CN221836220U - Automatic feeding equipment is used in bellows processing - Google Patents
Automatic feeding equipment is used in bellows processing Download PDFInfo
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Abstract
本实用新型涉及波纹管加工技术领域,尤其是指一种波纹管加工用自动上料设备,包括底板,所述底板的内部嵌装有液压缸,且液压缸的上方设置有上料机构;所述上料机构包括承载板,所述承载板固定在液压缸的输出端,且承载板的上方固定有限位架,所述承载板的外壁嵌装有第一电机,且第一电机的动力输出端连接有第一螺纹杆。本实用新型中经承载板和限位架组成收纳壳放置波纹管,并经限位块限位避免晃动,经液压缸工作让承载板与加工设备平齐,提高适用性对应不同高度设备,随后经第一电机带动第一螺纹杆,让推送板推送波纹管进入加工设备进行上料,避免人工上料劳动强度大,同时适用于不同长度波纹管并避免出现晃动脱离的情况。
The utility model relates to the technical field of bellows processing, and in particular to an automatic feeding device for bellows processing, comprising a bottom plate, a hydraulic cylinder is embedded inside the bottom plate, and a feeding mechanism is arranged above the hydraulic cylinder; the feeding mechanism comprises a bearing plate, the bearing plate is fixed to the output end of the hydraulic cylinder, and a limiting frame is fixed above the bearing plate, a first motor is embedded on the outer wall of the bearing plate, and a first threaded rod is connected to the power output end of the first motor. In the utility model, the bearing plate and the limiting frame form a storage shell to place the bellows, and the limiting block is used to limit the position to avoid shaking. The hydraulic cylinder works to make the bearing plate flush with the processing equipment, thereby improving the applicability to equipment of different heights. Subsequently, the first motor drives the first threaded rod, and the push plate pushes the bellows into the processing equipment for feeding, thereby avoiding the labor intensity of manual feeding. At the same time, it is suitable for bellows of different lengths and avoids shaking and detachment.
Description
技术领域Technical Field
本实用新型涉及波纹管加工技术领域,尤其涉及一种波纹管加工用自动上料设备。The utility model relates to the technical field of bellows processing, in particular to automatic feeding equipment for bellows processing.
背景技术Background Art
波纹管是一种外形规则的波浪样的管材,主要用于需要很小的弯曲半径、不规则转弯、管道将会产生伸缩之处或者不便于用固定弯头安装的场合做管道与管道的连接,波纹管可弯曲、少量拉长或压缩。A corrugated pipe is a wavy pipe with a regular shape. It is mainly used to connect pipes in situations where a very small bending radius is required, irregular turns are made, the pipe will expand and contract, or where it is inconvenient to install with fixed elbows. The corrugated pipe can be bent, stretched or compressed a small amount.
公告号为 CN215401539U的专利说明书公开了一种波纹管加工用自动上料设备,包括放置机构、移动机构,所述移动机构设置在放置机构一端的地面上;上料机构,所述上料机构可拆卸的安装在移动机构上,且移动机构能够带动上料机构灵活移动;PLC控制器,所述PLC控制器设置在移动机构和放置机构交界处的前端;其中上料机构上设置有第一支撑杆和第二支撑杆,第一支撑杆和第二支撑杆用于交替上料。The patent specification with announcement number CN215401539U discloses an automatic feeding device for corrugated pipe processing, including a placing mechanism and a moving mechanism, wherein the moving mechanism is arranged on the ground at one end of the placing mechanism; a feeding mechanism, wherein the feeding mechanism is detachably mounted on the moving mechanism, and the moving mechanism can drive the feeding mechanism to move flexibly; a PLC controller, wherein the PLC controller is arranged at the front end at the junction of the moving mechanism and the placing mechanism; wherein a first support rod and a second support rod are arranged on the feeding mechanism, and the first support rod and the second support rod are used for alternating feeding.
