CN221838938U - A top-mounted floating ball valve structure with easily replaceable valve seat - Google Patents

A top-mounted floating ball valve structure with easily replaceable valve seat Download PDF

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CN221838938U
CN221838938U CN202323599571.5U CN202323599571U CN221838938U CN 221838938 U CN221838938 U CN 221838938U CN 202323599571 U CN202323599571 U CN 202323599571U CN 221838938 U CN221838938 U CN 221838938U
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valve
ball
sealing
shaft
floating ball
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侯冶
陈林
邓简
李敏
金成波
黄晓芳
吴晓华
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Harbin Electric Suzhou Dauson Valve Co ltd
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Harbin Electric Suzhou Dauson Valve Co ltd
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Abstract

The utility model discloses an upper-mounted floating ball valve structure with an easily-replaced valve seat, belongs to the technical field of valves, and aims to solve the problem that the valve seat cannot be maintained and replaced on line by a floating ball valve. The valve body is provided with a valve cavity, a medium inlet and a medium outlet of the valve body are communicated through the valve cavity, an upper mounting port for the upper mounting sealing assembly to go in and out is formed in the upper side of the valve cavity, and the valve cover is sealed or opened; the upper sealing assembly comprises two baffle rings, two soft valve seats and a valve ball, wherein the end faces of one side, opposite to the baffle rings, of each baffle ring are provided with chambers, the two soft valve seats are embedded into the two chambers in a one-to-one correspondence manner, and the two soft valve seats are respectively coaxially arranged on two sides of the valve ball. The whole set of upper sealing assembly can be installed in or taken out of the valve body through the upper installing port, and the valve seat and the ball body are convenient to be inspected and maintained on line without disassembling the valve seat from a pipeline when inspection and maintenance are needed.

Description

一种易更换阀座的上装浮动球阀结构A top-mounted floating ball valve structure with easily replaceable valve seat

技术领域Technical Field

本实用新型属于阀门技术领域,尤其涉及一种易更换阀座的上装浮动球阀结构。The utility model belongs to the technical field of valves, and in particular relates to a top-mounted floating ball valve structure with an easily replaceable valve seat.

背景技术Background Art

浮动球阀广泛应用于输油管线、核电系统等工艺管道关键位置,通过强制力密封,起到安全截断作用。浮动球阀的大部分应用场合都有在线维修更换阀座的要求,目前市场中的浮动球阀一般为两片式或三片式阀体,一般通过拆分阀体来维修更换阀座,而拆分阀体需要先将浮动球阀由管线上拆卸,拆装费时费力,且不能实现在线维修更换阀座。Floating ball valves are widely used in key locations of process pipelines such as oil pipelines and nuclear power systems. They seal with forced force and play a role in safety cutoff. Most applications of floating ball valves require online repair and replacement of valve seats. Currently, floating ball valves on the market are generally two-piece or three-piece valve bodies. Generally, the valve body is disassembled to repair and replace the valve seat. Disassembly of the valve body requires the floating ball valve to be removed from the pipeline first, which is time-consuming and labor-intensive, and online repair and replacement of the valve seat cannot be achieved.

实用新型内容Utility Model Content

本实用新型的目的是提供一种易更换阀座的上装浮动球阀结构,以解决浮动球阀不能实现在线维修更换阀座的问题。本实用新型所采用的技术方案如下:The purpose of the utility model is to provide a top-mounted floating ball valve structure with an easy-to-replace valve seat, so as to solve the problem that the floating ball valve cannot realize online maintenance and replacement of the valve seat. The technical solution adopted by the utility model is as follows:

一种易更换阀座的上装浮动球阀结构,包括阀体、阀盖、阀轴和上装密封组件,阀体设有阀腔,阀体的介质进口和介质出口通过阀腔连通,阀腔的上侧开设有可供所述上装密封组件出入的上装口,阀盖密封或敞开上装口;A top-mounted floating ball valve structure with an easily replaceable valve seat comprises a valve body, a valve cover, a valve shaft and a top-mounted sealing assembly, wherein the valve body is provided with a valve cavity, a medium inlet and a medium outlet of the valve body are connected through the valve cavity, an upper mounting port for the top-mounted sealing assembly to enter and exit is provided on the upper side of the valve cavity, and the valve cover seals or opens the upper mounting port;

