CN221834053U - Roller grinding device - Google Patents
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- CN221834053U CN221834053U CN202420170662.2U CN202420170662U CN221834053U CN 221834053 U CN221834053 U CN 221834053U CN 202420170662 U CN202420170662 U CN 202420170662U CN 221834053 U CN221834053 U CN 221834053U
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Abstract
Description
技术领域Technical Field
本实用新型涉及一种打磨装置,特别涉及一种托辊打磨装置,属于托辊打磨技术领域。The utility model relates to a grinding device, in particular to a roller grinding device, and belongs to the technical field of roller grinding.
背景技术Background Art
现有技术中对物料的运输应用最多的就是皮带机,而皮带机上的托辊则是承受皮带上物料重量的主要构件,托辊在长时间与空气接触会生锈,生锈的托辊在皮带机运行时会为增加皮带机的负重,同时对皮带机上的皮带磨损会更加严重,直接影响到皮带机寿命,同时效率也会降低,所以对生锈的托辊进行除锈打磨是很有必要的;In the prior art, the most widely used material transport device is the belt conveyor, and the rollers on the belt conveyor are the main components that bear the weight of the materials on the belt. The rollers will rust after being in contact with the air for a long time. The rusted rollers will increase the load of the belt conveyor when the belt conveyor is running, and the belt wear on the belt conveyor will be more serious, which will directly affect the life of the belt conveyor and reduce the efficiency. Therefore, it is necessary to remove the rust and polish the rusted rollers;
经过检索,如申请号为CN202321007244.3所公开的一种托辊打磨装置,其包括工作台,所述工作台上壁设有固定支板,所述固定支板上壁设有顶板,所述顶板下壁设有打磨组件,所述工作台上壁设有第一滑槽,所述第一滑槽内转动安装有第一螺杆,所述第一滑槽内设有与所述第一螺杆旋接的第一滑块,所述第一滑块上壁设有移动支板,本实用新型涉及托辊打磨技术领域,本装置结构紧凑,移动支板可通过第一螺杆带动第一滑块移动从而改变与固定支板之间的间距,配合夹持组件可对不同长度大小的托辊进行固定,第二螺杆配合驱动件以及连杆可调节一对托辊之间的间距,从而使上方的打磨轮对两侧托辊进行同步打磨,提高加工效率,给人们的使用带来了方便;The cam is provided with a first screw threading rod and a second screw threading rod, and the first screw threading rod is provided with a first slider which is screwed to the first slider and the first slider is provided with a movable support plate. The movable support plate can be driven by the first screw to move the first slider so as to change the spacing between the movable support plate and the fixed support plate, and can be fixed with the clamping assembly of different lengths. The second screw can cooperate with the driving member and the connecting rod to adjust the spacing between a pair of rollers, so that the grinding wheel above can grind the rollers on both sides synchronously, thereby improving the processing efficiency and bringing convenience to people's use.
但是上述方式在实际使用时还存在以下缺陷:不便于对托辊进行多次打磨,容易造成打磨效果不好。However, the above method still has the following defects in actual use: it is not convenient to grind the roller multiple times, which easily leads to poor grinding effect.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种托辊打磨装置,以解决上述背景技术中提出的不便于对托辊进行多次打磨的问题。The utility model aims to provide a roller grinding device to solve the problem that it is inconvenient to grind the roller multiple times as mentioned in the background technology.
为实现上述目的,本实用新型提供如下技术方案:一种托辊打磨装置,包括定位机构和打磨机构;所述定位机构包括底座,所述底座的顶端设有两个侧板,其中一个侧板滑动设置,所述侧板的中部转动设有转动轴,所述转动轴的一端设有定位盘;所述打磨机构包括安装架,所述安装架设置在底座的一侧,所述安装架的顶部设有顶座,所述顶座的底部滑动设有调节座,所述调节座的底端设有固定座,所述固定座的底端设有第二调节气缸,所述第二调节气缸的伸缩端设有安装座,所述安装座的两侧均滑动设有打磨架,所述打磨架的内部设有打磨辊。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a roller grinding device, comprising a positioning mechanism and a grinding mechanism; the positioning mechanism comprises a base, the top of the base is provided with two side plates, one of which is slidably arranged, the middle of the side plate is rotatably provided with a rotating shaft, and one end of the rotating shaft is provided with a positioning plate; the grinding mechanism comprises a mounting frame, the mounting frame is arranged on one side of the base, the top of the mounting frame is provided with a top seat, the bottom of the top seat is slidably provided with an adjusting seat, the bottom end of the adjusting seat is provided with a fixed seat, the bottom end of the fixed seat is provided with a second adjusting cylinder, the telescopic end of the second adjusting cylinder is provided with a mounting seat, grinding frames are slidably provided on both sides of the mounting seat, and a grinding roller is provided inside the grinding frame.
