CN221840154U - A waste aluminum recovery and smelting device - Google Patents
A waste aluminum recovery and smelting device Download PDFInfo
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- CN221840154U CN221840154U CN202420158923.9U CN202420158923U CN221840154U CN 221840154 U CN221840154 U CN 221840154U CN 202420158923 U CN202420158923 U CN 202420158923U CN 221840154 U CN221840154 U CN 221840154U
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 49
- 238000003723 Smelting Methods 0.000 title claims abstract description 31
- 239000002699 waste material Substances 0.000 title claims abstract description 28
- 238000011084 recovery Methods 0.000 title claims abstract description 20
- 238000003756 stirring Methods 0.000 claims abstract description 32
- 238000009413 insulation Methods 0.000 claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 9
- 238000004321 preservation Methods 0.000 claims description 7
- 239000002893 slag Substances 0.000 abstract description 9
- 239000007788 liquid Substances 0.000 abstract description 7
- 238000004140 cleaning Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
本实用新型公开了一种废铝回收熔炼装置，涉及废铝回收技术领域。该废铝回收熔炼装置，包括保温箱、箱体和循环搅拌结构，保温箱的内壁固定安装有罐体，罐体的内壁固定安装有加热板，保温箱和罐体上均开设有进料口，进料口的内壁固定安装有料斗，箱体设置于保温箱的底部，箱体和罐体之间固定安装有排料管，排料管上设置有截止阀，箱体的内部设置有过滤网，循环搅拌结构设置于保温箱和料斗上。该废铝回收熔炼装置，能够在连杆旋转时驱动联动杆的公转及自转，方便在废铝循环向上翻动的同时将其搅拌处理，使其废铝能够更加均匀、充分的被加热熔炼，还便于将熔炼的铝液进行过滤处理，同时过滤网方便拆装，利于后续将铝渣清理。
The utility model discloses a waste aluminum recovery and smelting device, and relates to the technical field of waste aluminum recovery. The waste aluminum recovery and smelting device comprises an insulation box, a box body and a circulation stirring structure, a tank body is fixedly installed on the inner wall of the insulation box, a heating plate is fixedly installed on the inner wall of the tank body, a feed port is provided on both the insulation box and the tank body, a hopper is fixedly installed on the inner wall of the feed port, the box body is arranged at the bottom of the insulation box, a discharge pipe is fixedly installed between the box body and the tank body, a stop valve is arranged on the discharge pipe, a filter screen is arranged inside the box body, and a circulation stirring structure is arranged on the insulation box and the hopper. The waste aluminum recovery and smelting device can drive the revolution and rotation of the linkage rod when the connecting rod rotates, so that the waste aluminum can be stirred while it is circulated and turned upward, so that the waste aluminum can be heated and smelted more evenly and fully, and the molten aluminum liquid can be filtered and processed, and the filter screen is convenient to disassemble and assemble, which is conducive to the subsequent cleaning of aluminum slag.
Description
技术领域Technical Field
本实用新型涉及废铝回收技术领域，特别涉及一种废铝回收熔炼装置。The utility model relates to the technical field of waste aluminum recovery, in particular to a waste aluminum recovery and smelting device.
背景技术Background Art
公开号为CN213179396U的一种废铝回收熔炼装置,包括：炉体，炉体内壁顶部设置有熔炼仓，熔炼仓与炉体固定连接，熔炼仓两侧设置有限位块，限位块与熔炼仓固定连接，每个限位块远离熔炼仓一侧均与炉体固定连接，炉体顶部设置有搅拌电机，搅拌电机与炉体固定连接，搅拌电机输出端贯穿炉体和熔炼仓且连接有转棍，转棍与搅拌电机输出端固定连接，转棍远离搅拌电机一端与熔炼仓内壁底部转动连接，转棍环绕设置有若干搅动杆，有益效果是：一号过滤网的设置可以使铝液直接渗出熔炼仓，实现铝液与废渣的分离，筛分仓和二号过滤网的设置可以对铝液进行二次筛分，提升铝液的纯度，一号废渣排出管和二号废渣排出管的设置可以对熔炼仓和筛分仓内的废渣进行排出，防止堵塞。A scrap aluminum recovery and smelting device with the publication number CN213179396U comprises: a furnace body, a smelting bin is arranged on the top of the inner wall of the furnace body, the smelting bin is fixedly connected to the furnace body, limit blocks are arranged on both sides of the smelting bin, the limit blocks are fixedly connected to the smelting bin, each limit block is fixedly connected to the furnace body on the side away from the smelting bin, a stirring motor is arranged on the top of the furnace body, the stirring motor is fixedly connected to the furnace body, the output end of the stirring motor runs through the furnace body and the smelting bin and is connected with a rotating rod, the rotating rod is fixedly connected to the output end of the stirring motor, the end of the rotating rod away from the stirring motor is rotatably connected to the bottom of the inner wall of the smelting bin, and a plurality of stirring rods are arranged around the rotating rod, and the beneficial effects are: the arrangement of the No. 1 filter screen can make the aluminum liquid directly seep out of the smelting bin to realize the separation of the aluminum liquid and the waste slag, the arrangement of the screening bin and the No. 2 filter screen can perform secondary screening on the aluminum liquid to improve the purity of the aluminum liquid, and the arrangement of the No. 1 waste slag discharge pipe and the No. 2 waste slag discharge pipe can discharge the waste slag in the smelting bin and the screening bin to prevent blockage.
