CN221833752U - A hydraulic cylinder steel back bearing press-fitting device - Google Patents
A hydraulic cylinder steel back bearing press-fitting device Download PDFInfo
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- 241000357293 Leptobrama muelleri Species 0.000 title claims abstract description 38
- 239000000463 material Substances 0.000 claims description 29
- 238000003825 pressing Methods 0.000 claims description 24
- 238000001514 detection method Methods 0.000 claims description 16
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- 230000005540 biological transmission Effects 0.000 claims description 8
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- 210000000078 claw Anatomy 0.000 claims description 7
- 239000003921 oil Substances 0.000 claims 15
- 230000003028 elevating effect Effects 0.000 claims 3
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- 229910000831 Steel Inorganic materials 0.000 claims 1
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Abstract
本实用新型公开了一种油缸钢背轴承压装设备,其结构包括机架、找平机构、定位工装、推料机构、堆叠式料仓、油压机构、旋转压紧机构、上层气动滑台、下层气动滑台、伺服顶升机构,所述堆叠式料仓设于机架上部一侧,所述油压机构设于机架上部堆叠式料仓的左侧,定位工装设于油压机构的下方,推料机构设于定位工装的后部,找平机构设于定位工装的左侧,所述伺服顶升机构设于机架的前部,所述下层气动滑台与伺服顶升机构的顶升平台连接,所述上层气动滑台设于下层气动滑台的上方。该设备实现了钢背轴承自动上料,压装自动,多种型号钢背轴承自动压装兼容,装配过程无需人工参与,提高生产效率的同时降低人工成本,创造巨大经济效益。
The utility model discloses a hydraulic cylinder steel back bearing press-fitting device, the structure of which includes a frame, a leveling mechanism, a positioning tool, a pushing mechanism, a stacking silo, a hydraulic mechanism, a rotary clamping mechanism, an upper pneumatic slide, a lower pneumatic slide, and a servo jacking mechanism. The stacking silo is arranged on one side of the upper part of the frame, the hydraulic mechanism is arranged on the left side of the stacking silo on the upper part of the frame, the positioning tool is arranged below the hydraulic mechanism, the pushing mechanism is arranged at the rear of the positioning tool, the leveling mechanism is arranged on the left side of the positioning tool, the servo jacking mechanism is arranged at the front of the frame, the lower pneumatic slide is connected to the jacking platform of the servo jacking mechanism, and the upper pneumatic slide is arranged above the lower pneumatic slide. The device realizes automatic feeding and press-fitting of steel back bearings, and is compatible with automatic press-fitting of various types of steel back bearings. The assembly process does not require manual participation, improves production efficiency while reducing labor costs, and creates huge economic benefits.
Description
技术领域Technical Field
本实用新型涉及电机制造领域,具体的说是一种油缸钢背轴承压装设备。The utility model relates to the field of motor manufacturing, in particular to a press-fit device for a steel-back bearing of an oil cylinder.
背景技术Background Art
钢背轴承以其承载能力高、摩擦系数低、良好的自润滑性能和尺寸稳定性,广泛应用于液压油缸行业中,在很大程度上提升了液压油缸工作的稳定性和精度。Steel back bearings are widely used in the hydraulic cylinder industry due to their high load-bearing capacity, low friction coefficient, good self-lubricating properties and dimensional stability, which greatly improves the stability and accuracy of the hydraulic cylinder's operation.
现有液压油缸钢背轴承的装配主要依靠人工,人工将待装配的油缸搬运至指定位置,然后钢背轴承套在专用工装上,人工辅助放置于油缸缸底轴承孔的正上方,人工启动液压站,通过液压油缸将钢背轴承压入缸底轴承孔。采用人机结合的方式进行装配,人工上下料,劳动强度大,借助于油压机和辅助工装进行装配,操作复杂,自动化程度低,危险系数高,劳动强度大,装配效率低,过程不可控,质量无法保证。因此,钢背轴承的装配成了油缸行业迅速发展的一个制约条件。The existing assembly of steel-back bearings of hydraulic cylinders mainly relies on manual labor. The cylinder to be assembled is manually moved to the designated location, and then the steel-back bearing is sleeved on a special tooling, and is manually assisted to be placed just above the bearing hole at the bottom of the cylinder. The hydraulic station is manually started, and the steel-back bearing is pressed into the bearing hole at the bottom of the cylinder through the hydraulic cylinder. The assembly is carried out in a human-machine combination, with manual loading and unloading, and the labor intensity is high. The assembly is carried out with the help of a hydraulic press and auxiliary tooling, which is complicated to operate, with a low degree of automation, a high risk factor, high labor intensity, low assembly efficiency, uncontrollable process, and unguaranteed quality. Therefore, the assembly of steel-back bearings has become a constraint on the rapid development of the cylinder industry.
实用新型内容Utility Model Content
本实用新型的目的是提供一种油缸钢背轴承压装设备,解决钢背轴承压装自动化的问题,该设备实现了钢背轴承自动上料,压装自动,多种型号钢背轴承自动压装兼容,各种型号之间换产可一键切换,装配过程无需人工参与,整体结构运行平稳,提高生产效率的同时降低人工成本,创造巨大经济效益。The purpose of the utility model is to provide a cylinder steel back bearing press-fitting equipment to solve the problem of automated press-fitting of steel back bearings. The equipment realizes automatic loading and pressing of steel back bearings. It is compatible with automatic pressing of various types of steel back bearings. Various types can be switched with one key. No human participation is required in the assembly process. The overall structure runs smoothly, which improves production efficiency while reducing labor costs and creates huge economic benefits.
