CN221840670U - A partition leak testing device - Google Patents
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- CN221840670U CN221840670U CN202323519960.2U CN202323519960U CN221840670U CN 221840670 U CN221840670 U CN 221840670U CN 202323519960 U CN202323519960 U CN 202323519960U CN 221840670 U CN221840670 U CN 221840670U
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- 238000005192 partition Methods 0.000 title claims abstract description 44
- 238000012360 testing method Methods 0.000 title claims abstract description 20
- 239000011521 glass Substances 0.000 claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 230000001681 protective effect Effects 0.000 claims description 11
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000007689 inspection Methods 0.000 abstract description 3
- 230000006835 compression Effects 0.000 abstract 3
- 238000007906 compression Methods 0.000 abstract 3
- 238000007789 sealing Methods 0.000 description 9
- 238000003466 welding Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及隔板测试用具技术领域,尤其涉及一种隔板试漏装置。The utility model relates to the technical field of partition testing tools, in particular to a partition leakage testing device.
背景技术Background Art
在一些管路装配过程中,有些是靠管件直接组装而成,有些是根据需要进行焊接后组装,而一些对气密性有所要求的管件在被加工后需要进行气密性检测。In the process of assembling some pipelines, some are directly assembled by pipe fittings, some are assembled after welding according to needs, and some pipe fittings that have air tightness requirements need to be tested for air tightness after processing.
授权公开号为CN211234867U的实用新型公开了一种法兰试漏机,包括架体,所述架体内部设有底座,所述底座上分为左右两个部分,分别装有两个结构相同的密封工装,所述密封工装由所述底座固定安装的导轨、所述导轨相连的滑块机构、固定安装在滑块机构上端面的下密封块、固定安装在下密封块上方的上密封块、所述上密封块相连的气缸结构所构成,所述下密封块上端面设有测试气源进口,所述密封工装上方装有测漏仪,所述测漏仪的测试管与下密封块侧面相连。The utility model with the authorization publication number CN211234867U discloses a flange leak tester, including a frame, a base is provided inside the frame, the base is divided into two parts on the left and right, and two sealing fixtures with the same structure are respectively installed. The sealing fixture is composed of a guide rail fixedly installed on the base, a slider mechanism connected to the guide rail, a lower sealing block fixedly installed on the upper end surface of the slider mechanism, an upper sealing block fixedly installed above the lower sealing block, and a cylinder structure connected to the upper sealing block. A test gas source inlet is provided on the upper end surface of the lower sealing block. A leak detector is installed above the sealing fixture, and a test tube of the leak detector is connected to the side of the lower sealing block.
但是,上述技术方案存在以下缺陷:该装置并不能给所检测物体的形状改变固定方式,在遇到不同形状的测试物体时,耗费人力物力。However, the above technical solution has the following defects: the device cannot change the fixing mode according to the shape of the detected object, and consumes manpower and material resources when encountering test objects of different shapes.
实用新型内容Utility Model Content
本实用新型目的是针对背景技术中存在的问题,提出一种隔板试漏装置。The utility model aims to provide a partition leakage testing device in view of the problems existing in the background technology.
本实用新型的技术方案:一种隔板试漏装置,包括承载箱和玻璃板;The technical solution of the utility model: a partition leakage test device, comprising a carrying box and a glass plate;
玻璃板安装在承载箱的内侧且承载箱和玻璃板的顶部投影均为矩形;The glass plate is installed on the inner side of the carrying box, and the top projections of the carrying box and the glass plate are both rectangular;
玻璃板的长度值与宽度值均小于承载箱的长度值与宽度值;The length and width of the glass plate are both smaller than the length and width of the carrying box;
玻璃板的的一侧对称开设有进水口和出水口;A water inlet and a water outlet are symmetrically provided on one side of the glass plate;
玻璃板的一侧设置有用于将隔板压紧在玻璃板内的压紧组件;A pressing assembly for pressing the partition into the glass plate is provided on one side of the glass plate;
玻璃板的一侧设置有限制压紧组件滑动范围的限位组件。A limiting component for limiting the sliding range of the pressing component is arranged on one side of the glass plate.