上述一种废铝回收熔炼装置，使用时废铝难以被均匀、充分的被加热熔炼，影响了熔炼效率和质量，且过滤留存的铝渣不便清理，因此，可将其改进处理。The above-mentioned waste aluminum recovery and smelting device is difficult to heat and smelt the waste aluminum evenly and fully when in use, which affects the smelting efficiency and quality, and the aluminum slag retained by filtration is inconvenient to clean. Therefore, it can be improved.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种废铝回收熔炼装置，能够解决废铝难以被均匀、充分的被加热熔炼，影响了熔炼效率和质量，且过滤留存的铝渣不便清理的问题。The utility model aims to provide a waste aluminum recovery and smelting device, which can solve the problem that waste aluminum is difficult to be heated and smelted evenly and fully, which affects the smelting efficiency and quality, and the aluminum slag retained by filtration is inconvenient to clean.
为实现上述目的，本实用新型提供如下技术方案：一种废铝回收熔炼装置，包括保温箱、箱体和循环搅拌结构，保温箱的内壁固定安装有罐体，罐体的内壁固定安装有加热板，保温箱和罐体上均开设有进料口，进料口的内壁固定安装有料斗，箱体设置于保温箱的底部，箱体和罐体之间固定安装有排料管，排料管上设置有截止阀，箱体的内部设置有过滤网，循环搅拌结构设置于保温箱和料斗上，循环搅拌结构包括固定于罐体内侧顶部的内齿圈。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waste aluminum recovery and smelting device, comprising an insulation box, a box body and a circulating stirring structure, a tank body is fixedly installed on the inner wall of the insulation box, a heating plate is fixedly installed on the inner wall of the tank body, a feed port is opened on the insulation box and the tank body, a hopper is fixedly installed on the inner wall of the feed port, the box body is arranged at the bottom of the insulation box, a discharge pipe is fixedly installed between the box body and the tank body, a stop valve is arranged on the discharge pipe, a filter screen is arranged inside the box body, a circulating stirring structure is arranged on the insulation box and the hopper, and the circulating stirring structure includes an inner gear ring fixed to the top inner side of the tank body.
优选的，所述过滤网的数量为两组且呈上下分布，上方过滤网的目数小于下方过滤网的目数。Preferably, the number of the filter screens is two groups and they are distributed up and down, and the mesh number of the upper filter screen is smaller than the mesh number of the lower filter screen.
优选的，所述箱体的两侧内壁均固定安装有安装条，过滤网的两侧均开设有插槽，安装条位于插槽内。Preferably, mounting strips are fixedly mounted on both inner walls of the box body, and slots are provided on both sides of the filter screen, and the mounting strips are located in the slots.
优选的，所述箱体的后侧设置有盖板，盖板上设置有螺钉，螺钉穿过盖板并与箱体螺纹连接，箱体的底部固定安装有放料管。Preferably, a cover plate is provided on the rear side of the box body, screws are provided on the cover plate, the screws pass through the cover plate and are threadedly connected to the box body, and a discharge pipe is fixedly installed on the bottom of the box body.
优选的，所述罐体的外壁和顶部均固定安装有连接块，连接块的外壁与保温箱的内壁固定安装。Preferably, the outer wall and the top of the tank body are fixedly mounted with connecting blocks, and the outer wall of the connecting block is fixedly mounted to the inner wall of the heat preservation box.
