CN221834788U - Rubber pipe molding cooling device - Google Patents
Rubber pipe molding cooling device Download PDFInfo
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- CN221834788U CN221834788U CN202323518917.4U CN202323518917U CN221834788U CN 221834788 U CN221834788 U CN 221834788U CN 202323518917 U CN202323518917 U CN 202323518917U CN 221834788 U CN221834788 U CN 221834788U
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- 238000001816 cooling Methods 0.000 title claims abstract description 169
- 229920001971 elastomer Polymers 0.000 title claims abstract description 81
- 239000005060 rubber Substances 0.000 title claims abstract description 81
- 238000000465 moulding Methods 0.000 title claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 138
- 238000001035 drying Methods 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 5
- 238000004381 surface treatment Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010074 rubber mixing Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及橡胶管成型技术领域,具体的,涉及一种橡胶管材成型冷却装置。The utility model relates to the technical field of rubber tube molding, and in particular to a rubber tube molding cooling device.
背景技术Background Art
橡胶管的制作通常采用乳液丁苯橡胶、丁腈橡胶、氯丁橡胶等作为主要原材料。橡胶管在制作过程中需要经过:橡胶混炼,将橡胶和各种辅料进行混炼,使其充分分散和均匀,以达到提高强度和耐用性的目的;挤出成型,混炼好的橡胶料通过模具进行挤压,使其形成所需的形状和尺寸;硫化处理,将橡胶制品放入硫化罐中进行加热处理,使其硫化交联成型,从而提高强度和耐用性。The production of rubber tubes usually uses latex styrene-butadiene rubber, nitrile rubber, chloroprene rubber, etc. as the main raw materials. In the production process, rubber tubes need to go through: rubber mixing, mixing rubber and various auxiliary materials to make them fully dispersed and uniform, so as to achieve the purpose of improving strength and durability; extrusion molding, the mixed rubber material is extruded through a mold to form it into the required shape and size; vulcanization treatment, putting the rubber product into a vulcanization tank for heating treatment, so that it is vulcanized and cross-linked, thereby improving strength and durability.
橡胶经挤出机挤出后,需要进行表面处理。通常为包胶处理和使用适配的工具在橡胶管的外壁打上商标,这些过程都是在高温环境下进行的。橡胶经过表面处理后表面温度很高,需要进行降温处理,现有技术通常采用直接降温法,这导致橡胶管温度突然降低,由于热胀冷缩,橡胶管会产生形变。After the rubber is extruded by the extruder, it needs to be surface treated. Usually, it is coated with rubber and the outer wall of the rubber tube is branded with a suitable tool. These processes are all carried out under high temperature. After the surface treatment, the surface temperature of the rubber is very high and needs to be cooled. The existing technology usually adopts the direct cooling method, which causes the temperature of the rubber tube to drop suddenly. Due to thermal expansion and contraction, the rubber tube will deform.
实用新型内容Utility Model Content
本实用新型提出一种橡胶管材成型冷却装置,解决了相关技术中的橡胶管降温时产生形变问题。The utility model provides a rubber tube molding cooling device, which solves the problem of deformation of the rubber tube when the temperature is reduced in the related art.
本实用新型的技术方案如下:The technical solution of the utility model is as follows:
一种橡胶管材成型冷却装置,包括:A rubber pipe forming cooling device, comprising:
工装台;Workbench;
冷却箱,设置在所述工装台上;A cooling box, arranged on the workbench;
预冷箱,设置在所述冷却箱一侧;A pre-cooling box, arranged on one side of the cooling box;
所述预冷箱与所述冷却箱连通;The precooling box is in communication with the cooling box;
橡胶管从所述预冷箱伸入至所述冷却箱内。A rubber tube extends from the precooling box into the cooling box.
