CN221819111U - Dust collection device for cutting silicon carbide ceramic bolt blanks - Google Patents
Dust collection device for cutting silicon carbide ceramic bolt blanks Download PDFInfo
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- CN221819111U CN221819111U CN202322782873.XU CN202322782873U CN221819111U CN 221819111 U CN221819111 U CN 221819111U CN 202322782873 U CN202322782873 U CN 202322782873U CN 221819111 U CN221819111 U CN 221819111U
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- 239000000428 dust Substances 0.000 title claims abstract description 119
- 239000000919 ceramic Substances 0.000 title claims abstract description 43
- 238000005520 cutting process Methods 0.000 title claims abstract description 28
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 229910010271 silicon carbide Inorganic materials 0.000 title claims abstract description 26
- 238000007789 sealing Methods 0.000 claims abstract description 16
- 229920000742 Cotton Polymers 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000001914 filtration Methods 0.000 abstract description 2
- 230000000149 penetrating effect Effects 0.000 abstract 2
- 230000000903 blocking effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
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- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及陶瓷螺栓加工设备技术领域,具体来说,涉及碳化硅陶瓷螺栓坯料切割用收尘装置。The utility model relates to the technical field of ceramic bolt processing equipment, in particular to a dust collecting device for cutting silicon carbide ceramic bolt blanks.
背景技术Background Art
碳化硅陶瓷螺栓指的是由氧化锆、氧化铝、氮化硅等材料制造的螺丝产品,其具有较稳定的物理稳定性及化学稳定性,物理稳定性主要表现在耐高低温、绝缘、防磁、耐磨等方面;化学稳定性主要表面在耐腐蚀、抗氧化,实际生产陶瓷螺栓时,需要使用切割机完成陶瓷坯料的切割工作,此过程产生的陶瓷碎屑可回收利用,现多使用收尘装置,完成陶瓷碎屑的收集工作,实际使用具有操作简单、结构稳定和使用效果好等优点。Silicon carbide ceramic bolts refer to screw products made of zirconium oxide, aluminum oxide, silicon nitride and other materials. They have relatively stable physical stability and chemical stability. The physical stability is mainly reflected in high and low temperature resistance, insulation, anti-magnetic, wear resistance and other aspects; the chemical stability is mainly reflected in corrosion resistance and oxidation resistance. In the actual production of ceramic bolts, a cutting machine is required to complete the cutting of ceramic blanks. The ceramic debris generated in this process can be recycled. Dust collection devices are now mostly used to complete the collection of ceramic debris. In actual use, it has the advantages of simple operation, stable structure and good use effect.
现有技术公开了公告号为:CN217196182U一种用于多功能陶瓷切割机的除尘装置,包括机体、工作台、除尘组件、吸尘管、透明封板、上吸尘头、下吸尘头、负压风机、除尘箱、除尘网、网框、过滤棉、滑槽、上网板、下网板、定位柱、定位孔、边框,在工作台底部的透明封板,并在透明封板中和工作台顶部设置下吸尘头和上吸尘头,通过下吸尘头和上吸尘头同时吸尘,加了吸尘范围,提高了除尘的效果;另外,由透明封板将工作台的底部空间与外界空间分隔,使得下吸尘头的除尘更加集中,提高了除尘的效率。The prior art discloses a dust removal device for a multifunctional ceramic cutting machine with announcement number: CN217196182U, comprising a machine body, a workbench, a dust removal assembly, a dust suction pipe, a transparent sealing plate, an upper dust suction head, a lower dust suction head, a negative pressure fan, a dust removal box, a dust removal net, a net frame, filter cotton, a slide groove, an upper net plate, a lower net plate, a positioning column, a positioning hole, and a frame. A transparent sealing plate is provided at the bottom of the workbench, and a lower dust suction head and an upper dust suction head are arranged in the transparent sealing plate and on the top of the workbench. Dust is suctioned simultaneously by the lower dust suction head and the upper dust suction head, thereby increasing the dust suction range and improving the dust removal effect. In addition, the bottom space of the workbench is separated from the external space by the transparent sealing plate, so that the dust removal of the lower dust suction head is more concentrated, thereby improving the dust removal efficiency.