然而在实施相关技术中发现上述设计的一种波纹管加工用自动上料设备存在以下问题:现有技术中通过第一支撑杆和第二支撑杆用于交替上料,但是在实际使用中波纹管的长度较长时,支撑杆也需要较长长度,会导致承载力不足,或转动上料时波纹管脱离,鉴于此,提供一种波纹管加工用自动上料设备以克服上述缺陷。However, in the implementation of relevant technologies, it was found that the automatic loading equipment for processing corrugated tubes designed as above has the following problems: in the prior art, a first support rod and a second support rod are used for alternating loading, but in actual use, when the length of the corrugated tube is longer, the support rod also needs to be longer, which will result in insufficient bearing capacity or the corrugated tube will detach when rotating for loading. In view of this, an automatic loading equipment for processing corrugated tubes is provided to overcome the above-mentioned defects.
实用新型内容Utility Model Content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种波纹管加工用自动上料设备。The utility model aims to solve the shortcomings in the prior art and proposes an automatic feeding device for processing corrugated pipes.
为了实现上述目的,本实用新型采用了如下技术方案:一种波纹管加工用自动上料设备,包括底板,所述底板的内部嵌装有液压缸,且液压缸的上方设置有上料机构;In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic feeding device for processing corrugated pipes, comprising a bottom plate, a hydraulic cylinder is embedded in the bottom plate, and a feeding mechanism is arranged above the hydraulic cylinder;
所述上料机构包括承载板,所述承载板固定在液压缸的输出端,且承载板的上方固定有限位架,所述承载板的外壁嵌装有第一电机,且第一电机的动力输出端连接有第一螺纹杆,所述第一螺纹杆穿入承载板的一端外壁滑动连接有推送板,所述限位架的内部固定有限位块,通过第一电机带动第一螺纹杆,从而在限位架的限位下,推动波纹管进行上料,适用于长短不一的波纹管,避免出现脱离的情况。The feeding mechanism includes a bearing plate, which is fixed at the output end of the hydraulic cylinder, and a limiting frame is fixed above the bearing plate, a first motor is embedded in the outer wall of the bearing plate, and a first threaded rod is connected to the power output end of the first motor, the first threaded rod penetrates into the outer wall of one end of the bearing plate and is slidably connected to a pushing plate, a limiting block is fixed inside the limiting frame, and the first threaded rod is driven by the first motor, so that the bellows is pushed for feeding under the limit of the limiting frame, which is suitable for bellows of different lengths to avoid detachment.
作为上述技术方案的进一步描述:所述第一螺纹杆与推送板螺纹连接,且推送板与承载板之间构成滑动结构,通过第一螺纹杆和推送板螺纹连接,从而能够在承载板顶端稳定滑动。As a further description of the above technical solution: the first threaded rod is threadedly connected to the pushing plate, and a sliding structure is formed between the pushing plate and the supporting plate. The first threaded rod and the pushing plate are threadedly connected, so that they can slide stably on the top of the supporting plate.
作为上述技术方案的进一步描述:所述限位架的顶端一侧固定有安装架,且安装架的顶部嵌装有液压杆,且液压杆的动力输出端连接有夹持块,当推送至切管机或焊接设备等装置台面后,液压杆推动夹持块对波纹管进行夹持,起到限位固定效果避免加工过程出现晃动。As a further description of the above technical solution: a mounting frame is fixed to one side of the top of the limit frame, and a hydraulic rod is embedded in the top of the mounting frame, and a clamping block is connected to the power output end of the hydraulic rod. When pushed to the device surface such as a pipe cutting machine or welding equipment, the hydraulic rod pushes the clamping block to clamp the corrugated pipe, thereby achieving a limiting and fixing effect to avoid shaking during the processing process.
作为上述技术方案的进一步描述:所述底板的一侧固定有引导块,且引导块的内部设置有爬升机构,通过引导块引导和支撑,让爬升机构托载波纹管到达承载板上。As a further description of the above technical solution: a guide block is fixed on one side of the bottom plate, and a climbing mechanism is arranged inside the guide block. The climbing mechanism supports the corrugated tube to the bearing plate through the guidance and support of the guide block.