优选的,限位组件包括安装架、滑轨、滑块和限位块;Preferably, the limiting assembly includes a mounting frame, a slide rail, a slide block and a limiting block;
滑轨共有两个,两个滑轨对称安装在安装架朝向承载箱的一侧;There are two slide rails in total, and the two slide rails are symmetrically installed on the side of the mounting frame facing the carrying box;
每个滑轨朝向承载箱一侧的两端均安装有限位块,两个限位块和滑轨组成滑动限位件,滑动限位件的投影为凵字形;Limit blocks are installed at both ends of each slide rail facing the bearing box, and the two limit blocks and the slide rail form a sliding limit member, and the projection of the sliding limit member is in the shape of a Chinese character "凵";
滑块和滑轨一一对应,滑块滑动连接滑轨且与滑轨垂直分布。The sliders correspond to the slide rails one by one, and the sliders are slidably connected to the slide rails and are vertically distributed with the slide rails.
优选的,压紧组件包括安装板、固定块、气泵、气动伸缩杆、按压装置和连接杆;Preferably, the pressing assembly includes a mounting plate, a fixing block, an air pump, a pneumatic telescopic rod, a pressing device and a connecting rod;
气泵的固定端连接安装板的上端面,气动伸缩杆的一端贯穿安装板并连接气泵的输出端,气动伸缩杆的另一端连接按压装置的一端;The fixed end of the air pump is connected to the upper end surface of the mounting plate, one end of the pneumatic telescopic rod passes through the mounting plate and is connected to the output end of the air pump, and the other end of the pneumatic telescopic rod is connected to one end of the pressing device;
按压装置的外周面上对称安装有两个连接杆,两个连接杆的另一端分别转动连接两个滑块的另一端;Two connecting rods are symmetrically mounted on the outer circumference of the pressing device, and the other ends of the two connecting rods are respectively rotatably connected to the other ends of the two sliders;
安装板的两侧对称安装有两个固定块,两个固定块可拆卸连接安装架。Two fixing blocks are symmetrically installed on both sides of the installation plate, and the two fixing blocks are detachably connected to the installation frame.
优选的,安装架上对称开设有两个螺纹孔a,两个固定块上均开设有螺纹孔b,螺纹孔a与螺纹孔b同轴分布并通过固定螺栓螺纹连接。Preferably, two threaded holes a are symmetrically provided on the mounting frame, and threaded holes b are provided on the two fixing blocks. The threaded holes a and the threaded holes b are coaxially distributed and threadedly connected by fixing bolts.
优选的,还包括伸缩装置;Preferably, it also includes a telescopic device;
伸缩装置共设置有多个,多个伸缩装置分为两组,两组伸缩装置对称分布在承载箱内侧沿长度方向两侧;There are a plurality of telescopic devices, which are divided into two groups. The two groups of telescopic devices are symmetrically distributed on both sides of the inner side of the carrying box along the length direction;
每个伸缩装置内设置有控制器,每个伸缩装置的输出端上均设置有压敏原件,控制器和压敏原件电性连接。A controller is arranged in each telescopic device, and a pressure-sensitive element is arranged on the output end of each telescopic device. The controller and the pressure-sensitive element are electrically connected.
优选的,保护套和伸缩装置一一对应,保护套套设在伸缩装置输出端外周面。Preferably, the protective sleeve corresponds to the telescopic device one by one, and the protective sleeve is arranged on the outer peripheral surface of the output end of the telescopic device.
与现有技术相比,本实用新型的上述技术方案具有如下有益的技术效果:通过在承载箱一侧安装压紧组件和限位组件的设置,气泵控制气动伸缩杆下降并带动压紧装置下压,此时限位组件中的滑轨和限位块配合同时通过连接杆将压紧装置进行限位,从而可以将隔板稳定的压紧在承载箱内进行气密性检查。Compared with the prior art, the above-mentioned technical scheme of the utility model has the following beneficial technical effects: by installing a clamping assembly and a limiting assembly on one side of the carrying box, the air pump controls the pneumatic telescopic rod to descend and drives the clamping device to be pressed down. At this time, the slide rail and the limiting block in the limiting assembly cooperate to limit the clamping device through the connecting rod at the same time, so that the partition can be stably pressed in the carrying box for air tightness inspection.
