaking plate and the inner wall of the dust collector shell. The dust shaking plates on the opposite sides are cone-shaped under the action of the elastic driving component. The dust collector shell is also provided with a driving structure that can intermittently drive the dust shaking plate to swing toward the inner wall side of the dust collector shell with the hinged connecting part as the axis to compress the elastic driving component.

抖灰板铰接在除尘器壳体内壁上可以铰接连接件为轴心进行摆动,弹性驱动组件使得两侧的抖灰板截面呈锥字形设置,能够起到对粉尘的导向作用,并且驱动结构能够间歇式驱动抖灰板向除尘器壳体内壁侧摆动同时压缩弹性驱动组件,弹性驱动组件被压缩产生弹性势能反之驱动抖灰板反向摆动,抖灰板重复来回摆动过程中产生振动将抖灰板上的粉尘抖落至集尘斗中,避免粉尘聚集造成堵塞跟排尘不顺。The ash shaking plate is hinged on the inner wall of the dust collector shell and can swing with the hinged connecting part as the axis. The elastic driving component makes the cross-section of the ash shaking plates on both sides conical, which can guide the dust, and the driving structure can intermittently drive the ash shaking plate to swing toward the inner wall of the dust collector shell and compress the elastic driving component at the same time. The elastic driving component is compressed to generate elastic potential energy, which in turn drives the ash shaking plate to swing in the opposite direction. The repeated back and forth swinging of the ash shaking plate generates vibration to shake off the dust on the ash shaking plate into the dust collecting hopper, thereby avoiding blockage and dust discharge problems caused by dust accumulation.

在上述的PLC控制的脉冲布袋除尘器中,所述的驱动结构包括分别穿设于除尘布袋安装板和笼骨架并与脉冲喷吹管相连通的驱动气管,所述的驱动气管下部外壁上分别分布有若干倾斜朝向抖灰板的驱动喷吹管。In the above-mentioned PLC-controlled pulse bag dust collector, the driving structure includes a driving air pipe respectively penetrating the dust bag mounting plate and the cage frame and connected to the pulse blowing pipe, and a plurality of driving blowing pipes inclined toward the dust shaking plate are distributed on the lower outer wall of the driving air pipe.

脉冲喷吹管中的高压气流进入到驱动气管中,并通过倾斜朝向抖灰板的驱动喷吹管对抖灰板进行脉冲式喷吹,脉冲式的高压气流能够间歇性地驱动抖灰板向除尘器壳体内壁侧摆动,抖灰板摆动过程中压缩弹性驱动组件。The high-pressure airflow in the pulse blowing pipe enters the driving air pipe and pulse-blows the ash shaking plate through the driving blowing pipe inclined toward the ash shaking plate. The pulsed high-pressure airflow can intermittently drive the ash shaking plate to swing toward the inner wall of the dust collector shell, compressing the elastic driving component during the swinging of the ash shaking plate.

在上述的PLC控制的脉冲布袋除尘器中,所述的弹性驱动组件包括若干设置在抖灰板底面且沿抖灰板长度方向分布的弹性驱动弹簧。In the above-mentioned PLC-controlled pulse bag dust collector, the elastic driving assembly includes a plurality of elastic driving springs arranged on the bottom surface of the dust shaking plate and distributed along the length direction of the dust shaking plate.

抖灰板在高压气流的驱动下以铰接连接件为轴心向除尘器壳体内壁侧摆动,抖灰板底面的弹性驱动弹簧被压缩产生弹性势能,当驱动气管中的高压气流间断时,弹性驱动弹簧的弹性势能释放驱动抖灰板反向摆动,抖灰板反向摆动后进行复位时继续压缩弹性驱动弹簧,从而实现抖灰板的重复来回摆动,能够有效地将抖灰板上的粉尘抖落,抖尘效率高。Driven by the high-pressure airflow, the dust shaking plate swings toward the inner wall of the dust collector shell with the hinged connection as the axis, and the elastic driving spring on the bottom of the dust shaking plate is compressed to generate elastic potential energy. When the high-pressure airflow in the driving air pipe is interrupted, the elastic potential energy of the elastic driving spring is released to drive the dust shaking plate to swing in the opposite direction. When the dust shaking plate is reset after swinging in the opposite direction, the elastic driving spring continues to be compressed, thereby realizing the repeated back and forth swinging of the dust shaking plate, which can effectively shake off the dust on the dust shaking plate and has high dust shaking efficiency.

在上述的PLC控制的脉冲布袋除尘器中,所述的抖灰板底部与集尘斗之间设有粉尘导向组件。In the above-mentioned PLC-controlled pulse bag dust collector, a dust guide assembly is provided between the bottom of the dust shaking plate and the dust collecting hopper.

抖灰板与集尘斗之间的粉尘导向组件能够将抖灰板上的粉尘导向至集尘斗中,提高排尘效率。The dust guide assembly between the dust shaking plate and the dust collecting hopper can guide the dust on the dust shaking plate to the dust collecting hopper, thereby improving the dust removal efficiency.

在上述的PLC控制的脉冲布袋除尘器中,所述的粉尘导向组件包括柔性可伸展的导向滤布,所述的导向滤布上端与抖灰板底端相连,下端与集尘斗的一侧进尘口相连,当弹性驱动组件被压缩产生的弹性势能驱动抖灰板反向摆动时,导向滤布伸展开。In the above-mentioned PLC-controlled pulse bag dust collector, the dust guide assembly includes a flexible and stretchable guide filter cloth, the upper end of the guide filter cloth is connected to the bottom end of the dust shaking plate, and the lower end is connected to the dust inlet on one side of the dust collecting hopper. When the elastic potential energy generated by the compression of the elastic driving assembly drives the dust shaking plate to swing in the opposite direction, the guide filter cloth stretches out.

抖灰板上的粉尘能够顺着导向滤布的导向快速进入到集尘斗中,可有效提高排尘效率,并且导向滤布具有柔性可伸展的特性,当抖灰板来回摆动过程中,导向滤布可跟随伸展收缩,不影响其使用功能。The dust on the shaking board can quickly enter the dust collecting hopper along the guide of the guide filter cloth, which can effectively improve the dust removal efficiency. The guide filter cloth is flexible and stretchable. When the shaking board swings back and forth, the guide filter cloth can follow the stretch and contraction without affecting its use function.

在上述的PLC控制的脉冲布袋除尘器中,所述的除尘布袋通过能使脉冲进气端敞口成圆形状的固定结构设置在除尘布袋安装板上,所述的固定结构包括设置在除尘布袋安装板上的圆柱形安装台,所述的圆柱形安装台上设有贯穿除尘布袋安装板设置的安装槽,所述的除尘布袋穿设于安装槽,所述的圆柱形安装台顶部设有翻边,所述的除尘布袋脉冲进气端包覆于翻边并通过限位卡套固定在翻边上,所述的限位卡套呈敞口状与翻边相适应且包覆于脉冲进气端,所述的限位卡套与翻边之间通过若干螺栓螺母组件相连。In the above-mentioned PLC-controlled pulse bag dust collector, the dust bag is arranged on the dust bag mounting plate through a fixing structure that can make the pulse air inlet end open into a circular shape. The fixing structure includes a cylindrical mounting platform arranged on the dust bag mounting plate, and the cylindrical mounting platform is provided with a mounting groove that penetrates the dust bag mounting plate. The dust bag is inserted into the mounting groove, and a flange is provided on the top of the cylindrical mounting platform. The pulse air inlet end of the dust bag is covered by the flange and fixed on the flange by a limiting sleeve. The limiting sleeve is open and adapted to the flange and covers the pulse air inlet end. The limiting sleeve is connected to the flange by a plurality of bolt and nut assemblies.