进一步,还包括:Furthermore, it also includes:
水箱,设置在所述工装台下方;A water tank is arranged below the workbench;
第一冷却管路系统,用于将水箱内的水泵入所述冷却箱;a first cooling pipeline system, used to pump water in the water tank into the cooling tank;
第二冷却管路系统,用于将水箱内的水泵入所述预冷箱。The second cooling pipeline system is used to pump the water in the water tank into the pre-cooling tank.
进一步,所述第一冷却管路系统包括:Furthermore, the first cooling pipeline system comprises:
冷却器,具有进水嘴和出水嘴,所述出水嘴与所述冷却箱连通;A cooler having a water inlet and a water outlet, wherein the water outlet is connected to the cooling box;
第一水泵,具有第一进水口和第一出水口,所述第一进水口与所述水箱连通,所述第一出水口与所述进水嘴连通。The first water pump has a first water inlet and a first water outlet, wherein the first water inlet is connected to the water tank, and the first water outlet is connected to the water inlet nozzle.
进一步,所述第二冷却管路系统包括:Furthermore, the second cooling pipeline system comprises:
第二水泵,具有第二进水口和第二出水口,所述第二进水口与所述水箱连通,所述第二出水口与所述预冷箱连通。The second water pump has a second water inlet and a second water outlet, wherein the second water inlet is connected to the water tank, and the second water outlet is connected to the precooling tank.
进一步,还包括:Furthermore, it also includes:
出水孔,具有若干个,若干个所述出水孔阵列设置在所述冷却箱内底部,所述出水孔与所述水箱连通;There are a plurality of water outlet holes, wherein the plurality of water outlet holes are arranged in an array at the bottom of the cooling box, and the water outlet holes are connected to the water box;
溢流管道,设置在所述冷却箱一侧,所述溢流管道具有第三进水口和第三出水口,所述第三进水口与所述冷却箱内上部连通,所述第三出水口与所述水箱连通。An overflow pipe is arranged on one side of the cooling box, and the overflow pipe has a third water inlet and a third water outlet. The third water inlet is connected to the upper part of the cooling box, and the third water outlet is connected to the water tank.
进一步,还包括:Furthermore, it also includes:
轨道轮组,所述轨道轮组设置在所述冷却箱的底部;A track wheel set, wherein the track wheel set is arranged at the bottom of the cooling box;
所述工装台为链传动台,驱动所述工装台,所述轨道轮组在所述工装台上移动。The tooling platform is a chain drive platform, which drives the tooling platform, and the track wheel set moves on the tooling platform.
进一步,还包括:Furthermore, it also includes:
所述预冷箱具有第一进料口和第一出料口,所述预冷箱通过所述第一出料口与所述冷却箱连通;The precooling box has a first feed inlet and a first discharge outlet, and the precooling box is connected to the cooling box through the first discharge outlet;
对心装置,位于所述预冷箱内;所述对心装置包括:A centering device is located in the precooling box; the centering device comprises:
正反丝杠,转动设置在所述预冷箱上;A forward and reverse lead screw, rotatably arranged on the precooling box;
对夹板,具有两个,两个所述对夹板均与所述正反丝杠螺纹连接,两个所述对夹板移动后相互靠近或远离。There are two clamping plates, both of which are threadedly connected to the forward and reverse lead screws, and the two clamping plates move closer to or away from each other after moving.
进一步,还包括:Furthermore, it also includes:
调位装置,具有两个,每个所述对夹板上均设置一个所述调位装置,所述调位装置包括:There are two positioning devices, one of which is provided on each of the clamping plates, and the positioning device comprises:
丝杆,转动设置在所述对夹板上;A screw rod is rotatably arranged on the clamping plate;
夹块,所述夹块与所述丝杆螺纹连接,所述夹块与橡胶管侧壁抵接。A clamping block is threadedly connected to the screw rod and abuts against a side wall of the rubber tube.
