CN221833087U - Exhaust joint forming die - Google Patents
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- CN221833087U CN221833087U CN202420390164.9U CN202420390164U CN221833087U CN 221833087 U CN221833087 U CN 221833087U CN 202420390164 U CN202420390164 U CN 202420390164U CN 221833087 U CN221833087 U CN 221833087U
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Abstract
Description
技术领域Technical Field
本实用新型涉及汽车零件加工技术领域,特别涉及一种排气接头成型模具。The utility model relates to the technical field of automobile parts processing, in particular to an exhaust joint forming die.
背景技术Background Art
公开号为CN209969369U的一种汽车排气系统卡箍固定螺栓的翻边模具,包括上模组与下模组,上模组包含上模座、凸模座、凸模、凸模下端形成有球形凹面;下模组包含下模座,下模座固定设有仿形块底座和凹模垫块、卡箍仿形块、凹模座、氮气弹簧,凹模座内部形成有凹模座腔体,凹模座腔体内设置有凹模,凹模下部嵌套在凹模座腔体内部,凹模的上部伸出凹模座腔体,凹模内部形成有成型腔体。本实用新型解决了背景技术中存在的缺陷,结构简单、安装操作方便,可轻松地在汽车排气系统卡箍固定螺栓上翻边成型,使螺栓可靠安装在卡箍上,有利于后续装配效率的提高,节省了人工,降低了安装成本。The disclosure number is CN209969369U, and the flanging die for the clamp fixing bolt of the automobile exhaust system comprises an upper die set and a lower die set, wherein the upper die set comprises an upper die seat, a punch seat, a punch, and a spherical concave surface is formed at the lower end of the punch; the lower die set comprises a lower die seat, and the lower die seat is fixed with a profiling block base and a die pad, a clamp profiling block, a die seat, and a nitrogen spring, and a die seat cavity is formed inside the die seat, a die is arranged inside the die seat cavity, the lower part of the die is nested inside the die seat cavity, the upper part of the die extends out of the die seat cavity, and a forming cavity is formed inside the die. The utility model solves the defects existing in the background technology, has a simple structure, and is easy to install and operate, and can easily perform flanging and forming on the clamp fixing bolt of the automobile exhaust system, so that the bolt can be reliably installed on the clamp, which is conducive to improving the subsequent assembly efficiency, saving labor, and reducing installation costs.
上述一种汽车排气系统卡箍固定螺栓的翻边模具,难以在卡箍放置后将其定位处理,导致卡箍成型时会出现前后偏移的现象,直接影响了加工质量,同时卡箍需要在凸模的下方进行换料,具有一定的危险性,且换料较为不便,因此,可将其改进处理。The above-mentioned flanging die for the clamp fixing bolt of the automobile exhaust system is difficult to position the clamp after it is placed, resulting in front and back offset of the clamp during forming, which directly affects the processing quality. At the same time, the clamp needs to be replaced under the punch, which is dangerous and inconvenient. Therefore, it can be improved.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种排气接头成型模具,能够解决难以在卡箍放置后将其定位处理,导致卡箍成型时会出现前后偏移的现象,直接影响了加工质量,同时卡箍需要在凸模的下方进行换料,具有一定的危险性,且换料较为不便的问题。The purpose of the utility model is to provide an exhaust joint forming die, which can solve the problem that it is difficult to position the clamp after it is placed, resulting in the phenomenon that the clamp will be offset forward and backward during forming, which directly affects the processing quality. At the same time, the clamp needs to be replaced under the punch, which is dangerous and inconvenient.
为实现上述目的,本实用新型提供如下技术方案:一种排气接头成型模具,包括横板、移动板、定位结构和调位结构,横板的顶部设置有盖板,横板和盖板之间设置有滑板,盖板上设置有液压杆,滑板的底部固定安装有凸模,移动板设置于横板上,移动板的顶部固定安装有两组且呈左右分布的凹模,定位结构设置在移动板上且用于定位排气接头,调位结构设置在横板和移动板上且用于驱动移动板横向移动。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an exhaust joint forming mold, including a horizontal plate, a movable plate, a positioning structure and an adjustment structure, a cover plate is arranged on the top of the horizontal plate, a slide plate is arranged between the horizontal plate and the cover plate, a hydraulic rod is arranged on the cover plate, a punch is fixedly installed on the bottom of the slide plate, the movable plate is arranged on the horizontal plate, two groups of concave dies distributed on the left and right are fixedly installed on the top of the movable plate, the positioning structure is arranged on the movable plate and is used to position the exhaust joint, and the adjustment structure is arranged on the horizontal plate and the movable plate and is used to drive the movable plate to move laterally.