本实用新型解决其技术问题所采取的技术方案是:一种油缸钢背轴承压装设备,其结构包括机架、找平机构、定位工装、推料机构、堆叠式料仓、油压机构、旋转压紧机构、上层气动滑台、下层气动滑台、伺服顶升机构、滚轮支撑和限位板,所述堆叠式料仓设于机架上部一侧,所述油压机构设于机架上部堆叠式料仓的左侧,所述定位工装设于油压机构的下方,所述推料机构设于定位工装的后部,所述找平机构设于定位工装的左侧,且与机架连接,所述伺服顶升机构设于机架的前部,所述下层气动滑台与伺服顶升机构的顶升平台连接,所述上层气动滑台设于下层气动滑台的上方,且与下层气动滑台滑动连接,所述旋转压紧机构、滚轮支撑和限位板分别与上层气动滑台连接。The technical solution adopted by the utility model to solve its technical problems is: a kind of oil cylinder steel back bearing pressing equipment, whose structure includes a frame, a leveling mechanism, a positioning tool, a pushing mechanism, a stacking silo, a hydraulic mechanism, a rotary clamping mechanism, an upper pneumatic slide, a lower pneumatic slide, a servo jacking mechanism, a roller support and a limit plate. The stacking silo is arranged on one side of the upper part of the frame, the hydraulic mechanism is arranged on the left side of the stacking silo on the upper part of the frame, the positioning tool is arranged below the hydraulic mechanism, the pushing mechanism is arranged at the rear of the positioning tool, the leveling mechanism is arranged on the left side of the positioning tool and is connected to the frame, the servo jacking mechanism is arranged at the front part of the frame, the lower pneumatic slide is connected to the lifting platform of the servo jacking mechanism, the upper pneumatic slide is arranged above the lower pneumatic slide and is slidably connected to the lower pneumatic slide, and the rotary clamping mechanism, the roller support and the limit plate are respectively connected to the upper pneumatic slide.
进一步,所述油压机构包括液压油缸、下压工装、原位传感器、中间传感器、到位传感器、安装板、立柱和连接板,所述立柱设有两根,两根立柱的下端与安装板连接,所述两根立柱的上端与连接板连接,所述安装板与机架连接,所述液压油缸与连接板连接,所述下压工装设于连接板下方且与液压油缸的伸出端连接,所述原位传感器、中间传感器和到位传感器通过传感器支架与连接板连接。Furthermore, the oil pressure mechanism includes a hydraulic cylinder, a pressing tool, an in-situ sensor, an intermediate sensor, an in-position sensor, a mounting plate, a column and a connecting plate. The column is provided with two, the lower ends of the two columns are connected to the mounting plate, the upper ends of the two columns are connected to the connecting plate, the mounting plate is connected to the frame, the hydraulic cylinder is connected to the connecting plate, the pressing tool is arranged under the connecting plate and connected to the protruding end of the hydraulic cylinder, and the in-situ sensor, the intermediate sensor and the in-position sensor are connected to the connecting plate through the sensor bracket.
进一步,所述堆叠式料仓包括支架、气动滑台、料仓、分料气缸、上料气缸、检测传感器、料满检测传感器和料道,所述支架下部与机架连接,所述机架上部设有料仓,所述料仓的一侧设有分料气缸,所述气动滑台设于支架上方左侧,所述上料气缸设于支架上方右侧,所述上料气缸的前侧设有料道,所述检测传感器设于上料气缸的一侧,所述料满检测传感器设于料道的一侧。Furthermore, the stacked silo includes a bracket, a pneumatic slide, a silo, a material dividing cylinder, a feeding cylinder, a detection sensor, a full material detection sensor and a material channel. The lower part of the bracket is connected to the frame, the upper part of the frame is provided with a silo, one side of the silo is provided with a material dividing cylinder, the pneumatic slide is provided on the left side above the bracket, the feeding cylinder is provided on the right side above the bracket, the front side of the feeding cylinder is provided with a material channel, the detection sensor is provided on one side of the feeding cylinder, and the full material detection sensor is provided on one side of the material channel.
进一步,所述找平机构包括气动滑台、气动夹持气缸、气缸安装板、推进气缸、直线导轨一、找正气爪、底座和滑台安装板,所述底座与机架连接,所述直线导轨一设于底座上部,所述气缸安装板与底座顶壁连接,所述推进气缸与气缸安装板连接,所述滑台安装板与直线导轨一滑动连接,所述气动滑台与滑台安装板一侧连接,所述气动夹持气缸设于气动滑台上部且与滑台安装板一侧连接,所述找正气爪与气动滑台侧部的导轨滑动连接。Furthermore, the leveling mechanism includes a pneumatic slide, a pneumatic clamping cylinder, a cylinder mounting plate, a thrust cylinder, a linear guide rail, an alignment claw, a base and a slide mounting plate, the base is connected to the frame, the linear guide rail is arranged on the upper part of the base, the cylinder mounting plate is connected to the top wall of the base, the thrust cylinder is connected to the cylinder mounting plate, the slide mounting plate is slidably connected to the linear guide rail, the pneumatic slide is connected to one side of the slide mounting plate, the pneumatic clamping cylinder is arranged on the upper part of the pneumatic slide and connected to one side of the slide mounting plate, and the alignment claw is slidably connected to the guide rail on the side of the pneumatic slide.
进一步,所述伺服顶升机构包括顶升平台、固定板、导柱、丝杆提升机、导套和驱动机构,所述固定板设于机架底部且与机架连接,所述导柱通过导套与固定板连接,所述顶升平台通过法兰与导柱连接,所述丝杆提升机上端与顶升平台连接,中部与固定板连接,所述丝杆提升机的输入轴与驱动机构连接,所述驱动机构与固定板底部连接。Furthermore, the servo lifting mechanism includes a lifting platform, a fixed plate, a guide column, a screw hoist, a guide sleeve and a driving mechanism. The fixed plate is arranged at the bottom of the frame and connected to the frame. The guide column is connected to the fixed plate through the guide sleeve. The lifting platform is connected to the guide column through a flange. The upper end of the screw hoist is connected to the lifting platform, and the middle part is connected to the fixed plate. The input shaft of the screw hoist is connected to the driving mechanism, and the driving mechanism is connected to the bottom of the fixed plate.
