CN221834241U - A pneumatic tool for assembling an electric bicycle - Google Patents
A pneumatic tool for assembling an electric bicycle Download PDFInfo
- Publication number
- CN221834241U CN221834241U CN202323507951.1U CN202323507951U CN221834241U CN 221834241 U CN221834241 U CN 221834241U CN 202323507951 U CN202323507951 U CN 202323507951U CN 221834241 U CN221834241 U CN 221834241U
- Authority
- CN
- China
- Prior art keywords
- fixed
- electric bicycle
- rod
- worm
- mounting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Transmission Devices (AREA)
Abstract
Description
技术领域Technical Field
本实用新型属于电动自行车装配技术领域,具体涉及一种电动自行车装配气动工具。The utility model belongs to the technical field of electric bicycle assembly, and in particular relates to an electric bicycle assembly pneumatic tool.
背景技术Background Art
电动自行车是指以蓄电池作为辅助能源在普通自行车的基础上,安装了电机、控制器、蓄电池、转把闸把等操纵部件和显示仪表系统的交通工具,是目前人们日常生活中使用较多的交通工具之一,由于电动自行车在日常生活中容易出现故障,因此经常需要对其进行维修,目前在对电动自行车维修过程中的装配操作为了提高装配效率通常需要气动工具进行配合,气动工具包括气动抛光机、气动角磨机、气动螺丝刀等。An electric bicycle is a vehicle that uses a battery as an auxiliary energy source and is based on an ordinary bicycle. It is equipped with a motor, controller, battery, handlebars and other operating components and a display instrument system. It is one of the most commonly used vehicles in people's daily lives. Since electric bicycles are prone to malfunctions in daily life, they often need to be repaired. Currently, in the process of repairing electric bicycles, assembly operations usually require the cooperation of pneumatic tools to improve assembly efficiency. Pneumatic tools include pneumatic polishers, pneumatic angle grinders, pneumatic screwdrivers, etc.
现有技术中在使用气动螺丝刀进行电动自行车装配时通常需要一手把持车体,一手手持气动工具,并将气动工具输出端对准螺栓进行装配,装配过程中需要他人辅助拿取摆放螺栓,降低了气动工具的实用性。In the prior art, when using a pneumatic screwdriver to assemble an electric bicycle, one usually needs to hold the vehicle body with one hand and hold the pneumatic tool with the other hand, and align the output end of the pneumatic tool with the bolt for assembly. During the assembly process, others are needed to assist in taking and placing the bolts, which reduces the practicality of the pneumatic tool.
因此,需要一种电动自行车装配气动工具,解决现有技术中存在的气动工具使用过程中需要多人配合影响电动车装配效率的问题。Therefore, there is a need for an electric bicycle assembly pneumatic tool to solve the problem in the prior art that the pneumatic tool requires the cooperation of multiple people during use, which affects the assembly efficiency of the electric bicycle.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种电动自行车装配气动工具,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide an electric bicycle assembly pneumatic tool to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:
一种电动自行车装配气动工具,包括底座,所述底座顶部设置有调节机构,所述底座上侧设置有升降机构;An electric bicycle equipped with a pneumatic tool comprises a base, an adjusting mechanism is arranged on the top of the base, and a lifting mechanism is arranged on the upper side of the base;
所述升降机构包括安装杆,所述安装杆前壁中部设置有滑槽,所述滑槽内侧滑动连接有升降杆,所述升降杆前壁中部设置有齿槽,所述安装杆前壁中下部左右两侧均固定有安装板,两组所述安装板之间中部贯穿并转动连接有传动杆,所述传动杆外周中部贯穿并固定有齿轮,所述传动杆右端固定有蜗轮,所述蜗轮前侧啮合连接有蜗杆。The lifting mechanism includes a mounting rod, a slide groove is provided in the middle of the front wall of the mounting rod, a lifting rod is slidably connected to the inner side of the slide groove, a tooth groove is provided in the middle of the front wall of the lifting rod, mounting plates are fixed on both sides of the left and right sides of the lower and middle part of the front wall of the mounting rod, a transmission rod passes through the middle part between the two groups of mounting plates and is rotatably connected, a gear passes through and is fixed to the middle part of the outer periphery of the transmission rod, a worm wheel is fixed to the right end of the transmission rod, and a worm is meshingly connected to the front side of the worm wheel.
