CN221834926U - Plastic extruder with efficient anti-blocking function - Google Patents
Plastic extruder with efficient anti-blocking function Download PDFInfo
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- CN221834926U CN221834926U CN202323534010.7U CN202323534010U CN221834926U CN 221834926 U CN221834926 U CN 221834926U CN 202323534010 U CN202323534010 U CN 202323534010U CN 221834926 U CN221834926 U CN 221834926U
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- 229920003023 plastic Polymers 0.000 title claims abstract description 17
- 239000004033 plastic Substances 0.000 title claims abstract description 17
- 230000001681 protective effect Effects 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 13
- 230000005540 biological transmission Effects 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010096 film blowing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000007909 melt granulation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
Description
技术领域Technical Field
本实用新型涉及挤出机技术领域,具体为一种具有高效防堵塞功能的塑料挤出机。The utility model relates to the technical field of extruders, in particular to a plastic extruder with a high-efficiency anti-blocking function.
背景技术Background Art
塑料挤出机是一种常见的塑料生产设备,其结构简单,适用于软质聚氯乙烯、聚苯乙烯和ABS等型材,可加工多种塑料制品,如吹膜、挤管、压板和拔带等,亦可用于熔融造粒,其工作原理为:螺杆在机筒内转动,物料被不断地推动压实,并在强力剪切、摩擦和外加热器的作用下,逐渐熔化后以一定压力和流量从机,但是现有的塑料挤出机,不具有防堵塞功能,当塑料中有杂质的时候,容易导致进料口堵塞,从而导致生产效率降低。Plastic extruder is a common plastic production equipment with a simple structure. It is suitable for soft polyvinyl chloride, polystyrene, ABS and other profiles. It can process a variety of plastic products, such as film blowing, tube extrusion, pressing plates and belt pulling, etc. It can also be used for melt granulation. Its working principle is: the screw rotates in the barrel, and the material is continuously pushed and compacted. Under the action of strong shear, friction and external heater, it gradually melts and exits the machine at a certain pressure and flow rate. However, the existing plastic extruder does not have an anti-blocking function. When there are impurities in the plastic, it is easy to cause the feed port to be blocked, thereby reducing production efficiency.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种具有高效防堵塞功能的塑料挤出机,具备高效防堵塞功能的优点,解决了现有装置不具有高效防堵塞功能的问题。The utility model aims to provide a plastic extruder with a high-efficiency anti-blocking function, which has the advantage of a high-efficiency anti-blocking function and solves the problem that the existing device does not have a high-efficiency anti-blocking function.
为实现上述目的,本实用新型提供如下技术方案:一种具有高效防堵塞功能的塑料挤出机,包括挤出机本体,所述挤出机本体的顶部连通有进料管,所述进料管的左侧固定连接有防护箱,所述防护箱的内腔固定连接有伺服电机,所述伺服电机的输出轴固定连接有凸轮,所述防护箱的内腔设置有机箱,所述机箱的内腔固定连接有驱动电机,所述驱动电机输出轴的表面设置有传动机构,所述传动机构包括主动锥齿轮和从动锥齿轮,所述从动锥齿轮的轴心处固定连接有转轴,所述转轴的表面固定连接有粉碎杆,所述进料管的内腔设置有过滤网,所述进料管的右侧设置有回料箱。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plastic extruder with high-efficiency anti-blocking function, comprising an extruder body, the top of the extruder body is connected to a feed pipe, the left side of the feed pipe is fixedly connected to a protective box, the inner cavity of the protective box is fixedly connected to a servo motor, the output shaft of the servo motor is fixedly connected to a cam, the inner cavity of the protective box is provided with a chassis, the inner cavity of the chassis is fixedly connected to a drive motor, the surface of the output shaft of the drive motor is provided with a transmission mechanism, the transmission mechanism comprises an active bevel gear and a driven bevel gear, the axis of the driven bevel gear is fixedly connected to a rotating shaft, the surface of the rotating shaft is fixedly connected to a crushing rod, the inner cavity of the feed pipe is provided with a filter screen, and the right side of the feed pipe is provided with a return box.
优选的,所述机箱的顶部与底部均固定连接有限位块,所述限位块的另一侧滑动连接有限位槽,所述限位槽的内腔固定连接有复位弹簧。Preferably, the top and the bottom of the chassis are both fixedly connected to a limiting block, the other side of the limiting block is slidably connected to a limiting slot, and the inner cavity of the limiting slot is fixedly connected to a return spring.
优选的,所述过滤网与水平面呈一定角度的倾斜,且倾斜角度在三十至五十度之间。Preferably, the filter screen is inclined at a certain angle to the horizontal plane, and the inclination angle is between thirty and fifty degrees.
优选的,所述回料箱的底部固定连接有旋转电机,所述旋转电机的输出轴固定连接有输送辊。Preferably, a rotating motor is fixedly connected to the bottom of the return box, and a conveying roller is fixedly connected to the output shaft of the rotating motor.