进一步,还包括:Furthermore, it also includes:
烘干箱,设置在所述冷却箱一侧,且所述烘干箱与所述预冷箱相对设置;A drying box is arranged on one side of the cooling box, and the drying box is arranged opposite to the pre-cooling box;
所述冷却箱具有第二进料口和第二出料口;The cooling box has a second feed inlet and a second discharge outlet;
所述烘干箱具有第三进料口和第三出料口;The drying box has a third feed inlet and a third discharge outlet;
所述第二出料口与所述第三进料口连通,所述第一出料口与所述第二进料口连通。The second discharge port is communicated with the third feed port, and the first discharge port is communicated with the second feed port.
进一步,还包括:Furthermore, it also includes:
传动装置,具有若干组,若干组所述传动装置阵列设置在所述预冷箱、所述冷却箱、所述烘干箱内;The transmission device has several groups, and the transmission device arrays of the several groups are arranged in the pre-cooling box, the cooling box, and the drying box;
对位板,具有若干个,每个所述对位板上都具有对位孔,所述对位板设置在所述预冷箱和/或冷却箱内。There are several alignment plates, each of which has an alignment hole, and the alignment plates are arranged in the pre-cooling box and/or the cooling box.
本实用新型的有益效果为:The beneficial effects of the utility model are:
1、本实用新型中橡胶管在降温时,先进入预冷箱中,然后再进入冷却箱中,预冷箱的温服和冷却箱中的温度不同,预冷箱先给橡胶管预降温,使橡胶管适应低温,然后再进入冷却箱内降温,避免了橡胶管的温度突然下降产生形变。1. When the rubber tube in the utility model is cooled, it first enters the precooling box and then enters the cooling box. The temperature of the precooling box is different from the temperature in the cooling box. The precooling box first cools the rubber tube to adapt to the low temperature, and then enters the cooling box to cool down, thereby avoiding deformation of the rubber tube caused by a sudden drop in temperature.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
图1为本实用新型立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型剖视结构示意图;Fig. 2 is a schematic cross-sectional view of the utility model;
图3为本实用新型预冷箱与对心装置、调位装置装配时得剖视结构示意图;3 is a schematic cross-sectional view of the precooling box of the utility model when assembled with the centering device and the positioning device;
图4为本实用新型冷却箱和轨道轮组在工装台上装配时得局部放大示意图;FIG4 is a partial enlarged schematic diagram of the cooling box and the track wheel assembly of the utility model when assembled on the workbench;
图5为本实用新型冷却箱的立体结构示意图;FIG5 is a schematic diagram of the three-dimensional structure of the cooling box of the utility model;
图中,1、工装台;2、冷却箱;201、第二进料口;202、第二出料口;3、预冷箱;301、第一进料口;302、第一出料口;4、水箱;5、第一冷却管路系统;501、冷却器;5011、进水嘴;5012、出水嘴;502、第一水泵;5021、第一进水口;5022、第一出水口;6、第二冷却管路系统;601、第二水泵;6021、第二进水口;6022、第二出水口;7、出水孔;8、溢流管道;801、第三进水口;802、第三出水口;9、轨道轮组;10、对心装置;101、正反丝杠;102、对夹板;11、调位装置;111、丝杆;112、夹块;12、烘干箱;121、第三进料口;122、第三出料口;13、传动装置;14、对位板;141、对位孔。In the figure, 1, tooling table; 2, cooling box; 201, second feed port; 202, second discharge port; 3, pre-cooling box; 301, first feed port; 302, first discharge port; 4, water tank; 5, first cooling pipeline system; 501, cooler; 5011, water inlet; 5012, water outlet; 502, first water pump; 5021, first water inlet; 5022, first water outlet; 6, second cooling pipeline system; 601, second water pump; 60 21. Second water inlet; 6022. Second water outlet; 7. Water outlet hole; 8. Overflow pipe; 801. Third water inlet; 802. Third water outlet; 9. Track wheel set; 10. Centering device; 101. Positive and negative screws; 102. Clamping plate; 11. Positioning device; 111. Screw rod; 112. Clamping block; 12. Drying box; 121. Third feed inlet; 122. Third discharge port; 13. Transmission device; 14. Alignment plate; 141. Alignment hole.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都涉及本实用新型保护的范围。The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
如图1~图5所示,本实施例提出了一种橡胶管材成型冷却装置,包括:工装台1;冷却箱2,设置在工装台1上;预冷箱3,设置在冷却箱2一侧;预冷箱3与冷却箱2连通;橡胶管从预冷箱3伸入至冷却箱2内。As shown in Figures 1 to 5, this embodiment proposes a rubber pipe molding cooling device, including: a tooling table 1; a cooling box 2, which is arranged on the tooling table 1; a pre-cooling box 3, which is arranged on one side of the cooling box 2; the pre-cooling box 3 is connected to the cooling box 2; and the rubber pipe extends from the pre-cooling box 3 into the cooling box 2.