方案中需要说明的是,所述调节机构包括安装槽,所述安装槽设置在底座顶壁中部,所述安装槽内侧中部转动连接有螺杆,所述螺杆外周螺纹连接有螺纹块,所述螺纹块顶壁固定有连接板,所述底座右壁中部固定有驱动电机,所述驱动电机输出轴与螺杆固定。It should be noted in the scheme that the adjustment mechanism includes an installation groove, which is arranged in the middle of the top wall of the base, a screw is rotatably connected to the middle of the inner side of the installation groove, a threaded block is threadedly connected to the outer periphery of the screw, a connecting plate is fixed to the top wall of the threaded block, a drive motor is fixed to the middle of the right wall of the base, and the output shaft of the drive motor is fixed to the screw.
进一步值得说明的是,所述蜗杆贯穿并转动连接在两组固定板之间,所述固定板分别固定在右侧安装板右壁前侧上下两端。It is further worth noting that the worm screw penetrates and is rotatably connected between two sets of fixing plates, and the fixing plates are respectively fixed to the upper and lower ends of the front side of the right wall of the right mounting plate.
更进一步需要说明的是,所述蜗杆顶端固定有转轮,所述转轮顶壁中部固定有摇把。It should be further explained that a rotating wheel is fixed to the top of the worm, and a crank is fixed to the middle of the top wall of the rotating wheel.
作为优选,所述升降杆左壁中部顶端固定有气动螺丝刀,所述齿轮与齿槽啮合连接。Preferably, a pneumatic screwdriver is fixed to the top of the middle portion of the left wall of the lifting rod, and the gear is meshedly connected with the tooth groove.
作为优选,所述安装杆固定在连接板顶壁中部。Preferably, the mounting rod is fixed to the middle of the top wall of the connecting plate.
与现有技术相比,本实用新型提供的一种电动自行车装配气动工具,至少包括如下有益效果:Compared with the prior art, the utility model provides an electric bicycle equipped with a pneumatic tool, which has at least the following beneficial effects:
(1)通过转动摇把,摇把转动过程中带动蜗杆转动,蜗杆转动时驱动蜗轮转动,蜗轮转动过程中通过传动杆带动齿轮转动,齿轮转动过程中与齿槽配合驱动升降杆在安装杆内部上下滑动,调节气动螺丝刀高度使其适应电动自行车不同位置的维修操作,不需人工把持,提高了气动工具的实用性。(1) By turning the crank, the worm is driven to rotate, and the worm is driven to rotate the worm wheel. The gear is driven to rotate through the transmission rod, and the gear cooperates with the tooth groove to drive the lifting rod to slide up and down inside the mounting rod. The height of the pneumatic screwdriver is adjusted to adapt to maintenance operations at different positions of the electric bicycle, and no manual control is required, thereby improving the practicality of the pneumatic tool.
(2)通过气动螺丝刀高度调节完成后启动气动螺丝刀与驱动电机,驱动电机输出轴转动使螺杆转动,螺杆转动使螺纹块在安装槽内部左右移动,从而可对螺栓进行自动装配,省去人工操作步骤,降低了电动自行车装配难度,提高了装配效率。(2) After the height adjustment of the pneumatic screwdriver is completed, the pneumatic screwdriver and the driving motor are started, and the output shaft of the driving motor rotates to rotate the screw rod, and the rotation of the screw rod causes the threaded block to move left and right inside the installation groove, so that the bolts can be automatically assembled, eliminating manual operation steps, reducing the difficulty of assembling the electric bicycle, and improving the assembly efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的正视立体结构示意图;FIG1 is a schematic diagram of a front view of a three-dimensional structure of the present invention;
图2为本实用新型的侧视立体结构示意图;FIG2 is a schematic side view of the three-dimensional structure of the utility model;
图3为本实用新型的部分侧视立体结构示意图。FIG. 3 is a schematic diagram of a partial side perspective structure of the present invention.
图中:In the figure:
1、底座;2、调节机构;3、升降机构;4、安装槽;5、驱动电机;6、螺纹块;7、连接板;8、螺杆;9、安装杆;10、升降杆;11、滑槽;12、气动螺丝刀;13、齿槽;14、齿轮;15、安装板;16、传动杆;17、蜗轮;18、蜗杆;19、转轮;20、固定板;21、摇把。1. Base; 2. Adjustment mechanism; 3. Lifting mechanism; 4. Mounting slot; 5. Drive motor; 6. Threaded block; 7. Connecting plate; 8. Screw; 9. Mounting rod; 10. Lifting rod; 11. Slide; 12. Pneumatic screwdriver; 13. Tooth groove; 14. Gear; 15. Mounting plate; 16. Transmission rod; 17. Worm gear; 18. Worm; 19. Rotating wheel; 20. Fixed plate; 21. Crank.