优选的,所述进料管的内腔设置有回料口,所述回料口的内腔活动连接有挡板。Preferably, the inner cavity of the feed pipe is provided with a return port, and the inner cavity of the return port is movably connected with a baffle.
优选的,所述防护箱的正面设置有控制面板,所述进料管的顶部设置有下料漏斗。Preferably, a control panel is provided on the front of the protective box, and a feeding funnel is provided on the top of the feeding pipe.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
1、本实用新型通过伺服电机、凸轮、机箱、驱动电机、传动机构、转轴、粉碎杆、过滤网和回料箱的配合,伺服电机的输出轴带动凸轮旋转,凸轮带动机箱移动,驱动电机的输出轴通过传动机构和转轴带动粉碎杆旋转,过滤网对物料进行拦截,不符合标准的物料通过回料箱再次进入进料管中,进行二次粉碎,从而达到高效防堵塞的效果,解决了现有装置不具有高效防堵塞功能的问题。1. The utility model cooperates with a servo motor, a cam, a chassis, a drive motor, a transmission mechanism, a rotating shaft, a crushing rod, a filter screen and a return box. The output shaft of the servo motor drives the cam to rotate, and the cam drives the chassis to move. The output shaft of the drive motor drives the crushing rod to rotate through the transmission mechanism and the rotating shaft, and the filter screen intercepts the material. The material that does not meet the standards enters the feed pipe again through the return box for secondary crushing, thereby achieving the effect of efficient anti-blocking, and solving the problem that the existing device does not have the efficient anti-blocking function.
2、本实用新型通过限位块、限位槽和复位弹簧的配合,通过复位弹簧对限位块的作用,方便限位块复位,通过设计过滤网与水平面呈一定角度的倾斜,便于对物料进行导向,通过旋转电机和输送辊的配合,旋转电机的输出轴带动输送辊旋转,方便输送物料。2. The utility model facilitates resetting of the limit block by cooperating with the limit block, the limit groove and the reset spring, and facilitates guiding of the material by designing the filter screen to be inclined at a certain angle to the horizontal plane. The output shaft of the rotating motor drives the conveying roller to rotate by cooperating with the conveying roller, so as to facilitate conveying of materials.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型图1中A处局部放大图;FIG2 is a partial enlarged view of point A in FIG1 of the present utility model;
图3为本实用新型防护箱结构主视剖面图。FIG3 is a front cross-sectional view of the protective box structure of the utility model.
图中:1、挤出机本体;2、进料管;3、防护箱;4、伺服电机;5、凸轮;6、机箱;7、驱动电机;8、传动机构;81、主动锥齿轮;82、从动锥齿轮;9、转轴;10、粉碎杆;11、过滤网;12、回料箱;13、限位块;14、限位槽;15、复位弹簧;16、旋转电机;17、输送辊;18、回料口;19、挡板;20、控制面板;21、下料漏斗。In the figure: 1. Extruder body; 2. Feed pipe; 3. Protection box; 4. Servo motor; 5. Cam; 6. Chassis; 7. Drive motor; 8. Transmission mechanism; 81. Active bevel gear; 82. Driven bevel gear; 9. Rotating shaft; 10. Crushing rod; 11. Filter screen; 12. Return box; 13. Limit block; 14. Limit groove; 15. Reset spring; 16. Rotating motor; 17. Conveyor roller; 18. Return port; 19. Baffle; 20. Control panel; 21. Feeding hopper.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3,一种具有高效防堵塞功能的塑料挤出机,包括挤出机本体1,挤出机本体1的顶部连通有进料管2,进料管2的内腔设置有回料口18,回料口18的内腔活动连接有挡板19,通过限位块13、限位槽14和复位弹簧15的配合,通过复位弹簧15对限位块13的作用,方便限位块13复位,通过设计过滤网11与水平面呈一定角度的倾斜,便于对物料进行导向,通过旋转电机16和输送辊17的配合,旋转电机16的输出轴带动输送辊17旋转,方便输送物料,进料管2的左侧固定连接有防护箱3,防护箱3的正面设置有控制面板20,进料管2的顶部设置有下料漏斗21,防护箱3的内腔固定连接有伺服电机4,伺服电机4的输出轴固定连接有凸轮5,防护箱3的内腔设置有机箱6,机箱6的顶部与底部均固定连接有限位块13,限位块13的另一侧滑动连接有限位槽14,限位槽14的内腔固定连接有复位弹簧15,机箱6的内腔固定连接有驱动电机7,驱动电机7输出轴的表面设置有传动机构8,传动机构8包括主动锥齿轮81和从动锥齿轮82,从动锥齿轮82的轴心处固定连接有转轴9,转轴9的表面固定连接有粉碎杆10,进料管2的内腔设置有过滤网11,过滤网11与水平面呈一定角度的倾斜,且倾斜角度在三十至五十度之间,进料管2的右侧设置有回料箱12,回料箱12的底部固定连接有旋转电机16,旋转电机16的输出轴固定连接有输送辊17,通过伺服电机4、凸轮5、机箱6、驱动电机7、传动机构8、转轴9、粉碎杆10、过滤网11和回料箱12的配合,伺服电机4的输出轴带动凸轮5旋转,凸轮5带动机箱6移动,驱动电机7的输出轴通过传动机构8和转轴9带动粉碎杆10旋转,过滤网11对物料进行拦截,不符合标准的物料通过回料箱12再次进入进料管2中,进行二次粉碎,从而达到高效防堵塞的效果,解决了现有装置不具有高效防堵塞功能的问题。