除尘布袋上部穿设在圆柱形安装台的安装槽内,除尘布袋的脉冲进气端包覆住翻边并通过限位卡套固定在翻边上,除尘布袋的脉冲进气端包覆住翻边后,将限位卡套卡嵌在翻边上,限位卡套同时包覆脉冲进气端和翻边,并通过螺栓螺母组件进行固定,固定稳固、拆装便捷,除尘布袋的脉冲进气端敞口成圆形状可更好的进气。The upper part of the dust bag is inserted into the mounting groove of the cylindrical mounting table. The pulse air inlet end of the dust bag covers the flange and is fixed on the flange through a limiting sleeve. After the pulse air inlet end of the dust bag covers the flange, the limiting sleeve is embedded in the flange. The limiting sleeve covers the pulse air inlet end and the flange at the same time and is fixed by a bolt and nut assembly. The fixation is firm and the disassembly and assembly are convenient. The pulse air inlet end of the dust bag is opened into a circular shape for better air intake.

在上述的PLC控制的脉冲布袋除尘器中,所述的集尘斗底部设有出尘通道,所述的出尘通道近集尘斗端设有卸料阀,所述的卸料阀与PLC控制单元相连,所述的驱动气管底部设有喷吹方向朝向卸料阀的底端喷吹管。In the above-mentioned PLC-controlled pulse bag dust collector, a dust outlet channel is provided at the bottom of the dust collecting hopper, a discharge valve is provided near the end of the dust collecting hopper, the discharge valve is connected to the PLC control unit, and a bottom blowing pipe with a blowing direction toward the discharge valve is provided at the bottom of the driving air pipe.

PLC控制单元控制卸料阀启闭用于控制出尘通道的打开和闭合,驱动气管中的气流通过底端喷吹管可对卸料阀和出尘通道进行喷吹,将附着在卸料阀上的粉尘吹落,避免卸料阀发生堵塞出现故障,影响其使用。The PLC control unit controls the opening and closing of the discharge valve to control the opening and closing of the dust outlet channel. It drives the airflow in the air pipe through the bottom blowing pipe to blow the discharge valve and the dust outlet channel, blowing off the dust attached to the discharge valve to avoid blockage and malfunction of the discharge valve, which affects its use.

在上述的PLC控制的脉冲布袋除尘器中,所述的抽风机构包括穿设于除尘器壳体外壁设置在净化室内的抽风管道,所述的除尘器壳体外部设有与抽风管道相连的抽风机,所述的抽风机连通有排风管路。In the above-mentioned PLC-controlled pulse bag dust collector, the exhaust mechanism includes an exhaust duct penetrating the outer wall of the dust collector shell and arranged in the purification chamber, and an exhaust fan connected to the exhaust duct is provided outside the dust collector shell, and the exhaust fan is connected to an exhaust pipe.

抽风机运行通过抽风管道将含尘气流从除尘室中吸入到净化室中,气流中的粉尘经除尘布袋的过滤被阻隔在除尘布袋的外表面上,净化后的空气被抽风机抽离出净化室并通过排风管路排放。The exhaust fan sucks the dust-laden airflow from the dust removal chamber into the purification chamber through the exhaust duct. The dust in the airflow is filtered by the dust bags and blocked on the outer surface of the dust bags. The purified air is drawn out of the purification chamber by the exhaust fan and discharged through the exhaust duct.

与现有的技术相比,本实用新型的优点在于:1、除尘布袋在高压脉冲气流的吹喷下能够将残留在布袋外表面上的灰尘抖落,避免除尘布袋出现堵塞。2、抖灰板能够重复来回摆动以抖落粉尘,避免粉尘聚集粘连造成排尘效率低。3、卸料阀内的粉尘能被及时震落,防止发生堵塞。Compared with the existing technology, the advantages of the utility model are: 1. The dust removal bag can shake off the dust remaining on the outer surface of the bag under the blowing of high-pressure pulse airflow to avoid clogging of the dust removal bag. 2. The dust shaking plate can repeatedly swing back and forth to shake off the dust to avoid dust aggregation and adhesion resulting in low dust removal efficiency. 3. The dust in the discharge valve can be shaken off in time to prevent clogging.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本实用新型提供的整体结构示意图;FIG1 is a schematic diagram of the overall structure provided by the utility model;

图2是内壁抖灰装置的结构示意图;FIG2 is a schematic structural diagram of an inner wall dust shaking device;

图3是脉冲清灰装置的结构示意图;FIG3 is a schematic diagram of the structure of a pulse dust cleaning device;

图4是图1中A处的放大示意图。FIG. 4 is an enlarged schematic diagram of point A in FIG. 1 .

图中,除尘器壳体1、进尘管2、除尘布袋安装板3、除尘布袋4、净化室5、除尘室6、抽风机构7、脉冲进气端8、脉冲清灰装置9、集尘斗10、内壁抖灰装置11、笼骨架12、脉冲喷吹管13、脉冲喷嘴14、气包15、输送管路16、电磁脉冲阀17、铰接连接件18、抖灰板19、弹性驱动组件20、驱动结构21、驱动气管22、驱动喷吹管23、弹性驱动弹簧24、粉尘导向组件25、导向滤布26、固定结构27、圆柱形安装台28、安装槽29、翻边30、限位卡套31、螺栓螺母组件32、出尘通道33、卸料阀34、底端喷吹管35、抽风管道36、抽风机37、排风管路38。In the figure, the dust collector shell 1, the dust inlet pipe 2, the dust bag mounting plate 3, the dust bag 4, the purification chamber 5, the dust removal chamber 6, the exhaust mechanism 7, the pulse air inlet end 8, the pulse dust cleaning device 9, the dust collecting hopper 10, the inner wall dust shaking device 11, the cage frame 12, the pulse blowing pipe 13, the pulse nozzle 14, the air bag 15, the conveying pipeline 16, the electromagnetic pulse valve 17, the hinged connector 18, the dust shaking plate 19, the elastic driving component 20, the driving structure 21, the driving air pipe 22, the driving blowing pipe 23, the elastic driving spring 24, the dust guide component 25, the guide filter cloth 26, the fixing structure 27, the cylindrical mounting table 28, the mounting groove 29, the flange 30, the limit sleeve 31, the bolt and nut assembly 32, the dust outlet channel 33, the discharge valve 34, the bottom blowing pipe 35, the exhaust duct 36, the exhaust fan 37, and the exhaust duct 38.

