CN221832107U - Raw material batching pulping device - Google Patents
Raw material batching pulping device Download PDFInfo
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- CN221832107U CN221832107U CN202420401493.9U CN202420401493U CN221832107U CN 221832107 U CN221832107 U CN 221832107U CN 202420401493 U CN202420401493 U CN 202420401493U CN 221832107 U CN221832107 U CN 221832107U
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- 238000004537 pulping Methods 0.000 title claims abstract description 26
- 239000002994 raw material Substances 0.000 title claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 18
- 229910000278 bentonite Inorganic materials 0.000 abstract description 19
- 239000000440 bentonite Substances 0.000 abstract description 19
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 abstract description 19
- 230000008901 benefit Effects 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 4
- 239000007921 spray Substances 0.000 abstract 3
- 238000007790 scraping Methods 0.000 abstract 2
- 230000002093 peripheral effect Effects 0.000 abstract 1
- 239000002002 slurry Substances 0.000 description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及制浆装置技术领域,具体来说,涉及一种原料配料制浆装置。The utility model relates to the technical field of pulping devices, in particular to a raw material batching pulping device.
背景技术Background Art
目前国内国外油脂行业的精炼油生产过程中普遍以活性白土作为脱色剂。而活性白土的生产工艺其首要步骤便是将膨润土矿与水混合进行制浆从而形成浆料。At present, activated clay is commonly used as a decolorizing agent in the production process of refined oil in the domestic and foreign oil and fat industries. The first step in the production process of activated clay is to mix bentonite ore with water to form a slurry.
在膨润土矿与水混合时通常需要用到搅拌装置对两者进行搅拌混合,而由于膨润土矿与水混合后具有一定的粘性,因此不具备较好的流通性,在搅拌装置搅拌过程中,不同高度的膨润土矿难以充分接触进行混合,进而会影响最终的制浆质量,并且由于制浆完成后其具有的粘性,一部分浆料会附着在装置内壁上,不加以处理会影响到后续的制浆作业,最后浆料黏稠度较高,非常容易将排料管堵住且难以疏通,从而对使用人员造成不便。When bentonite ore is mixed with water, a stirring device is usually required to stir the two. However, since bentonite ore and water have a certain viscosity after mixing, they do not have good fluidity. During the stirring process of the stirring device, bentonite ores at different heights are difficult to fully contact and mix, which will affect the final pulping quality. In addition, due to its viscosity after pulping, part of the slurry will adhere to the inner wall of the device. If it is not handled, it will affect the subsequent pulping operations. Finally, the slurry has a high viscosity, which is very easy to block the discharge pipe and is difficult to clear, causing inconvenience to users.
针对相关技术中的问题,目前尚未提出有效的解决方案。Currently, no effective solution has been proposed for the problems in the related technologies.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be resolved
针对现有技术的不足,本实用新型提供了一种原料配料制浆装置,具备混合均匀、制浆质量高、内壁清洁便捷、下料不堵塞的优点,进而解决上述背景技术中的问题。In view of the deficiencies in the prior art, the utility model provides a raw material batching pulping device, which has the advantages of uniform mixing, high pulping quality, convenient inner wall cleaning, and no blockage in material discharge, thereby solving the problems in the above-mentioned background technology.