上述实用新型,使用时,负压风机可使除尘箱处于负压状态,空气及陶瓷碎屑可通过上吸尘头、下吸尘头和吸尘管进入除尘箱的内部,为避免除尘箱内部的陶瓷碎屑移出,需要设置除尘网,除尘网可拦截空气中的陶瓷碎屑,长时间使用时,陶瓷碎屑容易将除尘网的下表面堵塞,无清洁结构,会导致除尘工作终止,降低此实用新型的使用实用性。When the above utility model is in use, the negative pressure fan can put the dust removal box in a negative pressure state, and air and ceramic debris can enter the interior of the dust removal box through the upper dust suction head, the lower dust suction head and the dust suction pipe. In order to prevent the ceramic debris inside the dust removal box from moving out, a dust removal net is required to be set. The dust removal net can intercept the ceramic debris in the air. When used for a long time, the ceramic debris will easily clog the lower surface of the dust removal net. Without a cleaning structure, the dust removal work will be terminated, reducing the practicality of this utility model.
针对相关技术中的问题,目前尚未提出有效的解决方案。Currently, no effective solution has been proposed for the problems in the related technologies.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本实用新型提供了碳化硅陶瓷螺栓坯料切割用收尘装置,具备清洁结构,能够自动清除过滤结构的堵塞物的优点,进而解决上述背景技术中的问题。In view of the deficiencies in the prior art, the utility model provides a dust collecting device for cutting silicon carbide ceramic bolt blanks, which has a cleaning structure and can automatically remove blockages in the filter structure, thereby solving the problems in the above-mentioned background technology.
(二)技术方案(II) Technical solution
为实现上述具备清洁结构,能够自动清除过滤结构的堵塞物的优点,本实用新型采用的具体技术方案如下:In order to achieve the above advantages of having a cleaning structure and being able to automatically remove blockages in the filter structure, the specific technical solutions adopted by the utility model are as follows:
碳化硅陶瓷螺栓坯料切割用收尘装置,包括底板,所述底板的上部安装有工作盒和收尘箱,所述工作盒的两侧和前后端面均贯穿安装有透明板,所述收尘箱的另一侧贯穿安装有三通管,且三通管的两端端部均卡接有收尘管,两组所述收尘管的一端分别贯穿前后两组所述透明板,两组所述收尘管的一端侧壁均固定贯穿有支管,同侧一组所述收尘管的一端侧壁和同侧一组所述支管的侧壁套接有移动板,所述收尘箱的后端面开设有固定通槽,且固定通槽的内部贯穿有密封塞,并且密封塞的端面固定安装有安装框架,所述安装框架的内部安装有两组滤网板和过滤棉,所述收尘箱的端面开设有限位通槽,且限位通槽的内部贯穿有收集盒,所述收尘箱的内部安装有输送带,所述收尘箱的两侧均贯穿有两组第一轴承,位于同一水平线上两组所述第一轴承的内部贯穿有输送辊,两组所述输送辊的一端贯穿输送带,所述输送带的外表面粘接有多组毛刷板,所述收尘箱的一侧固定贯穿有安装管,且安装管的内部固定安装有滤网孔板,并且滤网孔板的内部贯穿有第二轴承,所述第二轴承的内部贯穿有连接轴,所述连接轴的一端侧壁固定套接有扇叶,所述收尘箱的另一侧安装有电机,所述连接轴的一端端部与电机的输出端端部卡接,前方一组所述输送辊的一端端部卡接有延伸轴,所述连接轴的另一端侧壁和延伸轴的另一端侧壁均固定套接有皮带轮,两组所述皮带轮的侧壁套接有传动带。The dust collecting device for cutting silicon carbide ceramic bolt blanks comprises a base plate, a working box and a dust collecting box are installed on the upper part of the base plate, and transparent plates are installed on both sides and the front and rear end surfaces of the working box, a three-way pipe is installed on the other side of the dust collecting box, and the two end ends of the three-way pipe are clamped with dust collecting pipes, one end of the two groups of dust collecting pipes respectively penetrate the front and rear groups of the transparent plates, and one end side walls of the two groups of dust collecting pipes are fixedly penetrated by branch pipes, and one end side wall of the two groups of dust collecting pipes on the same side and the side wall of the branch pipe on the same side are sleeved with a movable plate, the rear end surface of the dust collecting box is provided with a fixed through groove, and the interior of the fixed through groove is penetrated by a sealing plug, and the end surface of the sealing plug is fixedly installed with a mounting frame, and two groups of filter plates and filter cotton are installed