具体实施方式DETAILED DESCRIPTION

如图1-图3所示,一种PLC控制的脉冲布袋除尘器,包括除尘器壳体1和PLC控制单元,除尘器壳体1下部设有进尘管2,除尘器壳体1内设有除尘布袋安装板3,PLC控制的脉冲布袋除尘器除尘布袋安装板3上均匀分布有若干除尘布袋4,PLC控制的脉冲布袋除尘器除尘布袋安装板3将除尘器壳体1上下分别分隔为净化室5和除尘室6,PLC控制的脉冲布袋除尘器净化室5侧壁上设有抽风机构7,PLC控制的脉冲布袋除尘器除尘布袋4顶端为固定在除尘布袋安装板3上的脉冲进气端8,除尘器壳体1顶部设有脉冲清灰装置9,所述的脉冲清灰装置9和PLC控制单元相连,除尘布袋4下端通过设置在除尘器壳体1内的笼骨架12固定,除尘器壳体1底部设有集尘斗10,除尘器壳体1位于除尘布袋4下方的内壁上设有内壁抖灰装置11。As shown in Figures 1 to 3, a PLC-controlled pulse bag dust collector includes a dust collector housing 1 and a PLC control unit. A dust inlet pipe 2 is provided at the lower part of the dust collector housing 1. A dust bag mounting plate 3 is provided inside the dust collector housing 1. A plurality of dust bags 4 are evenly distributed on the dust bag mounting plate 3 of the PLC-controlled pulse bag dust collector. The dust bag mounting plate 3 of the PLC-controlled pulse bag dust collector divides the dust collector housing 1 into a purification chamber 5 and a dust removal chamber 6 respectively from top to bottom. The PLC-controlled pulse bag dust collector An exhaust mechanism 7 is provided on the side wall of the purification chamber 5. The top of the dust bag 4 of the PLC-controlled pulse bag dust collector is a pulse air inlet end 8 fixed on the dust bag mounting plate 3. A pulse cleaning device 9 is provided on the top of the dust collector housing 1. The pulse cleaning device 9 is connected to the PLC control unit. The lower end of the dust bag 4 is fixed by a cage frame 12 arranged in the dust collector housing 1. A dust collecting hopper 10 is provided at the bottom of the dust collector housing 1. An inner wall dust shaking device 11 is provided on the inner wall of the dust collector housing 1 below the dust bag 4.

本实用新型中,含尘气流通过进尘管2进入到除尘器壳体1内部的除尘室6中,抽风机构7运行将含尘气流从除尘室6中吸入到净化室5中,一部分较粗尘粒由于惯性碰撞、自然沉降等原因等落入集尘斗10中,大部分较细尘粒随气流上升,经过除尘布袋4过滤后,尘粒会被阻留在除尘布袋4外壁,而净化后的气体能够穿过除尘布袋4进入除尘布袋4内部向上流动到净化室5中,然后再被抽风机构7排出净化室5,当使用一段时间需要对除尘布袋4进行清理时,脉冲清灰装置9能够向除尘布袋4的脉冲进气端8喷出脉冲气流,高压的脉冲气流使除尘布袋4发生变形和抖动,使残留在除尘布袋4外表面上的灰尘被抖落,同时由于逆气流的原因,残留在除尘布袋4表面的灰尘能够被完全清理,抖落的粉尘掉落到集尘斗10中,除尘器壳体1内壁上的内壁抖灰装置11能够将附着粘连在内壁上的粉尘抖落至集尘斗10中,避免粉尘聚集造成堵塞跟排尘不顺,脉冲清灰装置9与PLC控制单元相连,PLC控制单元可联入工业智能网关中,即通过网关就能实时采集脉冲清灰装置9中的实时数据进而进行及时的运维操作,只需在电脑就可以对PLC控制单元进行远程维护,提高设备维护的效率和降低维护成本。In the present invention, the dust-laden airflow enters the dust removal chamber 6 inside the dust collector housing 1 through the dust inlet pipe 2, and the exhaust mechanism 7 operates to suck the dust-laden airflow from the dust removal chamber 6 into the purification chamber 5. A portion of the coarser dust particles fall into the dust collecting hopper 10 due to inertial collision, natural sedimentation, etc., and most of the finer dust particles rise with the airflow. After being filtered by the dust bag 4, the dust particles will be retained on the outer wall of the dust bag 4, and the purified gas can pass through the dust bag 4 and enter the inside of the dust bag 4 and flow upward to the purification chamber 5, and then be discharged from the purification chamber 5 by the exhaust mechanism 7. When the dust bag 4 needs to be cleaned after being used for a period of time, the pulse cleaning device 9 can spray a pulse airflow to the pulse air inlet end 8 of the dust bag 4, and the high-pressure pulse airflow makes the dust bag 4 is deformed and shaken, so that the dust remaining on the outer surface of the dust bag 4 is shaken off. At the same time, due to the reverse airflow, the dust remaining on the surface of the dust bag 4 can be completely cleaned, and the shaken dust falls into the dust hopper 10. The inner wall dust shaking device 11 on the inner wall of the dust collector shell 1 can shake the dust attached to the inner wall into the dust hopper 10, avoiding blockage and dust discharge caused by dust accumulation. The pulse cleaning device 9 is connected to the PLC control unit, and the PLC control unit can be connected to the industrial intelligent gateway, that is, the real-time data in the pulse cleaning device 9 can be collected in real time through the gateway, and then timely operation and maintenance operations can be performed. The PLC control unit can be remotely maintained only on the computer, which improves the efficiency of equipment maintenance and reduces maintenance costs.

具体地说,结合图1和图3所示,脉冲清灰装置9包括设置在除尘器壳体1内顶部的脉冲喷吹管13,所述的脉冲喷吹管13水平设置,在脉冲喷吹管13底部设有若干与脉冲喷吹管13相连通的脉冲喷嘴14,若干所述的脉冲喷嘴14的喷吹方向分别与若干除尘布袋4的脉冲进气端8一一对应,所述的除尘器壳体1顶部设有气包15,所述的气包15通过输送管路16与脉冲喷吹管13相连,所述的气包15连接有外部空气压缩机,所述的输送管路16内设有电磁脉冲阀17,所述的电磁脉冲阀17与PLC控制单元相连。Specifically, in combination with Figures 1 and 3, the pulse cleaning device 9 includes a pulse blowing pipe 13 arranged at the top of the dust collector shell 1, the pulse blowing pipe 13 is arranged horizontally, and a plurality of pulse nozzles 14 connected to the pulse blowing pipe 13 are arranged at the bottom of the pulse blowing pipe 13, and the blowing directions of the plurality of pulse nozzles 14 correspond one by one to the pulse air inlet ends 8 of the plurality of dust bags 4, respectively. An air bag 15 is arranged on the top of the dust collector shell 1, and the air bag 15 is connected to the pulse blowing pipe 13 through a conveying pipeline 16, and the air bag 15 is connected to an external air compressor, and an electromagnetic pulse valve 17 is arranged in the conveying pipeline 16, and the electromagnetic pulse valve 17 is connected to the PLC control unit.

当需要对除尘布袋4进行清理时,PLC控制单元控制电磁脉冲阀17打开,气包15内的高压气流进入脉冲喷吹管13中并通过脉冲喷嘴14对除尘布袋4的脉冲进气端8进行脉冲喷吹,高压的脉冲气流使除尘布袋4发生变形和抖动,使残留在除尘布袋4外表面上的灰尘被抖落,同时由于逆气流的原因,残留在除尘布袋4表面的灰尘能够被完全清理,能够有效避免除尘布袋4出现堵塞影响过滤效果跟过滤效率。When the dust bag 4 needs to be cleaned, the PLC control unit controls the electromagnetic pulse valve 17 to open, and the high-pressure airflow in the air bag 15 enters the pulse blowing pipe 13 and pulse-blows the pulse air inlet end 8 of the dust bag 4 through the pulse nozzle 14. The high-pressure pulse airflow causes the dust bag 4 to deform and shake, so that the dust remaining on the outer surface of the dust bag 4 is shaken off. At the same time, due to the reverse airflow, the dust remaining on the surface of the dust bag 4 can be completely cleaned, which can effectively prevent the dust bag 4 from being blocked and affecting the filtering effect and efficiency.