本实施例中,当工人要对经过表面处理后橡胶管进行冷却降温时,使用适配的工具将橡胶管置入预冷箱3内,高温的橡胶管在预冷想内进行预冷却后再进入冷却箱2内冷却。可以理解的是,预冷箱3内预冷却的温度比冷却箱2内的冷却温度高。预冷箱3和冷却箱2内的冷却方式可以采用:在预冷箱3和冷却箱2内分别通入冷气,其中通入预冷箱3内的冷气温度比通入冷却箱2内的冷气温度高;或者在预冷箱3和冷却箱2内分别通入水,其中通入预冷箱3内的水温度比通入冷却箱2内的水温度高。避免了橡胶管直接进行低温冷却,预冷箱3使橡胶管适应低温环境,防止橡胶管突然进入到低温环境后发生形变。In this embodiment, when a worker wants to cool down the rubber tube after surface treatment, he uses an appropriate tool to place the rubber tube into the precooling box 3. The high-temperature rubber tube is precooled in the precooling box and then enters the cooling box 2 for cooling. It can be understood that the precooling temperature in the precooling box 3 is higher than the cooling temperature in the cooling box 2. The cooling method in the precooling box 3 and the cooling box 2 can be: cold air is introduced into the precooling box 3 and the cooling box 2 respectively, wherein the temperature of the cold air introduced into the precooling box 3 is higher than the temperature of the cold air introduced into the cooling box 2; or water is introduced into the precooling box 3 and the cooling box 2 respectively, wherein the temperature of the water introduced into the precooling box 3 is higher than the temperature of the water introduced into the cooling box 2. Direct low-temperature cooling of the rubber tube is avoided, and the precooling box 3 allows the rubber tube to adapt to the low-temperature environment to prevent the rubber tube from deforming after suddenly entering the low-temperature environment.
进一步,还包括:水箱4,设置在工装台1下方;第一冷却管路系统5,用于将水箱4内的水泵入冷却箱2;第二冷却管路系统6,用于将水箱4内的水泵入预冷箱3。Furthermore, it also includes: a water tank 4, which is arranged below the workbench 1; a first cooling pipeline system 5, which is used to pump the water in the water tank 4 into the cooling box 2; and a second cooling pipeline system 6, which is used to pump the water in the water tank 4 into the pre-cooling box 3.
本实施例中,水箱4内盛放有给橡胶管降温冷却用的水,第一冷却管路系统5可将水箱4中的水泵入到冷却箱2内;第二冷却管路系统6可将水箱4中的水泵入到预冷箱3内;预冷箱3和冷却箱2使用两个不同的管路系统,使通入预冷箱3和冷却箱2中的水温度不同,保证了预冷箱3和冷却箱2中的冷却温度不同。In this embodiment, the water tank 4 contains water for cooling the rubber tube, and the first cooling pipe system 5 can pump the water in the water tank 4 into the cooling box 2; the second cooling pipe system 6 can pump the water in the water tank 4 into the precooling box 3; the precooling box 3 and the cooling box 2 use two different pipe systems, so that the water temperatures entering the precooling box 3 and the cooling box 2 are different, ensuring that the cooling temperatures in the precooling box 3 and the cooling box 2 are different.