所述上装密封组件包括两个挡环、两个软阀座和阀球,两个挡环相对的一侧端面上均开设有腔室,两个软阀座一一对应嵌入两个腔室内,两个软阀座分别同轴设置在阀球的两侧,挡环背离阀球的一侧端面边缘设有倒角结构,挡环背离阀球的一侧端面上设有第一密封圈,所述上装密封组件的周向和底面分别与阀腔的周向和底面对应相适配,所述上装密封组件装入阀体内时,两个挡环的内孔分别对应与介质进口和介质出口通过第一密封圈密封连通,阀盖分别与两个挡环的上端相抵靠;The upper sealing assembly comprises two retaining rings, two soft valve seats and a valve ball. The end surfaces on the opposite sides of the two retaining rings are provided with chambers. The two soft valve seats are embedded in the two chambers one by one. The two soft valve seats are coaxially arranged on both sides of the valve ball. The edge of the end surface of the retaining ring on the side away from the valve ball is provided with a chamfered structure. The end surface of the retaining ring on the side away from the valve ball is provided with a first sealing ring. The circumference and bottom surface of the upper sealing assembly are respectively adapted to the circumference and bottom surface of the valve cavity. When the upper sealing assembly is installed in the valve body, the inner holes of the two retaining rings are respectively corresponding to the medium inlet and the medium outlet through the first sealing ring for sealing communication, and the valve covers are respectively against the upper ends of the two retaining rings;

阀轴的下端穿过阀盖,并与阀球插接配合,阀球的球心与阀轴的轴心线对齐,阀轴与阀盖转动密封配合,阀轴的上端设有连接套,手柄的一端与连接套相连,完全开阀时,两个软阀座的内孔通过阀球的内孔连通,完全关阀时,阀球分别密封两个软阀座。The lower end of the valve shaft passes through the valve cover and is plugged into the valve ball. The center of the valve ball is aligned with the axial center line of the valve shaft. The valve shaft and the valve cover rotate and seal. A connecting sleeve is provided at the upper end of the valve shaft. One end of the handle is connected to the connecting sleeve. When the valve is fully opened, the inner holes of the two soft valve seats are connected through the inner hole of the valve ball. When the valve is fully closed, the valve ball seals the two soft valve seats respectively.

进一步的,软阀座包括根部结构和挠性唇结构,根部结构呈筒形,挠性唇结构的外周与根部结构的内周相连,挠性唇结构的截面为上底位于内周、下底位于外周的梯形,根部结构的外周与对应腔室的侧壁过盈配合,根部结构的一端端面与对应腔室的底面抵靠,挠性唇结构的内径端为与阀球密封配合的唇缘,挠性唇结构与对应腔室的底面之间形成储存弹性变形区,挠性唇结构与阀球密封配合时,所述唇缘向对应的所述储存弹性变形区弯曲。Furthermore, the soft valve seat includes a root structure and a flexible lip structure. The root structure is cylindrical, and the outer periphery of the flexible lip structure is connected to the inner periphery of the root structure. The cross-section of the flexible lip structure is a trapezoid with the upper bottom located at the inner periphery and the lower bottom located at the outer periphery. The outer periphery of the root structure is interference fit with the side wall of the corresponding chamber, and one end face of the root structure abuts against the bottom surface of the corresponding chamber. The inner diameter end of the flexible lip structure is a lip edge that cooperates with the valve ball seal, and a storage elastic deformation zone is formed between the flexible lip structure and the bottom surface of the corresponding chamber. When the flexible lip structure cooperates with the valve ball seal, the lip edge bends toward the corresponding storage elastic deformation zone.

进一步的,挠性唇结构靠近阀球一侧的梯形腰与根部结构的内周之间形成环形凹槽,根部结构的内周靠近阀球的一端圆周设置有若干根部槽,阀球与挠性唇结构配合时,介质通过若干根部槽进入所述环形凹槽内,根部结构的外周圆周设置有若干轴向贯通的外径槽。Furthermore, an annular groove is formed between the trapezoidal waist of the flexible lip structure on the side close to the valve ball and the inner circumference of the root structure, and a plurality of root grooves are arranged on the circumference of one end of the inner circumference of the root structure close to the valve ball. When the valve ball cooperates with the flexible lip structure, the medium enters the annular groove through the plurality of root grooves, and a plurality of axially penetrating outer diameter grooves are arranged on the outer circumference of the root structure.

进一步的,阀盖上设有盖内孔,阀轴由所述盖内孔穿过阀盖,所述盖内孔的孔壁上设有两个第二密封圈,阀轴通过两个第二密封圈与阀盖转动密封配合。Furthermore, the valve cover is provided with a cover inner hole, the valve shaft passes through the valve cover through the cover inner hole, two second sealing rings are provided on the hole wall of the cover inner hole, and the valve shaft is rotatably sealed with the valve cover through the two second sealing rings.

进一步的,阀盖上设有填料函,所述填料函与所述盖内孔上下连通,所述填料函内设有密封填料,阀轴通过密封填料与阀盖转动密封配合,阀轴上套接有碟簧组和压套,压环与阀轴螺纹配合,压环依次通过碟簧组和压套将密封填料压在所述填料函的底面上,阀轴的下部设有轴肩,轴肩和密封填料夹在阀盖的两侧。Furthermore, a stuffing box is provided on the valve cover, and the stuffing box is connected with the inner hole of the cover up and down. A sealing packing is provided in the stuffing box. The valve shaft is rotatably sealed with the valve cover through the sealing packing. A disc spring group and a compression sleeve are sleeved on the valve shaft. The compression ring is threadedly matched with the valve shaft. The compression ring presses the sealing packing on the bottom surface of the stuffing box through the disc spring group and the compression sleeve in turn. A shaft shoulder is provided on the lower part of the valve shaft, and the shaft shoulder and the sealing packing are clamped on both sides of the valve cover.