进一步,所述驱动机构包括同步带传动组件、电机安装板和伺服电机,所述电机安装板与固定板连接,所述同步带传动组件包括大带轮、小带轮和同步带,所述小带轮与伺服电机连接,所述大带轮与丝杆提升机的输入轴连接,所述小带轮和大带轮通过同步带传动。Furthermore, the driving mechanism includes a synchronous belt transmission assembly, a motor mounting plate and a servo motor, the motor mounting plate is connected to the fixed plate, the synchronous belt transmission assembly includes a large pulley, a small pulley and a synchronous belt, the small pulley is connected to the servo motor, the large pulley is connected to the input shaft of the screw hoist, and the small pulley and the large pulley are driven by a synchronous belt.
进一步,所述上层气动滑台包括工装安装板、油压缓冲器一、直线导轨二、浮动接头一、气缸一、上层气动滑台安装板和滑块,所述直线导轨二设于上层气动滑台安装板的顶部,所述工装安装板与直线导轨二通过滑块滑动连接,所述气缸一设于工装安装板的一侧且与上层气动滑台安装板连接,所述浮动接头与气缸一连接,所述油压缓冲器一设于工装安装板的两侧与上层气动滑台安装板连接,所述上层气动滑台安装板的底部通过滑块与下层气动滑台滑动连接。Furthermore, the upper pneumatic slide includes a tooling mounting plate, a hydraulic buffer 1, a linear guide 2, a floating joint 1, a cylinder 1, an upper pneumatic slide mounting plate and a slider, the linear guide 2 is arranged on the top of the upper pneumatic slide mounting plate, the tooling mounting plate and the linear guide 2 are slidably connected through a slider, the cylinder 1 is arranged on one side of the tooling mounting plate and is connected to the upper pneumatic slide mounting plate, the floating joint is connected to the cylinder 1, the hydraulic buffer 1 is arranged on both sides of the tooling mounting plate and is connected to the upper pneumatic slide mounting plate, and the bottom of the upper pneumatic slide mounting plate is slidably connected to the lower pneumatic slide through a slider.
进一步,所述下层气动滑台包括下层气动滑台安装板、气缸二、浮动接头二、直线导轨三和油压缓冲器二,所述气缸二与下层气动滑台安装板连接,所述气缸二的伸缩端与上层气动滑台连接,所述下层气动滑台安装板的对应两侧分别设有直线导轨三,上层气动滑台安装板的底部设有滑块,通过滑块与直线导轨三滑动连接,所述油压缓冲器二设于下层气动滑台安装板的两侧。Furthermore, the lower pneumatic slide includes a lower pneumatic slide mounting plate, two cylinders, two floating joints, three linear guides and two hydraulic buffers. The two cylinders are connected to the lower pneumatic slide mounting plate, and the telescopic end of the two cylinders is connected to the upper pneumatic slide. The corresponding two sides of the lower pneumatic slide mounting plate are respectively provided with three linear guides, and a slider is provided at the bottom of the upper pneumatic slide mounting plate, which is slidably connected to the three linear guides through the slider, and the two hydraulic buffers are arranged on both sides of the lower pneumatic slide mounting plate.
进一步,所述定位工装包括上压板、定位件安装板、上连接板、下连接板、定位导柱、销轴和锁紧气缸,所述上压板下部设有后定位工装和限位板,所述限位板设于后定位工装的后部,所述限位板的一侧设有检测缸底是否到位的传感器,所述定位导柱的上端与定位件安装板连接,定位导柱的中部通过直线轴承与上连接板连接,所述销轴与上连接板连接,所述导柱的下端与下连接板连接,所述锁紧气缸与下连接板连接。Furthermore, the positioning tooling includes an upper pressure plate, a positioning member mounting plate, an upper connecting plate, a lower connecting plate, a positioning guide column, a pin shaft and a locking cylinder. The lower part of the upper pressure plate is provided with a rear positioning tooling and a limit plate. The limit plate is arranged at the rear of the rear positioning tooling. A sensor for detecting whether the bottom of the cylinder is in place is provided on one side of the limit plate. The upper end of the positioning guide column is connected to the positioning member mounting plate, the middle part of the positioning guide column is connected to the upper connecting plate through a linear bearing, the pin shaft is connected to the upper connecting plate, the lower end of the guide column is connected to the lower connecting plate, and the locking cylinder is connected to the lower connecting plate.
本实用新型的有益效果:Beneficial effects of the utility model:
本实用新型的压装设备整体布局自动化程度高,完全释放人工,装配效率高,装配过程稳定;通过设置缸底找平机构、气动夹持机构及其导向机构,将不规律的缸底进行找平,保证油缸缸底轴承孔中轴线垂直向上。The overall layout of the press-fitting equipment of the utility model has a high degree of automation, completely releases manual labor, has high assembly efficiency, and a stable assembly process; by arranging a cylinder bottom leveling mechanism, a pneumatic clamping mechanism and a guide mechanism thereof, an irregular cylinder bottom can be leveled to ensure that the center axis of the bearing hole at the bottom of the oil cylinder is vertically upward.