作为上述技术方案的进一步描述:所述爬升机构包括第二螺纹杆,所述第二螺纹杆设置在引导块的内部一侧,且引导块的外壁一侧滑动连接有第一托载板,所述第二螺纹杆的一端连接有第二电机,通过第二电机带动第二螺纹杆,从而让第一托载板带动波纹管上升,并到达承载板。As a further description of the above technical solution: the climbing mechanism includes a second threaded rod, the second threaded rod is arranged on the inner side of the guide block, and the outer wall side of the guide block is slidably connected to the first supporting plate, one end of the second threaded rod is connected to the second motor, and the second threaded rod is driven by the second motor, so that the first supporting plate drives the corrugated tube to rise and reach the load-bearing plate.
作为上述技术方案的进一步描述:所述爬升机构还包括爬升组件,所述爬升组件设置在引导块的内部另一侧,且引导块的外壁另一侧滑动连接有第二托载板,爬升组件由同样的第二螺纹杆和第二电机组成,从而带动第二托载板爬升,和第一托载板带动波纹管上升并进入承载板。As a further description of the above technical solution: the climbing mechanism also includes a climbing component, which is arranged on the other side of the interior of the guide block, and the other side of the outer wall of the guide block is slidably connected with a second supporting plate, and the climbing component is composed of the same second threaded rod and the second motor, thereby driving the second supporting plate to climb, and the first supporting plate drives the corrugated tube to rise and enter the supporting plate.
作为上述技术方案的进一步描述:所述第二螺纹杆与第一托载板螺纹连接,且第一托载板通过第二电机与第二螺纹杆之间构成滑动结构,第二螺纹杆通过与第一托载板螺纹连接,便于让第一托载板沿引导块稳定滑动。As a further description of the above technical solution: the second threaded rod is threadedly connected to the first supporting plate, and the first supporting plate forms a sliding structure through the second motor and the second threaded rod. The second threaded rod is threadedly connected to the first supporting plate, so that the first supporting plate can slide stably along the guide block.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
本实用新型设计的一种波纹管加工用自动上料设备,经承载板和限位架组成收纳壳放置波纹管,并经限位块限位避免晃动,经液压缸工作让承载板与加工设备平齐,提高适用性对应不同高度设备,随后经第一电机带动第一螺纹杆,让推送板推送波纹管进入加工设备进行上料,避免人工上料劳动强度大,同时适用于不同长度波纹管并避免出现晃动脱离的情况。The utility model designs an automatic loading device for processing bellows. The bellows are placed in a storage shell composed of a load-bearing plate and a limit frame, and are limited by a limit block to prevent shaking. The load-bearing plate is made flush with the processing equipment through the operation of a hydraulic cylinder, thereby improving the applicability to equipment of different heights. Subsequently, a first motor drives a first threaded rod, so that a pushing plate pushes the bellows into the processing equipment for loading, thereby avoiding the labor intensity of manual loading. At the same time, the device is suitable for bellows of different lengths and avoids shaking and detachment.
本实用新型设计的一种波纹管加工用自动上料设备,通过第二电机带动第二螺纹杆转动,从而推动第一托载板,配合爬升组件带动第二托载板,让第一托载板和第二托载板沿引导块带动波纹管上升,进入承载板内,从而进行上料避免人工扛运降低劳动强度。The utility model designs an automatic loading device for processing corrugated pipes, which drives the second threaded rod to rotate through the second motor, thereby pushing the first supporting plate, and cooperates with the climbing component to drive the second supporting plate, so that the first supporting plate and the second supporting plate drive the corrugated pipe to rise along the guide block and enter the supporting plate, so as to load the material and avoid manual carrying to reduce labor intensity.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型液压缸的结构示意图;Figure 2 is a schematic diagram of the structure of the hydraulic cylinder of the utility model;
图3为本实用新型推送板的结构示意图;Figure 3 is a schematic diagram of the structure of the push plate of the utility model;
图4为本实用新型第二螺纹杆的结构示意图;FIG4 is a schematic structural diagram of a second threaded rod of the utility model;
图例说明:1、底板;2、液压缸;3、上料机构;301、承载板;302、限位架;303、第一电机;304、第一螺纹杆;305、推送板;306、限位块;4、安装架;5、液压杆;6、夹持块;7、引导块;8、爬升机构;801、第二螺纹杆;802、第一托载板;803、第二电机;804、爬升组件;805、第二托载板。Legend: 1. Base plate; 2. Hydraulic cylinder; 3. Feeding mechanism; 301. Loading plate; 302. Limiting frame; 303. First motor; 304. First threaded rod; 305. Pushing plate; 306. Limiting block; 4. Mounting frame; 5. Hydraulic rod; 6. Clamping block; 7. Guide block; 8. Climbing mechanism; 801. Second threaded rod; 802. First supporting plate; 803. Second motor; 804. Climbing assembly; 805. Second supporting plate.
