CN221834005U - A processing device for processing large thin-walled end caps - Google Patents
A processing device for processing large thin-walled end caps Download PDFInfo
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- CN221834005U CN221834005U CN202323422438.2U CN202323422438U CN221834005U CN 221834005 U CN221834005 U CN 221834005U CN 202323422438 U CN202323422438 U CN 202323422438U CN 221834005 U CN221834005 U CN 221834005U
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Abstract
Description
技术领域Technical Field
本申请涉及端盖领域,尤其涉及一种大型薄壁端盖加工用加工装置。The present application relates to the field of end covers, and in particular to a processing device for processing large thin-walled end covers.
背景技术Background Art
端盖,是安装在电机等机壳后面的一个后盖,俗称端盖,端盖是好是坏,直接影响到电机马达的质量,因此,我们先要了解一下,什么叫做一个端盖好坏的标准,一个好的端盖,主要是来自它的心脏--电刷片,它的作用是带动转子的转动,这部分是最关键的部分。The end cover is a back cover installed behind the motor casing, commonly known as the end cover. Whether the end cover is good or bad directly affects the quality of the motor. Therefore, we must first understand what is the standard of a good end cover. A good end cover mainly comes from its heart - the brush piece, whose function is to drive the rotation of the rotor, this part is the most critical part.
传统的端盖在进行加工时,都是通过人工手动稳住端盖进行加工,此种加工过程不能对端盖进行高效的定位,容易造成端盖加工角度出现偏差,同时一般的车床对于尺寸不够统一的端盖其不便于调节削磨头的位置,降低了现有设备的价值,因此,为解决以上问题,我们提供了一种大型薄壁端盖加工用加工装置。Traditionally, end caps are processed by manually stabilizing the end caps. This processing process cannot efficiently position the end caps, which easily causes deviations in the processing angles of the end caps. At the same time, it is not convenient for general lathes to adjust the position of the grinding head for end caps with inconsistent sizes, which reduces the value of existing equipment. Therefore, in order to solve the above problems, we provide a processing device for large thin-walled end caps.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种大型薄壁端盖加工用加工装置,以解决上述背景技术中提出的问题。The utility model aims to provide a processing device for processing a large thin-walled end cover to solve the problems raised in the above-mentioned background technology.
本申请实施例采用下述技术方案:The present application embodiment adopts the following technical solutions:
一种大型薄壁端盖加工用加工装置,包括安装板,所述安装板的上表面固定连接有两个立板,两个所述立板相互靠近的一侧面均固定镶嵌有电动液压杆,两个所述电动液压杆相互靠近的一端均固定连接有定位板,所述安装板的背面固定连接有L型固定板,所述L型固定板的内顶壁固定镶嵌有电动推杆,所述电动推杆的底端固定连接有转动电机,所述转动电机的输出端固定连接有安装架,所述安装架的内侧壁固定镶嵌有两个压力轴承,两个所述压力轴承的内圈共同固定连接有丝杆,所述安装架的左侧面固定连接有旋转电机,所述旋转电机的输出端与丝杆的左端固定连接,所述丝杆的外表面螺纹连接有移动块,所述移动块的底面固定安装有削磨头。A processing device for processing large thin-walled end covers comprises a mounting plate, the upper surface of the mounting plate is fixedly connected to two vertical plates, the side surfaces of the two vertical plates close to each other are fixedly inlaid with electric hydraulic rods, the ends of the two electric hydraulic rods close to each other are fixedly connected to positioning plates, the back surface of the mounting plate is fixedly connected to an L-shaped fixing plate, the inner top wall of the L-shaped fixing plate is fixedly inlaid with an electric push rod, the bottom end of the electric push rod is fixedly connected to a rotating motor, the output end of the rotating motor is fixedly connected to a mounting frame, the inner side wall of the mounting frame is fixedly inlaid with two pressure bearings, the inner rings of the two pressure bearings are commonly fixedly connected to a screw, the left side surface of the mounting frame is fixedly connected to a rotating motor, the output end of the rotating motor is fixedly connected to the left end of the screw, the outer surface of the screw is threadedly connected to a moving block, and the bottom surface of the moving block is fixedly mounted with a grinding head.