进一步的,阀轴上套设有助力垫,助力垫为四氟垫圈,所述轴肩通过助力垫与阀盖转动配合。Furthermore, a booster pad is sleeved on the valve shaft, and the booster pad is a polytetrafluoro gasket, and the shaft shoulder is rotatably matched with the valve cover through the booster pad.

进一步的,阀轴的外周设有第一盲孔,所述第一盲孔内设有第一防静电弹簧和防静电钢球,阀轴依次通过第一防静电弹簧和防静电钢球与所述盖内孔的孔壁抵靠相连,阀轴的下端面上设有第二盲孔,所述第二盲孔内设有第二防静电弹簧,第二防静电弹簧的两端分别与阀轴和阀球相连。Furthermore, a first blind hole is provided on the outer periphery of the valve shaft, a first anti-static spring and an anti-static steel ball are provided in the first blind hole, the valve shaft is connected to the hole wall of the inner hole of the cover through the first anti-static spring and the anti-static steel ball in turn, a second blind hole is provided on the lower end surface of the valve shaft, a second anti-static spring is provided in the second blind hole, and both ends of the second anti-static spring are respectively connected to the valve shaft and the valve ball.

进一步的,阀盖和阀体通过第三密封圈和密封垫密封连接。Furthermore, the valve cover and the valve body are sealed and connected via a third sealing ring and a sealing gasket.

进一步的,挡环的上端面上设有两个工艺螺孔。Furthermore, two process screw holes are provided on the upper end surface of the retaining ring.

进一步的,阀盖上设有与阀轴同轴向设置的限位钉,连接套的外周设有两个限位凸起,两个所述限位凸起的夹角为90°,限位钉位于两个所述限位凸起之间,完全开阀时,一个所述限位凸起与限位钉的外周抵靠配合,完全关阀时,另一个所述限位凸起与限位钉的外周抵靠配合。Furthermore, the valve cover is provided with a limit pin coaxially arranged with the valve shaft, and two limit protrusions are provided on the outer periphery of the connecting sleeve. The included angle between the two limit protrusions is 90°, and the limit pin is located between the two limit protrusions. When the valve is fully opened, one limit protrusion abuts against the outer periphery of the limit pin, and when the valve is fully closed, the other limit protrusion abuts against the outer periphery of the limit pin.

与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the utility model are:

1.本实用新型在阀腔的上侧开设有可供所述上装密封组件出入的上装口,通过上装口可将整套上装密封组件装入阀体或取出,在需要检维修时,无需从管线上拆卸本实用新型,便于在线检维修球体和阀座。挡环设置倒角结构,并通过第一密封圈密封倒角结构与阀体之间形成的三角形空腔,可防止挡环和阀体紧密配合导致咬死,便于所述上装密封组件的拆装。1. The utility model has an upper loading port on the upper side of the valve cavity for the upper loading sealing assembly to enter and exit. The entire upper loading sealing assembly can be loaded into or taken out of the valve body through the upper loading port. When inspection and maintenance are required, there is no need to disassemble the utility model from the pipeline, which is convenient for online inspection and maintenance of the ball and valve seat. The retaining ring is provided with a chamfered structure, and the triangular cavity formed between the chamfered structure and the valve body is sealed by the first sealing ring, which can prevent the retaining ring and the valve body from being tightly matched and causing seizure, and facilitate the disassembly and assembly of the upper loading sealing assembly.

2.软阀座相当于外端固定、内端可以轴向弯曲的环形梁,唇缘向对应的所述储存弹性变形区弯曲时,挠性唇结构具有复原的弹性力,施加在阀球上,使密封可靠,软阀座除了起密封作用外,还能够起到轴承的作用,两个软阀座将球体支承住,使阀球在球心保持在阀轴的轴心线上。2. The soft valve seat is equivalent to an annular beam with a fixed outer end and an axially bendable inner end. When the lip edge bends toward the corresponding storage elastic deformation zone, the flexible lip structure has a restoring elastic force, which is applied to the valve ball to ensure reliable sealing. In addition to the sealing function, the soft valve seat can also play the role of a bearing. The two soft valve seats support the ball so that the valve ball is kept on the axis of the valve shaft.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;

图2是阀体的结构示意图;FIG2 is a schematic diagram of the structure of the valve body;

图3是挡环的结构示意图;FIG3 is a schematic diagram of the structure of a retaining ring;

图4是图2的B-B剖视图;Fig. 4 is a cross-sectional view taken along line B-B of Fig. 2;

图5是软阀座的截面弯曲示意图;FIG5 is a schematic diagram of a cross-sectional bending of a soft valve seat;

图6是软阀座的轴测图;Fig. 6 is an axonometric view of the soft valve seat;

图7是图1的A处放大图。FIG. 7 is an enlarged view of point A in FIG. 1 .

