CN221833120U - Punching equipment for metal door and window production - Google Patents
Punching equipment for metal door and window production Download PDFInfo
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- 238000004080 punching Methods 0.000 title claims abstract description 29
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- 239000002184 metal Substances 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
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- 239000004566 building material Substances 0.000 abstract description 2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域Technical Field
本实用新型涉及建材加工技术领域,具体为一种金属门窗生产用冲孔设备。The utility model relates to the technical field of building material processing, in particular to a punching device for producing metal doors and windows.
背景技术Background Art
金属门窗是一种常见的建筑门窗类型,通常由金属材料制成,如铝合金、钢铁等,具有较高的强度和耐久性,能够承受风吹雨打、日晒雨淋,长时间保持结构的稳定性;门窗冲孔是一种在金属门窗制造过程中常用的加工方法,通过冲孔机可以在金属门窗的方管框架上创建孔洞,方便方管框架与门窗之间的安装。Metal doors and windows are a common type of building doors and windows, usually made of metal materials such as aluminum alloy, steel, etc. They have high strength and durability, can withstand wind, rain, sun and rain, and maintain structural stability for a long time; door and window punching is a commonly used processing method in the manufacturing process of metal doors and windows. The punching machine can create holes on the square tube frame of the metal doors and windows, which is convenient for the installation between the square tube frame and the doors and windows.
在对门窗进行冲孔操作时,需要对门窗上的框架进行夹持固定,防止其在冲孔时发生移动,现有的冲孔设备在对框架进行紧固时,需要手动调节夹具的位置或对不同夹具进行更换来适配不同尺寸大小的框架,其操作效率低下,且更换夹具较为繁琐,提高了工作量,鉴于此,本实用新型提出一种金属门窗生产用冲孔设备。When punching holes in doors and windows, the frames on the doors and windows need to be clamped and fixed to prevent them from moving during punching. When existing punching equipment is used to tighten the frames, it is necessary to manually adjust the position of the clamps or replace different clamps to adapt to frames of different sizes. The operation efficiency is low and the replacement of clamps is cumbersome, which increases the workload. In view of this, the utility model proposes a punching device for the production of metal doors and windows.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本实用新型提供了一种金属门窗生产用冲孔设备,以解决上述背景技术中提出的问题。In view of the deficiencies in the prior art, the utility model provides a punching device for producing metal doors and windows to solve the problems raised in the above background technology.
(二)技术方案(II) Technical solution
为实现上述目的,本实用新型提供如下技术方案:一种金属门窗生产用冲孔设备,包括机座,所述机座的顶部固定连接有工作台板,所述工作台板的顶部固定连接有U型座,所述U型座的顶部固定安装有液压缸,所述液压缸的底端贯U型座的顶部,并延伸到U型座的内部,所述液压缸的底端安装有冲压头,所述工作台板的顶部设有两个夹紧板,所述夹紧板通过调节螺杆与U型座连接,所述U型座的左右两侧均转动连接有传动齿轮,所述调节螺杆与传动齿轮的内部螺纹连接,所述机座的内部设有带动传动齿轮转动的驱动组件,所述驱动组件包括转轴、两个驱动齿轮和步进电机。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a punching equipment for the production of metal doors and windows, comprising a machine base, a workbench fixedly connected to the top of the machine base, a U-shaped seat fixedly connected to the top of the workbench, a hydraulic cylinder fixedly installed on the top of the U-shaped seat, the bottom end of the hydraulic cylinder penetrates the top of the U-shaped seat and extends to the interior of the U-shaped seat, a punching head is installed on the bottom end of the hydraulic cylinder, two clamping plates are provided on the top of the workbench, the clamping plates are connected to the U-shaped seat through an adjusting screw, the left and right sides of the U-shaped seat are rotatably connected to transmission gears, the adjusting screw is connected to the internal thread of the transmission gear, a driving assembly for driving the transmission gear to rotate is provided inside the machine base, and the driving assembly includes a rotating shaft, two driving gears and a stepping motor.
