CN221833783U - Automatic milling device for drilling machine - Google Patents
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- CN221833783U CN221833783U CN202420386618.5U CN202420386618U CN221833783U CN 221833783 U CN221833783 U CN 221833783U CN 202420386618 U CN202420386618 U CN 202420386618U CN 221833783 U CN221833783 U CN 221833783U
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- 238000005553 drilling Methods 0.000 title claims abstract description 41
- 238000003801 milling Methods 0.000 title claims abstract description 30
- 230000033001 locomotion Effects 0.000 claims abstract description 55
- 238000009434 installation Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 50
- 230000000694 effects Effects 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Abstract
本实用新型公开了一种钻床用自动铣加工装置,包括底板,所述底板安装在钻床上,还包括用于为工装提供安装支撑的支撑机构、用于对零件进行夹装的夹装机构以及用于带动零件进行线性运动的运动机构,支撑机构布置在所述底板的上端,夹装机构配置在支撑机构的上端,运动机构对应夹装机构装配在支撑机构的上部,本实用新型的有益效果是结构简单,体积小巧,设有支撑机构与夹装机构配合,可以对零件进行稳定夹持,夹紧效果好,并在运动机构的作用下带动零件在导轨上做线性运动,钻床刀头固定不动,除去原有的钻孔功能之外还可以实现零件的开槽加工,并且加工过程中零件不会发生轻微松动或晃动现象,保证零件的加工精度。
The utility model discloses an automatic milling processing device for a drilling machine, comprising a base plate, which is installed on the drilling machine, and also comprises a supporting mechanism for providing installation support for tooling, a clamping mechanism for clamping parts, and a motion mechanism for driving the parts to perform linear motion. The supporting mechanism is arranged at the upper end of the base plate, the clamping mechanism is configured at the upper end of the supporting mechanism, and the motion mechanism is assembled at the upper part of the supporting mechanism corresponding to the clamping mechanism. The beneficial effects of the utility model are simple structure and small size. The supporting mechanism and the clamping mechanism are provided to cooperate, so that the parts can be stably clamped and the clamping effect is good. The parts can be driven to perform linear motion on the guide rail under the action of the motion mechanism. The drilling machine tool head is fixed. In addition to the original drilling function, the grooving processing of the parts can also be realized, and the parts will not be slightly loosened or shaken during the processing, thereby ensuring the processing accuracy of the parts.
Description
技术领域Technical Field
本实用新型涉及金属加工设备技术领域,尤其是涉及一种钻床用自动铣加工装置。The utility model relates to the technical field of metal processing equipment, in particular to an automatic milling processing device for a drilling machine.
背景技术Background Art
在现有技术中,钻床指主要用钻头在工件上加工孔的机床,钻床结构简单,加工精度相对较低,可钻通孔、盲孔,更换特殊刀具,可扩、锪孔,铰孔或进行攻丝等加工,传统的平面钻床其结构较为单一,在需要对加工件进行不同的加工时,需要更换不同的钻头或更换不同的设备进行打孔与进行铣削,从而造成了极大的时间浪费,而铣钻一体机是机械加工主要设备之一,其在机械加工中应用非常广泛,在铣钻床上用铣刀对工件进行加工的方法称为铣削,它可用来加工平面、台阶、斜面、沟槽、成形表面、齿轮和切断等,加工过程中,人们通过夹持机构将零件夹持在限位座上,再通过铣削装置向零件一端滑动,对零件表面进行铣削,铣削完毕后铣削装置退出,再将钻孔装置向零件一侧进行滑动,通过钻孔装置在零件上钻孔,零件需要人们手工放到固定板上进行固定,这种加工方式不仅存在一定的危险性,还费时费力,加工精度较低,而且增加了生产成本,不适合大规模的生产,并且现有的定位装置在对工件夹紧定位时,容易发生轻微松动或晃动现象,夹紧效果差。In the prior art, a drilling machine refers to a machine tool that mainly uses a drill bit to process holes on a workpiece. The drilling machine has a simple structure and relatively low processing accuracy. It can drill through holes and blind holes. By replacing special tools, it can expand, countersink, ream holes or perform tapping and other processing. The structure of a traditional plane drilling machine is relatively simple. When different processing is required for the workpiece, different drill bits or different equipment need to be replaced for drilling and milling, which causes a great waste of time. The milling and drilling machine is one of the main mechanical processing equipment and is widely used in mechanical processing. The method of processing a workpiece with a milling cutter on a milling and drilling machine is called milling. It can be used to process planes, steps, and inclined surfaces. , grooves, formed surfaces, gears and cutting, etc. During the processing, people clamp the parts on the limit seat through the clamping mechanism, and then slide the milling device to one end of the part to mill the surface of the part. After milling, the milling device withdraws, and then slides the drilling device to one side of the part, and drills holes on the part through the drilling device. The parts need to be manually placed on the fixed plate for fixation. This processing method is not only dangerous, but also time-consuming and labor-intensive, with low processing accuracy, and increases production costs. It is not suitable for large-scale production, and the existing positioning device is prone to slight loosening or shaking when clamping and positioning the workpiece, and the clamping effect is poor.