图中,1.阀体、11.阀腔、12.介质进口、13.介质出口、14.上装口、2.挡环、21.第一密封圈、22.腔室、23.工艺螺孔、3.软阀座、31.根部槽、32.外径槽、33.金属弹性环、34.根部结构、35.挠性唇结构、4.阀球、5.阀盖、51.第三密封圈、52.密封垫、53.限位钉、6.连接套、61.手柄、7.阀轴、71.压环、72.碟簧组、73.密封填料、74.第二密封圈、75.压套、76.第一防静电弹簧、77.防静电钢球、78.助力垫、79.第二防静电弹簧、710.轴肩。In the figure, 1. valve body, 11. valve cavity, 12. medium inlet, 13. medium outlet, 14. upper loading port, 2. retaining ring, 21. first sealing ring, 22. chamber, 23. process screw hole, 3. soft valve seat, 31. root groove, 32. outer diameter groove, 33. metal elastic ring, 34. root structure, 35. flexible lip structure, 4. valve ball, 5. valve cover, 51. third sealing ring, 52. sealing pad, 53. limit pin, 6. connecting sleeve, 61. handle, 7. valve shaft, 71. pressure ring, 72. disc spring assembly, 73. sealing packing, 74. second sealing ring, 75. pressure sleeve, 76. first anti-static spring, 77. anti-static steel ball, 78. booster pad, 79. second anti-static spring, 710. shaft shoulder.

实施方式Implementation

为使本实用新型的目的、技术方案和优点更加清楚明了,下面通过附图中示出的具体实施例来描述本实用新型。但是应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的概念。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is described below by specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

本实用新型所提到的连接分为固定连接和可拆卸连接,所述固定连接即为不可拆卸连接包括但不限于折边连接、铆钉连接、粘结连接和焊接连接等常规固定连接方式,所述可拆卸连接包括但不限于螺栓连接、卡扣连接、销钉连接和铰链连接等常规拆卸方式,未明确限定具体连接方式时,默认可在现有连接方式中找到至少一种连接方式实现该功能,本领域技术人员可根据需要自行选择。例如:固定连接选择焊接连接,可拆卸连接选择螺栓连接。The connection mentioned in the present utility model is divided into fixed connection and detachable connection. The fixed connection is a non-detachable connection, including but not limited to conventional fixed connection methods such as folding connection, rivet connection, bonding connection and welding connection. The detachable connection includes but is not limited to conventional detachable methods such as bolt connection, snap connection, pin connection and hinge connection. When the specific connection method is not clearly defined, it is assumed that at least one connection method can be found in the existing connection methods to achieve the function, and those skilled in the art can choose according to their needs. For example: choose welding connection for fixed connection and bolt connection for detachable connection.

以下将结合附图,对本实用新型作进一步详细说明,以下实施例是对本实用新型的解释,而本实用新型并不局限于以下实施例。The present invention will be further described in detail below in conjunction with the accompanying drawings. The following embodiments are explanations of the present invention, but the present invention is not limited to the following embodiments.

实施例:如图1-7所示,一种易更换阀座的上装浮动球阀结构,包括阀体1、阀盖5、阀轴7和上装密封组件,阀体1设有阀腔11,阀体1的介质进口12和介质出口13通过阀腔11连通,阀腔11的上侧开设有可供所述上装密封组件出入的上装口14,阀盖5密封或敞开上装口14;Embodiment: As shown in Fig. 1-7, a top-mounted floating ball valve structure with an easily replaceable valve seat comprises a valve body 1, a valve cover 5, a valve shaft 7 and a top-mounted sealing assembly. The valve body 1 is provided with a valve cavity 11, a medium inlet 12 and a medium outlet 13 of the valve body 1 are connected through the valve cavity 11, a top-mounted port 14 for the top-mounted sealing assembly to enter and exit is opened on the upper side of the valve cavity 11, and the valve cover 5 seals or opens the top-mounted port 14;

所述上装密封组件包括两个挡环2、两个软阀座3和阀球4,两个挡环2相对的一侧端面上均开设有腔室22,两个软阀座3一一对应嵌入两个腔室22内,两个软阀座3分别同轴设置在阀球4的两侧,挡环2背离阀球4的一侧端面边缘设有倒角结构,挡环2背离阀球4的一侧端面上设有第一密封圈21,所述上装密封组件的周向和底面分别与阀腔11的周向和底面对应相适配,所述上装密封组件装入阀体1内时,两个挡环2的内孔分别对应与介质进口12和介质出口13通过第一密封圈21密封连通,阀盖5分别与两个挡环2的上端相抵靠;The upper sealing assembly comprises two retaining rings 2, two soft valve seats 3 and a valve ball 4. The end surfaces of the two retaining rings 2 on opposite sides are provided with chambers 22. The two soft valve seats 3 are embedded in the two chambers 22 in a one-to-one correspondence. The two soft valve seats 3 are coaxially arranged on both sides of the valve ball 4, respectively. The edge of the end surface of the retaining ring 2 on the side away from the valve ball 4 is provided with a chamfered structure, and the end surface of the retaining ring 2 on the side away from the valve ball 4 is provided with a first sealing ring 21. The circumference and bottom surface of the upper sealing assembly are respectively adapted to the circumference and bottom surface of the valve cavity 11. When the upper sealing assembly is installed in the valve body 1, the inner holes of the two retaining rings 2 are respectively corresponding to the medium inlet 12 and the medium outlet 13 through the first sealing ring 21 for sealing communication, and the valve cover 5 is respectively against the upper ends of the two retaining rings 2;