进一步,第一冷却管路系统5包括:冷却器501,具有进水嘴5011和出水嘴5012,出水嘴5012与冷却箱2连通;第一水泵502,具有第一进水口5021和第一出水口5022,第一进水口5021与水箱4连通,第一出水口5022与进水嘴5011连通。Furthermore, the first cooling pipeline system 5 includes: a cooler 501, having a water inlet 5011 and a water outlet 5012, the water outlet 5012 is connected to the cooling box 2; a first water pump 502, having a first water inlet 5021 and a first water outlet 5022, the first water inlet 5021 is connected to the water tank 4, and the first water outlet 5022 is connected to the water inlet 5011.
本实施例中,第一水泵502将水箱4中的水泵入到冷却器501中,冷却器501对进入到其内部的水进行降温,降温后的水再进入冷却箱2内。保证了冷却箱2内的低温环境,提高了橡胶管的降温速率。In this embodiment, the first water pump 502 pumps the water in the water tank 4 into the cooler 501, and the cooler 501 cools the water entering therein, and the cooled water then enters the cooling box 2. The low temperature environment in the cooling box 2 is ensured, and the cooling rate of the rubber tube is improved.
进一步,第二冷却管路系统6包括:第二水泵601,具有第二进水口6021和第二出水口6022,第二进水口6021与水箱4连通,第二出水口6022与预冷箱3连通。Furthermore, the second cooling pipeline system 6 includes: a second water pump 601 having a second water inlet 6021 and a second water outlet 6022 , the second water inlet 6021 being connected to the water tank 4 , and the second water outlet 6022 being connected to the pre-cooling tank 3 .
本实施例中,第二水泵601将水箱4中的水直接泵入到预冷箱3内,保证了进入到预冷箱3内的水温和进入到冷却箱2内的水温不同,保证了预冷箱3和冷却箱2的冷却温度不同,使高温的橡胶管先经过预冷却后再进行冷却,防止了高温的橡胶管直接进行冷却导致形变现象产生。In this embodiment, the second water pump 601 pumps the water in the water tank 4 directly into the pre-cooling box 3, ensuring that the water temperature entering the pre-cooling box 3 is different from the water temperature entering the cooling box 2, ensuring that the cooling temperatures of the pre-cooling box 3 and the cooling box 2 are different, so that the high-temperature rubber tube is pre-cooled before being cooled, preventing the high-temperature rubber tube from being directly cooled and causing deformation.
进一步,还包括:出水孔7,具有若干个,若干个出水孔7阵列设置在冷却箱2内底部,出水孔7与水箱4连通;溢流管道8,设置在冷却箱2一侧,溢流管道8具有第三进水口801和第三出水口802,第三进水口801与冷却箱2内上部连通,第三出水口802与水箱4连通。Furthermore, it also includes: a water outlet hole 7, which has a plurality of water outlet holes 7, and an array of the plurality of water outlet holes 7 is arranged at the bottom of the cooling box 2, and the water outlet holes 7 are connected to the water tank 4; an overflow pipe 8 is arranged on one side of the cooling box 2, and the overflow pipe 8 has a third water inlet 801 and a third water outlet 802, the third water inlet 801 is connected to the upper part of the cooling box 2, and the third water outlet 802 is connected to the water tank 4.