申请号为:201820711776.8的中国实用新型专利公开了一种铣钻一体机,它包括进料装置、铣钻床和出料装置,所述进料装置分为前段和后段,所述前段包括第一支架和第一辊道,所述后段包括第二支架、第三支架、第二辊道和第三辊道,所述铣钻床包括框架、铣钻工作台、钻孔单元和铣槽单元,所述钻孔单元包括、第一横杆、第二横杆、机座、第一主电机、钻头主轴和钻刀,所述铣槽单元包括支撑架、纵向杆和铣槽装置,所述出料装置包括第四支架和第四辊道。然而该种调平整形液压机结构较为复杂,体积较大,其通过刀头运动对零件进行加工,加工过程中零件容易发生轻微松动或晃动现象,夹紧效果差,影响零件加工精度。The Chinese utility model patent with application number: 201820711776.8 discloses a milling and drilling machine, which includes a feeding device, a milling and drilling machine and a discharging device. The feeding device is divided into a front section and a rear section. The front section includes a first bracket and a first roller. The rear section includes a second bracket, a third bracket, a second roller and a third roller. The milling and drilling machine includes a frame, a milling and drilling workbench, a drilling unit and a milling slot unit. The drilling unit includes a first cross bar, a second cross bar, a machine base, a first main motor, a drill spindle and a drill. The milling slot unit includes a support frame, a longitudinal rod and a milling slot device. The discharging device includes a fourth bracket and a fourth roller. However, this type of leveling and shaping hydraulic press has a relatively complex structure and a large volume. It processes parts by moving the cutter head. During the processing, the parts are prone to slight loosening or shaking, and the clamping effect is poor, which affects the processing accuracy of the parts.
实用新型内容Utility Model Content
本实用新型的目的是提供一种钻床用自动铣加工装置。The utility model aims to provide an automatic milling device for a drilling machine.
为实现上述目的,本实用新型提出的技术方案是:In order to achieve the above purpose, the technical solution proposed by the utility model is:
一种钻床用自动铣加工装置,包括底板,所述底板安装在钻床上,还包括用于为工装提供安装支撑的支撑机构、用于对零件进行夹装的夹装机构以及用于带动零件进行线性运动的运动机构,支撑机构布置在所述底板的上端,夹装机构配置在支撑机构的上端,运动机构对应夹装机构装配在支撑机构的上部。An automatic milling device for a drilling machine includes a base plate installed on the drilling machine, a supporting mechanism for providing installation support for tooling, a clamping mechanism for clamping parts, and a motion mechanism for driving parts to perform linear motion, wherein the supporting mechanism is arranged at the upper end of the base plate, the clamping mechanism is configured at the upper end of the supporting mechanism, and the motion mechanism is assembled on the upper part of the supporting mechanism corresponding to the clamping mechanism.
支撑机构包括支撑垫块以及支撑主块,所述支撑垫块设有两组,两组所述支撑垫块对称设置在所述底板的上端两侧且与所述底板固定连接,所述支撑主块设置在两组所述支撑垫块的上端且与所述支撑垫块固定连接,所述支撑主块水平布置且位于两组所述支撑垫块之间。The supporting mechanism includes supporting pads and supporting main blocks. The supporting pads are provided in two groups. The two groups of supporting pads are symmetrically arranged on both sides of the upper end of the base plate and fixedly connected to the base plate. The supporting main block is arranged at the upper ends of the two groups of supporting pads and fixedly connected to the supporting pads. The supporting main block is horizontally arranged and located between the two groups of supporting pads.