inside the mounting frame, and a limiting through groove is provided on the end surface of the dust collecting box, and the interior of the limiting through groove is penetrated by a collecting box, and the collecting A conveyor belt is installed inside the dust box, and two groups of first bearings are passed through both sides of the dust collecting box, and conveying rollers are passed through the two groups of first bearings located on the same horizontal line, and one end of the two groups of conveying rollers pass through the conveyor belt, and multiple groups of brush plates are bonded to the outer surface of the conveyor belt. A mounting tube is fixedly passed through one side of the dust collecting box, and a filter mesh plate is fixedly installed inside the mounting tube, and a second bearing is passed through the inside of the filter mesh plate, and a connecting shaft is passed through the inside of the second bearing, and a fan blade is fixedly sleeved on the side wall of one end of the connecting shaft, and a motor is installed on the other side of the dust collecting box, and one end of the connecting shaft is clamped with the output end of the motor, and one end of the front group of conveying rollers is clamped with an extension shaft, and the other end side wall of the connecting shaft and the other end side wall of the extension shaft are fixedly sleeved with pulleys, and the side walls of the two groups of pulleys are sleeved with transmission belts.
进一步的,两组所述皮带轮均位于同一垂直面上。Furthermore, the two groups of pulleys are located on the same vertical plane.
进一步的,前后两组所述透明板的相向面均固定安装有两组T形杆和电池盒,两组所述移动板的相向面均设置有两组导孔、贯穿管和套接管,两组所述收尘管的一端分别贯穿两组所述套接管,两组所述支管的一端分别贯穿两组所述贯穿管,四组所述T形杆的一端分别贯穿四组所述导孔,同侧一组所述透明板和同侧一组所述移动板之间安装有两组伸缩弹簧,两组所述电池盒的相向面均安装有蜂鸣报警器,且两组所述蜂鸣报警器的相向面均安装有点触开关。Furthermore, two groups of T-shaped rods and battery boxes are fixedly installed on the facing surfaces of the front and rear groups of transparent plates, two groups of guide holes, through tubes and sleeve tubes are provided on the facing surfaces of the two groups of movable plates, one end of the two groups of dust collecting tubes respectively penetrate the two groups of sleeve tubes, one end of the two groups of branch pipes respectively penetrate the two groups of through tubes, one end of the four groups of T-shaped rods respectively penetrate the four groups of guide holes, two groups of telescopic springs are installed between a group of transparent plates on the same side and a group of movable plates on the same side, buzzer alarms are installed on the facing surfaces of the two groups of battery boxes, and touch switches are installed on the facing surfaces of the two groups of buzzer alarms.
进一步的,两组所述电池盒的内部均安装有蓄电池,两组所述点触开关通过电线分别与两组所述蓄电池和两组所述蜂鸣报警器电性连接。Furthermore, the two groups of battery boxes are both equipped with storage batteries, and the two groups of touch switches are electrically connected to the two groups of storage batteries and the two groups of buzzer alarms through wires.
进一步的,所述密封塞的后端面和收集盒的端面均安装有把手。Furthermore, the rear end surface of the sealing plug and the end surface of the collecting box are both provided with handles.
进一步的,所述底板的上部安装有电控箱,且电控箱的内部安装有控制面板,并且控制面板通过电线与电机电性连接。Furthermore, an electric control box is installed on the upper part of the base plate, and a control panel is installed inside the electric control box, and the control panel is electrically connected to the motor through electric wires.