(二)技术方案(II) Technical solution
为实现上述混合均匀、制浆质量高、内壁清洁便捷、下料不堵塞的优点,本实用新型采用的具体技术方案如下:In order to achieve the above advantages of uniform mixing, high pulping quality, convenient inner wall cleaning, and no blockage in material discharge, the specific technical scheme adopted by the utility model is as follows:
一种原料配料制浆装置,包括壳体,所述壳体内部顶面两端固定设有电动伸缩杆,所述电动伸缩杆之间且位于壳体内部顶面设有循环投放口,所述电动伸缩杆顶端固定连接有圆形刮板,且圆形刮板四周表面贴合于壳体内壁表面,所述壳体内部顶端位置固定安装有圆形喷管,所述圆形喷管底部表面均匀环绕安装有若干个喷头,所述壳体内部底面中间位置设有第一转动轴,所述第一转动轴一端贯穿壳体底板与第一电机相连接,所述第一转动轴表面等距安装有若干组搅拌杆。A raw material batching pulping device comprises a shell, electric telescopic rods are fixedly provided at both ends of the inner top surface of the shell, a circulation delivery port is provided between the electric telescopic rods and located on the inner top surface of the shell, a circular scraper is fixedly connected to the top of the electric telescopic rod, and the surrounding surface of the circular scraper is in contact with the inner wall surface of the shell, a circular nozzle is fixedly installed at the top position of the inner top of the shell, a plurality of nozzles are evenly installed on the bottom surface of the circular nozzle, a first rotating shaft is provided in the middle position of the inner bottom surface of the shell, one end of the first rotating shaft passes through the bottom plate of the shell and is connected to a first motor, and a plurality of groups of stirring rods are equidistantly installed on the surface of the first rotating shaft.
进一步的,所述壳体内部一侧底端位置设有吸料口。Furthermore, a suction port is provided at the bottom end of one side inside the shell.
进一步的,所述壳体顶面设有进料口和螺杆泵。Furthermore, a feed port and a screw pump are provided on the top surface of the shell.
进一步的,所述螺杆泵两端分别通过管道与循环投放口以及吸料口相连接。Furthermore, both ends of the screw pump are connected to the circulation delivery port and the suction port through pipelines respectively.
进一步的,所述壳体底部四周安装有支腿。Furthermore, legs are installed around the bottom of the shell.
进一步的,所述第一电机一侧且位于壳体底部设有下料管,所述下料管一端贯穿壳体底板连接有下料口,所述下料管内部设有第二转动轴,所述第二转动轴一端贯穿下料管一侧与第二电机相连接,所述第二转动轴表面等距设有若干个拨板。Furthermore, a discharge pipe is provided on one side of the first motor and at the bottom of the shell, one end of the discharge pipe passes through the bottom plate of the shell and is connected to a discharge port, a second rotating shaft is provided inside the discharge pipe, one end of the second rotating shaft passes through one side of the discharge pipe and is connected to the second motor, and a plurality of shift plates are equidistantly provided on the surface of the second rotating shaft.
(三)有益效果(III) Beneficial effects
与现有技术相比,本实用新型提供了一种原料配料制浆装置,具备以下有益效果:Compared with the prior art, the utility model provides a raw material batching pulping device, which has the following beneficial effects:
(1)、本实用新型通过,采用了螺杆泵,通过螺杆泵的运作将壳体内最低端位置的膨润土矿从吸料口处抽离,通过管道的输送再从壳体内部最上方的循环投放口处投放,使不同高度的膨润土矿可以充分接触进行混合,且也避免了部分膨润土矿位于装置最低端位置而导致搅拌装置搅拌不到而造成混合不均的情况,具有混合均匀、制浆质量高的优点;采用了电动伸缩杆和圆形刮板,在制浆完成后,一部分浆料附着在壳体内壁上,此时通过伸缩电动伸缩杆,从而带动圆形刮板紧贴着壳体内壁向下运动,将内壁上附着的浆料刮落到下方,避免了壳体内壁长期附着残留的浆料而影响到后续的制浆作业,具有内壁清洁便捷的优点。(1) The utility model adopts a screw pump. Through the operation of the screw pump, the bentonite ore at the lowest end of the shell is extracted from the suction port, and then delivered from the circulation delivery port at the top of the shell through the pipeline, so that the bentonite ore at different heights can be fully contacted and mixed, and it also avoids the situation that part of the bentonite ore is located at the lowest end of the device and the stirring device cannot stir it, resulting in uneven mixing. It has the advantages of uniform mixing and high pulping quality. An electric telescopic rod and a circular scraper are adopted. After the pulping is completed, a part of the slurry adheres to the inner wall of the shell. At this time, the electric telescopic rod is extended and retracted, thereby driving the circular scraper to move downward closely against the inner wall of the shell, and the slurry attached to the inner wall is scraped to the bottom, avoiding the residual slurry attached to the inner wall of the shell for a long time and affecting the subsequent pulping operation, and has the advantage of convenient cleaning of the inner wall.