具体地说,结合图1和图2所示,内壁抖灰装置11包括分别通过铰接连接件18铰接在除尘器壳体1内壁上的抖灰板19,所述的抖灰板19底面与除尘器壳体1内壁之间设有可压缩并提供弹性势能的弹性驱动组件20,相对两侧的抖灰板19在弹性驱动组件20的作用下呈锥字形,所述的除尘器壳体1内还设有能够间歇式驱动抖灰板19以铰接连接件18为轴心向除尘器壳体1内壁侧摆动用于压缩弹性驱动组件20的驱动结构21。Specifically, in combination with Figures 1 and 2, the inner wall dust shaking device 11 includes dust shaking plates 19 hinged on the inner walls of the dust collector shell 1 through hinged connections 18, and an elastic driving component 20 that can be compressed and provides elastic potential energy is provided between the bottom surface of the dust shaking plate 19 and the inner wall of the dust collector shell 1. The dust shaking plates 19 on the opposite sides are cone-shaped under the action of the elastic driving component 20. The dust collector shell 1 is also provided with a driving structure 21 that can intermittently drive the dust shaking plate 19 to swing toward the inner wall side of the dust collector shell 1 with the hinged connection 18 as the axis to compress the elastic driving component 20.

抖灰板19铰接在除尘器壳体1内壁上可以铰接连接件18为轴心进行摆动,弹性驱动组件20使得两侧的抖灰板19截面呈锥字形设置,能够起到对粉尘的导向作用,并且驱动结构21能够间歇式驱动抖灰板19向除尘器壳体1内壁侧摆动同时压缩弹性驱动组件20,弹性驱动组件20被压缩产生弹性势能反之驱动抖灰板19反向摆动,抖灰板19重复来回摆动过程中产生振动将抖灰板19上的粉尘抖落至集尘斗10中,避免粉尘聚集造成堵塞跟排尘不顺。The ash shaking plate 19 is hinged on the inner wall of the dust collector housing 1 and can swing with the hinged connecting part 18 as the axis. The elastic driving component 20 makes the cross-section of the ash shaking plates 19 on both sides conical, which can guide the dust, and the driving structure 21 can intermittently drive the ash shaking plate 19 to swing toward the inner wall side of the dust collector housing 1 while compressing the elastic driving component 20. The elastic driving component 20 is compressed to generate elastic potential energy, which in turn drives the ash shaking plate 19 to swing in the opposite direction. The ash shaking plate 19 repeatedly swings back and forth and generates vibration to shake off the dust on the ash shaking plate 19 into the dust collecting hopper 10, thereby avoiding blockage and dust discharge problems caused by dust accumulation.

优选地,结合图1和图2所示,驱动结构21包括分别穿设于除尘布袋安装板3和笼骨架12并与脉冲喷吹管13相连通的驱动气管22,所述的驱动气管22下部外壁上分别分布有若干倾斜朝向抖灰板19的驱动喷吹管23。Preferably, in combination with Figures 1 and 2, the driving structure 21 includes a driving air pipe 22 respectively penetrating the dust bag mounting plate 3 and the cage frame 12 and connected to the pulse blowing pipe 13, and a plurality of driving blowing pipes 23 inclined toward the dust shaking plate 19 are respectively distributed on the lower outer wall of the driving air pipe 22.

脉冲喷吹管13中的高压气流进入到驱动气管22中,并通过倾斜朝向抖灰板19的驱动喷吹管23对抖灰板19进行脉冲式喷吹,脉冲式的高压气流能够间歇性地驱动抖灰板19向除尘器壳体1内壁侧摆动,抖灰板19摆动过程中压缩弹性驱动组件20。The high-pressure airflow in the pulse blowing pipe 13 enters into the driving air pipe 22, and pulse-blows the ash shaking plate 19 through the driving blowing pipe 23 inclined toward the ash shaking plate 19. The pulsed high-pressure airflow can intermittently drive the ash shaking plate 19 to swing toward the inner wall of the dust collector housing 1, and the elastic driving component 20 is compressed during the swinging of the ash shaking plate 19.

优选地,结合图1和图2所示,弹性驱动组件20包括若干设置在抖灰板19底面且沿抖灰板19长度方向分布的弹性驱动弹簧24。Preferably, as shown in FIG. 1 and FIG. 2 , the elastic driving assembly 20 includes a plurality of elastic driving springs 24 disposed on the bottom surface of the dust shaking plate 19 and distributed along the length direction of the dust shaking plate 19 .

抖灰板19在高压气流的驱动下以铰接连接件18为轴心向除尘器壳体1内壁侧摆动,抖灰板19底面的弹性驱动弹簧24被压缩产生弹性势能,当驱动气管22中的高压气流间断时,弹性驱动弹簧24的弹性势能释放驱动抖灰板19反向摆动,抖灰板19反向摆动后进行复位时继续压缩弹性驱动弹簧24,从而实现抖灰板19的重复来回摆动,能够有效地将抖灰板19上的粉尘抖落,抖尘效率高。Driven by the high-pressure airflow, the dust shaking plate 19 swings toward the inner wall of the dust collector housing 1 with the hinged connection part 18 as the axis, and the elastic driving spring 24 on the bottom of the dust shaking plate 19 is compressed to generate elastic potential energy. When the high-pressure airflow in the driving air pipe 22 is interrupted, the elastic potential energy of the elastic driving spring 24 is released to drive the dust shaking plate 19 to swing in the opposite direction. When the dust shaking plate 19 is reset after the reverse swing, the elastic driving spring 24 is continuously compressed, thereby realizing the repeated back and forth swinging of the dust shaking plate 19, which can effectively shake off the dust on the dust shaking plate 19, and the dust shaking efficiency is high.

优选地,结合图1和图2所示,抖灰板19底部与集尘斗10之间设有粉尘导向组件25。Preferably, as shown in FIG. 1 and FIG. 2 , a dust guide assembly 25 is provided between the bottom of the dust shaking plate 19 and the dust collecting hopper 10 .

抖灰板19与集尘斗10之间的粉尘导向组件25能够将抖灰板19上的粉尘导向至集尘斗10中,提高排尘效率。The dust guide assembly 25 between the dust shaking plate 19 and the dust collecting hopper 10 can guide the dust on the dust shaking plate 19 into the dust collecting hopper 10, thereby improving the dust removal efficiency.

具体地说,结合图1和图2所示,粉尘导向组件25包括柔性可伸展的导向滤布26,所述的导向滤布26上端与抖灰板19底端相连,下端与集尘斗10的一侧进尘口相连,当弹性驱动组件20被压缩产生的弹性势能驱动抖灰板19反向摆动时,导向滤布26伸展开。Specifically, as shown in Figures 1 and 2, the dust guide assembly 25 includes a flexible and stretchable guide filter cloth 26, the upper end of the guide filter cloth 26 is connected to the bottom end of the dust shaking plate 19, and the lower end is connected to the dust inlet on one side of the dust collecting hopper 10. When the elastic potential energy generated by the compression of the elastic driving assembly 20 drives the dust shaking plate 19 to swing in the opposite direction, the guide filter cloth 26 stretches out.