阀轴7的下端穿过阀盖5,并与阀球4插接配合,阀球4的球心与阀轴7的轴心线对齐,阀轴7与阀盖5转动密封配合,阀轴7的上端设有连接套6,手柄61的一端与连接套6相连,完全开阀时,两个软阀座3的内孔通过阀球4的内孔连通,完全关阀时,阀球4分别密封两个软阀座3。The lower end of the valve shaft 7 passes through the valve cover 5 and is plugged into the valve ball 4. The center of the valve ball 4 is aligned with the axial center line of the valve shaft 7. The valve shaft 7 and the valve cover 5 rotate and seal. The upper end of the valve shaft 7 is provided with a connecting sleeve 6. One end of the handle 61 is connected to the connecting sleeve 6. When the valve is fully opened, the inner holes of the two soft valve seats 3 are connected through the inner holes of the valve ball 4. When the valve is fully closed, the valve ball 4 seals the two soft valve seats 3 respectively.

本实用新型在阀腔11的上侧开设有可供所述上装密封组件出入的上装口14,通过上装口14可将整套上装密封组件装入阀体11或取出,在需要检维修时,无需从管线上拆卸本实用新型,便于在线检维修球体和阀座。挡环2设置倒角结构,并通过第一密封圈21密封倒角结构与阀体1之间形成的三角形空腔,可防止挡环2和阀体1紧密配合导致咬死,便于所述上装密封组件的拆装。The utility model has an upper loading port 14 on the upper side of the valve cavity 11 for the upper loading sealing assembly to enter and exit. The entire upper loading sealing assembly can be loaded into or taken out of the valve body 11 through the upper loading port 14. When inspection and maintenance are required, there is no need to disassemble the utility model from the pipeline, which is convenient for online inspection and maintenance of the ball and valve seat. The retaining ring 2 is provided with a chamfered structure, and the triangular cavity formed between the chamfered structure and the valve body 1 is sealed by the first sealing ring 21, which can prevent the retaining ring 2 and the valve body 1 from being tightly matched and causing biting, and facilitate the disassembly and assembly of the upper loading sealing assembly.

软阀座3包括根部结构34和挠性唇结构33,根部结构34呈筒形,挠性唇结构33的外周与根部结构34的内周相连,挠性唇结构33的截面为上底位于内周、下底位于外周的梯形,根部结构34的外周与对应腔室22的侧壁过盈配合,根部结构34的一端端面与对应腔室22的底面抵靠,挠性唇结构33的内径端为与阀球4密封配合的唇缘,挠性唇结构33与对应腔室22的底面之间形成储存弹性变形区,挠性唇结构33与阀球4密封配合时,所述唇缘向对应的所述储存弹性变形区弯曲。图5给出了软阀座3与挡环2的配合示意图,实线的标记33表示挠性唇结构33变形后的状态,点划线的标记33表示挠性唇结构33变形前的状态,软阀座3相当于外端固定、内端可以轴向弯曲的环形梁,所述唇缘向对应的所述储存弹性变形区弯曲时,挠性唇结构33具有复原的弹性力,施加在阀球4上,使密封可靠,软阀座3除了起密封作用外,还能够起到轴承的作用,两个软阀座3将球体支承住,使阀球4在球心保持在阀轴7的轴心线上。The soft valve seat 3 includes a root structure 34 and a flexible lip structure 33. The root structure 34 is cylindrical. The outer periphery of the flexible lip structure 33 is connected to the inner periphery of the root structure 34. The cross-section of the flexible lip structure 33 is a trapezoid with the upper bottom located at the inner periphery and the lower bottom located at the outer periphery. The outer periphery of the root structure 34 is interference fit with the side wall of the corresponding chamber 22. One end face of the root structure 34 abuts against the bottom surface of the corresponding chamber 22. The inner diameter end of the flexible lip structure 33 is a lip edge that seals with the valve ball 4. A storage elastic deformation zone is formed between the flexible lip structure 33 and the bottom surface of the corresponding chamber 22. When the flexible lip structure 33 seals with the valve ball 4, the lip edge bends toward the corresponding storage elastic deformation zone. Figure 5 shows a schematic diagram of the cooperation between the soft valve seat 3 and the retaining ring 2. The solid line mark 33 represents the state of the flexible lip structure 33 after deformation, and the dotted line mark 33 represents the state of the flexible lip structure 33 before deformation. The soft valve seat 3 is equivalent to an annular beam with a fixed outer end and an axially bendable inner end. When the lip edge bends toward the corresponding storage elastic deformation zone, the flexible lip structure 33 has a restoring elastic force, which is applied to the valve ball 4 to ensure reliable sealing. In addition to the sealing function, the soft valve seat 3 can also play the role of a bearing. The two soft valve seats 3 support the sphere so that the valve ball 4 is kept on the axial center line of the valve shaft 7.