(2)、本实用新型通过,采用了第二电机、第二转动轴和拨板,在排料时启动第二电机,通过第二电机的转动带动第二转动轴转动,从而带动拨板进行转动,对浆料进行拨打,使其下料流畅,避免浆料黏稠度较高从而将下料管堵住影响排料速度,具有下料不堵塞的优点。(2) The utility model adopts a second motor, a second rotating shaft and a paddle. When discharging, the second motor is started, and the second rotating shaft is driven to rotate by the rotation of the second motor, thereby driving the paddle to rotate, and the slurry is dialed to make it discharge smoothly, thereby avoiding the high viscosity of the slurry from clogging the discharge pipe and affecting the discharge speed, and has the advantage of no clogging in the discharge.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本实用新型提出的一种原料配料制浆装置的结构示意图;FIG1 is a schematic structural diagram of a raw material batching pulping device proposed by the present invention;
图2是本实用新型的圆形刮板的结构示意图;FIG2 is a schematic structural diagram of a circular scraper of the present utility model;
图3是本实用新型的圆形喷管的结构示意图;FIG3 is a schematic diagram of the structure of a circular nozzle of the utility model;
图4是本实用新型的下料管的结构示意图。FIG. 4 is a schematic structural diagram of the feed tube of the present invention.
图中:In the figure:
1、支腿;2、壳体;3、第一转动轴;4、搅拌杆;5、圆形刮板;6、圆形喷管;7、电动伸缩杆;8、进料口;9、螺杆泵;10、循环投放口;11、喷头;12、吸料口;13、下料口;14、下料管;15、第一电机;16、第二转动轴;17、拨板;18、第二电机。1. Legs; 2. Shell; 3. First rotating shaft; 4. Stirring rod; 5. Circular scraper; 6. Circular nozzle; 7. Electric telescopic rod; 8. Feed inlet; 9. Screw pump; 10. Circulation inlet; 11. Nozzle; 12. Suction port; 13. Discharge port; 14. Discharge pipe; 15. First motor; 16. Second rotating shaft; 17. Paddle; 18. Second motor.
具体实施方式DETAILED DESCRIPTION
为进一步说明各实施例,本实用新型提供有附图,这些附图为本实用新型揭露内容的一部分,其主要用以说明实施例,并可配合说明书的相关描述来解释实施例的运作原理,配合参考这些内容,本领域普通技术人员应能理解其他可能的实施方式以及本实用新型的优点,图中的组件并未按比例绘制,而类似的组件符号通常用来表示类似的组件。To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
根据本实用新型的实施例,提供了一种原料配料制浆装置。According to an embodiment of the utility model, a raw material batching and pulping device is provided.
现结合附图和具体实施方式对本实用新型进一步说明,如图1-4所示,根据本实用新型实施例的一种原料配料制浆装置,包括壳体2,壳体2内部顶面两端固定设有电动伸缩杆7,电动伸缩杆7之间且位于壳体2内部顶面设有循环投放口10,电动伸缩杆7顶端固定连接有圆形刮板5,且圆形刮板5四周表面贴合于壳体2内壁表面,壳体2内部顶端位置固定安装有圆形喷管6,圆形喷管6底部表面均匀环绕安装有若干个喷头11,壳体2内部底面中间位置设有第一转动轴3,第一转动轴3一端贯穿壳体2底板与第一电机15相连接,第一转动轴3表面等距安装有若干组搅拌杆4。The present invention is now further described in conjunction with the accompanying drawings and specific embodiments. As shown in Figures 1-4, a raw material batching pulping device according to an embodiment of the present invention includes a shell 2, electric telescopic rods 7 are fixedly provided at both ends of the inner top surface of the shell 2, a circulation delivery port 10 is provided between the electric telescopic rods 7 and located on the inner top surface of the shell 2, a circular scraper 5 is fixedly connected to the top of the electric telescopic rod 7, and the surrounding surfaces of the circular scraper 5 are in contact with the inner wall surface of the shell 2, a circular nozzle 6 is fixedly installed at the top position of the inner part of the shell 2, and a plurality of nozzles 11 are evenly installed on the bottom surface of the circular nozzle 6, a first rotating shaft 3 is provided in the middle position of the inner bottom surface of the shell 2, one end of the first rotating shaft 3 passes through the bottom plate of the shell 2 and is connected to the first motor 15, and a plurality of groups of stirring rods 4 are equidistantly installed on the surface of the first rotating shaft 3.
在一个实施例中,壳体2内部一侧底端位置设有吸料口12,通过吸料口12将壳体2内部最低端位置的膨润土矿抽离到上方。In one embodiment, a suction port 12 is provided at the bottom end of one side of the shell 2 , and the bentonite ore at the lowest end of the shell 2 is sucked upward through the suction port 12 .
在一个实施例中,壳体2顶面设有进料口8和螺杆泵9,螺杆泵9用于对搅拌时的浆料进行传输。In one embodiment, a feed port 8 and a screw pump 9 are provided on the top surface of the shell 2, and the screw pump 9 is used to transport the slurry during stirring.
在一个实施例中,螺杆泵9两端分别通过管道与循环投放口10以及吸料口12相连接,通过螺杆泵9的运作将壳体2内最低端位置的膨润土矿从吸料口12处抽离,通过管道的输送再从壳体2内部最上方的循环投放口10处投放,使不同高度的膨润土矿可以充分接触进行混合,且也避免了部分膨润土矿位于装置最低端位置而导致搅拌装置搅拌不到而造成混合不均的情况。In one embodiment, both ends of the screw pump 9 are connected to the circulation delivery port 10 and the suction port 12 through pipelines respectively. The bentonite ore at the lowest end of the shell 2 is extracted from the suction port 12 through the operation of the screw pump 9, and then delivered from the circulation delivery port 10 at the top of the shell 2 through the pipeline, so that the bentonite ore at different heights can be fully contacted and mixed, and it also avoids the situation where part of the bentonite ore is located at the lowest end of the device, resulting in the stirring device not being able to stir and causing uneven mixing.
在一个实施例中,壳体2底部四周安装有支腿1。In one embodiment, legs 1 are installed around the bottom of the housing 2 .
在一个实施例中,第一电机15一侧且位于壳体2底部设有下料管14,下料管14一端贯穿壳体2底板连接有下料口13,下料管14内部设有第二转动轴16,第二转动轴16一端贯穿下料管14一侧与第二电机18相连接,第二转动轴16表面等距设有若干个拨板17,通过第二电机18的转动带动第二转动轴16转动,从而带动拨板17进行转动,对浆料进行拨打,使其下料流畅,避免浆料黏稠度较高从而将下料管14堵住影响下料速度。In one embodiment, a discharge pipe 14 is provided on one side of the first motor 15 and at the bottom of the shell 2. One end of the discharge pipe 14 passes through the bottom plate of the shell 2 and is connected to a discharge port 13. A second rotating shaft 16 is provided inside the discharge pipe 14. One end of the second rotating shaft 16 passes through one side of the discharge pipe 14 and is connected to a second motor 18. A plurality of paddles 17 are equidistantly provided on the surface of the second rotating shaft 16. The rotation of the second motor 18 drives the second rotating shaft 16 to rotate, thereby driving the paddle 17 to rotate, and dialing the slurry to make it discharge smoothly, thereby preventing the high viscosity of the slurry from blocking the discharge pipe 14 and affecting the discharge speed.
在一个实施例中,电动伸缩杆7位于圆形喷管6内侧表面之间,且圆形刮板5位于圆形喷管6下方,因此在圆形刮板5上下移动时不会受到圆形喷管6的影响。In one embodiment, the electric telescopic rod 7 is located between the inner surfaces of the circular nozzle 6, and the circular scraper 5 is located below the circular nozzle 6, so the circular scraper 5 will not be affected by the circular nozzle 6 when it moves up and down.
工作原理:在实际使用时,首先将膨润土矿从进料口8处投放到壳体2内部,之后将圆形喷管6与外界水箱或水龙头连接,将一定量的水源从喷头11处向下喷洒与膨润土矿进行混合,随后启动第一电机15,通过第一电机15的转动带动第一转动轴3和搅拌杆4对膨润土矿进行混合制浆作业,在搅拌一段时间后,启动螺杆泵9,通过螺杆泵9的运作将壳体2内最低端位置的膨润土矿从吸料口12处抽离,通过管道的输送再从壳体2内部最上方的循环投放口10处投放,使不同高度的膨润土矿可以充分接触进行混合,且也避免了部分膨润土矿位于装置最低端位置而导致搅拌装置搅拌不到而造成混合不均的情况,在制浆完成后需要进行下料时,通过第二电机18的转动带动第二转动轴16转动,从而带动拨板17进行转动,对浆料进行拨打,使其下料流畅,避免浆料黏稠度较高从而将下料管14堵住影响下料速度,此外在下料期间,通过伸缩电动伸缩杆7,从而带动圆形刮板5紧贴着壳体2内壁向下运动,将内壁上附着的浆料刮落到下方实现对内壁的清洁作业,避免了壳体2内壁长期附着残留的浆料而影响到后续的制浆作业,装置整体具有混合均匀、制浆质量高、内壁清洁便捷、下料不堵塞的优点。Working principle: In actual use, firstly, the bentonite ore is put into the shell 2 from the feed port 8, and then the circular nozzle 6 is connected to the external water tank or faucet, and a certain amount of water is sprayed downward from the nozzle 11 to mix with the bentonite ore, and then the first motor 15 is started, and the rotation of the first motor 15 drives the first rotating shaft 3 and the stirring rod 4 to mix and slurry the bentonite ore. After stirring for a period of time, the screw pump 9 is started, and the bentonite ore at the lowest end of the shell 2 is extracted from the suction port 12 through the operation of the screw pump 9, and then delivered from the uppermost circulation delivery port 10 inside the shell 2 through the pipeline, so that the bentonite ore at different heights can be fully contacted and mixed, and it also avoids that some bentonite ore is located in the device The lowest end position causes the stirring device to fail to stir and causes uneven mixing. When the pulping is completed and it is necessary to discharge the material, the rotation of the second motor 18 drives the second rotating shaft 16 to rotate, thereby driving the paddle 17 to rotate, and dialing the slurry to make it discharge smoothly, avoiding the high viscosity of the slurry from blocking the discharge pipe 14 and affecting the discharge speed. In addition, during the discharge, the electric telescopic rod 7 is extended and retracted to drive the circular scraper 5 to move downward close to the inner wall of the shell 2, and the slurry attached to the inner wall is scraped off to the bottom to clean the inner wall, avoiding the residual slurry attached to the inner wall of the shell 2 for a long time and affecting the subsequent pulping operation. The device as a whole has the advantages of uniform mixing, high pulping quality, convenient inner wall cleaning and no blockage in discharge.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (6)
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Denomination of utility model: A raw material batching and pulping device Granted publication date: 20241015 Pledgee: Bank of China Limited Leping sub branch Pledgor: LEPING JIEJING BLEACHING EARTH Co.,Ltd. Registration number: Y2025980012627 |