抖灰板19上的粉尘能够顺着导向滤布26的导向快速进入到集尘斗10中,可有效提高排尘效率,并且导向滤布26具有柔性可伸展的特性,当抖灰板19来回摆动过程中,导向滤布26可跟随伸展收缩,不影响其使用功能。The dust on the ash shaking plate 19 can quickly enter the dust collecting hopper 10 along the guide of the guide filter cloth 26, which can effectively improve the dust removal efficiency. The guide filter cloth 26 has the characteristics of flexibility and stretchability. When the ash shaking plate 19 swings back and forth, the guide filter cloth 26 can follow the stretching and contraction without affecting its use function.

优选地,结合图1和图4所示,除尘布袋4通过能使脉冲进气端8敞口成圆形状的固定结构27设置在除尘布袋安装板3上,所述的固定结构27包括设置在除尘布袋安装板3上的圆柱形安装台28,所述的圆柱形安装台28上设有贯穿除尘布袋安装板3设置的安装槽29,所述的除尘布袋4穿设于安装槽29,所述的圆柱形安装台28顶部设有翻边30,所述的除尘布袋4脉冲进气端8包覆于翻边30并通过限位卡套31固定在翻边30上,所述的限位卡套31呈敞口状与翻边30相适应且包覆于脉冲进气端8,所述的限位卡套31与翻边30之间通过若干螺栓螺母组件32相连。Preferably, in combination with Figures 1 and 4, the dust bag 4 is arranged on the dust bag mounting plate 3 through a fixing structure 27 that can make the pulse air inlet end 8 open into a circular shape. The fixing structure 27 includes a cylindrical mounting platform 28 arranged on the dust bag mounting plate 3, and the cylindrical mounting platform 28 is provided with a mounting groove 29 that penetrates the dust bag mounting plate 3. The dust bag 4 is inserted into the mounting groove 29, and a flange 30 is provided on the top of the cylindrical mounting platform 28. The pulse air inlet end 8 of the dust bag 4 is covered on the flange 30 and fixed on the flange 30 through a limiting sleeve 31. The limiting sleeve 31 is open and adapted to the flange 30 and covers the pulse air inlet end 8. The limiting sleeve 31 is connected to the flange 30 by a plurality of bolt and nut assemblies 32.

除尘布袋4上部穿设在圆柱形安装台28的安装槽29内,除尘布袋4的脉冲进气端8包覆住翻边30并通过限位卡套31固定在翻边30上,除尘布袋4的脉冲进气端8包覆住翻边30后,将限位卡套31卡嵌在翻边30上,限位卡套31同时包覆脉冲进气端8和翻边30,并通过螺栓螺母组件32进行固定,固定稳固、拆装便捷,除尘布袋4的脉冲进气端8敞口成圆形状可更好的进气。The upper part of the dust bag 4 is inserted into the mounting groove 29 of the cylindrical mounting platform 28. The pulse air inlet end 8 of the dust bag 4 covers the flange 30 and is fixed on the flange 30 by a limiting sleeve 31. After the pulse air inlet end 8 of the dust bag 4 covers the flange 30, the limiting sleeve 31 is embedded in the flange 30. The limiting sleeve 31 covers the pulse air inlet end 8 and the flange 30 at the same time and is fixed by a bolt and nut assembly 32. The fixation is firm and the disassembly and assembly are convenient. The pulse air inlet end 8 of the dust bag 4 is open into a circular shape for better air intake.

具体地说,结合图1和图2所示,集尘斗10底部设有出尘通道33,所述的出尘通道33近集尘斗10端设有卸料阀34,所述的卸料阀34与PLC控制单元相连,所述的驱动气管22底部设有喷吹方向朝向卸料阀34的底端喷吹管35。Specifically, in combination with Figures 1 and 2, a dust outlet channel 33 is provided at the bottom of the dust collecting hopper 10, and a discharge valve 34 is provided at the end of the dust outlet channel 33 near the dust collecting hopper 10. The discharge valve 34 is connected to the PLC control unit, and a bottom blowing pipe 35 with a blowing direction toward the discharge valve 34 is provided at the bottom of the driving air pipe 22.

PLC控制单元控制卸料阀34启闭用于控制出尘通道33的打开和闭合,驱动气管22中的气流通过底端喷吹管35可对卸料阀34和出尘通道33进行喷吹,将附着在卸料阀34上的粉尘吹落,避免卸料阀34发生堵塞出现故障,影响其使用。The PLC control unit controls the opening and closing of the discharge valve 34 to control the opening and closing of the dust outlet channel 33, and drives the airflow in the air pipe 22 to blow the discharge valve 34 and the dust outlet channel 33 through the bottom blowing pipe 35, so as to blow off the dust attached to the discharge valve 34, thereby avoiding blockage and failure of the discharge valve 34, which would affect its use.

具体地说,结合图1所示,抽风机构7包括穿设于除尘器壳体1外壁设置在净化室5内的抽风管道36,所述的除尘器壳体1外部设有与抽风管道36相连的抽风机37,所述的抽风机37连通有排风管路38。Specifically, as shown in Figure 1, the exhaust mechanism 7 includes an exhaust duct 36 that passes through the outer wall of the dust collector shell 1 and is arranged in the purification chamber 5. The outside of the dust collector shell 1 is provided with an exhaust fan 37 connected to the exhaust duct 36, and the exhaust fan 37 is connected to an exhaust pipe 38.

抽风机37运行通过抽风管道36将含尘气流从除尘室6中吸入到净化室5中,气流中的粉尘经除尘布袋4的过滤被阻隔在除尘布袋4的外表面上,净化后的空气被抽风机37抽离出净化室5并通过排风管路38排放。The exhaust fan 37 operates through the exhaust duct 36 to suck the dust-laden airflow from the dust removal chamber 6 into the purification chamber 5. The dust in the airflow is filtered by the dust removal bag 4 and blocked on the outer surface of the dust removal bag 4. The purified air is drawn out of the purification chamber 5 by the exhaust fan 37 and discharged through the exhaust duct 38.