优选的,所述转轴与机座的内部转动连接,所述机座的顶部开设有两个圆槽,两个驱动齿轮分别与两个圆槽的内部转动连接,所述转轴与两个驱动齿轮的内部固定连接,所述步进电机固定安装在机座的右侧,所述步进电机的输出端与转轴的右端固定连接。Preferably, the rotating shaft is rotatably connected to the inside of the machine base, two circular grooves are opened on the top of the machine base, two driving gears are rotatably connected to the inside of the two circular grooves respectively, the rotating shaft is fixedly connected to the inside of the two driving gears, the stepper motor is fixedly installed on the right side of the machine base, and the output end of the stepper motor is fixedly connected to the right end of the rotating shaft.
优选的,两个驱动齿轮分别位于两个传动齿轮的正下方,所述工作台板的内部开设有两个上下贯穿的活动槽,所述活动槽与圆槽的内部连通,所述驱动齿轮与传动齿轮相互啮合。Preferably, the two driving gears are respectively located directly below the two transmission gears, and two movable grooves penetrating up and down are opened inside the workbench, the movable grooves are connected to the inside of the circular groove, and the driving gear and the transmission gear are meshed with each other.
优选的,所述调节螺杆的一端与夹紧板侧表面固定连接,所述调节螺杆与U型座的内部活动插接,所述夹紧板通过导向杆固定连接有挡板,所述导向杆与U型座的内部活动插接,所述调节螺杆与挡板转动连接。Preferably, one end of the adjusting screw is fixedly connected to the side surface of the clamping plate, the adjusting screw is movably plugged into the interior of the U-shaped seat, the clamping plate is fixedly connected to a baffle via a guide rod, the guide rod is movably plugged into the interior of the U-shaped seat, and the adjusting screw is rotatably connected to the baffle.
优选的,所述工作台板的内部开设有上下贯穿的圆孔,所述机座的右侧开设有下料槽,所述下料槽的内底壁设为斜面。Preferably, a circular hole penetrating from top to bottom is opened inside the workbench, a material discharge chute is opened on the right side of the machine base, and the inner bottom wall of the material discharge chute is set as an inclined surface.
优选的,所述机座的正面开设有两个L型卡槽,所述机座的正面设有集料槽,所述集料槽通过L型卡块与机座连接,所述L型卡块与集料槽的后侧固定,所述L型卡块与L型卡槽的内部卡接。Preferably, two L-shaped slots are opened on the front of the base, and a collection trough is provided on the front of the base. The collection trough is connected to the base through an L-shaped block, and the L-shaped block is fixed to the rear side of the collection trough, and the L-shaped block is engaged with the inside of the L-shaped slot.
与现有技术相比,本实用新型提供了一种金属门窗生产用冲孔设备,具备以下有益效果:Compared with the prior art, the utility model provides a punching device for metal door and window production, which has the following beneficial effects:
1、该金属门窗生产用冲孔设备,通过驱动组件与传动齿轮连接,步进电机带动转轴和两个驱动齿轮转动,便可驱动两个传动齿轮转动,使调节螺杆可以在传动齿轮的内部左右移动,并带动两个夹紧板一同进行移动,当两个夹紧板向中间移动时,便可将方形框架进行左右夹持固定,防止方形框架发生移动,实现自动夹紧效果,减小工作量,提高工作效率。1. The punching equipment for the production of metal doors and windows is connected to the transmission gear through a driving assembly. The stepper motor drives the rotating shaft and two driving gears to rotate, which can drive the two transmission gears to rotate, so that the adjusting screw can move left and right inside the transmission gear, and drive the two clamping plates to move together. When the two clamping plates move to the middle, the square frame can be clamped and fixed on the left and right to prevent the square frame from moving, thereby achieving an automatic clamping effect, reducing workload and improving work efficiency.