夹装机构包括气缸座、夹装气缸以及压紧块,所述气缸座设置在其中一组所述支撑垫块的上端且与对应的所述支撑垫块固定连接,所述夹装气缸设置在所述气缸座远离所述支撑主块的一侧且与所述气缸座固定连接,所述夹装气缸水平设置且其输出端贯穿所述气缸座,所述压紧块设置在所述夹装气缸的输出端且与所述夹装气缸的输出端固定连接。The clamping mechanism includes a cylinder seat, a clamping cylinder and a clamping block. The cylinder seat is arranged at the upper end of one group of the supporting pads and is fixedly connected to the corresponding supporting pads. The clamping cylinder is arranged on a side of the cylinder seat away from the supporting main block and is fixedly connected to the cylinder seat. The clamping cylinder is horizontally arranged and its output end passes through the cylinder seat. The clamping block is arranged at the output end of the clamping cylinder and is fixedly connected to the output end of the clamping cylinder.
还包括零件固定块,零件固定块配置在运动机构的上部内侧且与所述压紧块相对布置,零件固定块位于所述支撑主块的上方。It also includes a parts fixing block, which is arranged on the inner side of the upper part of the moving mechanism and is arranged opposite to the clamping block, and the parts fixing block is located above the supporting main block.
运动机构包括运动滑轨、运动滑块、传动块以及驱动组件,所述运动滑轨设置在所述支撑主块的底部且与所述支撑主块固定连接,所述运动滑块设置在所述运动滑轨的下部且与所述运动滑轨滑动连接,所述传动块设置在所述运动滑块的外侧且与所述运动滑块固定连接,所述传动块的侧部上端位于所述支撑主块的两侧上方,驱动组件布置在所述传动块的侧部。The motion mechanism includes a motion rail, a motion slider, a transmission block and a driving assembly. The motion rail is arranged at the bottom of the supporting main block and is fixedly connected to the supporting main block. The motion slider is arranged at the lower part of the motion rail and is slidably connected to the motion rail. The transmission block is arranged on the outer side of the motion slider and is fixedly connected to the motion slider. The upper end of the side of the transmission block is located above the two sides of the supporting main block, and the driving assembly is arranged on the side of the transmission block.
驱动组件包括驱动电机、电机固定块以及定位块,所述驱动电机设置在所述传动块的一侧上部且与所述传动块固定连接,所述驱动电机的输出端通过转轴贯穿所述传动块以及零件固定块,所述传动块的上部对应所述驱动电机的输出端设有轴承,转轴贯穿轴承且通过轴承与所述传动块转动连接,所述电机固定块设置在所述传动块的上端且通过螺钉与所述传动块固定连接,所述定位块设置在所述电机固定块的内侧且与所述电机固定块卡接,所述定位块位于零件固定块的上方。The driving assembly includes a driving motor, a motor fixing block and a positioning block. The driving motor is arranged on an upper side of the transmission block and is fixedly connected to the transmission block. The output end of the driving motor passes through the transmission block and the part fixing block through a rotating shaft. A bearing is provided at the upper part of the transmission block corresponding to the output end of the driving motor. The rotating shaft passes through the bearing and is rotatably connected to the transmission block through the bearing. The motor fixing block is arranged at the upper end of the transmission block and is fixedly connected to the transmission block through a screw. The positioning block is arranged on the inner side of the motor fixing block and is clamped with the motor fixing block. The positioning block is located above the part fixing block.
还包括齿条固定板,所述齿条固定板对应所述驱动电机设置在所述底板的上端且与所述底板固定连接,所述齿条固定板的上部内侧设有传动齿条,所述驱动电机的输出端通过转轴以及齿轮与传动齿条传动连接。It also includes a rack fixing plate, which is arranged at the upper end of the base plate corresponding to the drive motor and is fixedly connected to the base plate. A transmission rack is provided on the inner side of the upper part of the rack fixing plate, and the output end of the drive motor is connected to the transmission rack through a rotating shaft and a gear.