本实用新型的工作原理是:含尘气流通过进尘管2进入到除尘器壳体1内部的除尘室6中,抽风机构7运行将含尘气流从除尘室6中吸入到净化室5中,一部分较粗尘粒由于惯性碰撞、自然沉降等原因等落入集尘斗10中,大部分较细尘粒随气流上升,经过除尘布袋4过滤后,尘粒会被阻留在除尘布袋4外壁,而净化后的气体能够穿过除尘布袋4进入除尘布袋4内部向上流动到净化室5中,然后再被抽风机构7排出净化室5,当使用一段时间需要对除尘布袋4进行清理时,脉冲清灰装置9能够向除尘布袋4的脉冲进气端8喷出脉冲气流,高压的脉冲气流使除尘布袋4发生变形和抖动,使残留在除尘布袋4外表面上的灰尘被抖落,同时由于逆气流的原因,残留在除尘布袋4表面的灰尘能够被完全清理,抖落的粉尘掉落到集尘斗10中,除尘器壳体1内壁上的内壁抖灰装置11能够将附着粘连在内壁上的粉尘抖落至集尘斗10中,避免粉尘聚集造成堵塞跟排尘不顺,脉冲清灰装置9与PLC控制单元相连,PLC控制单元可联入工业智能网关中,即通过网关就能实时采集脉冲清灰装置9中的实时数据进而进行及时的运维操作,只需在电脑就可以对PLC控制单元进行远程维护,提高设备维护的效率和降低维护成本。The working principle of the utility model is as follows: the dust-laden air flow enters the dust removal chamber 6 inside the dust collector housing 1 through the dust inlet pipe 2, and the exhaust mechanism 7 operates to suck the dust-laden air flow from the dust removal chamber 6 into the purification chamber 5. A part of the coarser dust particles fall into the dust collecting hopper 10 due to inertial collision, natural sedimentation and the like, and most of the finer dust particles rise with the air flow. After being filtered by the dust bag 4, the dust particles will be retained on the outer wall of the dust bag 4, and the purified gas can pass through the dust bag 4 and enter the inside of the dust bag 4 and flow upward to the purification chamber 5, and then be discharged from the purification chamber 5 by the exhaust mechanism 7. When the dust bag 4 needs to be cleaned after being used for a period of time, the pulse cleaning device 9 can spray a pulse airflow to the pulse air inlet end 8 of the dust bag 4, and the high-pressure pulse airflow makes the dust bag 4 The dust bag 4 is deformed and shaken, so that the dust remaining on the outer surface of the dust bag 4 is shaken off. At the same time, due to the reverse airflow, the dust remaining on the surface of the dust bag 4 can be completely cleaned, and the shaken dust falls into the dust hopper 10. The inner wall shaking device 11 on the inner wall of the dust collector shell 1 can shake the dust attached to the inner wall into the dust hopper 10, avoiding blockage and dust discharge caused by dust accumulation. The pulse cleaning device 9 is connected to the PLC control unit, and the PLC control unit can be connected to the industrial intelligent gateway. That is, the real-time data in the pulse cleaning device 9 can be collected in real time through the gateway, and timely operation and maintenance operations can be performed. The PLC control unit can be remotely maintained only on the computer, which improves the efficiency of equipment maintenance and reduces maintenance costs.

当需要对除尘布袋4进行清理时,PLC控制单元控制电磁脉冲阀17打开,气包15内的高压气流进入脉冲喷吹管13中并通过脉冲喷嘴14对除尘布袋4的脉冲进气端8进行脉冲喷吹,高压的脉冲气流使除尘布袋4发生变形和抖动,使残留在除尘布袋4外表面上的灰尘被抖落,同时由于逆气流的原因,残留在除尘布袋4表面的灰尘能够被完全清理,能够有效避免除尘布袋4出现堵塞影响过滤效果跟过滤效率;When the dust bag 4 needs to be cleaned, the PLC control unit controls the electromagnetic pulse valve 17 to open, and the high-pressure airflow in the air bag 15 enters the pulse blowing pipe 13 and pulse-blows the pulse air inlet end 8 of the dust bag 4 through the pulse nozzle 14. The high-pressure pulse airflow causes the dust bag 4 to deform and shake, so that the dust remaining on the outer surface of the dust bag 4 is shaken off. At the same time, due to the reverse airflow, the dust remaining on the surface of the dust bag 4 can be completely cleaned, which can effectively prevent the dust bag 4 from being blocked and affecting the filtering effect and efficiency.

抖灰板19铰接在除尘器壳体1内壁上可以铰接连接件18为轴心进行摆动,弹性驱动组件20使得两侧的抖灰板19截面呈锥字形设置,能够起到对粉尘的导向作用,并且驱动结构21能够间歇式驱动抖灰板19向除尘器壳体1内壁侧摆动同时压缩弹性驱动组件20,弹性驱动组件20被压缩产生弹性势能反之驱动抖灰板19反向摆动,抖灰板19重复来回摆动过程中产生振动将抖灰板19上的粉尘抖落至集尘斗10中,避免粉尘聚集造成堵塞跟排尘不顺;The dust-shaking plate 19 is hinged on the inner wall of the dust collector housing 1 and can swing with the hinged connecting piece 18 as the axis. The elastic driving component 20 makes the cross-section of the dust-shaking plates 19 on both sides be cone-shaped, which can guide the dust, and the driving structure 21 can intermittently drive the dust-shaking plate 19 to swing toward the inner wall of the dust collector housing 1 while compressing the elastic driving component 20. The elastic driving component 20 is compressed to generate elastic potential energy, which drives the dust-shaking plate 19 to swing in the opposite direction. The dust-shaking plate 19 repeatedly swings back and forth to generate vibration to shake the dust on the dust-shaking plate 19 into the dust collecting hopper 10, so as to avoid blockage and dust discharge disorder caused by dust accumulation;

脉冲喷吹管13中的高压气流进入到驱动气管22中,并通过倾斜朝向抖灰板19的驱动喷吹管23对抖灰板19进行脉冲式喷吹,脉冲式的高压气流能够间歇性地驱动抖灰板19向除尘器壳体1内壁侧摆动,抖灰板19摆动过程中压缩弹性驱动组件20;The high-pressure airflow in the pulse blowing pipe 13 enters the driving air pipe 22, and pulses the ash shaking plate 19 through the driving blowing pipe 23 inclined toward the ash shaking plate 19. The pulsed high-pressure airflow can intermittently drive the ash shaking plate 19 to swing toward the inner wall of the dust collector housing 1, and the elastic driving component 20 is compressed during the swinging of the ash shaking plate 19.

抖灰板19在高压气流的驱动下以铰接连接件18为轴心向除尘器壳体1内壁侧摆动,抖灰板19底面的弹性驱动弹簧24被压缩产生弹性势能,当驱动气管22中的高压气流间断时,弹性驱动弹簧24的弹性势能释放驱动抖灰板19反向摆动,抖灰板19反向摆动后进行复位时继续压缩弹性驱动弹簧24,从而实现抖灰板19的重复来回摆动,能够有效地将抖灰板19上的粉尘抖落,抖尘效率高;The dust-shaking plate 19 is driven by the high-pressure airflow and swings toward the inner wall of the dust collector housing 1 with the hinged connection 18 as the axis. The elastic driving spring 24 on the bottom of the dust-shaking plate 19 is compressed to generate elastic potential energy. When the high-pressure airflow in the driving air pipe 22 is interrupted, the elastic potential energy of the elastic driving spring 24 is released to drive the dust-shaking plate 19 to swing in the opposite direction. When the dust-shaking plate 19 is reset after the reverse swing, the elastic driving spring 24 is continuously compressed, thereby realizing the repeated back-and-forth swinging of the dust-shaking plate 19, which can effectively shake off the dust on the dust-shaking plate 19, and the dust-shaking efficiency is high.

抖灰板19上的粉尘能够顺着导向滤布26的导向快速进入到集尘斗10中,可有效提高排尘效率,并且导向滤布26具有柔性可伸展的特性,当抖灰板19来回摆动过程中,导向滤布26可跟随伸展收缩,不影响其使用功能;The dust on the dust shaking plate 19 can quickly enter the dust collecting hopper 10 along the guide of the guide filter cloth 26, which can effectively improve the dust removal efficiency. The guide filter cloth 26 has the characteristics of flexibility and stretchability. When the dust shaking plate 19 swings back and forth, the guide filter cloth 26 can follow the stretching and contraction without affecting its use function.