优选的，所述循环搅拌结构还包括有连杆、绞龙叶片、电机、联动杆、搅拌叶片、齿轮A和齿轮B，保温箱和罐体的顶部均开设有通孔，连杆位于通孔内，电机固定安装于保温箱的顶部，电机的转轴与连杆固定连接，绞龙叶片固定安装于连杆的外壁，联动杆的一端与齿轮B固定连接，齿轮A固定安装于连杆的外壁，齿轮B分别与齿轮A和内齿圈啮合设置，搅拌叶片固定安装于联动杆的外壁。Preferably, the circulating stirring structure also includes a connecting rod, an auger blade, a motor, a linkage rod, a stirring blade, gear A and gear B. Through holes are provided on the top of the insulation box and the tank body. The connecting rod is located in the through hole. The motor is fixedly installed on the top of the insulation box. The rotating shaft of the motor is fixedly connected to the connecting rod. The auger blade is fixedly installed on the outer wall of the connecting rod. One end of the linkage rod is fixedly connected to gear B. Gear A is fixedly installed on the outer wall of the connecting rod. Gear B is respectively meshed with gear A and the inner gear ring, and the stirring blade is fixedly installed on the outer wall of the linkage rod.
优选的，所述罐体的内侧顶部开设有环形凸槽且其内滑动安装有凸形滑块，凸形滑块的底部转动安装有连接柱，连接柱的一端与齿轮B转动连接。Preferably, an annular convex groove is opened on the inner top of the tank body and a convex sliding block is slidably installed therein, a connecting column is rotatably installed on the bottom of the convex sliding block, and one end of the connecting column is rotatably connected to the gear B.
与现有技术相比，本实用新型的有益效果是：Compared with the prior art, the beneficial effects of the utility model are:
该废铝回收熔炼装置，通过连杆、绞龙叶片、电机、联动杆、搅拌叶片、齿轮A、齿轮B、内齿圈、罐体、加热板、过滤网、连接柱和凸形滑块的配合使用，一方面能够在连杆旋转时驱动联动杆的公转以及自转，方便在废铝循环向上翻动的同时将其搅拌处理，使其废铝能够更加均匀、充分的被加热熔炼，提高了该装置的熔炼效率和质量，另一方面便于将熔炼的铝液进行过滤处理，同时过滤网方便拆装，利于后续将其顶部的铝渣清理，提高了该装置的使用便利性和实用性。The scrap aluminum recovery and smelting device, through the coordinated use of a connecting rod, an auger blade, a motor, a linkage rod, a stirring blade, a gear A, a gear B, an inner gear ring, a tank body, a heating plate, a filter screen, a connecting column and a convex slider, can, on the one hand, drive the revolution and rotation of the linkage rod when the connecting rod rotates, so that the scrap aluminum can be stirred while it is circulated and turned upward, so that the scrap aluminum can be heated and smelted more evenly and fully, thereby improving the smelting efficiency and quality of the device; on the other hand, it is convenient to filter the molten aluminum liquid, and the filter screen is easy to disassemble and assemble, which is conducive to the subsequent cleaning of the aluminum slag on the top, thereby improving the convenience and practicality of the device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本实用新型进一步地说明：The utility model is further described below in conjunction with the accompanying drawings and embodiments:
图1为本实用新型的立体结构示意图；FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型的前视立体结构示意图；FIG2 is a front perspective structural diagram of the present invention;
图3为本实用新型的后视立体结构示意图。FIG. 3 is a schematic diagram of the rear perspective structure of the present invention.
附图标记：1、保温箱；2、料斗；3、箱体；4、排料管；5、放料管；6、循环搅拌结构；61、连杆；62、绞龙叶片；63、电机；64、联动杆；65、搅拌叶片；66、齿轮A；67、齿轮B；68、内齿圈；7、罐体；8、加热板；9、过滤网；10、安装条；11、连接块；12、连接柱；13、凸形滑块；14、盖板。Figure numerals: 1. Insulation box; 2. Hopper; 3. Box body; 4. Discharge pipe; 5. Discharge pipe; 6. Circulation stirring structure; 61. Connecting rod; 62. Auger blade; 63. Motor; 64. Linkage rod; 65. Stirring blade; 66. Gear A; 67. Gear B; 68. Inner ring; 7. Tank body; 8. Heating plate; 9. Filter; 10. Mounting strip; 11. Connecting block; 12. Connecting column; 13. Convex slider; 14. Cover plate.