优选的,所述横板的顶部固定安装有四组且呈矩形分布的竖杆,竖杆的一端与盖板固定连接,滑板滑动安装于四组竖杆上,盖板的顶部固定安装有液压杆,液压杆的自由端穿过盖板并与滑板固定连接。Preferably, four groups of vertical rods distributed in a rectangular shape are fixedly installed on the top of the horizontal plate, one end of the vertical rods is fixedly connected to the cover plate, the slide plate is slidably installed on the four groups of vertical rods, and a hydraulic rod is fixedly installed on the top of the cover plate, the free end of the hydraulic rod passes through the cover plate and is fixedly connected to the slide plate.
优选的,所述横板的顶部开设有两组且呈前后分布的横向滑槽,移动板的底部固定安装有凸形块,凸形块滑动安装于横向滑槽内,可限定移动板的移动轨迹。Preferably, the top of the transverse plate is provided with two groups of transverse grooves distributed front to back, and a convex block is fixedly installed at the bottom of the movable plate. The convex block is slidably installed in the transverse grooves to limit the moving trajectory of the movable plate.
优选的,所述定位结构包括滑动块、移动条、压紧块、双向丝杆和马达,移动板的顶部开设有两组且呈左右分布的腔体,滑动块滑动安装于腔体内,移动条固定安装于滑动块的顶部,压紧块固定安装于前后两组移动条的对应面,双向丝杆转动安装于腔体内,滑动块螺纹套设于双向丝杆的外壁,马达固定安装于移动板的前侧,马达的转轴穿过移动板并与双向丝杆固定连接。Preferably, the positioning structure includes a sliding block, a moving bar, a clamping block, a bidirectional screw and a motor. Two groups of cavities are opened on the top of the moving plate and are distributed on the left and right sides. The sliding block is slidably installed in the cavity, the moving bar is fixedly installed on the top of the sliding block, the clamping block is fixedly installed on the corresponding surfaces of the front and rear groups of moving bars, the bidirectional screw is rotatably installed in the cavity, the sliding block is threadedly sleeved on the outer wall of the bidirectional screw, the motor is fixedly installed on the front side of the moving plate, and the rotating shaft of the motor passes through the moving plate and is fixedly connected to the bidirectional screw.
优选的,所述压紧块的外壁固定安装有橡胶垫,使得压紧定位时具有缓冲效果。Preferably, a rubber pad is fixedly mounted on the outer wall of the pressing block, so as to provide a buffering effect during pressing and positioning.
优选的,所述调位结构包括齿条、电机和齿轮,移动板的后侧开设有凹形口且齿条固定安装于其内,横板的顶部开设有圆口且电机固定安装于其内侧底部,电机的转轴与齿轮固定连接,齿轮与齿条啮合设置。Preferably, the positioning structure includes a rack, a motor and a gear, a concave opening is opened on the rear side of the movable plate and the rack is fixedly installed therein, a circular opening is opened on the top of the horizontal plate and the motor is fixedly installed at the inner bottom thereof, the rotating shaft of the motor is fixedly connected to the gear, and the gear is meshed with the rack.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该排气接头成型模具,通过滑动块、移动条、压紧块、双向丝杆、马达、齿条、电机和齿轮的配合使用,一方面能够驱动移动板进行左右横向移动,便于在一组凹模上的卡箍加工完成后将其换位处理,使其另一组凹模上未加工的卡箍能够置于凸模的下方,便于在此同时将加工完成的卡箍进行换料处理,使其换料过程更加的快速,同时换料也更加的安全,另一方面能够在卡箍放置于凹模上时将其夹紧定位处理,防止成型过程中卡箍会出现前后偏移的现象,确保了加工的质量,加强了该模具的实用性。The exhaust joint forming mold, through the coordinated use of a sliding block, a moving bar, a clamping block, a bidirectional screw rod, a motor, a rack, an electric motor and a gear, can, on the one hand, drive the moving plate to move horizontally left and right, so that the clamps on one set of concave dies can be replaced after processing, so that the unprocessed clamps on another set of concave dies can be placed under the punch, so that the processed clamps can be replaced at the same time, making the material replacement process faster and safer. On the other hand, the clamps can be clamped and positioned when placed on the concave dies to prevent the clamps from being offset forward and backward during the forming process, thereby ensuring the processing quality and enhancing the practicality of the mold.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本实用新型进一步地说明:The utility model is further described below in conjunction with the accompanying drawings and embodiments:
图1为本实用新型的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型的后视立体结构示意图;FIG2 is a rear perspective structural schematic diagram of the utility model;
图3为本实用新型横板的俯视立体结构示意图;FIG3 is a top view of the three-dimensional structure of the horizontal plate of the utility model;
图4为本实用新型的A部放大图;Fig. 4 is an enlarged view of part A of the present utility model;
图5为本实用新型凸模的剖视立体结构示意图。FIG5 is a schematic diagram of a sectional three-dimensional structure of the punch of the utility model.