通过设置定位机构,缸底移动至后定位工装,对缸底进行初步定位;锁紧气缸动作,锁紧机构打开,销轴沿导柱方向向上自动弹起,穿过缸底轴承孔,对缸底进行二次精确定位,保证轴承孔的中心轴线的垂直度及其定位精度,保证压入过程顺利。By setting the positioning mechanism, the cylinder bottom is moved to the rear positioning tooling to perform preliminary positioning on the cylinder bottom; the locking cylinder is actuated, the locking mechanism is opened, the pin shaft automatically bounces upward along the direction of the guide column, and passes through the bearing hole of the cylinder bottom to perform secondary precise positioning on the cylinder bottom to ensure the verticality of the center axis of the bearing hole and its positioning accuracy, and to ensure a smooth pressing process.
由于油压机构设置了原位传感器、中间传感器和到位传感器,通过PLC控制油缸通带动下压工装快速下压、慢速下压及快速上升,慢速下压保证钢背轴承压装的稳定性。Since the oil pressure mechanism is equipped with an in-situ sensor, an intermediate sensor and an in-position sensor, the oil cylinder is controlled by PLC to drive the pressing tooling to press down quickly, press down slowly and rise quickly. The slow pressing ensures the stability of the steel back bearing press installation.
伺服顶升机构通过伺服电机带动丝杆提升机调整顶升平台的高度,进而调整油缸缸底定位面的高度,适应不同直径油缸的装配,适用性强。The servo jacking mechanism drives the screw hoist through the servo motor to adjust the height of the jacking platform, and then adjusts the height of the positioning surface of the cylinder bottom. It is suitable for the assembly of cylinders with different diameters and has strong applicability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2是图1另一角度的结构示意图;FIG2 is a schematic structural diagram of FIG1 from another angle;
图3是图1中油压机构的结构示意图;FIG3 is a schematic structural diagram of the oil pressure mechanism in FIG1 ;
图4是图1中堆叠式料仓的结构示意图;FIG4 is a schematic diagram of the structure of the stacked silo in FIG1 ;
图5是找平机构的结构示意图;FIG5 is a schematic structural diagram of a leveling mechanism;
图6是上层气动滑台与下层气动滑台安装结构示意图;FIG6 is a schematic diagram of the installation structure of the upper pneumatic slide and the lower pneumatic slide;
图7是伺服顶升机构的结构示意图;FIG7 is a schematic structural diagram of a servo lifting mechanism;
图8是上层气动滑台的结构示意图;FIG8 is a schematic diagram of the structure of the upper pneumatic slide;
图9是下层气动滑台的结构示意图;FIG9 is a schematic diagram of the structure of the lower pneumatic slide;
图10是定位工装的结构示意图。FIG. 10 is a schematic diagram of the structure of the positioning tool.
图中:In the figure:
1机架、2找平机构、21气动滑台、22气动夹持气缸、23气缸安装板、24推进气缸、25直线导轨一、26找正气爪、27滑台安装板、28底座、1 frame, 2 leveling mechanism, 21 pneumatic slide, 22 pneumatic clamping cylinder, 23 cylinder mounting plate, 24 push cylinder, 25 linear guide rail 1, 26 aligning claw, 27 slide mounting plate, 28 base,
3定位工装、31上定位板、32定位件安装板、33上连接板、34下连接板、35定位导柱、36销轴、37锁紧气缸、3 positioning tool, 31 upper positioning plate, 32 positioning piece mounting plate, 33 upper connecting plate, 34 lower connecting plate, 35 positioning guide column, 36 pin shaft, 37 locking cylinder,
4推料机构、4 Pushing mechanism,
5堆叠式料仓、51支架、52气动滑台、53料仓、54分料气缸、55上料气缸、56检测传感器、57料满检测传感器、58料道、5 stacking silo, 51 bracket, 52 pneumatic slide, 53 silo, 54 material distribution cylinder, 55 feeding cylinder, 56 detection sensor, 57 material full detection sensor, 58 material channel,
6油压机构、61液压油缸、62下压工装、63原位传感器、64中间传感器、65到位传感器、66安装板、67连接板、68立柱、6 hydraulic mechanism, 61 hydraulic cylinder, 62 pressing tool, 63 in-situ sensor, 64 intermediate sensor, 65 in-place sensor, 66 mounting plate, 67 connecting plate, 68 column,
7旋转压紧机构、7. Rotary clamping mechanism,
8上层气动滑台、81工装安装板、82油压缓冲器一、83直线导轨二、84浮动接头一、85气缸一、86上层气动滑台安装板、87滑块、8 Upper pneumatic slide, 81 tooling mounting plate, 82 hydraulic buffer 1, 83 linear guide 2, 84 floating joint 1, 85 cylinder 1, 86 upper pneumatic slide mounting plate, 87 slider,
9下层气动滑台、91下层气动滑台安装板、92气缸二、93浮动接头二、94直线导轨三、95油压缓冲器二、9 Lower pneumatic slide, 91 Lower pneumatic slide mounting plate, 92 Cylinder 2, 93 Floating joint 2, 94 Linear guide 3, 95 Hydraulic buffer 2,
10伺服顶升机构、101顶升平台、102固定板、103导柱、104丝杆提升机、105同步带传动机构、106电机安装板、107伺服电机、108导套、10 servo lifting mechanism, 101 lifting platform, 102 fixed plate, 103 guide column, 104 screw hoist, 105 synchronous belt transmission mechanism, 106 motor mounting plate, 107 servo motor, 108 guide sleeve,
11滚轮支撑、12限位板。11 roller support, 12 limit plate.
具体实施方式DETAILED DESCRIPTION
参照说明书附图对本实用新型的一种油缸钢背轴承压装设备作以下详细说明。The following is a detailed description of a hydraulic cylinder steel back bearing press-fitting device of the utility model with reference to the accompanying drawings of the specification.
