CN221833035U - A wire drawing machine pay-off mechanism for cable production - Google Patents
A wire drawing machine pay-off mechanism for cable production Download PDFInfo
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Abstract
Description
技术领域Technical Field
本实用新型涉及电线电缆技术领域，具体为一种电缆生产用拉丝机放线机构。The utility model relates to the technical field of electric wires and cables, in particular to a wire-releasing mechanism of a wire drawing machine for cable production.
背景技术Background Art
电线电缆用以传输电(磁)能，信息和实现电磁能转换的线材产品，广义的电线电缆亦简称为电缆，狭义的电缆是指绝缘电缆，它可定义为：由下列部分组成的集合体；一根或多根绝缘线芯，以及它们各自可能具有的包覆层，总保护层及外护层，电缆亦可有附加的没有绝缘的导体。Wires and cables are wire products used to transmit electrical (magnetic) energy, information and realize electromagnetic energy conversion. Wires and cables in a broad sense are also referred to as cables. Cables in a narrow sense refer to insulated cables, which can be defined as: a collection of the following parts; one or more insulating cores, and their respective coatings, total protective layers and outer sheaths. Cables may also have additional uninsulated conductors.
现有的电缆生产用拉丝机放线机构，通常采用电机带动收卷机构进行旋转的方式，完成对电缆生产拉丝的放线，由于现有的电缆生产用拉丝机放线机构无法保障了放线的稳定性，从而导致电缆生产用拉丝机放线时发生电线堆积的情况发生，进而降低了整体装置对电缆生产用拉丝机放线的稳定性，影响后续电缆生产用拉丝机放线机构进行工作的效果，因此，现有的电缆生产用拉丝机放线机构需要进行一定的改进。The existing pay-off mechanism of the wire drawing machine for cable production usually adopts a method of rotating the winding mechanism driven by a motor to complete the pay-off of the cable production wire drawing. Since the existing pay-off mechanism of the wire drawing machine for cable production cannot ensure the stability of the pay-off, it leads to the accumulation of wires when the wire drawing machine for cable production pays off, thereby reducing the stability of the overall device for the pay-off of the wire drawing machine for cable production, affecting the effect of the subsequent working of the pay-off mechanism of the wire drawing machine for cable production. Therefore, the existing pay-off mechanism of the wire drawing machine for cable production needs to be improved to a certain extent.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种电缆生产用拉丝机放线机构，以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a wire-paying mechanism for a wire drawing machine for cable production, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的，本实用新型提供如下技术方案：一种电缆生产用拉丝机放线机构，包括机架，所述机架的顶部固定连接有支撑架，且支撑架的内壁安装有放线辊，所述机架的外壁设置有电机，且电机的输出轴通过联轴器连接有传动杆，所述传动杆的外壁设置有传动器，且传动器的内壁设置有往复丝杆，所述往复丝杆的两端轴承连接有支撑板，所述机架的顶部固定连接有固定板，且固定板的一侧固定连接有一号固定架；To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire-drawing machine pay-off mechanism for cable production, comprising a frame, a support frame is fixedly connected to the top of the frame, and a pay-off roller is installed on the inner wall of the support frame, a motor is arranged on the outer wall of the frame, and a transmission rod is connected to the output shaft of the motor through a coupling, a transmission device is arranged on the outer wall of the transmission rod, and a reciprocating screw rod is arranged on the inner wall of the transmission device, bearings at both ends of the reciprocating screw rod are connected to support plates, a fixed plate is fixedly connected to the top of the frame, and a No. 1 fixed frame is fixedly connected to one side of the fixed plate;
所述一号固定架的一侧固定连接有轴承架，且轴承架的外壁轴承连接有调节环，所述调节环的一侧固定连接有气缸，且气缸的另一端固定连接有推环，所述推环的内壁轴承连接有固定杆，且固定杆的外壁固定连接有调节板，所述调节板的一侧固定连接有二号固定架，且二号固定架的内壁轴承连接有定位辊。A bearing frame is fixedly connected to one side of the No. 1 fixing frame, and an adjusting ring is connected to the outer wall bearing of the bearing frame, a cylinder is fixedly connected to one side of the adjusting ring, and a push ring is fixedly connected to the other end of the cylinder, a fixing rod is connected to the inner wall bearing of the push ring, and an adjusting plate is fixedly connected to the outer wall of the fixing rod, a No. 2 fixing frame is fixedly connected to one side of the adjusting plate, and a positioning roller is connected to the inner wall bearing of the No. 2 fixing frame.