零件固定块由固定块主体、固定芯块以及安装销组成,所述固定块主体的内部设置为中空结构且其一端设置为弧形结构的安装部,所述固定块主体的安装部套设在转轴的中部,所述固定芯块设置在所述固定块主体远离安装部的一端且与所述固定块主体插接,所述安装销设置在所述固定块主体的中部且贯穿所述固定块主体以及所述固定芯块,所述固定芯块通过所述安装销与所述固定块主体连接。The part fixing block is composed of a fixing block body, a fixing core block and a mounting pin. The interior of the fixing block body is arranged as a hollow structure and one end thereof is arranged as a mounting portion of an arc-shaped structure. The mounting portion of the fixing block body is sleeved in the middle of the rotating shaft. The fixing core block is arranged at one end of the fixing block body away from the mounting portion and is plugged into the fixing block body. The mounting pin is arranged in the middle of the fixing block body and passes through the fixing block body and the fixing core block. The fixing core block is connected to the fixing block body through the mounting pin.
所述气缸座、所述压紧块以及所述固定芯块的上端均设有避刀槽。The upper ends of the cylinder seat, the pressing block and the fixed core block are all provided with knife avoidance grooves.
本实用新型的有益效果是:The beneficial effects of the utility model are:
结构简单,体积小巧,设有支撑机构与夹装机构配合,可以对零件进行稳定夹持,夹紧效果好,并在运动机构的作用下带动零件在导轨上做线性运动,钻床刀头固定不动,除去原有的钻孔功能之外还可以实现零件的开槽加工,并且加工过程中零件不会发生轻微松动或晃动现象,保证零件的加工精度。It has a simple structure and a compact size. It is equipped with a supporting mechanism and a clamping mechanism to stably clamp the parts with a good clamping effect. The moving mechanism drives the parts to move linearly on the guide rail. The drill head is fixed. In addition to the original drilling function, it can also realize the grooving of parts. During the processing, the parts will not loosen or shake slightly, ensuring the processing accuracy of the parts.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型夹装机构与支撑机构配合示意图;Figure 2 is a schematic diagram of the cooperation between the clamping mechanism and the supporting mechanism of the utility model;
图3是本实用新型运动机构与支撑机构配合示意图;3 is a schematic diagram of the cooperation between the motion mechanism and the support mechanism of the utility model;
图4是本实用新型零件固定块结构示意图。FIG. 4 is a schematic diagram of the structure of the part fixing block of the utility model.
图中:1、底板;2、支撑垫块;3、支撑主块;4、气缸座;5、夹装气缸;6、压紧块;7、运动滑轨;8、运动滑块;9、传动块;10、驱动电机;11、电机固定块;12、定位块;13、齿条固定板;14、固定块主体;15、固定芯块;16、安装销。In the figure: 1. bottom plate; 2. support pad; 3. support main block; 4. cylinder seat; 5. clamping cylinder; 6. clamping block; 7. moving slide rail; 8. moving slider; 9. transmission block; 10. driving motor; 11. motor fixing block; 12. positioning block; 13. rack fixing plate; 14. fixing block body; 15. fixing core block; 16. mounting pin.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本实用新型作进一步详细描述,The utility model is further described in detail below in conjunction with the accompanying drawings.
一种钻床用自动铣加工装置,包括底板1,底板1安装在钻床上,还包括用于为工装提供安装支撑的支撑机构、用于对零件进行夹装的夹装机构以及用于带动零件进行线性运动的运动机构,支撑机构布置在底板1的上端,夹装机构配置在支撑机构的上端,运动机构对应夹装机构装配在支撑机构的上部,本实用新型整体结构示意图如图1所示。An automatic milling device for a drilling machine includes a base plate 1, which is installed on the drilling machine. It also includes a supporting mechanism for providing installation support for tooling, a clamping mechanism for clamping parts, and a motion mechanism for driving parts to perform linear motion. The supporting mechanism is arranged at the upper end of the base plate 1, the clamping mechanism is configured at the upper end of the supporting mechanism, and the motion mechanism is assembled on the upper part of the supporting mechanism corresponding to the clamping mechanism. The overall structural schematic diagram of the utility model is shown in Figure 1.