优选的,所述安装板的底面固定连接有防震垫,所述防震垫为橡胶材质。Preferably, a shock-absorbing pad is fixedly connected to the bottom surface of the mounting plate, and the shock-absorbing pad is made of rubber.
优选的,所述安装板的正面固定连接有控制显示屏,所述安装板的上表面开设有一组安装孔。Preferably, a control display screen is fixedly connected to the front side of the mounting plate, and a group of mounting holes are formed on the upper surface of the mounting plate.
优选的,所述L型固定板的内侧壁固定连接有加固块,所述加固块的上表面与L型固定板的内顶壁固定连接。Preferably, a reinforcement block is fixedly connected to the inner side wall of the L-shaped fixing plate, and the upper surface of the reinforcement block is fixedly connected to the inner top wall of the L-shaped fixing plate.
优选的,所述L型固定板的上表面固定连接有工作警示灯,所述移动块的外表面与安装架的内壁滑动连接。Preferably, a work warning light is fixedly connected to the upper surface of the L-shaped fixed plate, and the outer surface of the moving block is slidably connected to the inner wall of the mounting frame.
优选的,所述移动块的正面固定连接有吸尘器,所述吸尘器的输入端固定连通有进气管。Preferably, a vacuum cleaner is fixedly connected to the front side of the moving block, and an input end of the vacuum cleaner is fixedly connected to an air intake pipe.
本申请实施例采用的上述至少一个技术方案能够达到以下有益效果:At least one of the above technical solutions adopted in the embodiments of the present application can achieve the following beneficial effects:
该大型薄壁端盖加工用加工装置,通过设置有立板、电动液压杆和定位板,利用电动液压杆的推动力以及定位板的使用,可以方便快速的对端盖进行定位,避免了人力按压时固定效果不佳的情况出现,并结合旋转电机、压力轴承和丝杆,利用旋转电机的转动能够带动丝杆在压力轴承的内圈旋转,另配合丝杆与移动块螺纹连接,同时可以对削磨头的位置进行调节,通过设置有电动推杆和转动电机,利用电动推杆的推动力可以带动安装架以及削磨头下降与端盖接触,并配合转动电机的旋转能力可以带动削磨头对端盖进行削磨,根据以上操作可以方便对端盖进行定位,同时便于对其进行削磨。The processing device for processing large thin-walled end covers is provided with a vertical plate, an electric hydraulic rod and a positioning plate. The driving force of the electric hydraulic rod and the use of the positioning plate can conveniently and quickly position the end cover, avoiding the situation where the fixing effect is poor when pressed manually. The device is combined with a rotating motor, a pressure bearing and a screw rod. The rotation of the rotating motor can drive the screw rod to rotate on the inner ring of the pressure bearing. The screw rod is threadedly connected to the moving block in cooperation with the screw rod, and the position of the grinding head can be adjusted at the same time. The electric push rod and the rotating motor can be provided. The driving force of the electric push rod can drive the mounting frame and the grinding head to descend and contact the end cover, and the rotating capacity of the rotating motor can drive the grinding head to grind the end cover. According to the above operation, the end cover can be conveniently positioned and ground.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
图1为:本实用新型大型薄壁端盖加工用加工装置中安装板立体图的结构示意图;FIG1 is a schematic structural diagram of a three-dimensional view of a mounting plate in a processing device for processing large thin-walled end caps according to the present invention;
图2为:本实用新型大型薄壁端盖加工用加工装置中安装架正视图的剖视图;FIG2 is a cross-sectional view of a front view of a mounting frame in a processing device for processing large thin-walled end caps according to the present invention;
图3为:本实用新型大型薄壁端盖加工用加工装置中L型固定板的侧视图;FIG3 is a side view of an L-shaped fixing plate in a processing device for processing large thin-walled end caps according to the present invention;
图4为:本实用新型大型薄壁端盖加工用加工装置中L型固定板的后视图。FIG. 4 is a rear view of an L-shaped fixing plate in the processing device for processing large thin-walled end covers of the utility model.