优选的，所述往复丝杆通过传动器与传动杆构成一体化机构，且往复丝杆的外壁螺纹连接有螺纹环，所述螺纹环通过往复丝杆构成往复螺纹运动。Preferably, the reciprocating screw rod forms an integrated structure with the transmission rod through a transmission device, and the outer wall of the reciprocating screw rod is threadedly connected with a threaded ring, and the threaded ring forms a reciprocating threaded motion through the reciprocating screw rod.
优选的，所述螺纹环的外壁固定连接有穿孔，且穿孔的外壁固定连接有活动环，所述活动环的内壁滑动连接有滑杆。Preferably, the outer wall of the threaded ring is fixedly connected with a through hole, and the outer wall of the through hole is fixedly connected with a movable ring, and the inner wall of the movable ring is slidably connected with a sliding rod.
优选的，所述推环通过气缸构成升降结构，所述固定杆通过推环构成旋转结构，且调节板通过固定杆构成角度调节结构。Preferably, the push ring forms a lifting structure through a cylinder, the fixed rod forms a rotating structure through the push ring, and the adjustment plate forms an angle adjustment structure through the fixed rod.
优选的，所述调节板的外壁贯穿开设有滑槽，且滑槽的内壁滑动连接有支撑杆，所述滑槽的内壁与支撑杆的外壁形状大小相互匹配。Preferably, a slide groove is formed through the outer wall of the adjustment plate, and the inner wall of the slide groove is slidably connected to a support rod, and the inner wall of the slide groove and the outer wall of the support rod match each other in shape and size.
优选的，所述支撑杆的外壁轴承连接有滑轮，且滑轮的数量有两个，两个所述滑轮的内壁滑动连接有调节板。Preferably, the outer wall bearing of the support rod is connected with a pulley, and there are two pulleys, and the inner walls of the two pulleys are slidably connected with adjustment plates.
优选的，所述支撑杆通过滑轮与调节板构成推动结构，且支撑杆的内壁轴承连接有轴承杆，所述支撑杆通过轴承杆构成旋转结构。Preferably, the support rod forms a pushing structure through a pulley and an adjusting plate, and the inner wall bearing of the support rod is connected to a bearing rod, and the support rod forms a rotating structure through the bearing rod.