支撑机构包括支撑垫块2以及支撑主块3,支撑垫块2设有两组,两组支撑垫块2对称设置在底板1的上端两侧且与底板1固定连接,支撑主块3设置在两组支撑垫块2的上端且与支撑垫块2固定连接,支撑主块3水平布置且位于两组支撑垫块2之间,支撑机构通过支撑垫块2以及支撑主块3配合,为夹装机构以及运动机构提供安装支撑,其中,支撑垫块2用于为支撑主块3提供安装支撑,支撑主块3用于与支撑垫块2共同构成支撑结构并为夹装机构以及运动机构提供安装支撑。The supporting mechanism includes a supporting pad 2 and a supporting main block 3. The supporting pad 2 is provided with two groups. The two groups of supporting pads 2 are symmetrically arranged on both sides of the upper end of the base plate 1 and are fixedly connected to the base plate 1. The supporting main block 3 is arranged at the upper ends of the two groups of supporting pads 2 and is fixedly connected to the supporting pad 2. The supporting main block 3 is horizontally arranged and located between the two groups of supporting pads 2. The supporting mechanism provides installation support for the clamping mechanism and the moving mechanism through the cooperation of the supporting pad 2 and the supporting main block 3, wherein the supporting pad 2 is used to provide installation support for the supporting main block 3, and the supporting main block 3 is used to constitute a supporting structure together with the supporting pad 2 and provide installation support for the clamping mechanism and the moving mechanism.
夹装机构包括气缸座4、夹装气缸5以及压紧块6,气缸座4设置在其中一组支撑垫块2的上端且与对应的支撑垫块2固定连接,夹装气缸5设置在气缸座4远离支撑主块3的一侧且与气缸座4固定连接,夹装气缸5水平设置且其输出端贯穿气缸座4,压紧块6设置在夹装气缸5的输出端且与夹装气缸5的输出端固定连接,夹装机构通过气缸座4、夹装气缸5以及压紧块6配合,对零件进行夹装定位,其中,气缸座4用于为夹装气缸5提供安装支撑,夹装气缸5用于为压紧块6提供安装支撑,压紧块6用于在夹装气缸5的作用下配合零件固定块对零件进行夹装定位,本实用新型夹装机构与支撑机构配合示意图如图2所示。The clamping mechanism includes a cylinder seat 4, a clamping cylinder 5 and a clamping block 6. The cylinder seat 4 is arranged at the upper end of one group of support pads 2 and is fixedly connected to the corresponding support pad 2. The clamping cylinder 5 is arranged on the side of the cylinder seat 4 away from the supporting main block 3 and is fixedly connected to the cylinder seat 4. The clamping cylinder 5 is arranged horizontally and its output end passes through the cylinder seat 4. The clamping block 6 is arranged at the output end of the clamping cylinder 5 and is fixedly connected to the output end of the clamping cylinder 5. The clamping mechanism cooperates with the cylinder seat 4, the clamping cylinder 5 and the clamping block 6 to clamp and position the parts. Among them, the cylinder seat 4 is used to provide installation support for the clamping cylinder 5, the clamping cylinder 5 is used to provide installation support for the clamping block 6, and the clamping block 6 is used to cooperate with the part fixing block to clamp and position the parts under the action of the clamping cylinder 5. The schematic diagram of the coordination between the clamping mechanism and the supporting mechanism of the utility model is shown in Figure 2.
还包括零件固定块,零件固定块配置在运动机构的上部内侧且与压紧块6相对布置,零件固定块位于支撑主块3的上方,其中,零件固定块用于在加工过程中为零件提供安装支撑。It also includes a part fixing block, which is configured on the upper inner side of the moving mechanism and arranged opposite to the clamping block 6. The part fixing block is located above the supporting main block 3, wherein the part fixing block is used to provide installation support for the parts during the processing.