附图标记:1、横板;2、移动板;3、凹模;4、定位结构;41、滑动块;42、移动条;43、压紧块;44、双向丝杆;45、马达;5、调位结构;51、齿条;52、电机;53、齿轮;6、竖杆;7、盖板;8、滑板;9、凸模;10、液压杆。Figure numerals: 1. horizontal plate; 2. movable plate; 3. die; 4. positioning structure; 41. sliding block; 42. movable bar; 43. clamping block; 44. bidirectional screw rod; 45. motor; 5. adjustment structure; 51. rack; 52. motor; 53. gear; 6. vertical rod; 7. cover plate; 8. slide plate; 9. punch; 10. hydraulic rod.
具体实施方式DETAILED DESCRIPTION
本部分将详细描述本实用新型的具体实施例,本实用新型之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本实用新型的每个技术特征和整体技术方案,但其不能理解为对本实用新型保护范围的限制。This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
请参阅图1-5,本实用新型提供一种技术方案:一种排气接头成型模具,包括横板1、移动板2、定位结构4和调位结构5,横板1的顶部设置有盖板7,横板1和盖板7之间设置有滑板8,盖板7上设置有液压杆10,滑板8的底部固定安装有凸模9,移动板2设置于横板1上,移动板2的顶部固定安装有两组且呈左右分布的凹模3,定位结构4设置在移动板2上且用于定位排气接头,调位结构5设置在横板1和移动板2上且用于驱动移动板2横向移动。Please refer to Figures 1-5. The utility model provides a technical solution: an exhaust joint forming mold, including a horizontal plate 1, a movable plate 2, a positioning structure 4 and an adjustment structure 5. A cover plate 7 is arranged on the top of the horizontal plate 1, a slide plate 8 is arranged between the horizontal plate 1 and the cover plate 7, a hydraulic rod 10 is arranged on the cover plate 7, a punch 9 is fixedly installed on the bottom of the slide plate 8, the movable plate 2 is arranged on the horizontal plate 1, two groups of concave dies 3 distributed left and right are fixedly installed on the top of the movable plate 2, the positioning structure 4 is arranged on the movable plate 2 and is used to position the exhaust joint, and the adjustment structure 5 is arranged on the horizontal plate 1 and the movable plate 2 and is used to drive the movable plate 2 to move laterally.
横板1的顶部固定安装有四组且呈矩形分布的竖杆6,竖杆6的一端与盖板7固定连接,滑板8滑动安装于四组竖杆6上,盖板7的顶部固定安装有液压杆10,液压杆10的自由端穿过盖板7并与滑板8固定连接,横板1的顶部开设有两组且呈前后分布的横向滑槽,移动板2的底部固定安装有凸形块,凸形块滑动安装于横向滑槽内,控制液压杆10驱动滑板8和凸模9向下移动,而凸模9则将卡箍冲压成型,然后控制电机52驱动齿轮53的逆时针转动,随即啮合拨动齿条51以及移动板2向右移动,然后左侧凹模3置于凸模9的下方,能够驱动移动板2进行左右横向移动,便于在一组凹模3上的卡箍加工完成后将其换位处理,使其另一组凹模3上未加工的卡箍能够置于凸模9的下方,便于在此同时将加工完成的卡箍进行换料处理,使其换料过程更加的快速,同时换料也更加的安全。Four groups of vertical rods 6 distributed in a rectangular shape are fixedly installed on the top of the horizontal plate 1, one end of the vertical rod 6 is fixedly connected to the cover plate 7, and the slide plate 8 is slidably installed on the four groups of vertical rods 6. A hydraulic rod 10 is fixedly installed on the top of the cover plate 7. The free end of the hydraulic rod 10 passes through the cover plate 7 and is fixedly connected to the slide plate 8. Two groups of horizontal slide grooves distributed front and back are opened on the top of the horizontal plate 1. A convex block is fixedly installed at the bottom of the movable plate 2. The convex block is slidably installed in the horizontal slide groove. The hydraulic rod 10 is controlled to drive the slide plate 8 and the punch 9 to move downward, and the punch 9 will The clamp is stamped and formed, and then the motor 52 is controlled to drive the gear 53 to rotate counterclockwise, which then engages and drives the rack 51 and the movable plate 2 to move to the right. Then the left-side die 3 is placed under the punch 9, which can drive the movable plate 2 to move horizontally left and right, so that the clamps on one set of dies 3 can be replaced after processing, so that the unprocessed clamps on the other set of dies 3 can be placed under the punch 9, so that the processed clamps can be replaced at the same time, making the material replacement process faster and safer.