通过在承载箱内对称安装多个伸缩装置,以及在承载箱上安装玻璃板且在承载箱上开设进水孔和出水孔的设置,从而在隔板被压紧装置所压紧的同时,通过多个伸缩装置对隔板进行限位,且通过压敏原件和控制器的控制使伸缩装置可以对不用形状的隔板进行限位,以及通过保护套的设置,使伸缩装置在对隔板进行限位的同时可以对隔板进行有效保护。By symmetrically installing multiple telescopic devices in the carrying box, installing a glass plate on the carrying box and providing a water inlet hole and a water outlet hole on the carrying box, the partition is limited by the multiple telescopic devices while being pressed by the pressing device, and the telescopic devices can limit the partitions of different shapes through the control of the pressure-sensitive element and the controller, and the protective cover can be set so that the telescopic devices can effectively protect the partitions while limiting the partitions.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型提出的一种隔板试漏装置的立体图。FIG. 1 is a three-dimensional diagram of a partition leakage testing device proposed by the present invention.
图2为图1去除承载箱、玻璃板、伸缩装置和保护套的立体图。FIG. 2 is a three-dimensional view of FIG. 1 with the carrying box, glass plate, telescopic device and protective cover removed.
图3为图2中的A处的局部放大立体图。FIG. 3 is a partially enlarged stereoscopic view of point A in FIG. 2 .
附图标记:1、安装架;2、安装板;3、固定块;4、固定螺栓;5、气泵;6、气动伸缩杆;7、按压装置;8、滑轨;9、滑块;10、连接杆;11、承载箱;12、伸缩装置;13、保护套;14、玻璃板;15、限位块。Figure numerals: 1. mounting frame; 2. mounting plate; 3. fixing block; 4. fixing bolt; 5. air pump; 6. pneumatic telescopic rod; 7. pressing device; 8. slide rail; 9. slider; 10. connecting rod; 11. carrying box; 12. telescopic device; 13. protective cover; 14. glass plate; 15. limit block.
具体实施方式DETAILED DESCRIPTION
实施例一Embodiment 1
如图1-3所示,本实用新型提出的一种隔板试漏装置,包括承载箱11、伸缩装置12和玻璃板14;As shown in Fig. 1-3, a partition leakage test device proposed in the utility model includes a carrying box 11, a telescopic device 12 and a glass plate 14;
玻璃板14安装在承载箱11的内侧且承载箱11和玻璃板14的顶部投影均为矩形;The glass plate 14 is installed inside the carrying box 11 and the top projections of the carrying box 11 and the glass plate 14 are both rectangular;
玻璃板14的长度值与宽度值均小于承载箱11的长度值与宽度值;The length and width of the glass plate 14 are both smaller than the length and width of the carrying box 11;
玻璃板14的的一侧对称开设有进水口和出水口,在隔板被压紧装置7压紧且被伸缩装置12所限位的同时,通过进水口进水,水的高度高于隔板的高度时透过玻璃板观察隔板焊接处时候出现气泡,当观察完毕后,通过出水口将承载箱11内的水进行排出;A water inlet and a water outlet are symmetrically provided on one side of the glass plate 14. When the partition is pressed by the pressing device 7 and limited by the telescopic device 12, water is introduced through the water inlet. When the water height is higher than the height of the partition, bubbles appear when observing the partition welding position through the glass plate. When the observation is completed, the water in the carrying box 11 is discharged through the water outlet.
玻璃板14的一侧设置有用于将隔板压紧在玻璃板14内的压紧组件;A pressing assembly for pressing the partition into the glass plate 14 is provided on one side of the glass plate 14;
玻璃板14的一侧设置有限制压紧组件滑动范围的限位组件。A limiting assembly for limiting the sliding range of the pressing assembly is provided on one side of the glass plate 14 .