与现有技术相比，本实用新型的有益效果是：该用于电缆生产用拉丝机放线机构；Compared with the prior art, the utility model has the following beneficial effects: the wire-releasing mechanism of the wire drawing machine used in cable production;
1.通过设置的气缸、调节板与支撑杆，采用伸缩调节带动调节板进行旋转的方式，完成对电线的拉伸与松放，通过气缸与推环带动固定杆进行旋转，此时固定杆带动调节板进行角度调节，以使得调节板通过二号固定架与定位辊对电线进行抬升与下降，同时通过支撑杆的调节，完成对定位辊的稳定调节，从而防止了工作人员在对电线进行放线时发生推挤的现象，进而提高了整体装置对电缆生产用拉丝机放线的稳定性，保障后续电缆生产用拉丝机放线机构进行工作的稳定性；1. Through the provided cylinder, adjustment plate and support rod, the adjustment plate is driven to rotate by telescopic adjustment to complete the stretching and loosening of the wire. The fixed rod is driven to rotate by the cylinder and the push ring. At this time, the fixed rod drives the adjustment plate to adjust the angle, so that the adjustment plate can lift and lower the wire through the No. 2 fixed frame and the positioning roller. At the same time, the positioning roller is adjusted stably by adjusting the support rod, thereby preventing the staff from pushing and squeezing when releasing the wire, thereby improving the stability of the overall device for the wire drawing machine for cable production, and ensuring the stability of the subsequent wire drawing machine release mechanism for cable production;
2.通过设置的放线辊、传动器与往复丝杆，采用皮带传动的方式，完成对电线的放线，此时通过电机带动传动杆与放线辊进行旋转，以使得放线辊对电线进行放线，同时传动器带动往复丝杆进行旋转，从而通过往复丝杆带动螺纹环进行往复移动，进而通过螺纹环带动穿孔对电线进行调节，从而方便了工作人员对电线进行快速收放，提高了整体装置对电线进行收放的效率，同时保障了整体装置对电线进行放线的稳定性，增加了整体装置的实用性。2. Through the arrangement of the pay-off roller, the transmission device and the reciprocating screw rod, the belt drive method is adopted to complete the pay-off of the wire. At this time, the motor drives the transmission rod and the pay-off roller to rotate, so that the pay-off roller pays off the wire. At the same time, the transmission device drives the reciprocating screw rod to rotate, thereby driving the threaded ring to move back and forth through the reciprocating screw rod, and then driving the perforation through the threaded ring to adjust the wire, thereby facilitating the staff to quickly retract and release the wire, improving the efficiency of the overall device in retracting and releasing the wire, and at the same time ensuring the stability of the overall device in paying out the wire, and increasing the practicality of the overall device.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图；Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的侧视结构示意图；FIG2 is a side view of the structure of the present invention;
图3为本实用新型放线辊与穿孔的连接结构示意图；FIG3 is a schematic diagram of the connection structure between the pay-off roller and the perforation of the utility model;
图4为本实用新型气缸与定位辊的连接结构示意图。FIG. 4 is a schematic diagram of the connection structure between the cylinder and the positioning roller of the utility model.
图中：1、机架；2、支撑架；3、放线辊；4、电机；5、传动杆；6、传动器；7、往复丝杆；8、螺纹环；9、穿孔；10、活动环；11、滑杆；12、支撑板；13、固定板；14、一号固定架；15、轴承架；16、调节环；17、气缸；18、推环；19、固定杆；20、调节板；21、滑槽；22、支撑杆；23、轴承杆；24、滑轮；25、二号固定架；26、定位辊。In the figure: 1. frame; 2. support frame; 3. pay-off roller; 4. motor; 5. transmission rod; 6. transmission device; 7. reciprocating screw; 8. threaded ring; 9. perforation; 10. movable ring; 11. slide rod; 12. support plate; 13. fixed plate; 14. No. 1 fixed frame; 15. bearing frame; 16. adjustment ring; 17. cylinder; 18. push ring; 19. fixed rod; 20. adjustment plate; 21. slide groove; 22. support rod; 23. bearing rod; 24. pulley; 25. No. 2 fixed frame; 26. positioning roller.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-3，本实用新型提供一种技术方案：一种电缆生产用拉丝机放线机构，包括机架1，机架1的顶部固定连接有支撑架2，且支撑架2的内壁安装有放线辊3，机架1的外壁设置有电机4，且电机4的输出轴通过联轴器连接有传动杆5，传动杆5的外壁设置有传动器6，且传动器6的内壁设置有往复丝杆7，往复丝杆7的两端轴承连接有支撑板12，机架1的顶部固定连接有固定板13，且固定板13的一侧固定连接有一号固定架14。Please refer to Figures 1-3. The utility model provides a technical solution: a wire drawing machine pay-off mechanism for cable production, comprising a frame 1, a support frame 2 is fixedly connected to the top of the frame 1, and a pay-off roller 3 is installed on the inner wall of the support frame 2, a motor 4 is arranged on the outer wall of the frame 1, and the output shaft of the motor 4 is connected to a transmission rod 5 through a coupling, a transmission device 6 is arranged on the outer wall of the transmission rod 5, and a reciprocating screw rod 7 is arranged on the inner wall of the transmission device 6, bearings at both ends of the reciprocating screw rod 7 are connected to support plates 12, a fixing plate 13 is fixedly connected to the top of the frame 1, and a fixing frame No. 1 14 is fixedly connected to one side of the fixing plate 13.