挠性唇结构33靠近阀球4一侧的梯形腰与根部结构34的内周之间形成环形凹槽,根部结构34的内周靠近阀球4的一端圆周设置有若干根部槽31,阀球4与挠性唇结构33配合时,介质通过若干根部槽31进入所述环形凹槽内,根部结构34的外周圆周设置有若干轴向贯通的外径槽32。外径槽32可使上游的压力分散到在软阀座3的两侧,根部槽31可使介质进到所述环形凹槽内,消除由于压力不平衡而产生的转动力,同时又使开关阀操作的扭矩降低。An annular groove is formed between the trapezoidal waist of the flexible lip structure 33 on one side close to the valve ball 4 and the inner circumference of the root structure 34. A plurality of root grooves 31 are arranged on the inner circumference of the root structure 34 close to one end of the valve ball 4. When the valve ball 4 cooperates with the flexible lip structure 33, the medium enters the annular groove through the plurality of root grooves 31. A plurality of axially penetrating outer diameter grooves 32 are arranged on the outer circumference of the root structure 34. The outer diameter grooves 32 can disperse the upstream pressure to both sides of the soft valve seat 3, and the root grooves 31 can allow the medium to enter the annular groove, thereby eliminating the rotational force generated by the pressure imbalance and reducing the torque of the switch valve operation.

阀盖5上设有盖内孔,阀轴7由所述盖内孔穿过阀盖5,所述盖内孔的孔壁上设有两个第二密封圈74,阀轴7通过两个第二密封圈74与阀盖5转动密封配合。The valve cover 5 is provided with a cover inner hole, and the valve shaft 7 passes through the valve cover 5 through the cover inner hole. Two second sealing rings 74 are provided on the hole wall of the cover inner hole. The valve shaft 7 rotates and seals with the valve cover 5 through the two second sealing rings 74.

阀盖5上设有填料函,所述填料函与所述盖内孔上下连通,所述填料函内设有密封填料73,阀轴7通过密封填料73与阀盖5转动密封配合,阀轴7上套接有碟簧组72和压套75,压环71与阀轴7螺纹配合,压环71依次通过碟簧组72和压套75将密封填料73压在所述填料函的底面上,阀轴7的下部设有轴肩710,轴肩710和密封填料73夹在阀盖5的两侧。阀轴7与阀盖5采用双道第二密封圈74和密封填料73的方式连接,并配有碟簧组72压紧密封填料73,使阀轴7与阀盖5之间得到可靠的密封。The valve cover 5 is provided with a stuffing box, which is connected with the inner hole of the cover up and down, and a sealing packing 73 is provided in the stuffing box. The valve shaft 7 is rotatably sealed with the valve cover 5 through the sealing packing 73. The valve shaft 7 is sleeved with a disc spring group 72 and a pressing sleeve 75, and the pressing ring 71 is threadedly matched with the valve shaft 7. The pressing ring 71 presses the sealing packing 73 on the bottom surface of the stuffing box through the disc spring group 72 and the pressing sleeve 75 in turn. The lower part of the valve shaft 7 is provided with a shaft shoulder 710, and the shaft shoulder 710 and the sealing packing 73 are clamped on both sides of the valve cover 5. The valve shaft 7 and the valve cover 5 are connected in the form of a double-pass second sealing ring 74 and a sealing packing 73, and are equipped with a disc spring group 72 to compress the sealing packing 73, so that the valve shaft 7 and the valve cover 5 are reliably sealed.

阀轴7上套设有助力垫78,助力垫78为四氟垫圈,所述轴肩710通过助力垫78与阀盖5转动配合。助力垫78起到滑动轴承的作用,可减小阀轴7转动时所需的力矩。The valve shaft 7 is sleeved with a booster pad 78, which is a PTFE gasket, and the shaft shoulder 710 is rotatably matched with the valve cover 5 through the booster pad 78. The booster pad 78 acts as a sliding bearing, which can reduce the torque required when the valve shaft 7 rotates.