安装架1上对称开设有两个螺纹孔a,两个固定块3上均开设有螺纹孔b,螺纹孔a与螺纹孔b同轴分布并通过固定螺栓4螺纹连接。Two threaded holes a are symmetrically formed on the mounting frame 1 , and threaded holes b are formed on the two fixing blocks 3 . The threaded holes a and b are coaxially distributed and threadedly connected by fixing bolts 4 .
伸缩装置12共设置有多个,多个伸缩装置12分为两组,两组伸缩装置12对称分布在承载箱11内侧沿长度方向两侧;There are a plurality of telescopic devices 12, which are divided into two groups. The two groups of telescopic devices 12 are symmetrically distributed on both sides of the inner side of the carrying box 11 along the length direction.
每个伸缩装置12内设置有控制器,每个伸缩装置12的输出端上均设置有压敏原件,控制器和压敏原件电性连接。A controller is provided in each telescopic device 12 , and a pressure-sensitive element is provided on the output end of each telescopic device 12 . The controller and the pressure-sensitive element are electrically connected.
保护套13和伸缩装置12一一对应,保护套13套设在伸缩装置12输出端外周面,在隔板被压紧装置7所压紧的同时,通过多个伸缩装置12对隔板进行限位,且通过压敏原件和控制器的控制使伸缩装置12可以对不用形状的隔板进行限位,以及通过保护套13的设置,使伸缩装置12在对隔板进行限位的同时可以对隔板进行有效保护。The protective cover 13 and the telescopic device 12 correspond one to one. The protective cover 13 is sleeved on the outer peripheral surface of the output end of the telescopic device 12. When the partition is compressed by the clamping device 7, the partition is limited by multiple telescopic devices 12. The telescopic device 12 can limit the partitions of different shapes through the control of the pressure-sensitive element and the controller. In addition, through the setting of the protective cover 13, the telescopic device 12 can effectively protect the partition while limiting the partition.
实施例二Embodiment 2
如图1-3所示,本实用新型提出的一种隔板试漏装置,相较于实施例一,本实施例还具体公开了限位组件和压紧组件的具体结构。As shown in FIGS. 1-3 , the utility model proposes a partition leak testing device. Compared with the first embodiment, this embodiment further specifically discloses the specific structure of the limit assembly and the clamping assembly.
本实施例中,限位组件包括安装架1、滑轨8、滑块9和限位块15;In this embodiment, the limiting assembly includes a mounting frame 1, a slide rail 8, a slider 9 and a limiting block 15;
滑轨8共有两个,两个滑轨8对称安装在安装架1朝向承载箱11的一侧;There are two slide rails 8, which are symmetrically mounted on one side of the mounting frame 1 facing the carrying box 11;
每个滑轨8朝向承载箱11一侧的两端均安装有限位块15,两个限位块15和滑轨8组成滑动限位件,滑动限位件的投影为凵字形;Limit blocks 15 are installed at both ends of each slide rail 8 facing the carrying box 11. The two limit blocks 15 and the slide rail 8 form a sliding limit member, and the projection of the sliding limit member is in the shape of a Chinese character "凵";
滑块9和滑轨8一一对应,滑块9滑动连接滑轨8且与滑轨8垂直分布。The sliders 9 correspond to the slide rails 8 one by one. The sliders 9 are slidably connected to the slide rails 8 and are vertically distributed with the slide rails 8 .