Please refer to Figures 1-3, a plastic extruder with high-efficiency anti-blocking function, including an extruder body 1, a feed pipe 2 is connected to the top of the extruder body 1, a return port 18 is provided in the inner cavity of the feed port 18, a baffle 19 is movably connected to the inner cavity of the return port 18, through the cooperation of the limit block 13, the limit groove 14 and the reset spring 15, the limit block 13 is reset by the reset spring 15, the filter screen 11 is designed to be inclined at a certain angle to the horizontal plane, so as to facilitate the guidance of the material, and through the cooperation of the rotating motor 16 and the conveying roller 17, the rotating motor The output shaft of 16 drives the conveying roller 17 to rotate, which is convenient for conveying materials. The left side of the feed pipe 2 is fixedly connected with a protective box 3, and a control panel 20 is arranged on the front of the protective box 3. A feeding funnel 21 is arranged on the top of the feed pipe 2. The inner cavity of the protective box 3 is fixedly connected with a servo motor 4, and the output shaft of the servo motor 4 is fixedly connected with a cam 5. The inner cavity of the protective box 3 is provided with a chassis 6, and the top and bottom of the chassis 6 are fixedly connected with a limiting block 13, and the other side of the limiting block 13 is slidably connected with a limiting groove 14, and the inner cavity of the limiting groove 14 is fixedly connected with a reset spring 15, and the inner cavity of the chassis 6 is fixed. A driving motor 7 is connected, and a transmission mechanism 8 is arranged on the surface of the output shaft of the driving motor 7. The transmission mechanism 8 includes an active bevel gear 81 and a driven bevel gear 82. A rotating shaft 9 is fixedly connected to the axis of the driven bevel gear 82, and a crushing rod 10 is fixedly connected to the surface of the rotating shaft 9. A filter screen 11 is arranged in the inner cavity of the feed pipe 2, and the filter screen 11 is inclined at a certain angle to the horizontal plane, and the inclination angle is between thirty and fifty degrees. A return box 12 is arranged on the right side of the feed pipe 2, and a rotating motor 16 is fixedly connected to the bottom of the return box 12, and a conveying roller is fixedly connected to the output shaft of the rotating motor 16 17. Through the cooperation of the servo motor 4, the cam 5, the chassis 6, the drive motor 7, the transmission mechanism 8, the rotating shaft 9, the crushing rod 10, the filter screen 11 and the return box 12, the output shaft of the servo motor 4 drives the cam 5 to rotate, the cam 5 drives the chassis 6 to move, the output shaft of the drive motor 7 drives the crushing rod 10 to rotate through the transmission mechanism 8 and the rotating shaft 9, the filter screen 11 intercepts the material, and the material that does not meet the standards enters the feed pipe 2 again through the return box 12 for secondary crushing, thereby achieving the effect of efficient anti-blocking, solving the problem that the existing device does not have the efficient anti-blocking function.
使用时,伺服电机4的输出轴带动凸轮5旋转,凸轮5带动机箱6移动,驱动电机7的输出轴通过传动机构8和转轴9带动粉碎杆10旋转,过滤网11对物料进行拦截,不符合标准的物料通过回料箱12再次进入进料管2中,进行二次粉碎,从而达到高效防堵塞的效果。When in use, the output shaft of the servo motor 4 drives the cam 5 to rotate, the cam 5 drives the chassis 6 to move, and the output shaft of the drive motor 7 drives the crushing rod 10 to rotate through the transmission mechanism 8 and the rotating shaft 9. The filter screen 11 intercepts the material, and the material that does not meet the standards enters the feed pipe 2 again through the return box 12 for secondary crushing, thereby achieving an efficient anti-blocking effect.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323534010.7U CN221834926U (en) | 2023-12-25 | 2023-12-25 | Plastic extruder with efficient anti-blocking function |
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| CN202323534010.7U CN221834926U (en) | 2023-12-25 | 2023-12-25 | Plastic extruder with efficient anti-blocking function |
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Effective date of registration: 20250123 Address after: 061000 Hebei Hejian Yingzhou Economic Development Zone, Cangzhou City, Hebei Province Patentee after: HEBEI PENGBO COMMUNICATION EQUIPMENT Co.,Ltd. Country or region after: China Address before: No. 1121-20366, Zone 33, Luosiwan International Trade City Phase III Market, Guandu District, Kunming City, Yunnan Province 650213 Patentee before: Kunming Kaizhejun Technology Co.,Ltd. Country or region before: China |