往复丝杆7通过传动器6与传动杆5构成一体化机构，且往复丝杆7的外壁螺纹连接有螺纹环8，螺纹环8通过往复丝杆7构成往复螺纹运动；The reciprocating screw rod 7 forms an integrated mechanism with the transmission rod 5 through the transmission device 6, and the outer wall of the reciprocating screw rod 7 is threadedly connected with a thread ring 8, and the thread ring 8 forms a reciprocating thread motion through the reciprocating screw rod 7;
螺纹环8的外壁固定连接有穿孔9，且穿孔9的外壁固定连接有活动环10，活动环10的内壁滑动连接有滑杆11。The outer wall of the threaded ring 8 is fixedly connected with a through hole 9 , and the outer wall of the through hole 9 is fixedly connected with a movable ring 10 , and the inner wall of the movable ring 10 is slidably connected with a sliding rod 11 .
实施方式具体为：通过设置的放线辊3、传动器6与往复丝杆7，采用皮带传动的方式，完成对电线的放线，此时通过电机4带动传动杆5与放线辊3进行旋转，以使得放线辊3对电线进行放线，同时传动器6带动往复丝杆7进行旋转，从而通过往复丝杆7带动螺纹环8进行往复移动，进而通过螺纹环8带动穿孔9对电线进行调节，从而方便了工作人员对电线进行快速收放，提高了整体装置对电线进行收放的效率，同时保障了整体装置对电线进行放线的稳定性，增加了整体装置的实用性。The specific implementation method is as follows: by setting the pay-off roller 3, the transmission device 6 and the reciprocating screw rod 7, the belt transmission method is adopted to complete the pay-off of the wire. At this time, the transmission rod 5 and the pay-off roller 3 are driven by the motor 4 to rotate, so that the pay-off roller 3 pays off the wire. At the same time, the transmission device 6 drives the reciprocating screw rod 7 to rotate, thereby driving the threaded ring 8 to move back and forth through the reciprocating screw rod 7, and then driving the perforation 9 through the threaded ring 8 to adjust the wire, thereby facilitating the staff to quickly retract and release the wire, improving the efficiency of the overall device in retracting and releasing the wire, and at the same time ensuring the stability of the overall device in paying out the wire, thereby increasing the practicality of the overall device.
请参阅图1-4，本实用新型提供一种技术方案：一种电缆生产用拉丝机放线机构，一号固定架14的一侧固定连接有轴承架15，且轴承架15的外壁轴承连接有调节环16，调节环16的一侧固定连接有气缸17，且气缸17的另一端固定连接有推环18，推环18的内壁轴承连接有固定杆19，且固定杆19的外壁固定连接有调节板20，调节板20的一侧固定连接有二号固定架25，且二号固定架25的内壁轴承连接有定位辊26。Please refer to Figures 1-4. The utility model provides a technical solution: a wire drawing machine pay-off mechanism for cable production, a bearing frame 15 is fixedly connected to one side of a No. 1 fixed frame 14, and the outer wall bearing of the bearing frame 15 is connected to an adjusting ring 16, a cylinder 17 is fixedly connected to one side of the adjusting ring 16, and a push ring 18 is fixedly connected to the other end of the cylinder 17, a fixing rod 19 is connected to the inner wall bearing of the push ring 18, and an adjusting plate 20 is fixedly connected to the outer wall of the fixing rod 19, a No. 2 fixed frame 25 is fixedly connected to one side of the adjusting plate 20, and a positioning roller 26 is connected to the inner wall bearing of the No. 2 fixed frame 25.