图中:1、安装板;2、立板;3、电动液压杆;4、定位板;5、L型固定板;6、电动推杆;7、转动电机;8、安装架;9、压力轴承;10、丝杆;11、旋转电机;12、移动块;13、削磨头;14、吸尘器;15、进气管;16、控制显示屏;17、安装孔;18、工作警示灯;19、防震垫;20、加固块。In the figure: 1. Mounting plate; 2. Vertical plate; 3. Electric hydraulic rod; 4. Positioning plate; 5. L-shaped fixing plate; 6. Electric push rod; 7. Rotating motor; 8. Mounting frame; 9. Pressure bearing; 10. Screw; 11. Rotating motor; 12. Moving block; 13. Grinding head; 14. Vacuum cleaner; 15. Inlet pipe; 16. Control display screen; 17. Mounting hole; 18. Work warning light; 19. Shockproof pad; 20. Reinforcement block.
具体实施方式DETAILED DESCRIPTION
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请具体实施例及相应的附图对本申请技术方案进行清楚、完整地描述。显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in combination with the specific embodiments of the present application and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.
以下结合附图,详细说明本申请各实施例提供的技术方案。The technical solutions provided by various embodiments of the present application are described in detail below in conjunction with the accompanying drawings.
请参阅图1-4,本实用新型提供一种大型薄壁端盖加工用加工装置技术方案:Please refer to Figures 1-4. The utility model provides a technical solution for a processing device for processing large thin-walled end caps:
一种大型薄壁端盖加工用加工装置,包括安装板1,安装板1的上表面固定连接有两个立板2,两个立板2相互靠近的一侧面均固定镶嵌有电动液压杆3,两个电动液压杆3相互靠近的一端均固定连接有定位板4,安装板1的背面固定连接有L型固定板5,L型固定板5的内顶壁固定镶嵌有电动推杆6,电动推杆6的底端固定连接有转动电机7,转动电机7的输出端固定连接有安装架8,安装架8的内侧壁固定镶嵌有两个压力轴承9,两个压力轴承9的内圈共同固定连接有丝杆10,安装架8的左侧面固定连接有旋转电机11,旋转电机11的输出端与丝杆10的左端固定连接,丝杆10的外表面螺纹连接有移动块12,移动块12的底面固定安装有削磨头13。A processing device for processing large thin-walled end covers comprises a mounting plate 1, the upper surface of the mounting plate 1 is fixedly connected to two vertical plates 2, the side surfaces of the two vertical plates 2 close to each other are fixedly inlaid with electric hydraulic rods 3, the ends of the two electric hydraulic rods 3 close to each other are fixedly connected to positioning plates 4, the back surface of the mounting plate 1 is fixedly connected to an L-shaped fixing plate 5, the inner top wall of the L-shaped fixing plate 5 is fixedly inlaid with an electric push rod 6, the bottom end of the electric push rod 6 is fixedly connected to a rotating motor 7, the output end of the rotating motor 7 is fixedly connected to a mounting frame 8, the inner side wall of the mounting frame 8 is fixedly inlaid with two pressure bearings 9, the inner rings of the two pressure bearings 9 are commonly fixedly connected to a screw 10, the left side surface of the mounting frame 8 is fixedly connected to a rotating motor 11, the output end of the rotating motor 11 is fixedly connected to the left end of the screw 10, the outer surface of the screw 10 is threadedly connected to a moving block 12, and the bottom surface of the moving block 12 is fixedly installed with a grinding head 13.
本实施例中,安装板1的底面固定连接有防震垫19,防震垫19为橡胶材质。In this embodiment, a shock-absorbing pad 19 is fixedly connected to the bottom surface of the mounting plate 1 , and the shock-absorbing pad 19 is made of rubber.