阀轴7的外周设有第一盲孔,所述第一盲孔内设有第一防静电弹簧76和防静电钢球77,阀轴7依次通过第一防静电弹簧76和防静电钢球77与所述盖内孔的孔壁抵靠相连,阀轴7的下端面上设有第二盲孔,所述第二盲孔内设有第二防静电弹簧79,第二防静电弹簧79的两端分别与阀轴7和阀球4相连。阀球4和阀盖5分别与阀轴7静电导通,阀体1与静电接地装置相连,可消除静电引发的事故。The outer periphery of the valve shaft 7 is provided with a first blind hole, in which a first antistatic spring 76 and an antistatic steel ball 77 are provided, and the valve shaft 7 is connected to the hole wall of the inner hole of the cover through the first antistatic spring 76 and the antistatic steel ball 77 in sequence, and a second blind hole is provided on the lower end surface of the valve shaft 7, in which a second antistatic spring 79 is provided, and the two ends of the second antistatic spring 79 are respectively connected to the valve shaft 7 and the valve ball 4. The valve ball 4 and the valve cover 5 are respectively connected to the valve shaft 7 by electrostatic conduction, and the valve body 1 is connected to the electrostatic grounding device, which can eliminate accidents caused by static electricity.

阀盖5和阀体1通过第三密封圈51和密封垫52密封连接,使密封可靠稳定。The valve cover 5 and the valve body 1 are sealed and connected via a third sealing ring 51 and a sealing gasket 52, so that the seal is reliable and stable.

挡环2的上端面上设有两个工艺螺孔23。在拆卸所述上装密封组件时,通过吊装螺钉与工艺螺孔23连接,即可将所述上装密封组件整体由阀体1内取出。Two process screw holes 23 are arranged on the upper end surface of the retaining ring 2. When the upper mounted sealing assembly is disassembled, the upper mounted sealing assembly can be taken out of the valve body 1 as a whole by connecting the hanging screws with the process screw holes 23.

阀盖5上设有与阀轴7同轴向设置的限位钉53,连接套6的外周设有两个限位凸起,两个所述限位凸起的夹角为90°,限位钉53位于两个所述限位凸起之间,完全开阀时,一个所述限位凸起与限位钉53的外周抵靠配合,完全关阀时,另一个所述限位凸起与限位钉53的外周抵靠配合。The valve cover 5 is provided with a limit pin 53 which is arranged coaxially with the valve shaft 7, and the outer periphery of the connecting sleeve 6 is provided with two limit protrusions, the included angle between the two limit protrusions is 90°, and the limit pin 53 is located between the two limit protrusions. When the valve is fully opened, one of the limit protrusions abuts against the outer periphery of the limit pin 53, and when the valve is fully closed, the other limit protrusion abuts against the outer periphery of the limit pin 53.

以上实施例只是对本实用新型的示例性说明,并不限定它的保护范围,本领域技术人员还可以对其局部进行改变,只要没有超出本实用新型的精神实质,都在本实用新型的保护范围内。The above embodiments are merely illustrative of the present invention and do not limit its protection scope. Those skilled in the art may also make partial changes thereto, which are within the protection scope of the present invention as long as they do not exceed the spirit of the present invention.

Claims (10)