具体实施方式DETAILED DESCRIPTION
本部分将详细描述本实用新型的具体实施例，本实用新型之较佳实施例在附图中示出，附图的作用在于用图形补充说明书文字部分的描述，使人能够直观地、形象地理解本实用新型的每个技术特征和整体技术方案，但其不能理解为对本实用新型保护范围的限制。This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
请参阅图1-3，本实用新型提供一种技术方案：一种废铝回收熔炼装置，包括保温箱1、箱体3和循环搅拌结构6，保温箱1的内壁固定安装有罐体7，罐体7的内壁固定安装有加热板8，保温箱1和罐体7上均开设有进料口，进料口的内壁固定安装有料斗2，箱体3设置于保温箱1的底部，箱体3和罐体7之间固定安装有排料管4，排料管4上设置有截止阀，箱体3的内部设置有过滤网9，循环搅拌结构6设置于保温箱1和料斗2上，循环搅拌结构6包括固定于罐体7内侧顶部的内齿圈68。Please refer to Figures 1-3. The utility model provides a technical solution: a waste aluminum recovery and smelting device, including an insulation box 1, a box body 3 and a circulating stirring structure 6. A tank body 7 is fixedly installed on the inner wall of the insulation box 1, and a heating plate 8 is fixedly installed on the inner wall of the tank body 7. Feed ports are provided on the insulation box 1 and the tank body 7, and a hopper 2 is fixedly installed on the inner wall of the feed port. The box body 3 is arranged at the bottom of the insulation box 1, and a discharge pipe 4 is fixedly installed between the box body 3 and the tank body 7. A stop valve is arranged on the discharge pipe 4, and a filter screen 9 is arranged inside the box body 3. The circulating stirring structure 6 is arranged on the insulation box 1 and the hopper 2, and the circulating stirring structure 6 includes an inner gear ring 68 fixed to the top of the inner side of the tank body 7.
过滤网9的数量为两组且呈上下分布，上方过滤网9的目数小于下方过滤网9的目数，箱体3的两侧内壁均固定安装有安装条10，过滤网9的两侧均开设有插槽，安装条10位于插槽内，箱体3的后侧设置有盖板14，盖板14上设置有螺钉，螺钉穿过盖板14并与箱体3螺纹连接，箱体3的底部固定安装有放料管5，罐体7的外壁和顶部均固定安装有连接块11，连接块11的外壁与保温箱1的内壁固定安装。There are two groups of filters 9 and they are distributed up and down. The mesh number of the upper filter screen 9 is smaller than that of the lower filter screen 9. The inner walls of both sides of the box body 3 are fixedly installed with mounting strips 10. Slots are provided on both sides of the filter screen 9. The mounting strips 10 are located in the slots. A cover plate 14 is provided on the rear side of the box body 3. Screws are provided on the cover plate 14. The screws pass through the cover plate 14 and are threadedly connected to the box body 3. A discharge pipe 5 is fixedly installed at the bottom of the box body 3. A connecting block 11 is fixedly installed on the outer wall and top of the tank body 7. The outer wall of the connecting block 11 is fixedly installed with the inner wall of the insulation box 1.