安装板1的正面固定连接有控制显示屏16,安装板1的上表面开设有一组安装孔17。A control display screen 16 is fixedly connected to the front of the mounting plate 1 , and a group of mounting holes 17 are formed on the upper surface of the mounting plate 1 .
L型固定板5的内侧壁固定连接有加固块20,加固块20的上表面与L型固定板5的内顶壁固定连接;利用防震垫19可以避免安装板1因共振造成其加工效果不佳的情况出现,利用控制显示屏16和安装孔17,可以方便控制电器件工作同时可以方便将安装板1与地面进行固定,利用加固块20可以增加L型固定板5的支撑力。The inner wall of the L-shaped fixing plate 5 is fixedly connected with a reinforcement block 20, and the upper surface of the reinforcement block 20 is fixedly connected to the inner top wall of the L-shaped fixing plate 5; the use of the anti-vibration pad 19 can avoid the poor processing effect of the mounting plate 1 due to resonance, and the use of the control display screen 16 and the mounting hole 17 can facilitate the control of the operation of the electrical components and the convenient fixation of the mounting plate 1 to the ground. The use of the reinforcement block 20 can increase the supporting force of the L-shaped fixing plate 5.
本实施例中,L型固定板5的上表面固定连接有工作警示灯18,移动块12的外表面与安装架8的内壁滑动连接。In this embodiment, a working warning light 18 is fixedly connected to the upper surface of the L-shaped fixing plate 5 , and the outer surface of the moving block 12 is slidably connected to the inner wall of the mounting frame 8 .
移动块12的正面固定连接有吸尘器14,吸尘器14的输入端固定连通有进气管15;利用工作警示灯18可以提示周围人员该设备正在工作,利用吸尘器14和进气管15,可以方便对削磨时产生的灰尘进行收集。A vacuum cleaner 14 is fixedly connected to the front of the moving block 12, and an air intake pipe 15 is fixedly connected to the input end of the vacuum cleaner 14; a working warning light 18 can be used to remind surrounding personnel that the equipment is working, and the vacuum cleaner 14 and the air intake pipe 15 can be used to conveniently collect dust generated during grinding.
工作原理:当该大型薄壁端盖加工用加工装置使用时,使用者首先将该设备搬运至使用地点,并利用安装螺钉和安装孔17将安装板1与地面进行固定,同时将电器件与电源连接,随后将需要处理的端盖放置到安装板1上面,并按动控制显示屏16启动电动液压杆3推动定位板4对端盖进行定位,同时启动旋转电机11带动丝杆10对移动块12和削磨头13的位置进行更改,紧接着启动电动推杆6使削磨头13下降与端盖接触,并启动转动电机7工作,同时转动电机7的旋转使削磨头13对端盖进行削磨,以上为本实用新型的全部使用流程。Working principle: When the processing device for processing large thin-walled end caps is used, the user first carries the equipment to the place of use, and uses the mounting screws and mounting holes 17 to fix the mounting plate 1 to the ground, and connects the electrical components to the power supply. Then, the end cap to be processed is placed on the mounting plate 1, and the control display screen 16 is pressed to start the electric hydraulic rod 3 to push the positioning plate 4 to position the end cap, and at the same time, the rotating motor 11 is started to drive the screw 10 to change the position of the moving block 12 and the grinding head 13, and then the electric push rod 6 is started to make the grinding head 13 descend and contact the end cap, and the rotating motor 7 is started to work, and at the same time, the rotation of the rotating motor 7 causes the grinding head 13 to grind the end cap. The above is the entire use process of the utility model.
还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、商品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、商品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、商品或者设备中还存在另外的相同要素。It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, commodity or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, commodity or device. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, commodity or device including the elements.
以上所述仅为本申请的实施例而已,并不用于限制本申请。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本申请的权利要求范围之内,对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The above is only an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present application shall be included in the scope of the claims of the present application. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the attached claims rather than the above description, so it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
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