如图1、图2所示,本实用新型提供一种技术方案:一种油缸钢背轴承压装设备,包括1机架、2找平机构、3定位工装、4推料机构、5堆叠式料仓、6油压机构、7旋转压紧机构、8上层气动滑台、9下层气动滑台、10伺服顶升机构、11滚轮支撑、12限位板,所述堆叠式料仓设于机架上部一侧,所述油压机构设于机架上部堆叠式料仓的左侧,所述定位工装设于油压机构的下方,所述推料机构设于定位工装的后部,所述找平机构设于定位工装的左侧,且与机架连接,所述伺服顶升机构设于机架的前部,所述下层气动滑台与伺服顶升机构的顶升平台连接。如图6所示,所述上层气动滑台设于下层气动滑台的上方,且与下层气动滑台滑动连接,所述旋转压紧机构、滚轮支撑和限位板分别与上层气动滑台连接,所述滚轮支撑设有四个,四个滚轮支撑均与上层气动滑台连接。As shown in Figures 1 and 2, the utility model provides a technical solution: a cylinder steel back bearing press-fitting equipment, including 1 frame, 2 leveling mechanism, 3 positioning tool, 4 pushing mechanism, 5 stacked silo, 6 hydraulic mechanism, 7 rotary clamping mechanism, 8 upper pneumatic slide, 9 lower pneumatic slide, 10 servo jacking mechanism, 11 roller support, 12 limit plate, the stacked silo is arranged on one side of the upper part of the frame, the hydraulic mechanism is arranged on the left side of the stacked silo on the upper part of the frame, the positioning tool is arranged below the hydraulic mechanism, the pushing mechanism is arranged at the rear of the positioning tool, the leveling mechanism is arranged on the left side of the positioning tool and is connected to the frame, the servo jacking mechanism is arranged at the front part of the frame, and the lower pneumatic slide is connected to the jacking platform of the servo jacking mechanism. As shown in Figure 6, the upper pneumatic slide is arranged above the lower pneumatic slide and is slidably connected to the lower pneumatic slide. The rotary clamping mechanism, roller support and limit plate are respectively connected to the upper pneumatic slide. Four roller supports are provided, and all four roller supports are connected to the upper pneumatic slide.
如图3所示,所述油压机构6包括61液压油缸、62下压工装、63原位传感器、64中间传感器、65到位传感器、66安装板、68立柱和67连接板,所述立柱设有两根,两根立柱的下端与安装板连接,所述两根立柱的上端与连接板连接,所述安装板与机架连接,所述液压油缸与连接板连接,所述下压工装设于连接板下方且与液压油缸的伸出端连接,所述63原位传感器、64中间传感器和65到位传感器通过传感器支架与连接板连接。As shown in Figure 3, the oil pressure mechanism 6 includes a hydraulic cylinder 61, a pressing tool 62, an in-situ sensor 63, an intermediate sensor 64, an in-position sensor 65, a mounting plate 66, a column 68 and a connecting plate 67. The columns are provided with two, the lower ends of the two columns are connected to the mounting plate, the upper ends of the two columns are connected to the connecting plate, the mounting plate is connected to the frame, the hydraulic cylinder is connected to the connecting plate, the pressing tool is arranged below the connecting plate and connected to the protruding end of the hydraulic cylinder, and the in-situ sensor 63, the intermediate sensor 64 and the in-position sensor 65 are connected to the connecting plate through the sensor bracket.
钢背轴承的装配采用油压设备进行,工作压力为5T,压力无极可调,配备液压泵站。油压机构中的液压油缸61由原位到中间位,带动下压工装快速下压至钢背轴承刚进入缸底安装孔;在中间传感器64位置进行高速转低速切换,将钢背轴承压装下压,直至到位传感器65位置;钢背轴承压装完成,油缸带动下压工装快速撤回至初始位置,完成压装。The steel back bearing is assembled by hydraulic equipment, with a working pressure of 5T, infinitely adjustable pressure, and equipped with a hydraulic pump station. The hydraulic cylinder 61 in the hydraulic mechanism moves from the original position to the middle position, driving the pressing tool to quickly press down until the steel back bearing just enters the cylinder bottom mounting hole; at the middle sensor 64 position, high speed is switched to low speed, and the steel back bearing is pressed down until it reaches the position of the in-place sensor 65; after the steel back bearing is pressed, the cylinder drives the pressing tool to quickly withdraw to the initial position to complete the press.
如图4所示,所述堆叠式料仓5包括支架51、气动滑台52、料仓53、分料气缸54、上料气缸55、检测传感器56、料满检测传感器57和料道58,所述支架下部与机架连接,所述机架上部设有料仓,所述料仓的一侧设有分料气缸,所述气动滑台设于支架上方左侧,所述上料气缸设于支架上方右侧,所述上料气缸的前侧设有料道,所述检测传感器设于上料气缸的一侧,所述料满检测传感器设于料道的一侧。As shown in Figure 4, the stacked silo 5 includes a bracket 51, a pneumatic slide 52, a silo 53, a material distribution cylinder 54, a feeding cylinder 55, a detection sensor 56, a full material detection sensor 57 and a material channel 58. The lower part of the bracket is connected to the frame, the upper part of the frame is provided with a silo, one side of the silo is provided with a material distribution cylinder, the pneumatic slide is provided on the upper left side of the bracket, the feeding cylinder is provided on the upper right side of the bracket, the front side of the feeding cylinder is provided with a material channel, the detection sensor is provided on one side of the feeding cylinder, and the full material detection sensor is provided on one side of the material channel.