作为本实用新型的一种优选技术方案,所述底座的顶端设有移动槽,所述移动槽的内部设有第一调节气缸,其中一个滑动设置的侧板的底端设有移动座,与第一调节气缸的伸缩端与移动座的一侧连接。As a preferred technical solution of the utility model, a movable groove is provided at the top of the base, a first adjusting cylinder is provided inside the movable groove, and a movable seat is provided at the bottom end of one of the sliding side panels, which is connected to the telescopic end of the first adjusting cylinder and one side of the movable seat.
作为本实用新型的一种优选技术方案,另一个所述侧板的一侧设有第一电机架,所述第一电机架的一侧设有第一驱动电机,所述第一驱动电机的传动轴贯穿第一电机架,且与其中一个转动轴的另一端连接。As a preferred technical solution of the utility model, a first motor frame is provided on one side of the other side panel, a first drive motor is provided on one side of the first motor frame, a transmission shaft of the first drive motor passes through the first motor frame and is connected to the other end of one of the rotating shafts.
作为本实用新型的一种优选技术方案,两个所述转动轴的一端设有安装盘,所述安装盘的一侧通过安装螺钉与定位盘的一侧连接。As a preferred technical solution of the utility model, a mounting plate is provided at one end of the two rotating shafts, and one side of the mounting plate is connected to one side of the positioning plate through a mounting screw.
作为本实用新型的一种优选技术方案,所述顶座的底端设有固定板,固定板设置有两个,两个所述固定板之间转动设有调节丝杆,所述调节座的中部设有丝杆螺母,与调节丝杆螺纹连接,两个所述固定板之间设有两个导向杆,与调节座滑动连接。As a preferred technical solution of the utility model, a fixed plate is provided at the bottom end of the top seat, and two fixed plates are provided. An adjusting screw is rotatably provided between the two fixed plates. A screw nut is provided in the middle part of the adjusting seat, which is threadedly connected to the adjusting screw. Two guide rods are provided between the two fixed plates, which are slidably connected to the adjusting seat.
作为本实用新型的一种优选技术方案,其中一个所述固定板的一侧设有第二电机架,所述第二电机架的一侧设有第二驱动电机,所述第二驱动电机的传动轴贯穿第二电机架,且与调节丝杆的一端连接。As a preferred technical solution of the utility model, a second motor frame is provided on one side of one of the fixed plates, a second drive motor is provided on one side of the second motor frame, a transmission shaft of the second drive motor passes through the second motor frame and is connected to one end of the adjusting screw.
作为本实用新型的一种优选技术方案,所述安装座的顶端设有安装板,安装板设置有两个,所述安装板的两侧均设有第三调节气缸,所述打磨架的顶端设有连接座,每个打磨架上的连接座设置有两个,且与第三调节气缸的伸缩端连接。As a preferred technical solution of the utility model, a mounting plate is provided at the top of the mounting seat, and two mounting plates are provided. A third adjusting cylinder is provided on both sides of the mounting plate. A connecting seat is provided at the top of the grinding frame, and two connecting seats are provided on each grinding frame, which are connected to the telescopic end of the third adjusting cylinder.
与相关技术相比较,本实用新型提供的一种托辊打磨装置具有如下有益效果:Compared with the related art, the roller grinding device provided by the utility model has the following beneficial effects:
通过设置的定位机构便于对不同规格的托辊进行定位,并且通过设置的打磨机构便于对托辊的表面进行打磨,同时打磨机构中设置有两个打磨辊,能够同时对托辊进行多次打磨,提高打磨效果,并且减少打磨时间。The positioning mechanism is provided to facilitate positioning of rollers of different specifications, and the grinding mechanism is provided to facilitate grinding of the surface of the roller. At the same time, two grinding rollers are provided in the grinding mechanism, which can grind the roller multiple times at the same time, thereby improving the grinding effect and reducing the grinding time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图之一;FIG1 is a schematic diagram of the structure of the present invention;
图2为本实用新型的结构示意图之二;Figure 2 is a second schematic diagram of the structure of the utility model;
图3为本实用新型的结构示意图之三;Figure 3 is a third schematic diagram of the structure of the present utility model;
图4为本实用新型的正视图;Fig. 4 is a front view of the utility model;
图5为本实用新型图2的A处放大结构示意图。FIG5 is an enlarged structural schematic diagram of point A in FIG2 of the present invention.