本实施例中,冷却箱2的内底部设置有若干个出水孔7,用来排出冷却箱2内部的水;溢流管道8防止冷却箱2内的水装满溢出,当冷却箱2内的水位线高于第三进水口801时,水会从溢流管道8内流入水箱4中,当冷却箱2的水位线位于第三进水口801下侧时,冷却箱2中的水只会从出水孔7流进水箱4中。使冷却箱2内的水循环使用,避免浪费水资源。In this embodiment, the inner bottom of the cooling box 2 is provided with a plurality of water outlet holes 7 for discharging the water inside the cooling box 2; the overflow pipe 8 prevents the water inside the cooling box 2 from overflowing; when the water level inside the cooling box 2 is higher than the third water inlet 801, the water will flow from the overflow pipe 8 into the water tank 4; when the water level inside the cooling box 2 is located below the third water inlet 801, the water in the cooling box 2 will only flow from the water outlet holes 7 into the water tank 4. The water inside the cooling box 2 is recycled to avoid wasting water resources.
进一步,还包括:轨道轮组9,轨道轮组9设置在冷却箱2的底部;工装台1为链传动台,驱动工装台1,轨道轮组9在工装台1上移动。Furthermore, it also includes: a track wheel set 9, which is arranged at the bottom of the cooling box 2; the tooling table 1 is a chain drive table, which drives the tooling table 1, and the track wheel set 9 moves on the tooling table 1.
本实施例中,工装台1通过链传动使轨道轮组9在工装台1上移动,使冷却箱2在工装台1上沿着工装台1的横向移动。工人可以通过操控工装台1使冷却箱2靠近完成表面处理的橡胶管,工装台1的操控形式可为手轮操控或者电动机操控,节省了人力;链传动台可随时调整冷却箱2和橡胶管外表面处理装置之间的间隙,便于对加工出来的橡胶管进行检查,当冷却箱2靠近橡胶管表面处理装置时,可使加工完成的橡胶管快速进入冷却箱2中进行冷却。In this embodiment, the workbench 1 moves the track wheel set 9 on the workbench 1 through chain drive, so that the cooling box 2 moves on the workbench 1 along the lateral direction of the workbench 1. The worker can control the workbench 1 to make the cooling box 2 close to the rubber tube that has completed the surface treatment. The control form of the workbench 1 can be hand wheel control or motor control, which saves manpower; the chain drive table can adjust the gap between the cooling box 2 and the rubber tube outer surface treatment device at any time, which is convenient for checking the processed rubber tube. When the cooling box 2 is close to the rubber tube surface treatment device, the processed rubber tube can quickly enter the cooling box 2 for cooling.
进一步,还包括:预冷箱3具有第一进料口301和第一出料口302,预冷箱3通过第一出料口302与冷却箱2连通;对心装置10,位于预冷箱3内;对心装置10包括:正反丝杠101,转动设置在预冷箱3上;对夹板102,具有两个,两个对夹板102均与正反丝杠101螺纹连接,两个对夹板102移动后相互靠近或远离。Furthermore, it also includes: the precooling box 3 has a first feed port 301 and a first discharge port 302, and the precooling box 3 is connected to the cooling box 2 through the first discharge port 302; the centering device 10 is located in the precooling box 3; the centering device 10 includes: a forward and reverse screw 101, which is rotatably set on the precooling box 3; and a clamping plate 102, which has two, and the two clamping plates 102 are both threadedly connected to the forward and reverse screws 101, and the two clamping plates 102 move closer to or away from each other.
本实施例中,高温的橡胶管从第一进口进入到预冷箱3内,经过预冷却后再从第一出料口302进入到冷却箱2中进行冷却;对心装置10使橡胶管和第一进料口301、第一出料口302同心,保证了橡胶管在进入预冷箱3和进入冷却箱2中时不发生偏离;对心装置10的工作过程为:工人驱动正反丝杠101后,两个对夹板102会相互靠近或远离,使得两个对夹板102贴在橡胶管的外围,和第一进料口301、第一出料口302对心或者放开橡胶管;可通过手轮或者电动机驱动正反丝杠101转动。In this embodiment, the high-temperature rubber tube enters the pre-cooling box 3 from the first inlet, and after pre-cooling, enters the cooling box 2 from the first outlet 302 for cooling; the centering device 10 makes the rubber tube and the first feed port 301 and the first outlet 302 concentric, ensuring that the rubber tube does not deviate when entering the pre-cooling box 3 and the cooling box 2; the working process of the centering device 10 is: after the worker drives the forward and reverse screws 101, the two clamping plates 102 will approach or move away from each other, so that the two clamping plates 102 are attached to the periphery of the rubber tube, and are aligned with the first feed port 301 and the first outlet 302 or release the rubber tube; the forward and reverse screws 101 can be driven to rotate by a hand wheel or an electric motor.