压紧组件包括安装板2、固定块3、气泵5、气动伸缩杆6、按压装置7和连接杆10;The clamping assembly includes a mounting plate 2, a fixing block 3, an air pump 5, a pneumatic telescopic rod 6, a pressing device 7 and a connecting rod 10;
气泵5的固定端连接安装板2的上端面,气动伸缩杆6的一端贯穿安装板2并连接气泵5的输出端,气动伸缩杆6的另一端连接按压装置7的一端;The fixed end of the air pump 5 is connected to the upper end surface of the mounting plate 2, one end of the pneumatic telescopic rod 6 passes through the mounting plate 2 and is connected to the output end of the air pump 5, and the other end of the pneumatic telescopic rod 6 is connected to one end of the pressing device 7;
按压装置7的外周面上对称安装有两个连接杆10,两个连接杆10的另一端分别转动连接两个滑块9的另一端;Two connecting rods 10 are symmetrically mounted on the outer circumference of the pressing device 7, and the other ends of the two connecting rods 10 are rotatably connected to the other ends of the two sliders 9 respectively;
安装板2的两侧对称安装有两个固定块3,两个固定块3可拆卸连接安装架1,在承载箱11一侧安装压紧组件和限位组件的设置,气泵5控制气动伸缩杆6下降并带动压紧装置7下压,此时限位组件中的滑轨8和限位块15配合同时通过连接杆10和滑块9的连接将压紧装置进行限位,从而可以将隔板稳定的压紧在承载箱11内进行气密性检查。Two fixing blocks 3 are symmetrically installed on both sides of the mounting plate 2. The two fixing blocks 3 are detachably connected to the mounting frame 1. A clamping assembly and a limiting assembly are installed on one side of the carrying box 11. The air pump 5 controls the pneumatic telescopic rod 6 to descend and drives the clamping device 7 to press down. At this time, the slide rail 8 and the limiting block 15 in the limiting assembly cooperate to limit the clamping device through the connection between the connecting rod 10 and the slider 9, so that the partition can be stably pressed in the carrying box 11 for air tightness inspection.
综上,本实用新型中,首先将隔板放入承载箱11内,同时开启气泵5带动气动伸缩杆6下降,气动伸缩杆6下降时带动压紧装置7下降,压紧装置7的两个连接杆10与滑块9转动连接,滑块9被滑轨8所限位且在滑轨8上滑动,从而带动压紧装置7可以直线下压对隔板进行压紧;In summary, in the present invention, the partition is first placed in the carrying box 11, and the air pump 5 is turned on to drive the pneumatic telescopic rod 6 to descend. When the pneumatic telescopic rod 6 descends, the pressing device 7 is driven to descend. The two connecting rods 10 of the pressing device 7 are rotatably connected with the slider 9. The slider 9 is limited by the slide rail 8 and slides on the slide rail 8, thereby driving the pressing device 7 to press down linearly to press the partition;
此时控制伸缩装置12向前伸出,压敏原件在碰到隔板外周面时传递电信号到控制器,控制器控制伸缩装置12停止伸出,对隔板进行限位,且保护套13可以保护伸缩装置12伸出时不会破坏隔板的外表面,从而对隔板进行限位;At this time, the telescopic device 12 is controlled to extend forward, and the pressure-sensitive element transmits an electrical signal to the controller when it touches the outer peripheral surface of the partition. The controller controls the telescopic device 12 to stop extending, thereby limiting the partition. The protective cover 13 can protect the telescopic device 12 from damaging the outer surface of the partition when it is extended, thereby limiting the partition.
将隔板限位压紧且限位在承载箱11内后,通过进水口进水,水的高度高于隔板的高度时透过玻璃板14观察隔板焊接处时候出现气泡,当观察完毕后,通过出水口将承载箱11内的水进行排出,完成整个气密性测试过程。After the partition is limited and pressed and limited in the carrying box 11, water is introduced through the water inlet. When the water level is higher than the height of the partition, bubbles appear when observing the partition welding position through the glass plate 14. When the observation is completed, the water in the carrying box 11 is discharged through the water outlet to complete the entire air tightness test process.
上面结合附图对本实用新型的实施方式作了详细说明,但是本实用新型并不限于此,在所属技术领域的技术人员所具备的知识范围内,在不脱离本实用新型宗旨的前提下还可以作出各种变化。The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323519960.2U CN221840670U (en) | 2023-12-22 | 2023-12-22 | A partition leak testing device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323519960.2U CN221840670U (en) | 2023-12-22 | 2023-12-22 | A partition leak testing device |
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