图中:1、定位机构;101、底座;102、侧板;103、转动轴;104、安装盘;105、安装螺钉;106、定位盘;107、第一电机架;108、第一驱动电机;109、移动槽;1010、第一调节气缸;2、打磨机构;201、安装架;202、顶座;203、固定板;204、调节丝杆;205、导向杆;206、第二电机架;207、第二驱动电机;208、调节座;209、固定座;2010、第二调节气缸;2011、安装座;2012、安装板;2013、第三调节气缸;2014、连接座;2015、打磨架;2016、打磨辊。In the figure: 1. positioning mechanism; 101. base; 102. side plate; 103. rotating shaft; 104. mounting plate; 105. mounting screw; 106. positioning plate; 107. first motor frame; 108. first drive motor; 109. moving slot; 1010. first adjusting cylinder; 2. grinding mechanism; 201. mounting frame; 202. top seat; 203. fixing plate; 204. adjusting screw rod; 205. guide rod; 206. second motor frame; 207. second drive motor; 208. adjusting seat; 209. fixing seat; 2010. second adjusting cylinder; 2011. mounting seat; 2012. mounting plate; 2013. third adjusting cylinder; 2014. connecting seat; 2015. grinding frame; 2016. grinding roller.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
实施例1Example 1
请参阅图1-5,本实用新型提供了一种托辊打磨装置,包括定位机构1和打磨机构2;Please refer to Figures 1-5, the utility model provides a roller grinding device, including a positioning mechanism 1 and a grinding mechanism 2;
定位机构1包括底座101,底座101的顶端设有两个侧板102,其中一个侧板102滑动设置,侧板102的中部转动设有转动轴103,转动轴103的一端设有定位盘106;The positioning mechanism 1 comprises a base 101, and two side plates 102 are arranged at the top of the base 101, one of the side plates 102 is arranged to slide, a rotating shaft 103 is arranged to rotate in the middle of the side plate 102, and a positioning plate 106 is arranged at one end of the rotating shaft 103;
底座101的顶端设有移动槽109,移动槽109的内部设有第一调节气缸1010,其中一个滑动设置的侧板102的底端设有移动座,与第一调节气缸1010的伸缩端与移动座的一侧连接,通过第一调节气缸1010的伸缩端伸缩调整其中一个侧板102的位置;A moving groove 109 is provided at the top of the base 101, and a first adjusting cylinder 1010 is provided inside the moving groove 109. A moving seat is provided at the bottom end of one of the sliding side panels 102, and the telescopic end of the first adjusting cylinder 1010 is connected to one side of the moving seat, and the position of one of the side panels 102 is adjusted by telescoping the telescopic end of the first adjusting cylinder 1010;
另一个侧板102的一侧设有第一电机架107,第一电机架107的一侧设有第一驱动电机108,第一驱动电机108的传动轴贯穿第一电机架107,且与其中一个转动轴103的另一端连接,通过第一驱动电机108能够带动转动轴103进行转动;A first motor frame 107 is provided on one side of the other side plate 102, and a first drive motor 108 is provided on one side of the first motor frame 107. The transmission shaft of the first drive motor 108 passes through the first motor frame 107 and is connected to the other end of one of the rotating shafts 103. The first drive motor 108 can drive the rotating shaft 103 to rotate;
两个转动轴103的一端设有安装盘104,安装盘104的一侧通过安装螺钉105与定位盘106的一侧连接,便于对定位盘106进行拆装,更换相对应尺寸的定位盘106。A mounting plate 104 is disposed at one end of the two rotating shafts 103 , and one side of the mounting plate 104 is connected to one side of the positioning plate 106 via a mounting screw 105 , so as to facilitate the disassembly and assembly of the positioning plate 106 and replacement of the positioning plate 106 with a corresponding size.
实施例2Example 2
打磨机构2包括安装架201,安装架201设置在底座101的一侧,安装架201的顶部设有顶座202,顶座202的底部滑动设有调节座208,调节座208的底端设有固定座209,固定座209的底端设有第二调节气缸2010,第二调节气缸2010的伸缩端设有安装座2011,安装座2011的两侧均滑动设有打磨架2015,打磨架2015的内部设有打磨辊2016,对托辊进行打磨;The grinding mechanism 2 includes a mounting frame 201, which is arranged on one side of the base 101. A top seat 202 is provided on the top of the mounting frame 201. An adjusting seat 208 is slidably provided at the bottom of the top seat 202. A fixed seat 209 is provided at the bottom end of the adjusting seat 208. A second adjusting cylinder 2010 is provided at the bottom end of the fixed seat 209. A mounting seat 2011 is provided at the telescopic end of the second adjusting cylinder 2010. Grinding frames 2015 are slidably provided on both sides of the mounting seat 2011. A grinding roller 216 is provided inside the grinding frame 215 to grind the roller.