具体实施方式DETAILED DESCRIPTION
下面结合实施例对本实用新型做进一步的描述。The present invention will be further described below in conjunction with the embodiments.
请参阅图1-3,本实用新型提供一种电动自行车装配气动工具,包括底座1,底座1顶部设置有调节机构2,底座1上侧设置有升降机构3;Please refer to Figures 1-3. The utility model provides an electric bicycle equipped with a pneumatic tool, including a base 1, an adjustment mechanism 2 is arranged on the top of the base 1, and a lifting mechanism 3 is arranged on the upper side of the base 1;
升降机构3包括安装杆9,安装杆9用于对连接板7与升降杆10进行连接,安装杆9前壁中部设置有滑槽11,滑槽11内侧滑动连接有升降杆10,升降杆10能够在滑槽11内部上下滑动,升降杆10前壁中部设置有齿槽13,齿槽13与齿轮14啮合连接,齿轮14转动过程中会拨动齿槽13上下移动,从而使升降杆10上下移动,安装杆9前壁中下部左右两侧均固定有安装板15,两组安装板15之间中部贯穿并转动连接有传动杆16,传动杆16与齿轮14同步转动,传动杆16外周中部贯穿并固定有齿轮14,传动杆16右端固定有蜗轮17,蜗轮17前侧啮合连接有蜗杆18,蜗轮17与蜗杆18配合使齿轮14不会因升降杆10的重力影响而发生转动,从而使气动螺丝刀12保持固定高度不会下坠。The lifting mechanism 3 includes a mounting rod 9, which is used to connect the connecting plate 7 with the lifting rod 10. A slide groove 11 is provided in the middle of the front wall of the mounting rod 9, and the lifting rod 10 is slidably connected to the inner side of the slide groove 11. The lifting rod 10 can slide up and down inside the slide groove 11. A tooth groove 13 is provided in the middle of the front wall of the lifting rod 10. The tooth groove 13 is meshed with the gear 14. During the rotation of the gear 14, the tooth groove 13 is moved up and down, thereby moving the lifting rod 10 up and down. Mounting plates 15 are fixed on both sides, and a transmission rod 16 passes through the middle part between the two sets of mounting plates 15 and is rotatably connected. The transmission rod 16 rotates synchronously with the gear 14, and the gear 14 passes through and is fixed to the middle part of the outer periphery of the transmission rod 16. A worm wheel 17 is fixed to the right end of the transmission rod 16, and a worm 18 is meshed and connected to the front side of the worm wheel 17. The worm wheel 17 and the worm 18 cooperate to prevent the gear 14 from rotating due to the gravity of the lifting rod 10, thereby keeping the pneumatic screwdriver 12 at a fixed height and not falling.
进一步地如图1、图2和图3所示,值得具体说明的是,调节机构2包括安装槽4,安装槽4设置在底座1顶壁中部,安装槽4内侧中部转动连接有螺杆8,螺杆8外周螺纹连接有螺纹块6,螺杆8转动过程中会使螺纹块6在安装槽4内部左右滑动,螺纹块6顶壁固定有连接板7,底座1右壁中部固定有驱动电机5,驱动电机5输出轴与螺杆8固定,驱动电机5是调节机构2的动力组件。As further shown in Figures 1, 2 and 3, it is worth specifically explaining that the adjustment mechanism 2 includes a mounting groove 4, which is arranged in the middle of the top wall of the base 1, and a screw 8 is rotatably connected to the middle of the inner side of the mounting groove 4, and a threaded block 6 is threadedly connected to the outer periphery of the screw 8. During the rotation of the screw 8, the threaded block 6 will slide left and right inside the mounting groove 4, and a connecting plate 7 is fixed to the top wall of the threaded block 6. A drive motor 5 is fixed to the middle of the right wall of the base 1, and the output shaft of the drive motor 5 is fixed to the screw 8. The drive motor 5 is a power component of the adjustment mechanism 2.
进一步地如图3所示,值得具体说明的是,蜗杆18贯穿并转动连接在两组固定板20之间,固定板20分别固定在右侧安装板15右壁前侧上下两端,固定板20用于连接蜗杆18与安装板15。As further shown in Figure 3, it is worth explaining in detail that the worm 18 passes through and is rotatably connected between two sets of fixed plates 20, and the fixed plates 20 are respectively fixed at the upper and lower ends of the front side of the right wall of the right mounting plate 15, and the fixed plates 20 are used to connect the worm 18 and the mounting plate 15.