除尘布袋4上部穿设在圆柱形安装台28的安装槽29内,除尘布袋4的脉冲进气端8包覆住翻边30并通过限位卡套31固定在翻边30上,除尘布袋4的脉冲进气端8包覆住翻边30后,将限位卡套31卡嵌在翻边30上,限位卡套31同时包覆脉冲进气端8和翻边30,并通过螺栓螺母组件32进行固定,固定稳固、拆装便捷,除尘布袋4的脉冲进气端8敞口成圆形状可更好的进气;The upper part of the dust bag 4 is inserted into the mounting groove 29 of the cylindrical mounting platform 28. The pulse air inlet end 8 of the dust bag 4 covers the flange 30 and is fixed on the flange 30 through the limiting clamp 31. After the pulse air inlet end 8 of the dust bag 4 covers the flange 30, the limiting clamp 31 is clamped on the flange 30. The limiting clamp 31 covers the pulse air inlet end 8 and the flange 30 at the same time, and is fixed by the bolt and nut assembly 32. The fixing is firm and the disassembly and assembly are convenient. The pulse air inlet end 8 of the dust bag 4 is open in a round shape for better air intake.

PLC控制单元控制卸料阀34启闭用于控制出尘通道33的打开和闭合,驱动气管22中的气流通过底端喷吹管35可对卸料阀34和出尘通道33进行喷吹,将附着在卸料阀34上的粉尘吹落,避免卸料阀34发生堵塞出现故障,影响其使用;The PLC control unit controls the opening and closing of the discharge valve 34 to control the opening and closing of the dust outlet channel 33, and drives the airflow in the air pipe 22 to blow the discharge valve 34 and the dust outlet channel 33 through the bottom blowing pipe 35, so as to blow off the dust attached to the discharge valve 34, thereby avoiding the blockage and failure of the discharge valve 34, which affects its use;

抽风机37运行通过抽风管道36将含尘气流从除尘室6中吸入到净化室5中,气流中的粉尘经除尘布袋4的过滤被阻隔在除尘布袋4的外表面上,净化后的空气被抽风机37抽离出净化室5并通过排风管路38排放。The exhaust fan 37 operates through the exhaust duct 36 to suck the dust-laden airflow from the dust removal chamber 6 into the purification chamber 5. The dust in the airflow is filtered by the dust removal bag 4 and blocked on the outer surface of the dust removal bag 4. The purified air is drawn out of the purification chamber 5 by the exhaust fan 37 and discharged through the exhaust duct 38.

本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.

尽管本文较多地使用了除尘器壳体1、进尘管2、除尘布袋安装板3、除尘布袋4、净化室5、除尘室6、抽风机构7、脉冲进气端8、脉冲清灰装置9、集尘斗10、内壁抖灰装置11、笼骨架12、脉冲喷吹管13、脉冲喷嘴14、气包15、输送管路16、电磁脉冲阀17、铰接连接件18、抖灰板19、弹性驱动组件20、驱动结构21、驱动气管22、驱动喷吹管23、弹性驱动弹簧24、粉尘导向组件25、导向滤布26、固定结构27、圆柱形安装台28、安装槽29、翻边30、限位卡套31、螺栓螺母组件32、出尘通道33、卸料阀34、底端喷吹管35、抽风管道36、抽风机37、排风管路38等,使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this article uses more dust collector shell 1, dust inlet pipe 2, dust bag mounting plate 3, dust bag 4, purification chamber 5, dust removal chamber 6, exhaust mechanism 7, pulse air inlet end 8, pulse dust cleaning device 9, dust collecting hopper 10, inner wall dust shaking device 11, cage frame 12, pulse blowing pipe 13, pulse nozzle 14, air bag 15, conveying pipeline 16, electromagnetic pulse valve 17, hinged connector 18, dust shaking plate 19, elastic drive component 20, drive structure 21, drive air pipe 22, drive blowing pipe 23, Elastic drive spring 24, dust guide assembly 25, guide filter cloth 26, fixing structure 27, cylindrical mounting platform 28, mounting groove 29, flange 30, limit sleeve 31, bolt and nut assembly 32, dust outlet channel 33, discharge valve 34, bottom blowing pipe 35, exhaust duct 36, exhaust fan 37, exhaust duct 38, etc., these terms are used only to more conveniently describe and explain the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.

Claims (8)