具体实施方式DETAILED DESCRIPTION
参照图1-4,本实用新型提供的一种波纹管加工用自动上料设备:包括底板1,底板1的内部嵌装有液压缸2,液压缸2的上方设置有上料机构3;上料机构3包括承载板301,承载板301固定在液压缸2的输出端,承载板301的上方固定有限位架302,承载板301的外壁嵌装有第一电机303,第一电机303的动力输出端连接有第一螺纹杆304,第一螺纹杆304穿入承载板301的一端外壁滑动连接有推送板305,限位架302的内部固定有限位块306,通过第一电机303带动第一螺纹杆304,从而在限位架302的限位下,推动波纹管进行上料,适用于长短不一的波纹管,避免出现脱离的情况。1-4, the utility model provides an automatic feeding device for processing bellows: comprising a base plate 1, a hydraulic cylinder 2 is embedded inside the base plate 1, a feeding mechanism 3 is arranged above the hydraulic cylinder 2; the feeding mechanism 3 comprises a bearing plate 301, the bearing plate 301 is fixed to the output end of the hydraulic cylinder 2, a limiting frame 302 is fixed above the bearing plate 301, a first motor 303 is embedded on the outer wall of the bearing plate 301, a first threaded rod 304 is connected to the power output end of the first motor 303, the first threaded rod 304 penetrates into the outer wall of one end of the bearing plate 301 and is slidably connected to a pushing plate 305, a limiting block 306 is fixed inside the limiting frame 302, the first threaded rod 304 is driven by the first motor 303, so that the bellows is pushed for feeding under the limit of the limiting frame 302, which is suitable for bellows of different lengths to avoid detachment.
作为上述技术方案进一步的实施方案:第一螺纹杆304与推送板305螺纹连接,推送板305与承载板301之间构成滑动结构,通过第一螺纹杆304和推送板305螺纹连接,从而能够在承载板301顶端稳定滑动。As a further implementation scheme of the above technical scheme: the first threaded rod 304 is threadedly connected to the push plate 305, and a sliding structure is formed between the push plate 305 and the supporting plate 301. The first threaded rod 304 and the push plate 305 are threadedly connected, so that they can slide stably at the top of the supporting plate 301.
作为上述技术方案进一步的实施方案:限位架302的顶端一侧固定有安装架4,安装架4的顶部嵌装有液压杆5,液压杆5的动力输出端连接有夹持块6,当推送至切管机或焊接设备等装置台面后,液压杆5推动夹持块6对波纹管进行夹持,起到限位固定效果避免加工过程出现晃动。As a further implementation scheme of the above technical scheme: a mounting frame 4 is fixed to one side of the top of the limit frame 302, a hydraulic rod 5 is embedded on the top of the mounting frame 4, and a clamping block 6 is connected to the power output end of the hydraulic rod 5. When pushed to the device table of the pipe cutting machine or welding equipment, the hydraulic rod 5 pushes the clamping block 6 to clamp the corrugated pipe, which has a limiting and fixing effect to avoid shaking during the processing process.