2、该金属门窗生产用冲孔设备,通过在机座的正面设置集料槽,方形框架冲孔产生的碎料便可从圆孔中掉落在下料槽的内部,并随着下料槽进入到集料槽的内部,且将集料槽向上移动,带动L型卡块在L型卡槽的内部向上移动,便可将其移动出来,实现对集料槽拆卸,实现对集料槽中的碎料进行处理。2. The punching equipment for metal door and window production has a collecting trough set on the front of the machine base. The debris generated by the punching of the square frame can fall from the round hole into the inside of the feeding trough, and enter the inside of the collecting trough along the feeding trough. The collecting trough is moved upward, driving the L-shaped card block to move upward inside the L-shaped card block, and it can be moved out, so that the collecting trough can be disassembled and the debris in the collecting trough can be processed.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引伸获得其它的实施附图。In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
本说明书所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容得能涵盖的范围内。The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
图1为本实用新型完整结构示意图;Figure 1 is a schematic diagram of the complete structure of the utility model;
图2为本实用新型俯视结构示意图;Figure 2 is a schematic diagram of the structure of the utility model from top view;
图3为本实用新型正面结构剖视图;Figure 3 is a front structural sectional view of the utility model;
图4为本实用新型机座结构示意图;Figure 4 is a schematic diagram of the structure of the base of the utility model;
图5为本实用新型集料槽结构示意图。FIG5 is a schematic diagram of the structure of the aggregate trough of the utility model.
其中:1、机座;2、工作台板;3、U型座;4、液压缸;5、冲压头;6、夹紧板;7、调节螺杆;8、传动齿轮;9、转轴;10、驱动齿轮;11、步进电机;12、圆槽;13、导向杆;14、圆孔;15、下料槽;16、L型卡槽;17、集料槽;18、L型卡块;19、活动槽。Among them: 1. Machine base; 2. Work table; 3. U-shaped seat; 4. Hydraulic cylinder; 5. Punch head; 6. Clamping plate; 7. Adjusting screw; 8. Transmission gear; 9. Rotating shaft; 10. Driving gear; 11. Stepping motor; 12. Round groove; 13. Guide rod; 14. Round hole; 15. Feeding chute; 16. L-shaped slot; 17. Collecting chute; 18. L-shaped block; 19. Movable slot.
具体实施方式DETAILED DESCRIPTION
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例,进一步阐述本实用新型,但下述实施例仅仅为本实用新型的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其它实施例,都属于本实用新型的保护范围。下述实施例中的实验方法,如无特殊说明,均为常规方法,下述实施例中所用的材料、试剂等,如无特殊说明,均可从商业途径得到。In order to make the technical means, creative features, purpose and efficacy of the utility model easy to understand, the utility model is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the utility model. The experimental methods in the following embodiments are conventional methods unless otherwise specified, and the materials, reagents, etc. used in the following embodiments are all commercially available unless otherwise specified.
请参阅图1-5,一种金属门窗生产用冲孔设备,包括机座1,机座1的顶部固定连接有工作台板2,工作台板2的顶部固定连接有U型座3,U型座3的顶部固定安装有液压缸4,液压缸4的底端贯U型座3的顶部,并延伸到U型座3的内部,液压缸4的底端安装有冲压头5,液压缸4工作伸缩,便可带动冲压头5进行上下移动,便可对工作台板2上的方形框架进行冲孔,工作台板2的顶部设有两个夹紧板6,两个夹紧板6关于工作台板2的中轴线左右对称,便可将方形框架进行左右夹持固定,夹紧板6通过调节螺杆7与U型座3连接,U型座3的左右两侧均转动连接有传动齿轮8,调节螺杆7与传动齿轮8的内部螺纹连接,机座1的内部设有带动传动齿轮8转动的驱动组件,驱动组件工作带动传动齿轮8转动时,便可驱动调节螺杆7在其内部左右移动,驱动组件包括转轴9、两个驱动齿轮10和步进电机11。Please refer to Figures 1-5, a punching device for metal door and window production includes a machine base 1, a workbench 2 is fixedly connected to the top of the machine base 1, a U-shaped seat 3 is fixedly connected to the top of the workbench 2, a hydraulic cylinder 4 is fixedly installed on the top of the U-shaped seat 3, the bottom end of the hydraulic cylinder 4 passes through the top of the U-shaped seat 3 and extends to the inside of the U-shaped seat 3, a punch head 5 is installed at the bottom end of the hydraulic cylinder 4, and the hydraulic cylinder 4 can work and retract, so as to drive the punch head 5 to move up and down, so as to punch holes in the square frame on the workbench 2, and two clamping plates 6 are provided on the top of the workbench 2 The two clamping plates 6 are symmetrical about the central axis of the workbench 2, so the square frame can be clamped and fixed on the left and right sides. The clamping plates 6 are connected to the U-shaped seat 3 through the adjusting screw 7. The left and right sides of the U-shaped seat 3 are rotatably connected with the transmission gear 8. The adjusting screw 7 is connected to the internal thread of the transmission gear 8. A driving component that drives the transmission gear 8 to rotate is provided inside the machine base 1. When the driving component drives the transmission gear 8 to rotate, it can drive the adjusting screw 7 to move left and right inside it. The driving component includes a rotating shaft 9, two driving gears 10 and a stepping motor 11.