堆叠式料仓设置六组上料料仓,人工上料,每个料仓容量10,一次性上料六十件。当上料料道中没有物料时,分料气缸将料仓中的工件推入上料料道,气动滑台带动上料料道中的物料推入上料气缸处,检测传感器检测到物料后,气动滑台撤回,上料气缸将工件推入料道中,如此周而复始,直至上料料道物料全部清空,然后分料气缸继续上料。由于料道中设置满料检测传感器,料道中缓存的物料满料时,料仓停止供料。The stacked silo is equipped with six groups of loading silos for manual loading. Each silo has a capacity of 10 pieces and can load 60 pieces at a time. When there is no material in the loading channel, the dividing cylinder pushes the workpiece in the silo into the loading channel, and the pneumatic slide drives the material in the loading channel into the feeding cylinder. After the detection sensor detects the material, the pneumatic slide withdraws, and the loading cylinder pushes the workpiece into the channel. This cycle repeats until all the materials in the loading channel are emptied, and then the dividing cylinder continues to load. Since a full material detection sensor is set in the channel, when the cached material in the channel is full, the silo stops feeding.
如图5所示,所述找平机构2包括气动滑台21、气动夹持气缸22、气缸安装板23、推进气缸24、直线导轨一25、找正气爪26、底座28和滑台安装板27,所述底座28与机架1连接,所述直线导轨一25设于底座上部,所述气缸安装板23与底座28顶壁连接,所述推进气缸24与气缸安装板连接,所述滑台安装板27与直线导轨一25滑动连接,所述气动滑台与滑台安装板一侧连接,所述气动夹持气缸22设于气动滑台21上部且与滑台安装板27一侧连接,所述找正气爪与气动滑台侧部的导轨滑动连接。气动夹持机构将不规律的缸底进行找平,保证油缸缸底轴承孔中轴线垂直向上。气动滑台控制找平机构的进出,避免待装配油缸转运时与找平机构碰撞。As shown in Fig. 5, the leveling mechanism 2 includes a pneumatic slide 21, a pneumatic clamping cylinder 22, a cylinder mounting plate 23, a propulsion cylinder 24, a linear guide rail 25, an alignment claw 26, a base 28 and a slide mounting plate 27, wherein the base 28 is connected to the frame 1, the linear guide rail 25 is arranged on the upper part of the base, the cylinder mounting plate 23 is connected to the top wall of the base 28, the propulsion cylinder 24 is connected to the cylinder mounting plate, the slide mounting plate 27 is slidably connected to the linear guide rail 25, the pneumatic slide is connected to one side of the slide mounting plate, the pneumatic clamping cylinder 22 is arranged on the upper part of the pneumatic slide 21 and connected to one side of the slide mounting plate 27, and the alignment claw is slidably connected to the guide rail on the side of the pneumatic slide. The pneumatic clamping mechanism levels the irregular cylinder bottom to ensure that the central axis of the bearing hole at the bottom of the oil cylinder is vertically upward. The pneumatic slide controls the in and out of the leveling mechanism to avoid collision between the cylinder to be assembled and the leveling mechanism during transportation.
如图7所示,所述伺服顶升机构10包括顶升平台101、固定板102、导柱103、丝杆提升机104、导套108和驱动机构,所述固定板102设于机架1底部且与机架连接,所述导柱103通过导套108与固定板102连接,所述顶升平台101通过法兰与导柱103连接,所述丝杆提升机104上端与顶升平台连接,中部与固定板102连接,所述丝杆提升机104的输入轴与驱动机构连接,所述驱动机构与固定板底部连接。所述驱动机构包括同步带传动组件105、电机安装板106和伺服电机107,所述电机安装板106与固定板102连接,所述同步带传动组件105包括大带轮、小带轮和同步带,所述小带轮与伺服电机连接,所述大带轮与丝杆提升机的输入轴连接,所述小带轮和大带轮通过同步带传动。伺服电机通过同步带传动机构带动丝杆提升机升降运动,调整工作台的高度,保证不同型号和直径不同的油缸缸底平面一致。As shown in Figure 7, the servo lifting mechanism 10 includes a lifting platform 101, a fixed plate 102, a guide column 103, a screw hoist 104, a guide sleeve 108 and a driving mechanism. The fixed plate 102 is arranged at the bottom of the frame 1 and is connected to the frame. The guide column 103 is connected to the fixed plate 102 through the guide sleeve 108. The lifting platform 101 is connected to the guide column 103 through a flange. The upper end of the screw hoist 104 is connected to the lifting platform, and the middle part is connected to the fixed plate 102. The input shaft of the screw hoist 104 is connected to the driving mechanism, and the driving mechanism is connected to the bottom of the fixed plate. The driving mechanism includes a synchronous belt transmission assembly 105, a motor mounting plate 106 and a servo motor 107. The motor mounting plate 106 is connected to the fixed plate 102. The synchronous belt transmission assembly 105 includes a large pulley, a small pulley and a synchronous belt. The small pulley is connected to the servo motor, the large pulley is connected to the input shaft of the screw hoist, and the small pulley and the large pulley are driven by a synchronous belt. The servo motor drives the screw hoist to move up and down through the synchronous belt transmission mechanism, adjusts the height of the workbench, and ensures that the bottom planes of cylinders of different models and diameters are consistent.