本方案具备以下工作过程:当需要使用气动工具对电动自行车进行装配时,首先转动摇把21,摇把21转动过程中带动蜗杆18转动,蜗杆18转动时驱动蜗轮17转动,蜗轮17转动过程中通过传动杆16带动齿轮14转动,齿轮14转动过程中与齿槽13配合驱动升降杆10在安装杆9内部上下滑动,调节气动螺丝刀12高度使其适应电动自行车不同位置的维修操作,气动螺丝刀12高度调节完成后启动气动螺丝刀12与驱动电机5,驱动电机5输出轴转动使螺杆8转动,螺杆8转动使螺纹块6在安装槽4内部左右移动,从而可对螺栓进行自动装配,省去人工操作步骤。This solution has the following working process: when it is necessary to use pneumatic tools to assemble the electric bicycle, first turn the crank 21, and the crank 21 drives the worm 18 to rotate during the rotation of the crank 21, and the worm 18 drives the worm wheel 17 to rotate when the worm 18 rotates. During the rotation of the worm wheel 17, the gear 14 is driven to rotate through the transmission rod 16, and during the rotation of the gear 14, it cooperates with the tooth groove 13 to drive the lifting rod 10 to slide up and down inside the mounting rod 9, and adjust the height of the pneumatic screwdriver 12 to adapt to the maintenance operations at different positions of the electric bicycle. After the height adjustment of the pneumatic screwdriver 12 is completed, start the pneumatic screwdriver 12 and the drive motor 5, and the output shaft of the drive motor 5 rotates to rotate the screw 8, and the rotation of the screw 8 causes the threaded block 6 to move left and right inside the mounting groove 4, so that the bolts can be automatically assembled, eliminating manual operation steps.
根据上述工作过程可知:在底座1、安装槽4、驱动电机5、螺杆8、螺纹块6、连接板7和安装杆9的配合下能够对电动自行车进行自动装配处理,省去人工装配操作,降低了气动工具使用难度,同时在摇把21、固定板20、转轮19、蜗杆18、蜗轮17、传动杆16、蜗杆18、蜗轮17和升降杆10的配合下能够调节气动螺丝刀12的高度,使其稳定在某一安装高度,不需人工把持,提高了电动自行车装配速率。According to the above working process, it can be known that with the cooperation of the base 1, the mounting groove 4, the drive motor 5, the screw 8, the threaded block 6, the connecting plate 7 and the mounting rod 9, the electric bicycle can be automatically assembled, eliminating the manual assembly operation and reducing the difficulty of using pneumatic tools. At the same time, with the cooperation of the crank 21, the fixing plate 20, the rotating wheel 19, the worm 18, the worm wheel 17, the transmission rod 16, the worm 18, the worm wheel 17 and the lifting rod 10, the height of the pneumatic screwdriver 12 can be adjusted to stabilize it at a certain installation height without manual control, thereby improving the assembly rate of the electric bicycle.
进一步地如图1、图2和图3所示,值得具体说明的是,蜗杆18顶端固定有转轮19,转轮19顶壁中部固定有摇把21,设置摇把21能够降低转动蜗杆18时的难度,转轮19、蜗杆18与摇把21同步转动。Further as shown in Figures 1, 2 and 3, it is worth specifically explaining that a rotating wheel 19 is fixed to the top of the worm 18, and a crank 21 is fixed to the middle of the top wall of the rotating wheel 19. The provision of the crank 21 can reduce the difficulty of rotating the worm 18, and the rotating wheel 19, the worm 18 and the crank 21 rotate synchronously.
进一步地如图1所示,值得具体说明的是,升降杆10左壁中部顶端固定有气动螺丝刀12,齿轮14与齿槽13啮合连接,齿轮14转动过程中会拨动齿槽13上下移动,从而使升降杆10上下移动,调节气动螺丝刀12高度,使其与装配位置重合,代替人工对气动工具进行把持。As further shown in Figure 1, it is worth explaining in detail that a pneumatic screwdriver 12 is fixed to the top middle part of the left wall of the lifting rod 10, and the gear 14 is meshed with the tooth groove 13. During the rotation of the gear 14, the tooth groove 13 will be moved up and down, thereby moving the lifting rod 10 up and down, adjusting the height of the pneumatic screwdriver 12 to make it coincide with the assembly position, replacing manual control of the pneumatic tool.
进一步地如图1所示,值得具体说明的是,安装杆9固定在连接板7顶壁中部,安装杆9随连接板7左右移动而移动。As further shown in FIG. 1 , it is worth to explain in detail that the mounting rod 9 is fixed at the middle of the top wall of the connecting plate 7 , and the mounting rod 9 moves with the connecting plate 7 moving left and right.