推环18通过气缸17构成升降结构，固定杆19通过推环18构成旋转结构，且调节板20通过固定杆19构成角度调节结构；The push ring 18 forms a lifting structure through the cylinder 17, the fixed rod 19 forms a rotating structure through the push ring 18, and the adjustment plate 20 forms an angle adjustment structure through the fixed rod 19;
调节板20的外壁贯穿开设有滑槽21，且滑槽21的内壁滑动连接有支撑杆22，滑槽21的内壁与支撑杆22的外壁形状大小相互匹配；A slide groove 21 is formed through the outer wall of the adjustment plate 20, and a support rod 22 is slidably connected to the inner wall of the slide groove 21. The inner wall of the slide groove 21 and the outer wall of the support rod 22 match each other in shape and size.
支撑杆22的外壁轴承连接有滑轮24，且滑轮24的数量有两个，两个滑轮24的内壁滑动连接有调节板20；The outer wall bearing of the support rod 22 is connected with a pulley 24, and there are two pulleys 24. The inner walls of the two pulleys 24 are slidably connected with an adjustment plate 20.
支撑杆22通过滑轮24与调节板20构成推动结构，且支撑杆22的内壁轴承连接有轴承杆23，支撑杆22通过轴承杆23构成旋转结构。The support rod 22 and the adjustment plate 20 form a pushing structure through the pulley 24 , and the inner wall bearing of the support rod 22 is connected to the bearing rod 23 , and the support rod 22 forms a rotating structure through the bearing rod 23 .
实施方式具体为：通过设置的气缸17、调节板20与支撑杆22，采用伸缩调节带动调节板20进行旋转的方式，完成对电线的拉伸与松放，通过气缸17与推环18带动固定杆19进行旋转，此时固定杆19带动调节板20进行角度调节，以使得调节板20通过二号固定架25与定位辊26对电线进行抬升与下降，同时通过支撑杆22的调节，完成对定位辊26的稳定调节，从而防止了工作人员在对电线进行放线时发生推挤的现象，进而提高了整体装置对电缆生产用拉丝机放线的稳定性，保障后续电缆生产用拉丝机放线机构进行工作的稳定性。The specific implementation method is as follows: through the provided cylinder 17, the adjustment plate 20 and the support rod 22, the adjustment plate 20 is driven to rotate by telescopic adjustment to complete the stretching and loosening of the wire, and the fixed rod 19 is driven to rotate by the cylinder 17 and the push ring 18. At this time, the fixed rod 19 drives the adjustment plate 20 to adjust the angle, so that the adjustment plate 20 can lift and lower the wire through the second fixed frame 25 and the positioning roller 26. At the same time, the positioning roller 26 is stably adjusted by adjusting the support rod 22, thereby preventing the staff from pushing and shoving when laying out the wire, thereby improving the stability of the overall device for laying out the wires of the wire drawing machine for cable production, and ensuring the stability of the subsequent wire drawing machine laying mechanism for cable production.