具体实施时,通过承载板301和限位架302装载波纹管,并经弧形的限位块306便于限位避免出现晃动,随后启动液压缸2托载承载板301,调节至和加工设备一致的台面后,在第一电机303的工作下,带动第一螺纹杆304从而推动推送板305,对波纹管向加工设备推动,适用于不同长度的波纹管加工,配合安装架4嵌装的液压杆5工作,推动夹持块6对加工过程中的波纹管进行夹持固定,避免在加工过程中出现晃动影响加工。During specific implementation, the bellows is loaded through the carrying plate 301 and the limit frame 302, and the arc-shaped limit block 306 is used to limit the position to avoid shaking. Then, the hydraulic cylinder 2 is started to support the carrying plate 301. After adjusting to the table surface consistent with the processing equipment, the first motor 303 drives the first threaded rod 304 to push the pushing plate 305 to push the bellows toward the processing equipment. It is suitable for processing bellows of different lengths. It cooperates with the hydraulic rod 5 embedded in the mounting frame 4 to push the clamping block 6 to clamp and fix the bellows during processing to avoid shaking during processing that affects the processing.
作为上述技术方案进一步的实施方案:底板1的一侧固定有引导块7,引导块7的内部设置有爬升机构8,通过引导块7引导和支撑,让爬升机构8托载波纹管到达承载板301上。As a further implementation scheme of the above technical scheme: a guide block 7 is fixed on one side of the bottom plate 1 , and a climbing mechanism 8 is arranged inside the guide block 7 . The climbing mechanism 8 supports the corrugated tube to the bearing plate 301 through the guidance and support of the guide block 7 .
作为上述技术方案进一步的实施方案:爬升机构8包括第二螺纹杆801,第二螺纹杆801设置在引导块7的内部一侧,引导块7的外壁一侧滑动连接有第一托载板802,第二螺纹杆801的一端连接有第二电机803,通过第二电机803带动第二螺纹杆801,从而让第一托载板802带动波纹管上升,并到达承载板301。As a further implementation scheme of the above technical scheme: the climbing mechanism 8 includes a second threaded rod 801, the second threaded rod 801 is arranged on the inner side of the guide block 7, and the outer wall side of the guide block 7 is slidably connected with the first supporting plate 802, and one end of the second threaded rod 801 is connected with the second motor 803, and the second threaded rod 801 is driven by the second motor 803, so that the first supporting plate 802 drives the corrugated tube to rise and reach the supporting plate 301.
作为上述技术方案进一步的实施方案:爬升机构8还包括爬升组件804,爬升组件804设置在引导块7的内部另一侧,引导块7的外壁另一侧滑动连接有第二托载板805,爬升组件804由同样的第二螺纹杆801和第二电机803组成,从而带动第二托载板805爬升,和第一托载板802带动波纹管上升并进入承载板301。As a further implementation scheme of the above technical scheme: the climbing mechanism 8 also includes a climbing component 804, which is arranged on the other side of the interior of the guide block 7, and the other side of the outer wall of the guide block 7 is slidably connected with a second supporting plate 805, and the climbing component 804 is composed of the same second threaded rod 801 and the second motor 803, thereby driving the second supporting plate 805 to climb, and the first supporting plate 802 drives the corrugated tube to rise and enter the supporting plate 301.
作为上述技术方案进一步的实施方案:第二螺纹杆801与第一托载板802螺纹连接,第一托载板802通过第二电机803与第二螺纹杆801之间构成滑动结构,第二螺纹杆801通过与第一托载板802螺纹连接,便于让第一托载板802沿引导块7稳定滑动。As a further implementation scheme of the above technical scheme: the second threaded rod 801 is threadedly connected to the first supporting plate 802, and the first supporting plate 802 forms a sliding structure with the second threaded rod 801 through the second motor 803. The second threaded rod 801 is threadedly connected to the first supporting plate 802, so that the first supporting plate 802 can slide stably along the guide block 7.
具体实施时,通过第二电机803带动第二螺纹杆801,同时爬升组件804由相同规格的第二电机803和第二螺纹杆801组成,从而能够让第一托载板802和第二托载板805托载波纹管沿引导块7进行爬升,进入承载板301的范围内进行后期的上料。During specific implementation, the second threaded rod 801 is driven by the second motor 803, and the climbing assembly 804 is composed of a second motor 803 and a second threaded rod 801 of the same specification, so that the first supporting plate 802 and the second supporting plate 805 can support the corrugated tube to climb along the guide block 7 and enter the range of the supporting plate 301 for subsequent loading.
最后应说明的是:以上仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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