1. An upper-mounted floating ball valve structure with a valve seat easy to replace, which is characterized in that: the valve comprises a valve body (1), a valve cover (5), a valve shaft (7) and a top-loading sealing assembly, wherein the valve body (1) is provided with a valve cavity (11), a medium inlet (12) and a medium outlet (13) of the valve body (1) are communicated through the valve cavity (11), a top-loading opening (14) for the top-loading sealing assembly to go in and out is formed in the upper side of the valve cavity (11), and the valve cover (5) seals or opens the top-loading opening (14);
The upper mounting sealing assembly comprises two baffle rings (2), two soft valve seats (3) and a valve ball (4), wherein the opposite side end surfaces of the two baffle rings (2) are respectively provided with a cavity (22), the two soft valve seats (3) are embedded into the two cavities (22) in a one-to-one correspondence manner, the two soft valve seats (3) are respectively coaxially arranged at two sides of the valve ball (4), the edge of one side end surface of the baffle ring (2) deviating from the valve ball (4) is provided with a chamfer structure, the side end surface of the baffle ring (2) deviating from the valve ball (4) is provided with a first sealing ring (21), the circumferential direction and the bottom surface of the upper mounting sealing assembly are respectively matched with the circumferential direction and the bottom surface of the valve cavity (11), when the upper mounting sealing assembly is mounted in the valve body (1), the inner holes of the two baffle rings (2) are respectively correspondingly communicated with the medium inlet (12) and the medium outlet (13) in a sealing manner through the first sealing ring (21), and the valve cover (5) is respectively abutted against the upper ends of the two baffle rings (2);
The lower extreme of valve shaft (7) passes valve gap (5) to peg graft the cooperation with valve ball (4), the centre of sphere of valve ball (4) aligns with the axial lead of valve shaft (7), valve shaft (7) and valve gap (5) rotate sealed cooperation, the upper end of valve shaft (7) is equipped with adapter sleeve (6), the one end and the adapter sleeve (6) of handle (61) link to each other, when opening the valve completely, the hole of two soft disk seats (3) communicates through the hole of valve ball (4), when closing the valve completely, valve ball (4) seal two soft disk seats (3) respectively.
2. The easy-to-replace valve seat upper-mounted floating ball valve structure according to claim 1, wherein: the soft valve seat (3) comprises a root structure (34) and a flexible lip structure (33), the root structure (34) is in a cylindrical shape, the periphery of the flexible lip structure (33) is connected with the inner periphery of the root structure (34), the section of the flexible lip structure (33) is a trapezoid with the upper bottom located on the inner periphery and the lower bottom located on the periphery, the periphery of the root structure (34) is in interference fit with the side wall of the corresponding chamber (22), one end face of the root structure (34) abuts against the bottom surface of the corresponding chamber (22), the inner diameter end of the flexible lip structure (33) is a lip in sealing fit with the valve ball (4), a storage elastic deformation area is formed between the flexible lip structure (33) and the bottom surface of the corresponding chamber (22), and when the flexible lip structure (33) is in sealing fit with the valve ball (4), the lip is bent towards the corresponding storage elastic deformation area.
3. The easy-to-replace valve seat upper-mounted floating ball valve structure according to claim 2, wherein: an annular groove is formed between a trapezoid waist on one side of the flexible lip structure (33) close to the valve ball (4) and the inner circumference of the root structure (34), a plurality of root grooves (31) are formed in the inner circumference of the root structure (34) close to one end circumference of the valve ball (4), when the valve ball (4) is matched with the flexible lip structure (33), a medium enters the annular groove through the root grooves (31), and a plurality of axially-through outer diameter grooves (32) are formed in the outer circumference of the root structure (34).
4. The easy-to-replace valve seat upper-mounted floating ball valve structure according to claim 1, wherein: be equipped with lid hole on valve gap (5), valve shaft (7) by lid hole passes valve gap (5), be equipped with two second sealing washer (74) on the pore wall of lid hole, valve shaft (7) are through two second sealing washer (74) and valve gap (5) rotation sealing fit.
5. The easy-to-replace valve seat upper-mounted floating ball valve structure according to claim 4, wherein: be equipped with the packing box on valve gap (5), the packing box with the lid hole communicates from top to bottom, be equipped with sealing filler (73) in the packing box, valve shaft (7) pass through sealing filler (73) and valve gap (5) rotation sealing fit, cup joint dish spring group (72) and press cover (75) on valve shaft (7), press ring (71) and valve shaft (7) screw-thread fit, press ring (71) loop through dish spring group (72) and press cover (75) are in sealing filler (73) are pressed on the bottom surface of packing box, the lower part of valve shaft (7) is equipped with shoulder (710), shoulder (710) and sealing filler (73) clamp in the both sides of valve gap (5).
6. The easy-to-replace valve seat upper-mounted floating ball valve structure according to claim 5, wherein: the valve shaft (7) is sleeved with a power-assisted pad (78), the power-assisted pad (78) is a tetrafluoro gasket, and the shaft shoulder (710) is in rotary fit with the valve cover (5) through the power-assisted pad (78).
7. The easy-to-replace valve seat upper-mounted floating ball valve structure according to claim 4, wherein: the periphery of valve shaft (7) is equipped with first blind hole, be equipped with first antistatic spring (76) and antistatic steel ball (77) in the first blind hole, valve shaft (7) loop through first antistatic spring (76) and antistatic steel ball (77) with the pore wall of lid hole supports and leans on and links to each other, is equipped with the second blind hole on the lower terminal surface of valve shaft (7), be equipped with second antistatic spring (79) in the second blind hole, the both ends of second antistatic spring (79) link to each other with valve shaft (7) and valve ball (4) respectively.
8. The easy-to-replace valve seat upper-mounted floating ball valve structure according to claim 1, wherein: the valve cover (5) is in sealing connection with the valve body (1) through a third sealing ring (51) and a sealing gasket (52).
9. The easy-to-replace valve seat upper-mounted floating ball valve structure according to claim 1, wherein: the upper end face of the baffle ring (2) is provided with two process screw holes (23).
10. The easy-to-replace valve seat upper-loading floating ball valve structure according to any one of claims 1-9, wherein: be equipped with on valve gap (5) with valve shaft (7) coaxial spacing nail (53) that set up, the periphery of adapter sleeve (6) is equipped with two spacing archs, two spacing bellied contained angle is 90, spacing nail (53) are located two spacing between the arch, when opening the valve completely, one spacing arch supports with the periphery of spacing nail (53) and leans on the cooperation, when closing the valve completely, another spacing arch supports with the periphery of spacing nail (53) and leans on the cooperation.
CN202323599571.5U 2023-12-28 2023-12-28 A top-mounted floating ball valve structure with easily replaceable valve seat Active CN221838938U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202323599571.5U CN221838938U (en) 2023-12-28 2023-12-28 A top-mounted floating ball valve structure with easily replaceable valve seat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202323599571.5U CN221838938U (en) 2023-12-28 2023-12-28 A top-mounted floating ball valve structure with easily replaceable valve seat

Publications (1)

Publication Number Publication Date
CN221838938U true CN221838938U (en) 2024-10-15

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