综上:设置摇把21能够降低转动蜗杆18时的难度,转轮19、蜗杆18与摇把21同步转动,齿轮14转动过程中会拨动齿槽13上下移动,从而使升降杆10上下移动,调节气动螺丝刀12高度,使其与装配位置重合,代替人工对气动工具进行把持,安装杆9随连接板7左右移动而移动,转动摇把21,摇把21转动过程中带动蜗杆18转动,蜗杆18转动时驱动蜗轮17转动,蜗轮17转动过程中通过传动杆16带动齿轮14转动,齿轮14转动过程中与齿槽13配合驱动升降杆10在安装杆9内部上下滑动。In summary: providing a crank 21 can reduce the difficulty of rotating the worm 18. The rotating wheel 19 and the worm 18 rotate synchronously with the crank 21. During the rotation of the gear 14, the tooth groove 13 will be moved up and down, thereby causing the lifting rod 10 to move up and down, and the height of the pneumatic screwdriver 12 is adjusted to coincide with the assembly position, thereby replacing manual control of the pneumatic tool. The mounting rod 9 moves left and right with the connecting plate 7. The crank 21 is turned. During the rotation of the crank 21, the worm 18 is driven to rotate. When the worm 18 rotates, the worm wheel 17 is driven to rotate. During the rotation of the worm wheel 17, the gear 14 is driven to rotate through the transmission rod 16. During the rotation of the gear 14, it cooperates with the tooth groove 13 to drive the lifting rod 10 to slide up and down inside the mounting rod 9.
驱动电机5可采用市场购置,驱动电机5配有电源,在本领域属于成熟技术,已充分公开,因此说明书中不重复赘述。The drive motor 5 can be purchased on the market. The drive motor 5 is equipped with a power supply, which is a mature technology in this field and has been fully disclosed, so it will not be repeated in the specification.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323507951.1U CN221834241U (en) | 2023-12-22 | 2023-12-22 | A pneumatic tool for assembling an electric bicycle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323507951.1U CN221834241U (en) | 2023-12-22 | 2023-12-22 | A pneumatic tool for assembling an electric bicycle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221834241U true CN221834241U (en) | 2024-10-15 |
Family
ID=93002796
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323507951.1U Active CN221834241U (en) | 2023-12-22 | 2023-12-22 | A pneumatic tool for assembling an electric bicycle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221834241U (en) |
-
2023
- 2023-12-22 CN CN202323507951.1U patent/CN221834241U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN221834241U (en) | A pneumatic tool for assembling an electric bicycle | |
| CN201277908Y (en) | Screwing clearance-regulation detection and combination bench for vehicle main reducing gear | |
| CN222037422U (en) | Automobile welding fixture | |
| CN221414589U (en) | Rolling type draw bead structure with adjustable pressing force of appearance part of automobile body | |
| CN219521565U (en) | Electric motorcycle car working of plastics edge processor | |
| CN207955600U (en) | A kind of auxiliary maintenance device of automotive motor controller | |
| CN212240526U (en) | A multifunctional maintenance device based on research on fault diagnosis of electric vehicles | |
| CN223261128U (en) | Auxiliary installation equipment for high-low voltage power distribution cabinet | |
| CN221023964U (en) | Electric automobile dismounting device | |
| CN221389726U (en) | Auxiliary tightening device for truck cab frame production | |
| CN224027409U (en) | A jig for manufacturing car brackets | |
| CN220903132U (en) | Clamp for electronic product assembly | |
| CN222125112U (en) | Stamping workpiece burr detection device | |
| CN223353011U (en) | Multi-angle turning device | |
| CN218708896U (en) | Adjustable lifting platform for automobile maintenance | |
| CN210414358U (en) | A vehicle wheel mounting device | |
| CN220596931U (en) | Power support equipment for power installation | |
| CN219818736U (en) | Mechanism is put to horizontal fine setting hardware component equipment card | |
| CN220077703U (en) | Turnover machine suitable for hydraulic press production | |
| CN217291143U (en) | Automobile welding fixture | |
| CN220516279U (en) | Polishing machine for wallpaper pasting | |
| CN221559377U (en) | Lifting assembly applied to leveling machine | |
| CN219027464U (en) | Mechanical equipment maintenance device | |
| CN222608985U (en) | Edging equipment is used in electronic license plate processing | |
| CN220769986U (en) | A precision bearing assembly device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An electric bicycle assembly pneumatic tool Granted publication date: 20241015 Pledgee: Bank of China Limited Hechi Branch Pledgor: Guangxi Shenbao Bicycle Industry Co.,Ltd. Registration number: Y2025980037331 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |