CN221832351U - Distillation circulation system for reaction kettle - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及化工反应装置技术领域,更具体地,涉及一种用于反应釜的蒸馏循环系统。The utility model relates to the technical field of chemical reaction devices, and more specifically to a distillation circulation system for a reaction kettle.
背景技术Background Art
医药反应釜常常用于药物化学反应,药物化学反应在运行过程中会产生大量的蒸馏水,如果能够将这部分蒸馏水进行合理利用,将会降低生产成本,减少能源消耗和排放。Pharmaceutical reactors are often used in drug chemical reactions. During the operation of drug chemical reactions, a large amount of distilled water will be produced. If this distilled water can be used reasonably, it will reduce production costs, energy consumption and emissions.
医药中间体2'-脱氧-2'-β-氟-1,3,5-三苯甲酰基-D-呋喃核糖(C8)工艺工程方法的开发过程中,对能源回收的要求较高,否则会出现杂质,现有的反应釜不能满足要求。During the development of the process engineering method for the pharmaceutical intermediate 2'-deoxy-2'-β-fluoro-1,3,5-tribenzoyl-D-ribofuranose (C8), high requirements are placed on energy recovery, otherwise impurities will appear and the existing reactor cannot meet the requirements.
现有的专利公开号:CN206583319U,公开了一种蒸汽冷凝装置,其结构包括过滤桶、过滤网、蒸汽装置、液压表、连接管、控制面板、第一隔热进水口、第二隔热进水口、集水灌、动力蒸汽输送管、冷凝水输送管、不锈钢底座、止回阀、动力接口、冷凝水出口、气动泵、动力开关、动力蒸汽回气管、溢流管,所述蒸汽装置下设有过滤网,所述过滤网下设有过滤桶,所述蒸汽装置上设有液压表,所述蒸汽装置通过连接管与集水灌固定连接。The existing patent publication number is: CN206583319U, which discloses a steam condensation device, whose structure includes a filter barrel, a filter screen, a steam device, a hydraulic gauge, a connecting pipe, a control panel, a first insulated water inlet, a second insulated water inlet, a water collecting tank, a power steam delivery pipe, a condensate delivery pipe, a stainless steel base, a check valve, a power interface, a condensate outlet, a pneumatic pump, a power switch, a power steam return pipe, and an overflow pipe. A filter screen is provided under the steam device, a filter barrel is provided under the filter screen, a hydraulic gauge is provided on the steam device, and the steam device is fixedly connected to the water collecting tank through a connecting pipe.
但是此专利利用动力装置收集水,能耗高,在长期工作后,效果降低,还可能造成装置损坏。However, this patent utilizes a power device to collect water, which has high energy consumption. After long-term operation, the effect is reduced and the device may be damaged.
有鉴于此,本实用新型提供高一种高效节能型的用于反应釜的蒸馏循环系统,操作简单,利用物料反应本身产生的热量收集蒸馏水,并循环利用,有效地节约能源和降低成本。In view of this, the utility model provides a high-efficiency and energy-saving distillation circulation system for a reactor, which is simple to operate and utilizes the heat generated by the material reaction itself to collect distilled water and recycle it, thereby effectively saving energy and reducing costs.
实用新型内容Utility Model Content
本实用新型的目的在于,提供一种低成本、高效节能并且高能源回收的用于反应釜的蒸馏循环系统。The utility model aims to provide a distillation circulation system for a reactor with low cost, high efficiency, energy saving and high energy recovery.
一种用于反应釜的蒸馏循环系统,包括反应釜1,所述反应釜1的顶端设有固体进料口9、液体进料口3、液体滴加口4、电机口5、检验口6和蒸馏口2,所述蒸馏口2连接蒸馏循环系统21,所述蒸馏循环系统21从上到下依次包括冷凝器22、集水瓶23和储水瓶24,所述集水瓶23连通蒸馏口2,所述集水瓶23和储水瓶24之间设有截止阀7,所述冷凝器22内部设有冷凝水管道221,向冷凝水管道221内灌输冷水,使得冷凝器22内的水汽液化集中到集水瓶23内,当关闭截止阀7时,集水瓶23内的水将通过蒸馏口2回流到反应釜1内进行循环利用。A distillation circulation system for a reactor comprises a reactor 1, wherein a solid feed port 9, a liquid feed port 3, a liquid drop port 4, a motor port 5, an inspection port 6 and a distillation port 2 are arranged at the top of the reactor 1, wherein the distillation port 2 is connected to a distillation circulation system 21, wherein the distillation circulation system 21 comprises a condenser 22, a water collecting bottle 23 and a water storage bottle 24 from top to bottom, wherein the water collecting bottle 23 is connected to the distillation port 2, a stop valve 7 is arranged between the water collecting bottle 23 and the water storage bottle 24, a condensation water pipeline 221 is arranged inside the condenser 22, cold water is poured into the condensation water pipeline 221, so that the water vapor in the condenser 22 is liquefied and concentrated in the water collecting bottle 23, and when the stop valve 7 is closed, the water in the water collecting bottle 23 will flow back to the reactor 1 through the distillation port 2 for recycling.
进一步的,所述冷凝器22上设有真空泵222,用于抽真空,所述冷凝器22和真空泵222中间设有压力表223,用于观察冷凝器22的压力。Furthermore, the condenser 22 is provided with a vacuum pump 222 for evacuating the air, and a pressure gauge 223 is provided between the condenser 22 and the vacuum pump 222 for observing the pressure of the condenser 22 .
进一步的,所述集水瓶23和储水瓶24上均设有放空阀26,当反应结束放料时,打开放空阀26,用于放压,使得内部压力变成常压。Furthermore, both the water collecting bottle 23 and the water storage bottle 24 are provided with a vent valve 26. When the reaction is finished and the material is discharged, the vent valve 26 is opened to release the pressure so that the internal pressure becomes normal pressure.
进一步的,所述储水瓶24底端设有放料阀8,用于反应结束后放料。Furthermore, a discharge valve 8 is provided at the bottom of the water storage bottle 24 for discharging the material after the reaction is completed.
进一步的,所述反应釜1内部设有加热夹层11,用于给物料加热。Furthermore, a heating interlayer 11 is provided inside the reactor 1 for heating the materials.
进一步的,所述反应釜1内部设有搅拌棒12,所述搅拌棒12穿过电机口5与电机口5的外部的电机箱51连接,用于控制内部搅拌棒12的转速。Furthermore, a stirring rod 12 is provided inside the reactor 1 , and the stirring rod 12 passes through the motor port 5 and is connected to the motor box 51 outside the motor port 5 , so as to control the rotation speed of the internal stirring rod 12 .
进一步的,所述检验口6上设有温度传感器61和PH值检测仪62,用于监测反应釜1内物料的温度和PH值,所述PH值检测仪62连接控制器。Furthermore, the inspection port 6 is provided with a temperature sensor 61 and a pH value detector 62 for monitoring the temperature and pH value of the material in the reactor 1 , and the pH value detector 62 is connected to the controller.
进一步的,所述液体进料口3和液体滴加口4上均设有截止阀7,所述截止阀7均与控制器电性连接,用于控制液体放料量或液体滴加量。Furthermore, the liquid feed port 3 and the liquid dripping port 4 are both provided with a stop valve 7, and the stop valve 7 is electrically connected to the controller for controlling the liquid discharge amount or the liquid dripping amount.
进一步的,所述液体滴加口4上设有储液罐41,所述储液罐41上连接控制器,所述储液罐41的底部连接截止阀7,当PH值检测仪62监测到的PH值达到某临界值时,控制器控制截止阀7的打开或者关闭,使得储液罐41内的液体滴加到反应釜1内。Furthermore, a liquid storage tank 41 is provided on the liquid dripping port 4, and a controller is connected to the liquid storage tank 41. The bottom of the liquid storage tank 41 is connected to a stop valve 7. When the pH value monitored by the pH value detector 62 reaches a certain critical value, the controller controls the opening or closing of the stop valve 7, so that the liquid in the liquid storage tank 41 is dripped into the reactor 1.
进一步的,所述液体滴加口4上设有分支管道42,所述分支管道42位于截止阀7的下端,用于人工滴加液体。Furthermore, the liquid dripping port 4 is provided with a branch pipe 42, and the branch pipe 42 is located at the lower end of the stop valve 7 and is used for manually dripping liquid.
本实用新型的有益效果:本实用新型提出一种用于反应釜的蒸馏循环系统,包括反应釜1,所述反应釜1的顶端设有固体进料口9、液体进料口3、液体滴加口4、电机口5、检验口6和蒸馏口2,所述蒸馏口2连接蒸馏循环系统21,所述蒸馏循环系统21从上到下依次包括冷凝器22、集水瓶23和储水瓶24,所述集水瓶23连通蒸馏口2,所述集水瓶23和储水瓶24之间设有截止阀7,所述冷凝器22内部设有冷凝水管道221,向冷凝水管道221内灌输冷水,使得冷凝器22内的水汽液化集中到集水瓶23内,当关闭截止阀7时,集水瓶23内的水将通过蒸馏口2回流到反应釜1内进行循环利用,有利于提高能源回收效率和降低生产成本。Beneficial effects of the utility model: The utility model proposes a distillation circulation system for a reactor, comprising a reactor 1, wherein a solid feed port 9, a liquid feed port 3, a liquid dripping port 4, a motor port 5, an inspection port 6 and a distillation port 2 are arranged at the top of the reactor 1, wherein the distillation port 2 is connected to a distillation circulation system 21, wherein the distillation circulation system 21 comprises a condenser 22, a water collecting bottle 23 and a water storage bottle 24 from top to bottom, wherein the water collecting bottle 23 is connected to the distillation port 2, a stop valve 7 is arranged between the water collecting bottle 23 and the water storage bottle 24, a condensation water pipe 221 is arranged inside the condenser 22, cold water is poured into the condensation water pipe 221, so that the water vapor in the condenser 22 is liquefied and concentrated in the water collecting bottle 23, and when the stop valve 7 is closed, the water in the water collecting bottle 23 will flow back to the reactor 1 through the distillation port 2 for recycling, which is beneficial to improving energy recovery efficiency and reducing production costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请的用于反应釜的蒸馏循环系统的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the distillation circulation system for a reactor of the present application.
图2为本申请的用于反应釜的蒸馏循环系统的局部结构示意图主要元件符号说明FIG2 is a partial structural diagram of the distillation circulation system for the reactor of the present application.
如下具体实施方式将结合上述附图进一步说明本实用新型。The following specific implementation manner will further illustrate the present utility model in conjunction with the above-mentioned drawings.
具体实施方式DETAILED DESCRIPTION
描述以下实施例以辅助对本申请的理解,实施例不是也不应当以任何方式解释为限制本申请的保护范围。The following examples are described to assist the understanding of the present application, and the examples are not and should not be interpreted in any way as limiting the scope of protection of the present application.
在以下描述中,本领域的技术人员将认识到,在本论述的全文中,组件可描述为单独的功能单元(可包括子单元),但是本领域的技术人员将认识到,各种组件或其部分可划分成单独组件,或者可整合在一起(包括整合在单个的系统或组件内)。In the following description, those skilled in the art will recognize that throughout this discussion, components may be described as separate functional units (which may include sub-units), but those skilled in the art will recognize that various components or portions thereof may be divided into separate components or may be integrated together (including within a single system or component).
同时,组件或系统之间的连接并不旨在限于直接连接,相反,在这些组件之间的数据可由中间组件修改、重格式化、或以其它方式改变。另外,可使用另外或更少的连接。还应注意,术语“联接”、“连接”、或“输入”应理解为包括直接连接、通过一个或多个中间设备来进行的间接连接、和无线连接。At the same time, the connections between components or systems are not intended to be limited to direct connections, rather, the data between these components may be modified, reformatted, or otherwise changed by intermediate components. In addition, additional or fewer connections may be used. It should also be noted that the terms "coupled," "connected," or "input" should be understood to include direct connections, indirect connections through one or more intermediate devices, and wireless connections.
实施例1:Embodiment 1:
如图1、图2所示,一种用于反应釜的蒸馏循环系统,包括反应釜1,所述反应釜1的顶端设有固体进料口9、液体进料口3、液体滴加口4、电机口5、检验口6和蒸馏口2,所述蒸馏口2连接蒸馏循环系统21,所述蒸馏循环系统21从上到下依次包括冷凝器22、集水瓶23和储水瓶24,所述集水瓶23连通蒸馏口2,所述集水瓶23和储水瓶24之间设有截止阀7,所述冷凝器22内部设有冷凝水管道221,向冷凝水管道221内灌输冷水,使得冷凝器22内的水汽液化集中到集水瓶23内,当关闭截止阀7时,集水瓶23内的水将通过蒸馏口2回流到反应釜1内进行循环利用。As shown in Figures 1 and 2, a distillation circulation system for a reactor comprises a reactor 1, wherein a solid feed port 9, a liquid feed port 3, a liquid drop port 4, a motor port 5, an inspection port 6 and a distillation port 2 are provided at the top of the reactor 1, wherein the distillation port 2 is connected to a distillation circulation system 21, wherein the distillation circulation system 21 comprises a condenser 22, a water collecting bottle 23 and a water storage bottle 24 from top to bottom, wherein the water collecting bottle 23 is connected to the distillation port 2, a stop valve 7 is provided between the water collecting bottle 23 and the water storage bottle 24, a condensation water pipe 221 is provided inside the condenser 22, and cold water is poured into the condensation water pipe 221, so that the water vapor in the condenser 22 is liquefied and concentrated in the water collecting bottle 23, and when the stop valve 7 is closed, the water in the water collecting bottle 23 will flow back to the reactor 1 through the distillation port 2 for recycling.
在一些实施例中,所述冷凝器22上设有真空泵222,用于抽真空,所述冷凝器22和真空泵222中间设有压力表223,用于观察冷凝器22的压力。In some embodiments, a vacuum pump 222 is provided on the condenser 22 for evacuating the air, and a pressure gauge 223 is provided between the condenser 22 and the vacuum pump 222 for observing the pressure of the condenser 22 .
在一些实施例中,所述集水瓶23和储水瓶24上均设有放空阀26,当反应结束放料时,打开放空阀26,用于放压,使得内部压力变成常压。In some embodiments, both the water collecting bottle 23 and the water storage bottle 24 are provided with a vent valve 26. When the reaction is completed and the material is discharged, the vent valve 26 is opened to release the pressure so that the internal pressure becomes normal pressure.
在一些实施例中,所述储水瓶24底端设有放料阀8,用于反应结束后放料。In some embodiments, a discharge valve 8 is provided at the bottom of the water storage bottle 24 for discharging the material after the reaction is completed.
在一些实施例中,所述反应釜1内部设有加热夹层11,用于给物料加热。In some embodiments, a heating interlayer 11 is provided inside the reactor 1 for heating the materials.
在一些实施例中,所述反应釜1内部设有搅拌棒12,所述搅拌棒12穿过电机口5与电机口5的外部的电机箱51连接,用于控制内部搅拌棒12的转速。In some embodiments, a stirring rod 12 is disposed inside the reactor 1 , and the stirring rod 12 passes through the motor port 5 and is connected to a motor box 51 outside the motor port 5 , so as to control the rotation speed of the internal stirring rod 12 .
在一些实施例中,所述检验口6上设有温度传感器61和PH值检测仪62,用于监测反应釜1内物料的温度和PH值,所述PH值检测仪62连接控制器。In some embodiments, the inspection port 6 is provided with a temperature sensor 61 and a pH value detector 62 for monitoring the temperature and pH value of the material in the reactor 1 , and the pH value detector 62 is connected to a controller.
所述液体进料口3和液体滴加口4上均设有截止阀7,所述截止阀7均与控制器电性连接,用于控制液体放料量或液体滴加量。The liquid feed port 3 and the liquid dripping port 4 are both provided with a stop valve 7 , and the stop valve 7 is electrically connected to a controller for controlling the liquid discharge amount or the liquid dripping amount.
在一些实施例中,所述液体滴加口4上设有储液罐41,所述储液罐41上连接控制器,所述储液罐41的底部连接截止阀7,当PH值检测仪62监测到的PH值达到某临界值时,控制器控制截止阀7的打开或者关闭,使得储液罐41内的液体滴加到反应釜1内。In some embodiments, a liquid storage tank 41 is provided on the liquid dripping port 4, and a controller is connected to the liquid storage tank 41. The bottom of the liquid storage tank 41 is connected to a stop valve 7. When the pH value monitored by the pH value detector 62 reaches a certain critical value, the controller controls the opening or closing of the stop valve 7, so that the liquid in the liquid storage tank 41 is dripped into the reactor 1.
在一些实施例中,所述液体滴加口4上设有分支管道42,所述分支管道42位于截止阀7的下端,用于人工滴加液体。In some embodiments, a branch pipe 42 is provided on the liquid dripping port 4. The branch pipe 42 is located at the lower end of the stop valve 7 and is used for manually dripping liquid.
本实用新型的有益效果:本实用新型提出一种用于反应釜的蒸馏循环系统,包括反应釜1,所述反应釜1的顶端设有固体进料口9、液体进料口3、液体滴加口4、电机口5、检验口6和蒸馏口2,所述蒸馏口2连接蒸馏循环系统21,所述蒸馏循环系统21从上到下依次包括冷凝器22、集水瓶23和储水瓶24,所述集水瓶23连通蒸馏口2,所述集水瓶23和储水瓶24之间设有截止阀7,所述冷凝器22内部设有冷凝水管道221,向冷凝水管道221内灌输冷水,使得冷凝器22内的水汽液化集中到集水瓶23内,当关闭截止阀7时,集水瓶23内的水将通过蒸馏口2回流到反应釜1内进行循环利用,有利于提高能源回收效率和降低生产成本。Beneficial effects of the utility model: The utility model proposes a distillation circulation system for a reactor, comprising a reactor 1, wherein a solid feed port 9, a liquid feed port 3, a liquid dripping port 4, a motor port 5, an inspection port 6 and a distillation port 2 are arranged at the top of the reactor 1, wherein the distillation port 2 is connected to a distillation circulation system 21, wherein the distillation circulation system 21 comprises a condenser 22, a water collecting bottle 23 and a water storage bottle 24 from top to bottom, wherein the water collecting bottle 23 is connected to the distillation port 2, a stop valve 7 is arranged between the water collecting bottle 23 and the water storage bottle 24, a condensation water pipe 221 is arranged inside the condenser 22, cold water is poured into the condensation water pipe 221, so that the water vapor in the condenser 22 is liquefied and concentrated in the water collecting bottle 23, and when the stop valve 7 is closed, the water in the water collecting bottle 23 will flow back to the reactor 1 through the distillation port 2 for recycling, which is beneficial to improving energy recovery efficiency and reducing production costs.
尽管本申请已公开了多个方面和实施方式,但是其它方面和实施方式对本领域技术人员而言将是显而易见的,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。本申请公开的多个方面和实施方式仅用于举例说明,其并非旨在限制本申请,本申请的实际保护范围以权利要求为准。Although the present application has disclosed multiple aspects and embodiments, other aspects and embodiments will be obvious to those skilled in the art, and several modifications and improvements may be made without departing from the concept of the present application, all of which belong to the protection scope of the present application. The multiple aspects and embodiments disclosed in the present application are only for illustration and are not intended to limit the present application. The actual protection scope of the present application shall be subject to the claims.
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