进一步的,转轴9与机座1的内部转动连接,机座1的顶部开设有两个圆槽12,两个驱动齿轮10分别与两个圆槽12的内部转动连接,转轴9与两个驱动齿轮10的内部固定连接,步进电机11固定安装在机座1的右侧,步进电机11的输出端与转轴9的右端固定连接,步进电机11工作带动转轴9转动,同时两个驱动齿轮10分别在两个圆槽12的内部转动,且转动方向相同。Furthermore, the rotating shaft 9 is connected to the inside of the base 1 for rotation. Two circular grooves 12 are provided on the top of the base 1. The two driving gears 10 are respectively connected to the inside of the two circular grooves 12 for rotation. The rotating shaft 9 is fixedly connected to the inside of the two driving gears 10. The stepper motor 11 is fixedly installed on the right side of the base 1. The output end of the stepper motor 11 is fixedly connected to the right end of the rotating shaft 9. The stepper motor 11 drives the rotating shaft 9 to rotate when it works. At the same time, the two driving gears 10 rotate respectively inside the two circular grooves 12 in the same direction of rotation.
进一步的,两个驱动齿轮10分别位于两个传动齿轮8的正下方,工作台板2的内部开设有两个上下贯穿的活动槽19,活动槽19与传动齿轮8的位置相对应,活动槽19与圆槽12的内部连通,驱动齿轮10与传动齿轮8相互啮合,当驱动齿轮10转动时,便可带动传动齿轮8一同转动,使调节螺杆7可以在传动齿轮8的内部左右移动,调节夹紧板6的左右位置,方便对不同尺寸的方形框架进行夹持固定。Furthermore, the two driving gears 10 are respectively located directly below the two transmission gears 8. Two movable grooves 19 are provided inside the workbench 2, which pass through the upper and lower parts. The movable grooves 19 correspond to the positions of the transmission gears 8. The movable grooves 19 are connected to the inside of the circular groove 12. The driving gear 10 and the transmission gear 8 are meshed with each other. When the driving gear 10 rotates, the transmission gear 8 can be driven to rotate together, so that the adjusting screw 7 can move left and right inside the transmission gear 8, and the left and right position of the clamping plate 6 can be adjusted to facilitate the clamping and fixing of square frames of different sizes.
进一步的,调节螺杆7的一端与夹紧板6侧表面固定连接,当调节螺杆7移动时,带动夹紧板6一同移动,调节螺杆7与U型座3的内部活动插接,夹紧板6通过导向杆13固定连接有挡板,导向杆13与U型座3的内部活动插接,调节螺杆7与挡板转动连接,通过导向杆13便可对夹紧板6进行限位,使其只能进行左右移动,防止其发生转动,提高夹紧板6对方形框架的夹紧效果。Furthermore, one end of the adjusting screw 7 is fixedly connected to the side surface of the clamping plate 6. When the adjusting screw 7 moves, the clamping plate 6 is driven to move together. The adjusting screw 7 is movably plugged into the inside of the U-shaped seat 3. The clamping plate 6 is fixedly connected with a baffle through a guide rod 13. The guide rod 13 is movably plugged into the inside of the U-shaped seat 3. The adjusting screw 7 is rotatably connected to the baffle. The clamping plate 6 can be limited by the guide rod 13 so that it can only move left and right to prevent it from rotating, thereby improving the clamping effect of the clamping plate 6 on the square frame.