1.一种PLC控制的脉冲布袋除尘器,包括除尘器壳体(1)和PLC控制单元,其特征在于,所述的除尘器壳体(1)下部设有进尘管(2),所述的除尘器壳体(1)内设有除尘布袋安装板(3),所述的除尘布袋安装板(3)上均匀分布有若干除尘布袋(4),所述的除尘布袋安装板(3)将除尘器壳体(1)上下分别分隔为净化室(5)和除尘室(6),所述的净化室(5)侧壁上设有抽风机构(7),所述的除尘布袋(4)顶端为固定在除尘布袋安装板(3)上的脉冲进气端(8),所述的除尘器壳体(1)顶部设有脉冲清灰装置(9),所述的脉冲清灰装置(9)和PLC控制单元相连,除尘布袋(4)下端通过设置在除尘器壳体(1)内的笼骨架(12)固定,所述的除尘器壳体(1)底部设有集尘斗(10),所述的除尘器壳体(1)位于除尘布袋(4)下方的内壁上设有内壁抖灰装置(11),所述的脉冲清灰装置(9)包括设置在除尘器壳体(1)内顶部的脉冲喷吹管(13),所述的脉冲喷吹管(13)水平设置,在脉冲喷吹管(13)底部设有若干与脉冲喷吹管(13)相连通的脉冲喷嘴(14),若干所述的脉冲喷嘴(14)的喷吹方向分别与若干除尘布袋(4)的脉冲进气端(8)一一对应,所述的除尘器壳体(1)顶部设有气包(15),所述的气包(15)通过输送管路(16)与脉冲喷吹管(13)相连,所述的气包(15)连接有外部空气压缩机,所述的输送管路(16)内设有电磁脉冲阀(17),所述的电磁脉冲阀(17)与PLC控制单元相连,所述的内壁抖灰装置(11)包括分别通过铰接连接件(18)铰接在除尘器壳体(1)内壁上的抖灰板(19),所述的抖灰板(19)底面与除尘器壳体(1)内壁之间设有可压缩并提供弹性势能的弹性驱动组件(20),所述的除尘器壳体(1)内还设有能够间歇式驱动抖灰板(19)以铰接连接件(18)为轴心向除尘器壳体(1)内壁侧摆动用于压缩弹性驱动组件(20)的驱动结构(21)。1. A pulse bag dust collector controlled by a PLC, comprising a dust collector housing (1) and a PLC control unit, characterized in that a dust inlet pipe (2) is provided at the lower part of the dust collector housing (1), a dust bag mounting plate (3) is provided in the dust collector housing (1), a plurality of dust bags (4) are evenly distributed on the dust bag mounting plate (3), the dust bag mounting plate (3) divides the dust collector housing (1) into a purification chamber (5) and a dust removal chamber (6) at the upper and lower parts respectively, an exhaust mechanism (7) is provided on the side wall of the purification chamber (5), and the top of the dust bag (4) is fixed on the dust removal chamber (6). A pulse air inlet (8) is provided on the dust bag mounting plate (3); a pulse dust cleaning device (9) is provided on the top of the dust collector housing (1); the pulse dust cleaning device (9) is connected to a PLC control unit; the lower end of the dust bag (4) is fixed by a cage frame (12) provided in the dust collector housing (1); a dust collecting hopper (10) is provided at the bottom of the dust collector housing (1); an inner wall dust shaking device (11) is provided on the inner wall of the dust collector housing (1) below the dust bag (4); the pulse dust cleaning device (9) includes a pulse blowing pipe (13) provided at the top of the dust collector housing (1); ), the pulse blowing pipe (13) is arranged horizontally, and a plurality of pulse nozzles (14) connected to the pulse blowing pipe (13) are arranged at the bottom of the pulse blowing pipe (13), and the blowing directions of the plurality of pulse nozzles (14) correspond one by one to the pulse air inlet ends (8) of the plurality of dust removal bags (4), respectively; an air bag (15) is arranged on the top of the dust collector housing (1), and the air bag (15) is connected to the pulse blowing pipe (13) through a conveying pipeline (16), and the air bag (15) is connected to an external air compressor, and an electromagnetic pulse valve (17) is arranged in the conveying pipeline (16), and the The electromagnetic pulse valve (17) is connected to a PLC control unit, and the inner wall dust shaking device (11) comprises dust shaking plates (19) respectively hinged on the inner wall of the dust collector housing (1) through hinged connecting parts (18). An elastic driving component (20) that can be compressed and provide elastic potential energy is provided between the bottom surface of the dust shaking plate (19) and the inner wall of the dust collector housing (1). The dust collector housing (1) is also provided with a driving structure (21) that can intermittently drive the dust shaking plate (19) to swing toward the inner wall side of the dust collector housing (1) with the hinged connecting part (18) as the axis to compress the elastic driving component (20). 2.根据权利要求1所述的PLC控制的脉冲布袋除尘器,其特征在于,所述的驱动结构(21)包括分别穿设于除尘布袋安装板(3)和笼骨架(12)并与脉冲喷吹管(13)相连通的驱动气管(22),所述的驱动气管(22)下部外壁上分别分布有若干倾斜朝向抖灰板(19)的驱动喷吹管(23)。2. The PLC-controlled pulse bag dust collector according to claim 1 is characterized in that the driving structure (21) includes a driving air pipe (22) respectively penetrating the dust bag mounting plate (3) and the cage frame (12) and connected to the pulse blowing pipe (13), and a plurality of driving blowing pipes (23) inclined toward the dust shaking plate (19) are respectively distributed on the lower outer wall of the driving air pipe (22). 3.根据权利要求1所述的PLC控制的脉冲布袋除尘器,其特征在于,所述的弹性驱动组件(20)包括若干设置在抖灰板(19)底面且沿抖灰板(19)长度方向分布的弹性驱动弹簧(24)。3. The PLC-controlled pulse bag dust collector according to claim 1 is characterized in that the elastic drive component (20) includes a plurality of elastic drive springs (24) arranged on the bottom surface of the dust shaking plate (19) and distributed along the length direction of the dust shaking plate (19). 4.根据权利要求1所述的PLC控制的脉冲布袋除尘器,其特征在于,所述的抖灰板(19)底部与集尘斗(10)之间设有粉尘导向组件(25)。4. The PLC-controlled pulse bag dust collector according to claim 1 is characterized in that a dust guide component (25) is provided between the bottom of the dust shaking plate (19) and the dust collecting hopper (10). 5.根据权利要求4所述的PLC控制的脉冲布袋除尘器,其特征在于,所述的粉尘导向组件(25)包括柔性可伸展的导向滤布(26),所述的导向滤布(26)上端与抖灰板(19)底端相连,下端与集尘斗(10)的一侧进尘口相连,当弹性驱动组件(20)被压缩产生的弹性势能驱动抖灰板(19)反向摆动时,导向滤布(26)伸展开。5. The PLC-controlled pulse bag dust collector according to claim 4 is characterized in that the dust guide component (25) includes a flexible and stretchable guide filter cloth (26), the upper end of the guide filter cloth (26) is connected to the bottom end of the dust shaking plate (19), and the lower end is connected to the dust inlet on one side of the dust collecting hopper (10), and when the elastic potential energy generated by the compression of the elastic driving component (20) drives the dust shaking plate (19) to swing in the opposite direction, the guide filter cloth (26) stretches. 6.根据权利要求1所述的PLC控制的脉冲布袋除尘器,其特征在于,所述的除尘布袋(4)通过能使脉冲进气端(8)敞口成圆形状的固定结构(27)设置在除尘布袋安装板(3)上,所述的固定结构(27)包括设置在除尘布袋安装板(3)上的圆柱形安装台(28),所述的圆柱形安装台(28)上设有贯穿除尘布袋安装板(3)设置的安装槽(29),所述的除尘布袋(4)穿设于安装槽(29),所述的圆柱形安装台(28)顶部设有翻边(30),所述的除尘布袋(4)脉冲进气端(8)包覆于翻边(30)并通过限位卡套(31)固定在翻边(30)上,所述的限位卡套(31)呈敞口状与翻边(30)相适应且包覆于脉冲进气端(8),所述的限位卡套(31)与翻边(30)之间通过若干螺栓螺母组件(32)相连。6. The PLC-controlled pulse bag dust collector according to claim 1 is characterized in that the dust bag (4) is arranged on the dust bag mounting plate (3) through a fixing structure (27) that can open the pulse air inlet end (8) into a circular shape, and the fixing structure (27) includes a cylindrical mounting platform (28) arranged on the dust bag mounting plate (3), and the cylindrical mounting platform (28) is provided with a mounting groove (29) that penetrates the dust bag mounting plate (3), and the The dust bag (4) is inserted into the mounting groove (29), and a flange (30) is provided on the top of the cylindrical mounting platform (28). The pulse air inlet end (8) of the dust bag (4) is covered by the flange (30) and is fixed on the flange (30) by a limiting sleeve (31). The limiting sleeve (31) is open and adapted to the flange (30) and covers the pulse air inlet end (8). The limiting sleeve (31) is connected to the flange (30) by a plurality of bolt and nut assemblies (32). 7.根据权利要求2所述的PLC控制的脉冲布袋除尘器,其特征在于,所述的集尘斗(10)底部设有出尘通道(33),所述的出尘通道(33)近集尘斗(10)端设有卸料阀(34),所述的卸料阀(34)与PLC控制单元相连,所述的驱动气管(22)底部设有喷吹方向朝向卸料阀(34)的底端喷吹管(35)。7. The PLC-controlled pulse bag dust collector according to claim 2 is characterized in that a dust outlet channel (33) is provided at the bottom of the dust collecting hopper (10), a discharge valve (34) is provided at the end of the dust outlet channel (33) near the dust collecting hopper (10), the discharge valve (34) is connected to the PLC control unit, and a bottom blowing pipe (35) with a blowing direction toward the discharge valve (34) is provided at the bottom of the driving air pipe (22). 8.根据权利要求1所述的PLC控制的脉冲布袋除尘器,其特征在于,所述的抽风机构(7)包括穿设于除尘器壳体(1)外壁设置在净化室(5)内的抽风管道(36),所述的除尘器壳体(1)外部设有与抽风管道(36)相连的抽风机(37),所述的抽风机(37)连通有排风管路(38)。8. The PLC-controlled pulse bag dust collector according to claim 1 is characterized in that the exhaust mechanism (7) includes an exhaust duct (36) penetrating the outer wall of the dust collector shell (1) and arranged in the purification chamber (5), and an exhaust fan (37) connected to the exhaust duct (36) is provided outside the dust collector shell (1), and the exhaust fan (37) is connected to an exhaust pipe (38).
CN202323456830.9U 2023-12-18 2023-12-18 Pulse cloth bag dust collector controlled by PLC Active CN221846447U (en)

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