运动机构包括运动滑轨7、运动滑块8、传动块9以及驱动组件,运动滑轨7设置在支撑主块3的底部且与支撑主块3固定连接,运动滑块8设置在运动滑轨7的下部且与运动滑轨7滑动连接,传动块9设置在运动滑块8的外侧且与运动滑块8固定连接,传动块9的侧部上端位于支撑主块3的两侧上方,驱动组件布置在传动块9的侧部,运动机构通过运动滑轨7、运动滑块8、传动块9以及驱动组件配合,保证对零件处于夹装的状态下带动零件进行线性运动,其中,运动滑轨7用于为运动滑块8提供滑动支撑,运动滑块8用于为传动块9提供安装支撑并将传动块9与运动滑轨7滑动连接,传动块9用于为驱动组件提供安装支撑并带动零件固定块水平滑动,本实用新型运动机构与支撑机构配合示意图如图3所示。The motion mechanism includes a motion slide rail 7, a motion slider 8, a transmission block 9 and a driving assembly. The motion slide rail 7 is arranged at the bottom of the support main block 3 and is fixedly connected to the support main block 3. The motion slider 8 is arranged at the lower part of the motion slide rail 7 and is slidably connected to the motion slide rail 7. The transmission block 9 is arranged on the outer side of the motion slider 8 and is fixedly connected to the motion slider 8. The upper end of the side of the transmission block 9 is located above the two sides of the support main block 3. The driving assembly is arranged on the side of the transmission block 9. The motion mechanism cooperates with the motion slide rail 7, the motion slider 8, the transmission block 9 and the driving assembly to ensure that the parts are driven to perform linear movement in a clamped state. Among them, the motion slide rail 7 is used to provide sliding support for the motion slider 8, the motion slider 8 is used to provide installation support for the transmission block 9 and slidably connect the transmission block 9 with the motion slide rail 7, and the transmission block 9 is used to provide installation support for the drive assembly and drive the part fixed block to slide horizontally. The schematic diagram of the motion mechanism and the support mechanism of the utility model is shown in Figure 3.
驱动组件包括驱动电机10、电机固定块11以及定位块12,驱动电机10设置在传动块9的一侧上部且与传动块9固定连接,驱动电机10的输出端通过转轴贯穿传动块9以及零件固定块,传动块9的上部对应驱动电机10的输出端设有轴承,转轴贯穿轴承且通过轴承与传动块9转动连接,电机固定块11设置在传动块9的上端且通过螺钉与传动块9固定连接,定位块12设置在电机固定块11的内侧且与电机固定块11卡接,定位块12位于零件固定块的上方,驱动组件通过驱动电机10、电机固定块11以及定位块12配合,带动传动块9沿着运动滑轨7滑动,其中,驱动电机10用于作为动力源以配合齿条固定板13带动传动块9沿着运动滑轨7滑动,电机固定块11用于对驱动电机10进行固定,定位块12用于对零件固定块进行定位,从而提升其安装稳定性。The driving assembly includes a driving motor 10, a motor fixing block 11 and a positioning block 12. The driving motor 10 is arranged on an upper side of the transmission block 9 and is fixedly connected to the transmission block 9. The output end of the driving motor 10 passes through the transmission block 9 and the part fixing block through a rotating shaft. A bearing is provided at the upper part of the transmission block 9 corresponding to the output end of the driving motor 10. The rotating shaft passes through the bearing and is rotatably connected to the transmission block 9 through the bearing. The motor fixing block 11 is arranged at the upper end of the transmission block 9 and is fixedly connected to the transmission block 9 through a screw. The positioning block 12 is arranged on the inner side of the motor fixing block 11 and is engaged with the motor fixing block 11. The positioning block 12 is located above the part fixing block. The driving assembly drives the transmission block 9 to slide along the moving slide rail 7 through the driving motor 10, the motor fixing block 11 and the positioning block 12. The driving motor 10 is used as a power source to cooperate with the rack fixing plate 13 to drive the transmission block 9 to slide along the moving slide rail 7. The motor fixing block 11 is used to fix the driving motor 10, and the positioning block 12 is used to position the part fixing block, thereby improving its installation stability.
还包括齿条固定板13,齿条固定板13对应驱动电机10设置在底板1的上端且与底板1固定连接,齿条固定板13的上部内侧设有传动齿条,驱动电机10的输出端通过转轴以及齿轮与传动齿条传动连接,其中,齿条固定板13用于为传动齿条提供安装支撑,驱动电机10的输出端通过齿轮与传动齿条配合以实现动力输出,从而带动零件进行线性运动。It also includes a rack fixing plate 13, which is arranged at the upper end of the base plate 1 corresponding to the drive motor 10 and is fixedly connected to the base plate 1. A transmission rack is provided on the inner side of the upper part of the rack fixing plate 13, and the output end of the drive motor 10 is connected to the transmission rack through a rotating shaft and a gear. The rack fixing plate 13 is used to provide installation support for the transmission rack, and the output end of the drive motor 10 cooperates with the transmission rack through the gear to achieve power output, thereby driving the parts to perform linear motion.