定位结构4包括滑动块41、移动条42、压紧块43、双向丝杆44和马达45,移动板2的顶部开设有两组且呈左右分布的腔体,滑动块41滑动安装于腔体内,移动条42固定安装于滑动块41的顶部,压紧块43固定安装于前后两组移动条42的对应面,双向丝杆44转动安装于腔体内,滑动块41螺纹套设于双向丝杆44的外壁,马达45固定安装于移动板2的前侧,马达45的转轴穿过移动板2并与双向丝杆44固定连接,压紧块43的外壁固定安装有橡胶垫,将两组卡箍分别套在两组凹模3上,随即控制马达45驱动双向丝杆44的顺时针转动,然后驱动两组滑动块41的相互靠近,随即带动两组移动条42的同向移动,然后通过压紧块43将卡箍夹紧并定位处理,能够在卡箍放置于凹模3上时将其夹紧定位处理,防止成型过程中卡箍会出现前后偏移的现象,确保了加工的质量,加强了该模具的实用性。The positioning structure 4 includes a sliding block 41, a moving bar 42, a pressing block 43, a bidirectional screw 44 and a motor 45. Two groups of cavities are opened on the top of the moving plate 2 and are distributed on the left and right. The sliding block 41 is slidably installed in the cavity, the moving bar 42 is fixedly installed on the top of the sliding block 41, the pressing block 43 is fixedly installed on the corresponding surfaces of the front and rear groups of moving bars 42, the bidirectional screw 44 is rotatably installed in the cavity, the sliding block 41 is threadedly sleeved on the outer wall of the bidirectional screw 44, and the motor 45 is fixedly installed on the front side of the moving plate 2. The rotating shaft of the motor 45 passes through the moving plate 2 and is connected to the moving plate 2. The bidirectional screw 44 is fixedly connected, and a rubber pad is fixedly installed on the outer wall of the clamping block 43. The two groups of clamps are respectively put on the two groups of dies 3, and then the motor 45 is controlled to drive the bidirectional screw 44 to rotate clockwise, and then the two groups of sliding blocks 41 are driven to approach each other, and then the two groups of moving bars 42 are driven to move in the same direction, and then the clamp is clamped and positioned by the clamping block 43. The clamp can be clamped and positioned when it is placed on the die 3 to prevent the clamp from being offset forward and backward during the molding process, thereby ensuring the processing quality and enhancing the practicality of the mold.
调位结构5包括齿条51、电机52和齿轮53,移动板2的后侧开设有凹形口且齿条51固定安装于其内,横板1的顶部开设有圆口且电机52固定安装于其内侧底部,电机52的转轴与齿轮53固定连接,齿轮53与齿条51啮合设置。The positioning structure 5 includes a rack 51, a motor 52 and a gear 53. A concave opening is provided on the rear side of the movable plate 2 and the rack 51 is fixedly installed therein. A circular opening is provided on the top of the horizontal plate 1 and the motor 52 is fixedly installed at the inner bottom thereof. The rotating shaft of the motor 52 is fixedly connected to the gear 53, and the gear 53 is meshed with the rack 51.
工作原理:将两组卡箍分别套在两组凹模3上,随即控制马达45驱动双向丝杆44的顺时针转动,然后驱动两组滑动块41的相互靠近,随即带动两组移动条42的同向移动,然后通过压紧块43将卡箍夹紧并定位处理,随即控制液压杆10驱动滑板8和凸模9向下移动,而凸模9则将卡箍冲压成型,然后控制电机52驱动齿轮53的逆时针转动,随即啮合拨动齿条51以及移动板2向右移动,然后左侧凹模3置于凸模9的下方。Working principle: Put two groups of clamps on two groups of dies 3 respectively, then control the motor 45 to drive the bidirectional screw 44 to rotate clockwise, and then drive the two groups of sliding blocks 41 to approach each other, and then drive the two groups of moving bars 42 to move in the same direction, and then clamp and position the clamps through the clamping blocks 43, and then control the hydraulic rod 10 to drive the slide plate 8 and the punch 9 to move downward, and the punch 9 stamps the clamps into shape, and then control the motor 52 to drive the gear 53 to rotate counterclockwise, and then mesh and drive the rack 51 and the moving plate 2 to move to the right, and then the left side die 3 is placed under the punch 9.
上面结合附图对本实用新型实施例作了详细说明,但是本实用新型不限于上述实施例,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420390164.9U CN221833087U (en) | 2024-02-29 | 2024-02-29 | Exhaust joint forming die |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420390164.9U CN221833087U (en) | 2024-02-29 | 2024-02-29 | Exhaust joint forming die |
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