循环搅拌结构6还包括有连杆61、绞龙叶片62、电机63、联动杆64、搅拌叶片65、齿轮A66和齿轮B67，保温箱1和罐体7的顶部均开设有通孔，连杆61位于通孔内，电机63固定安装于保温箱1的顶部，电机63的转轴与连杆61固定连接，绞龙叶片62固定安装于连杆61的外壁，联动杆64的一端与齿轮B67固定连接，齿轮A66固定安装于连杆61的外壁，齿轮B67分别与齿轮A66和内齿圈68啮合设置，搅拌叶片65固定安装于联动杆64的外壁，罐体7的内侧顶部开设有环形凸槽且其内滑动安装有凸形滑块13，凸形滑块13的底部转动安装有连接柱12，连接柱12的一端与齿轮B67转动连接，将废铝通过料斗2加入至罐体7的内部，然后控制加热板8的加热和电机63驱使连杆61的顺时针转动，随即带动绞龙叶片62和齿轮A66的顺时针转动，绞龙叶片62循环带动废铝向上翻动，而齿轮A66则啮合带动齿轮B67的转动，然后齿轮B67与内齿圈68啮合后自动驱使其本身的自转并沿着连杆61公转，随即带动联动杆64和搅拌叶片65的转动并将废铝搅拌，废铝加热完成后将截止阀打开，然后流入至箱体3内并被过滤网9过滤，一方面能够在连杆61旋转时驱动联动杆64的公转以及自转，方便在废铝循环向上翻动的同时将其搅拌处理，使其废铝能够更加均匀、充分的被加热熔炼，提高了该装置的熔炼效率和质量，另一方面便于将熔炼的铝液进行过滤处理，同时过滤网9方便拆装，利于后续将其顶部的铝渣清理，提高了该装置的实用性。The circulating stirring structure 6 also includes a connecting rod 61, an auger blade 62, a motor 63, a linkage rod 64, a stirring blade 65, a gear A66 and a gear B67. The tops of the heat preservation box 1 and the tank body 7 are both provided with through holes. The connecting rod 61 is located in the through hole. The motor 63 is fixedly installed on the top of the heat preservation box 1. The rotating shaft of the motor 63 is fixedly connected to the connecting rod 61. The auger blade 62 is fixedly installed on the outer wall of the connecting rod 61. One end of the linkage rod 64 is fixedly connected to the gear B67. The gear A66 is fixedly installed on the outer wall of the connecting rod 61. The gear B67 is meshed with the gear A66 and the inner gear ring 68 respectively. The stirring blade 65 is fixedly installed on the outer wall of the linkage rod 64. An annular convex groove is provided on the inner top of the tank body 7 and a convex slider 13 is slidably installed therein. A connecting column 12 is rotatably installed at the bottom of the convex slider 13. One end of the connecting column 12 is rotatably connected to the gear B67. The waste aluminum is added to the inside of the tank body 7 through the hopper 2, and then the heating plate 8 is controlled to add the waste aluminum. The heat and motor 63 drive the connecting rod 61 to rotate clockwise, which then drives the auger blade 62 and gear A66 to rotate clockwise. The auger blade 62 circulates and drives the scrap aluminum to flip upward, and the gear A66 engages to drive the rotation of the gear B67. Then the gear B67 engages with the inner gear ring 68 and automatically drives its own rotation and revolves along the connecting rod 61, which then drives the linkage rod 64 and the stirring blade 65 to rotate and stir the scrap aluminum. After the scrap aluminum is heated, the stop valve is opened, and then it flows into the box 3 and is filtered by the filter 9. On the one hand, it can drive the revolution and rotation of the linkage rod 64 when the connecting rod 61 rotates, so that the scrap aluminum can be stirred while it is circulated and flipped upward, so that the scrap aluminum can be heated and smelted more evenly and fully, thereby improving the smelting efficiency and quality of the device. On the other hand, it is convenient to filter the molten aluminum liquid. At the same time, the filter 9 is easy to disassemble and assemble, which is conducive to the subsequent cleaning of the aluminum slag on its top, thereby improving the practicality of the device.
工作原理：将废铝通过料斗2加入至罐体7的内部，然后控制加热板8的加热和电机63驱使连杆61的顺时针转动，随即带动绞龙叶片62和齿轮A66的顺时针转动，绞龙叶片62循环带动废铝向上翻动，而齿轮A66则啮合带动齿轮B67的转动，然后齿轮B67与内齿圈68啮合后自动驱使其本身的自转并沿着连杆61公转，随即带动联动杆64和搅拌叶片65的转动并将废铝搅拌，废铝加热完成后将截止阀打开，然后流入至箱体3内并被过滤网9过滤。Working principle: add the scrap aluminum into the tank body 7 through the hopper 2, and then control the heating of the heating plate 8 and the motor 63 to drive the connecting rod 61 to rotate clockwise, and then drive the auger blade 62 and the gear A66 to rotate clockwise, the auger blade 62 circulates to drive the scrap aluminum to flip upward, and the gear A66 engages to drive the rotation of the gear B67, and then the gear B67 engages with the inner gear ring 68 and automatically drives its own rotation and revolves along the connecting rod 61, and then drives the linkage rod 64 and the stirring blade 65 to rotate and stir the scrap aluminum. After the scrap aluminum is heated, the stop valve is opened, and then it flows into the box body 3 and is filtered by the filter 9.
上面结合附图对本实用新型实施例作了详细说明，但是本实用新型不限于上述实施例，在所述技术领域普通技术人员所具备的知识范围内，还可以在不脱离本实用新型宗旨的前提下作出各种变化。The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
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