进一步,还包括:调位装置11,具有两个,每个对夹板102上均设置一个调位装置11,调位装置11包括:丝杆111,转动设置在对夹板102上;夹块112,夹块112与丝杆111螺纹连接,夹块112与橡胶管侧壁抵接。Furthermore, it also includes: a positioning device 11, which has two, and each clamping plate 102 is provided with a positioning device 11, and the positioning device 11 includes: a screw rod 111, which is rotatably set on the clamping plate 102; a clamping block 112, which is threadedly connected to the screw rod 111 and abuts against the side wall of the rubber tube.
本实施例中,夹块112为圆弧状,保证了夹块112和橡胶管接触时不对橡胶管外壁造成损伤;调位装置11的工作过程为:当高温的橡胶管穿过第一进料口301深入至预冷箱3中时,橡胶管可能会向预冷箱3的内底部或者上方发生偏离。这时,工人同时驱动两个丝杆111,使两个夹块112沿着预冷箱3的高度方向朝上或者朝下移动,当两个夹块112分别位于橡胶管的两侧时,停止驱动丝杆111,然后工人再驱动对心装置10将橡胶管夹紧;然后再次同时驱动两个丝杆111,使得两个夹块112向上或者向下移动,当橡胶管和第一进料口301和第二进料口201同心时,再次驱动正反丝杠101,使两个夹块112分开但不完全分开,此时橡胶管和第一进料口301、第一出料口302同心,可以通过手轮或者电动机驱动丝杆111转动,使橡胶管进入、进出预冷箱3和进入冷却箱2中时不发生偏离,节省了时间,提高了工作效率。In this embodiment, the clamping block 112 is arc-shaped, ensuring that the outer wall of the rubber tube is not damaged when the clamping block 112 contacts the rubber tube; the working process of the positioning device 11 is as follows: when the high-temperature rubber tube passes through the first feed port 301 and penetrates into the precooling box 3, the rubber tube may deviate toward the inner bottom or top of the precooling box 3. At this time, the worker drives the two screw rods 111 at the same time to move the two clamping blocks 112 upward or downward along the height direction of the pre-cooling box 3. When the two clamping blocks 112 are respectively located on both sides of the rubber tube, the worker stops driving the screw rod 111, and then the worker drives the centering device 10 to clamp the rubber tube; then the two screw rods 111 are driven at the same time again to move the two clamping blocks 112 upward or downward. When the rubber tube is concentric with the first feed port 301 and the second feed port 201, the forward and reverse screws 101 are driven again to separate the two clamping blocks 112 but not completely separate. At this time, the rubber tube is concentric with the first feed port 301 and the first discharge port 302. The screw rod 111 can be driven to rotate by a hand wheel or a motor to prevent the rubber tube from deviating when entering, exiting the pre-cooling box 3 and entering the cooling box 2, thereby saving time and improving work efficiency.
进一步,还包括:烘干箱12,设置在冷却箱2一侧,且烘干箱12与预冷箱3相对设置;冷却箱2具有第二进料口201和第二出料口202;烘干箱12具有第三进料口121和第三出料口122;第二出料口202与第三进料口121连通,第一出料口302与第二进料口201连通。Furthermore, it also includes: a drying box 12, which is arranged on one side of the cooling box 2, and the drying box 12 is arranged opposite to the pre-cooling box 3; the cooling box 2 has a second feed port 201 and a second discharge port 202; the drying box 12 has a third feed port 121 and a third discharge port 122; the second discharge port 202 is connected to the third feed port 121, and the first discharge port 302 is connected to the second feed port 201.