如图8所示,所述上层气动滑台8包括工装安装板81、油压缓冲器一82、直线导轨二83、浮动接头一84、气缸一85、上层气动滑台安装板86和滑块87,所述直线导轨二83设于上层气动滑台安装板的顶部,所述工装安装板与直线导轨二通过滑块滑动连接,所述气缸一85设于工装安装板81的一侧且与上层气动滑台安装板86连接,所述浮动接头一84与气缸一85连接,所述油压缓冲器一82设于工装安装板的两侧且与上层气动滑台安装板连接,所述上层气动滑台安装板的底部通过滑块与下层气动滑台滑动连接。As shown in Figure 8, the upper pneumatic slide 8 includes a tooling mounting plate 81, a hydraulic buffer 82, a linear guide 83, a floating joint 84, a cylinder 85, an upper pneumatic slide mounting plate 86 and a slider 87. The linear guide 83 is arranged on the top of the upper pneumatic slide mounting plate, and the tooling mounting plate and the linear guide 83 are slidably connected through a slider. The cylinder 85 is arranged on one side of the tooling mounting plate 81 and is connected to the upper pneumatic slide mounting plate 86. The floating joint 84 is connected to the cylinder 85. The hydraulic buffer 82 is arranged on both sides of the tooling mounting plate and is connected to the upper pneumatic slide mounting plate. The bottom of the upper pneumatic slide mounting plate is slidably connected to the lower pneumatic slide through a slider.
如图9所示,所述下层气动滑台9包括下层气动滑台安装板91、气缸二92、浮动接头二93、直线导轨三94和油压缓冲器二95,所述气缸二92与下层气动滑台安装板91连接,气缸二92的伸出端与浮动接头二93连接,浮动接头二93与上层气动滑台安装板连接,所述下层气动滑台安装板的对应两侧分别设有直线导轨三94,上层气动滑台安装板的底部设有滑块,通过滑块与直线导轨三94滑动连接,所述油压缓冲器二设于下层气动滑台安装板的两侧。As shown in Figure 9, the lower pneumatic slide 9 includes a lower pneumatic slide mounting plate 91, a second cylinder 92, a second floating joint 93, a third linear guide 94 and a second hydraulic buffer 95. The second cylinder 92 is connected to the lower pneumatic slide mounting plate 91, the protruding end of the second cylinder 92 is connected to the second floating joint 93, the second floating joint 93 is connected to the upper pneumatic slide mounting plate, and the corresponding two sides of the lower pneumatic slide mounting plate are respectively provided with three linear guides 94, and a slider is provided at the bottom of the upper pneumatic slide mounting plate, which is slidably connected to the third linear guide 94 through the slider, and the second hydraulic buffer is arranged on both sides of the lower pneumatic slide mounting plate.
滚轮支撑放置工件,当上层气动滑台带动油缸进入定位工装时,油压缸底轴承孔与端面存在一定程度的不垂直,影响钢背轴承的压装,滚轮支撑根据缸底进入定位工装后的姿态进行实时的微小调整;限位板对待装配工件进行定位;旋转压紧机构7压在工件上表面,保证钢背轴承压装完成后顺利从定位工装脱离。上层气动滑台的气缸一通过导轨滑块带动放置于滚轮支撑上的工件移栽至定位工装进行装配。同理,下层气动滑台的气缸二通过导轨滑块带动放置工装,将待装配油缸在上料工位与装配工位进行往复运动。The workpiece is placed on the roller support. When the upper pneumatic slide drives the oil cylinder to enter the positioning fixture, there is a certain degree of non-perpendicularity between the bearing hole at the bottom of the oil cylinder and the end face, which affects the press-fitting of the steel back bearing. The roller support makes real-time slight adjustments according to the posture of the cylinder bottom after entering the positioning fixture; the limit plate positions the workpiece to be assembled; the rotating clamping mechanism 7 presses on the upper surface of the workpiece to ensure that the steel back bearing is smoothly detached from the positioning fixture after the press-fitting is completed. Cylinder 1 of the upper pneumatic slide drives the workpiece placed on the roller support to be transferred to the positioning fixture for assembly through the guide rail slider. Similarly, cylinder 2 of the lower pneumatic slide drives the placement fixture through the guide rail slider to reciprocate the oil cylinder to be assembled between the loading station and the assembly station.
如图10所示,所述定位工装3包括上压板31、定位件安装板32、上连接板33、下连接板34、定位导柱35、销轴36和锁紧气缸37,所述上压板31下部设有后定位工装和限位板,(后定位工装和限位板图中未示出),所述限位板设于后定位工装的后部,所述限位板的一侧设有检测缸底是否到位的传感器,所述定位导柱35设有两根,所述定位导柱的上端与定位件安装板32连接,定位导柱的中部通过直线轴承与上连接板33连接,所述销轴36与上连接板33连接,所述导柱的下端与下连接板34连接,所述锁紧气缸37与下连接板连34接。推料机构4安装在后定位工装上,钢背轴承从倾斜料道滑下来到达定位工装正后方时,推料机构的推料气缸带动前端的推料块将钢背轴承沿上压板31的滑道推入定位工装。As shown in Figure 10, the positioning tool 3 includes an upper pressure plate 31, a positioning piece mounting plate 32, an upper connecting plate 33, a lower connecting plate 34, a positioning guide column 35, a pin shaft 36 and a locking cylinder 37. The lower part of the upper pressure plate 31 is provided with a rear positioning tool and a limit plate (the rear positioning tool and the limit plate are not shown in the figure). The limit plate is arranged at the rear of the rear positioning tool. A sensor for detecting whether the bottom of the cylinder is in place is arranged on one side of the limit plate. Two positioning guide columns 35 are provided. The upper end of the positioning guide column is connected to the positioning piece mounting plate 32, and the middle part of the positioning guide column is connected to the upper connecting plate 33 through a linear bearing. The pin shaft 36 is connected to the upper connecting plate 33, the lower end of the guide column is connected to the lower connecting plate 34, and the locking cylinder 37 is connected to the lower connecting plate 34. The pushing mechanism 4 is installed on the rear positioning fixture. When the steel back bearing slides down from the inclined material channel and reaches the rear of the positioning fixture, the pushing cylinder of the pushing mechanism drives the pushing block at the front end to push the steel back bearing into the positioning fixture along the slideway of the upper pressure plate 31.