顶座202的底端设有固定板203,固定板203设置有两个,两个固定板203之间转动设有调节丝杆204,调节座208的中部设有丝杆螺母,与调节丝杆204螺纹连接,两个固定板203之间设有两个导向杆205,与调节座208滑动连接,调节丝杆204进行转动,调节丝杆204与调节座208螺纹连接,在调节座208与导向杆205的滑动配合下调整打磨辊2016的横向位置;A fixing plate 203 is provided at the bottom end of the top seat 202, and two fixing plates 203 are provided. An adjusting screw 204 is rotatably provided between the two fixing plates 203. A screw nut is provided at the middle of the adjusting seat 208, which is threadedly connected to the adjusting screw 204. Two guide rods 205 are provided between the two fixing plates 203, which are slidably connected to the adjusting seat 208. The adjusting screw 204 rotates, and the adjusting screw 204 is threadedly connected to the adjusting seat 208. The lateral position of the grinding roller 216 is adjusted under the sliding cooperation between the adjusting seat 208 and the guide rod 205.
其中一个固定板203的一侧设有第二电机架206,第二电机架206的一侧设有第二驱动电机207,第二驱动电机207的传动轴贯穿第二电机架206,且与调节丝杆204的一端连接,第二驱动电机207能够带动调节丝杆204进行转动;A second motor frame 206 is provided on one side of one of the fixed plates 203, and a second drive motor 207 is provided on one side of the second motor frame 206. The transmission shaft of the second drive motor 207 passes through the second motor frame 206 and is connected to one end of the adjusting screw rod 204. The second drive motor 207 can drive the adjusting screw rod 204 to rotate;
安装座2011的顶端设有安装板2012,安装板2012设置有两个,安装板2012的两侧均设有第三调节气缸2013,打磨架2015的顶端设有连接座2014,每个打磨架2015上的连接座2014设置有两个,且与第三调节气缸2013的伸缩端连接,通过设置的第三调节气缸2013的伸缩端伸缩能够调节打磨辊2016的高度。A mounting plate 2012 is provided at the top of the mounting seat 2011, and two mounting plates 2012 are provided. A third adjusting cylinder 2013 is provided on both sides of the mounting plate 2012. A connecting seat 2014 is provided at the top of the grinding frame 2015. Two connecting seats 2014 are provided on each grinding frame 2015, and are connected to the telescopic end of the third adjusting cylinder 2013. The height of the grinding roller 2016 can be adjusted by telescoping the telescopic end of the third adjusting cylinder 2013.
使用时,首先根据打磨的托辊的规格选择相对应尺寸的定位盘106,然后通过安装螺钉105将其安装至安装盘104的一侧,接着将托辊安装至两个定位盘106之间,并启动第一调节气缸1010,通过第一调节气缸1010的伸缩端伸长带动其中一个定位盘106移动,通过两个定位盘106对托辊的位置进行夹紧定位;When in use, first select a positioning plate 106 of corresponding size according to the specifications of the polished roller, then install it to one side of the mounting plate 104 through the mounting screw 105, then install the roller between the two positioning plates 106, and start the first regulating cylinder 1010, and drive one of the positioning plates 106 to move by extending the telescopic end of the first regulating cylinder 1010, and clamp the position of the roller through the two positioning plates 106;
接着启动第三调节气缸2013,通过第三调节气缸2013的伸缩端伸缩调整打磨辊2016的位置,使其与托辊的侧面相对应,并启动第二调节气缸2010,通过第二调节气缸2010的伸缩端伸长带动打磨辊2016向下移动,使其与托辊的侧面相接触,同时启动第一驱动电机108,第一驱动电机108带动定位盘106转动,从而带动托辊进行转动,通过打磨辊2016对托辊的表面进行打磨;Then, the third regulating cylinder 2013 is started, and the position of the grinding roller 2016 is adjusted by telescoping the telescopic end of the third regulating cylinder 2013 so as to make it correspond to the side of the roller, and the second regulating cylinder 2010 is started, and the grinding roller 2016 is driven to move downward by extending the telescopic end of the second regulating cylinder 2010 so as to make it contact with the side of the roller, and at the same time, the first driving motor 108 is started, and the first driving motor 108 drives the positioning plate 106 to rotate, thereby driving the roller to rotate, and the surface of the roller is polished by the grinding roller 2016;
然后启动第二驱动电机207,第二驱动电机207带动调节丝杆204进行转动,调节丝杆204与调节座208螺纹连接,在调节座208与导向杆205的滑动配合下调整打磨辊2016的横向位置,对托辊的不同位置进行打磨。Then start the second drive motor 207, which drives the adjusting screw 204 to rotate. The adjusting screw 204 is threadedly connected to the adjusting seat 208. The lateral position of the grinding roller 2016 is adjusted under the sliding cooperation between the adjusting seat 208 and the guide rod 205 to grind different positions of the roller.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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| CN202420170662.2U CN221834053U (en) | 2024-01-24 | 2024-01-24 | Roller grinding device |
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| CN202420170662.2U CN221834053U (en) | 2024-01-24 | 2024-01-24 | Roller grinding device |
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2024
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