零件固定块由固定块主体14、固定芯块15以及安装销16组成,固定块主体14的内部设置为中空结构且其一端设置为弧形结构的安装部,固定块主体14的安装部套设在转轴的中部,固定芯块15设置在固定块主体14远离安装部的一端且与固定块主体14插接,安装销16设置在固定块主体14的中部且贯穿固定块主体14以及固定芯块15,固定芯块15通过安装销16与固定块主体14连接,其中,固定块主体14用于为固定芯块15提供安装支撑,固定芯块15用于与固定块主体14共同构成固定结构,从而在加工过程中为零件提供安装支撑,安装销16用于将固定芯块15与固定块主体14进行安装连接,本实用新型零件固定块结构示意图如图4所示。The part fixing block is composed of a fixing block body 14, a fixing core block 15 and a mounting pin 16. The interior of the fixing block body 14 is set as a hollow structure and one end thereof is set as a mounting part of an arc structure. The mounting part of the fixing block body 14 is sleeved in the middle of the rotating shaft. The fixing core block 15 is set at one end of the fixing block body 14 away from the mounting part and is plugged with the fixing block body 14. The mounting pin 16 is set in the middle of the fixing block body 14 and passes through the fixing block body 14 and the fixing core block 15. The fixing core block 15 is connected to the fixing block body 14 through the mounting pin 16, wherein the fixing block body 14 is used to provide mounting support for the fixing core block 15, and the fixing core block 15 is used to form a fixing structure together with the fixing block body 14, so as to provide mounting support for the parts during the processing. The mounting pin 16 is used to install and connect the fixing core block 15 with the fixing block body 14. The schematic diagram of the structure of the part fixing block of the utility model is shown in Figure 4.
气缸座4、压紧块6以及固定芯块15的上端均设有避刀槽,其中,避刀槽用于为钻床刀头提供避让空间。The upper ends of the cylinder seat 4, the pressing block 6 and the fixed core block 15 are all provided with a knife avoidance groove, wherein the knife avoidance groove is used to provide an avoidance space for the drill bit.
工作原理:Working principle:
将本装置安装在钻床上,需要对零件进行钻孔以及开槽加工时,将零件放置在零件固定块的内部,并通过夹持气缸带动压紧块6水平移动以配合零件固定块对零件进行夹紧固定,进行钻孔加工时,运动机构保持静止状态,钻床刀头可直接对零件进行钻孔加工,进行开槽加工时,驱动电机10的输出端通过齿轮与传动齿条配合以实现动力输出在带动传动块9沿着运动滑轨7滑动,并且夹持气缸带动压紧块6顶出以保证零件始终处于夹装状态,从而保证零件进行线性运动的过程中对零件进行开槽加工。The device is installed on a drilling machine. When drilling and grooving of parts are required, the parts are placed inside the part fixing block, and the clamping cylinder drives the clamping block 6 to move horizontally to cooperate with the part fixing block to clamp and fix the parts. When drilling, the motion mechanism remains stationary, and the drilling machine cutter head can directly drill the parts. When grooving, the output end of the driving motor 10 cooperates with the transmission rack through the gear to realize power output to drive the transmission block 9 to slide along the moving slide rail 7, and the clamping cylinder drives the clamping block 6 to eject to ensure that the parts are always in a clamped state, thereby ensuring that the parts are grooved during the linear movement of the parts.
本实用新型的有益效果是结构简单,体积小巧,设有支撑机构与夹装机构配合,可以对零件进行稳定夹持,夹紧效果好,并在运动机构的作用下带动零件在导轨上做线性运动,钻床刀头固定不动,除去原有的钻孔功能之外还可以实现零件的开槽加工,并且加工过程中零件不会发生轻微松动或晃动现象,保证零件的加工精度。The beneficial effects of the utility model are simple structure, small size, and a supporting mechanism that cooperates with a clamping mechanism, which can stably clamp parts and has a good clamping effect. The moving mechanism drives the parts to make linear motion on the guide rail, and the drill head is fixed. In addition to the original drilling function, the grooving of parts can also be realized, and the parts will not be slightly loosened or shaken during the processing, thereby ensuring the processing accuracy of the parts.
以上对本实用新型的一个实施例进行了详细说明,但内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
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