进一步的,工作台板2的内部开设有上下贯穿的圆孔14,圆孔14与冲压头5的位置相对应,使冲压头5向下移动便可进入到圆孔14的内部,实现对方形框架的冲压,机座1的右侧开设有下料槽15,下料槽15的内底壁设为斜面,当冲孔产生的碎屑从圆孔14进入到下料槽15中后,通过斜面方便将碎料进行排出。Furthermore, a circular hole 14 is provided inside the workbench 2 and passes through the circular hole 14, which corresponds to the position of the punch head 5. The punch head 5 can be moved downward to enter the circular hole 14 to punch the square frame. A feed chute 15 is provided on the right side of the base 1, and the inner bottom wall of the feed chute 15 is set as an inclined surface. When the debris generated by punching enters the feed chute 15 from the circular hole 14, the debris can be discharged conveniently through the inclined surface.
进一步的,机座1的正面开设有两个L型卡槽16,机座1的正面设有集料槽17,集料槽17通过L型卡块18与机座1连接,L型卡块18的数量为两个,L型卡块18与集料槽17的后侧固定,L型卡块18与L型卡槽16的内部卡接,通过L型卡块18便可将集料槽17进行固定,防止其发生移动,且将集料槽17向上移动,带动L型卡块18向上移动,并可从L型卡槽16的内部取出,同时下料槽15中的碎料可以沿着倾斜方向进入到下料槽15的内部,实现对碎料进行收集。Furthermore, two L-shaped slots 16 are provided on the front of the machine base 1, and a feed trough 17 is provided on the front of the machine base 1. The feed trough 17 is connected to the machine base 1 through an L-shaped block 18. There are two L-shaped blocks 18. The L-shaped block 18 is fixed to the rear side of the feed trough 17. The L-shaped block 18 is engaged with the inside of the L-shaped slot 16. The feed trough 17 can be fixed by the L-shaped block 18 to prevent it from moving, and the feed trough 17 is moved upward, driving the L-shaped block 18 to move upward, and can be taken out from the inside of the L-shaped slot 16. At the same time, the crushed materials in the discharge trough 15 can enter the inside of the discharge trough 15 along the inclined direction to realize the collection of the crushed materials.
本实用新型的使用过程如下:The use process of the utility model is as follows:
使用时,将待加工的方管框架放置在工作台板2的顶部,并位于两个夹紧板6之间,打开步进电机11,其工作带动转轴9转动,两个驱动齿轮10转动,并带动传动齿轮8转动,便可驱动调节螺杆7在传动齿轮8的内部移动,当调节螺杆7和夹紧板6向工作台板2的中间位置进行移动时,通过两个夹紧板6便可将方形框架的左右两侧进行夹紧固定,防止方形框架发生移动,接着,液压缸4工作伸长,带动冲压头5向下移动,并对方形框架进行冲孔,且冲压头5的底端进入到圆孔14的内部,同时冲孔产生的碎料掉落在下料槽15中,并顺着倾斜方向进入到集料槽17的内部,实现对碎料进行收集。When in use, the square tube frame to be processed is placed on the top of the workbench 2 and between the two clamping plates 6. The stepper motor 11 is turned on, and its operation drives the rotating shaft 9 to rotate, the two driving gears 10 to rotate, and the transmission gear 8 to rotate, so as to drive the adjusting screw 7 to move inside the transmission gear 8. When the adjusting screw 7 and the clamping plate 6 move to the middle position of the workbench 2, the left and right sides of the square frame can be clamped and fixed by the two clamping plates 6 to prevent the square frame from moving. Then, the hydraulic cylinder 4 works and extends, driving the punch head 5 to move downward and punch the square frame, and the bottom end of the punch head 5 enters into the circular hole 14. At the same time, the debris produced by the punching falls into the discharge trough 15 and enters into the collecting trough 17 along the inclined direction, so as to collect the debris.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323421501.0U CN221833120U (en) | 2023-12-15 | 2023-12-15 | Punching equipment for metal door and window production |
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