本实施例中,烘干箱12内部设置有风机,通过风力使橡胶管的外壁干燥;高温的橡胶管从第一进料口301进入预冷箱3内部进行预冷却,然后再穿过第一出料口302,进入第二进料口201再伸入到冷却箱2中进行冷却,冷却完成后,再穿过第二出料口202,进入第三进料口121伸入到烘干箱12中进行烘干,最后再经过第三出料口122伸入到外界环境中。使经过预冷却、冷却过程的橡胶管外壁干燥,便于打包。In this embodiment, a fan is provided inside the drying box 12, and the outer wall of the rubber tube is dried by wind; the high-temperature rubber tube enters the precooling box 3 from the first feed port 301 for precooling, and then passes through the first discharge port 302, enters the second feed port 201, and then extends into the cooling box 2 for cooling. After cooling, it passes through the second discharge port 202, enters the third feed port 121, extends into the drying box 12 for drying, and finally extends into the external environment through the third discharge port 122. The outer wall of the rubber tube that has undergone the precooling and cooling process is dried, which is convenient for packaging.
进一步,还包括:传动装置13,具有若干组,若干组传动装置13阵列设置在预冷箱3、冷却箱2、烘干箱12内;对位板14,具有若干个,每个对位板14上都具有对位孔141,对位板14设置在预冷箱3和/或冷却箱2内。Furthermore, it also includes: a transmission device 13, which has several groups, and the several groups of transmission devices 13 are arrayed in the pre-cooling box 3, the cooling box 2, and the drying box 12; there are several alignment plates 14, each of which has an alignment hole 141, and the alignment plates 14 are arranged in the pre-cooling box 3 and/or the cooling box 2.
本实施例中,传动装置13为传送辊,通过PLC来控制若干组传动装置13转动,使橡胶管能稳定的从预冷箱3传送到冷却箱2再传送到烘干箱12内;高温的橡胶管从第一进料口301进入预冷箱3中,经过对心装置10和调位装置11的对心调位后,橡胶管穿过若干个对位孔141,从第一出料口302伸出到第二进料口201,再进入冷却箱2内,然后橡胶管再穿过若干个对位孔141,从第二出料口202伸出到第三进料口121,进入到烘干箱12中进行烘干,加强了橡胶管和第一进料口301、第一出料口302、第二进料口201、第二出料口202、第三进料口121同心,使橡胶管进行预冷却、冷却、烘干过程时保持平整不偏心,减少橡胶管晃动造成的水外溅。In this embodiment, the transmission device 13 is a conveying roller, and the PLC is used to control the rotation of several groups of transmission devices 13, so that the rubber tube can be stably conveyed from the pre-cooling box 3 to the cooling box 2 and then to the drying box 12; the high-temperature rubber tube enters the pre-cooling box 3 from the first feed port 301, and after the centering and positioning of the centering device 10 and the positioning device 11, the rubber tube passes through several positioning holes 141, extends from the first discharge port 302 to the second feed port 201, and then enters the cooling box 2, and then the rubber tube passes through several positioning holes 141 again, extends from the second discharge port 202 to the third feed port 121, and enters the drying box 12 for drying, which strengthens the concentricity of the rubber tube and the first feed port 301, the first discharge port 302, the second feed port 201, the second discharge port 202, and the third feed port 121, so that the rubber tube remains flat and not eccentric during the pre-cooling, cooling, and drying processes, and reduces water splashing caused by the shaking of the rubber tube.
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (10)
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| CN202323518917.4U CN221834788U (en) | 2023-12-22 | 2023-12-22 | Rubber pipe molding cooling device |
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