油缸缸底移动至后定位工装,对缸底进行初步定位;锁紧气缸37动作,锁紧机构打开,销轴36沿定导柱35方向向上自动弹起,穿过缸底轴承孔,对缸底进行二次精确定位,保证轴承孔的中心轴线的垂直度及其定位精度,保证压入过程顺利。钢背轴承压装到位后,下压工装将销轴下压直至销轴自动退出安装孔,锁紧机构锁紧,缸底移出工装治具。The bottom of the oil cylinder moves to the rear positioning fixture to perform preliminary positioning on the bottom of the cylinder; the locking cylinder 37 is activated, the locking mechanism is opened, and the pin 36 automatically bounces upward along the direction of the fixed guide column 35, passes through the bearing hole at the bottom of the cylinder, and performs secondary precise positioning on the bottom of the cylinder to ensure the verticality and positioning accuracy of the central axis of the bearing hole, and to ensure a smooth press-in process. After the steel back bearing is pressed into place, the pressing fixture presses the pin down until the pin automatically exits the installation hole, the locking mechanism is locked, and the bottom of the cylinder moves out of the fixture.
工作过程如下:The working process is as follows:
(1)机器人将下料油缸转运至工位一;(机器人上下料部分略)(1) The robot transfers the unloading cylinder to station 1; (the robot loading and unloading part is omitted)
(2)找正机构2的推进气缸24前移,气动夹持机构22将缸底找平;(2) The propulsion cylinder 24 of the alignment mechanism 2 moves forward, and the pneumatic clamping mechanism 22 levels the cylinder bottom;
(3)压紧机构7的旋转压紧气缸将缸体压紧,保证找平后的状态;气动夹持机构22打开,前移气缸后退;下层气动滑台9将待装油缸移栽至工位二;(3) The rotating pressing cylinder of the pressing mechanism 7 presses the cylinder body to ensure the leveled state; the pneumatic clamping mechanism 22 opens, and the forward cylinder moves backward; the lower pneumatic slide 9 moves the cylinder to be loaded to the second station;
(4)压紧机构的旋转压紧气缸松开,上层气动滑台8将待装配油缸的缸底推入定位工装3内;(4) The rotary clamping cylinder of the clamping mechanism is released, and the upper pneumatic slide 8 pushes the bottom of the cylinder to be assembled into the positioning fixture 3;
(5)锁紧气缸37打开,销轴36自动顶升对缸底内孔进行精确定位,钢背轴承通过推料机构4的推料气缸转运至轴承孔的正上方后退回,等待压装;(5) The locking cylinder 37 is opened, and the pin 36 is automatically lifted to accurately position the inner hole of the cylinder bottom. The steel back bearing is transferred to the top of the bearing hole by the pushing cylinder of the pushing mechanism 4 and then returned to wait for press installation;
(6)压力机工作,高速下压至钢背轴承进入缸底安装孔,高速转低速,将钢背轴承压装到位,同时销轴退回初始位置,锁紧气缸将销轴锁紧,压头快速撤回至初始位置,完成压装;(6) The press machine works, pressing down at high speed until the steel back bearing enters the mounting hole at the bottom of the cylinder, and then turning from high speed to low speed to press the steel back bearing into place. At the same time, the pin shaft returns to the initial position, the locking cylinder locks the pin shaft, and the pressure head quickly withdraws to the initial position to complete the press fitting;
(7)旋转压紧气缸压紧缸体,上层气动滑台将油缸拉回原位,下层气动滑台将油缸移栽至工位一;(7) The rotating pressing cylinder presses the cylinder body, the upper pneumatic slide pulls the cylinder back to its original position, and the lower pneumatic slide moves the cylinder to station one;
(8)机器人将油缸下料至下料小车,如此周而复始。(8) The robot lowers the material from the cylinder to the unloading trolley, and the cycle repeats.
本实用新型的压装设备整体布局自动化程度高,完全释放人工,装配效率高,装配过程稳定、可靠、安全,布局合理。上料料仓采用堆叠式料仓,噪音小,占地空间小,上料方便,缺料报警提示。实现了钢背轴承自动上料,压装自动,多种型号钢背轴承自动压装兼容,各种型号之间换产可一键切换。油缸上下料通过6R机器人,装配过程无需人工参与,整体结构运行平稳,提高生产效率的同时降低人工成本,创造巨大经济效益。The overall layout of the press-fitting equipment of the utility model has a high degree of automation, which completely releases manual labor, has high assembly efficiency, and the assembly process is stable, reliable, safe, and has a reasonable layout. The loading silo adopts a stacking silo, which has low noise, small footprint, convenient loading, and a lack of material alarm. Automatic loading and pressing of steel-backed bearings are realized, and various types of steel-backed bearings are compatible with automatic pressing, and various models can be switched with one button. The loading and unloading of the cylinder is carried out by a 6R robot, and the assembly process does not require manual participation. The overall structure runs smoothly, which improves production efficiency while reducing labor costs, creating huge economic benefits.
以上所述,只是用图解说明本实用新型的一些原理,本说明书并非是要将本实用新型局限在所示所述的具体结构和适用范围内,故凡是所有可能被利用的相应修改以及等同物,均属于本实用新型所申请的专利范围。The above description is only used to illustrate some principles of the utility model. This specification is not intended to limit the utility model to the specific structure and application scope shown and described. Therefore, all corresponding modifications and equivalents that may be used belong to the patent scope applied for the utility model.
除说明书所述技术特征外,其余技术特征均为本领域技术人员已知技术。Except for the technical features described in the specification, the other technical features are known to those skilled in the art.
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| CN202323476875.2U CN221833752U (en) | 2023-12-19 | 2023-12-19 | A hydraulic cylinder steel back bearing press-fitting device |
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