工作原理：在使用该用于电缆生产用拉丝机放线机构时，首先将放线辊3安装至支撑架2的内壁，然后将电线穿过穿孔9与定位辊26的外壁进行缠绕，紧接着将电线输送至拉丝机内，当工作人员需要进行放线时，此时通过启动机架1外壁设置的电机4，以使得电机4带动传动杆5进行旋转，从而通过传动杆5带动放线辊3进行转动，进而完成对放线辊3外壁缠绕电线进行放线；Working principle: When using the pay-off mechanism of the wire drawing machine for cable production, first install the pay-off roller 3 to the inner wall of the support frame 2, then pass the wire through the perforation 9 and the outer wall of the positioning roller 26 for winding, and then convey the wire to the wire drawing machine. When the staff needs to pay off the wire, the motor 4 arranged on the outer wall of the frame 1 is started, so that the motor 4 drives the transmission rod 5 to rotate, thereby driving the pay-off roller 3 to rotate through the transmission rod 5, and then completing the pay-off of the wire wound on the outer wall of the pay-off roller 3;
同时由于传动器6的内壁设置有传动杆5与往复丝杆7，此时往复丝杆7通过传动器6跟随传动杆5进行旋转，以使得往复丝杆7外壁螺纹连接的螺纹环8进行往复滑动，从而通过螺纹环8带动外壁固定的活动环10进行同步调节，进而通过穿孔9带动活动环10沿着滑杆11进行滑动，此时穿孔9带动内壁设置的电线进行同步调节，以使得穿孔9带动电线沿着放线辊3的缠绕路径进行稳定输送；At the same time, since the inner wall of the transmission device 6 is provided with a transmission rod 5 and a reciprocating screw rod 7, the reciprocating screw rod 7 rotates with the transmission rod 5 through the transmission device 6, so that the threaded ring 8 connected to the outer wall of the reciprocating screw rod 7 slides back and forth, thereby driving the movable ring 10 fixed on the outer wall to perform synchronous adjustment through the threaded ring 8, and then driving the movable ring 10 to slide along the slide rod 11 through the perforation 9. At this time, the perforation 9 drives the wires set on the inner wall to perform synchronous adjustment, so that the perforation 9 drives the wires to be stably transported along the winding path of the pay-off roller 3;
当工作人员需要保障了电线进行输送的稳定时，此时通过启动气缸17，以使得气缸17带动顶端固定的推环18进行伸缩调节，同时气缸17进行伸缩调节时，此时气缸17通过调节环16沿着轴承架15进行旋转，以使得气缸17通过推环18带动固定杆19进行稳定旋转，由于推环18的内壁固定连接有固定杆19，从而根据推环18的伸缩调节带动固定杆19进行旋转，进而带动固定杆19外壁固定的调节板20进行角度调节；When the staff needs to ensure the stability of the wire transportation, the cylinder 17 is started at this time, so that the cylinder 17 drives the push ring 18 fixed at the top to perform telescopic adjustment. At the same time, when the cylinder 17 is telescopically adjusted, the cylinder 17 rotates along the bearing frame 15 through the adjustment ring 16, so that the cylinder 17 drives the fixed rod 19 to rotate stably through the push ring 18. Since the inner wall of the push ring 18 is fixedly connected with the fixed rod 19, the fixed rod 19 is driven to rotate according to the telescopic adjustment of the push ring 18, and then the adjustment plate 20 fixed on the outer wall of the fixed rod 19 is driven to adjust the angle;
通过调节板20一侧固定的二号固定架25带动定位辊26进行同步调节，由于定位辊26的外壁缠绕有电线，此时定位辊26进行调节时带动电线进行拉伸松放，以使得电线通过定位辊26稳定输送至拉丝机内，同时当调节板20进行角度调节滑丝，此时支撑杆22通过滑轮24沿着调节板20内壁开设的滑槽21进行滑动，以使得支撑杆22通过轴承杆23进行旋转，从而通过支撑杆22对调节板20调节后的角度进行稳定支撑，进而保障了定位辊26对电线进行调节时的稳定性。The No. 2 fixing frame 25 fixed on one side of the adjustment plate 20 drives the positioning roller 26 to be adjusted synchronously. Since the outer wall of the positioning roller 26 is wrapped with electric wire, the positioning roller 26 drives the electric wire to be stretched and loosened when it is adjusted, so that the electric wire can be stably transported to the wire drawing machine through the positioning roller 26. At the same time, when the adjustment plate 20 is adjusted for angle sliding, the support rod 22 slides along the slide groove 21 provided on the inner wall of the adjustment plate 20 through the pulley 24, so that the support rod 22 rotates through the bearing rod 23, so that the adjusted angle of the adjustment plate 20 is stably supported by the support rod 22, thereby ensuring the stability of the positioning roller 26 when adjusting the electric wire.
尽管已经示出和描述了本实用新型的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本实用新型的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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