(三)有益效果(III) Beneficial effects
与现有技术相比,本实用新型提供了碳化硅陶瓷螺栓坯料切割用收尘装置,具备以下有益效果:Compared with the prior art, the utility model provides a dust collecting device for cutting silicon carbide ceramic bolt blanks, which has the following beneficial effects:
(1)、本实用新型采用了输送带,实际使用碳化硅陶瓷螺栓坯料切割用收尘装置时,利用控制面板,使电机工作,利用第二轴承,电机的输出端通过连接轴带动扇叶旋转,旋转的扇叶可将收尘箱内部的气体抽出,使其内部处于负压状态,空气和陶瓷碎屑可通过两组收尘管、两组支管和三通管进入收尘箱的内部,两组滤网板和过滤棉可拦截空气中的陶瓷碎屑,空气可通过滤网孔板排出,与此同时,连接轴带动上方一组皮带轮做同步运动,上方一组皮带轮通过传动带带动下方一组皮带轮旋转,利用四组第一轴承,下方一组皮带轮通过延伸轴,带动前方一组输送辊旋转,前方一组输送辊可移动输送带移动旋转,此过程中,多组毛刷板可剐蹭下方一组滤网板的下表面,可将堵塞物刮下,通过设置的输送带,具备清洁结构,能够自动清除过滤结构的堵塞物,提高了碳化硅陶瓷螺栓坯料切割用收尘装置的使用实用性。(1) The utility model adopts a conveyor belt. When the dust collecting device for cutting silicon carbide ceramic bolt blanks is actually used, the control panel is used to make the motor work. The output end of the motor drives the fan blades to rotate through the connecting shaft using the second bearing. The rotating fan blades can extract the gas inside the dust collecting box, making the inside of the dust collecting box in a negative pressure state. Air and ceramic debris can enter the inside of the dust collecting box through two groups of dust collecting pipes, two groups of branch pipes and three-way pipes. Two groups of filter plates and filter cotton can intercept ceramic debris in the air. The air can be discharged through the filter plate. At the same time, the connecting shaft drives the upper group of pulleys to move synchronously. The upper group of pulleys drives the lower group of pulleys to rotate through the transmission belt. Using four groups of first bearings, the lower group of pulleys drives the front group of conveying rollers to rotate through the extension shaft. The front group of conveying rollers can move the conveyor belt to move and rotate. In this process, multiple groups of brush plates can scrape the lower surface of the lower group of filter plates to scrape off the blockage. The conveyor belt is provided with a cleaning structure, which can automatically remove the blockage of the filter structure, thereby improving the practicality of the dust collecting device for cutting silicon carbide ceramic bolt blanks.
(2)、本实用新型采用了移动板,当存在外物朝向两组收尘管的一端和两组支管的一端移动时,外物会通过同侧一组贯穿管和同侧一组套接管带动同侧一组移动板移动,同侧一组移动板可挤压同侧两组伸缩弹簧,当同侧一组移动板按下点触开关时,同侧一组蜂鸣报警器开始工作,操作工人可通过同侧一组蜂鸣报警器发出的声响,提示操作工人存在外物朝向两组收尘管的一端和两组支管的一端移动,另一组移动板的使用,同操作可得,当外物移开时,四组伸缩弹簧受自身弹力作用,可推动两组移动板复位,等待下次使用,四组导孔和四组T形杆保障两组移动板移动的稳定性,通过设置的移动板,能够提示操作工人,存在外物朝向两组收尘管的一端和两组支管的一端移动,避免外物影响陶瓷碎屑的收尘工作,为碳化硅陶瓷螺栓坯料切割用收尘装置的持续使用带来保障。(2) The utility model adopts a movable plate. When there is a foreign object moving toward one end of the two groups of dust collecting pipes and one end of the two groups of branch pipes, the foreign object will drive a group of movable plates on the same side to move through a group of through pipes and a group of sleeve pipes on the same side. The group of movable plates on the same side can squeeze the two groups of telescopic springs on the same side. When the group of movable plates on the same side presses the touch switch, a group of buzzer alarms on the same side starts to work. The operator can be reminded by the sound of the group of buzzer alarms on the same side that there is a foreign object moving toward one end of the two groups of dust collecting pipes and the two groups of branch pipes. One end of the two sets of movable plates moves, and the other set of movable plates is used. The same operation can be obtained. When the foreign objects are removed, the four sets of telescopic springs can push the two sets of movable plates to reset under their own elastic force, waiting for the next use. The four sets of guide holes and four sets of T-shaped rods ensure the stability of the movement of the two sets of movable plates. Through the set movable plates, the operating workers can be reminded that there are foreign objects moving toward one end of the two sets of dust collecting pipes and one end of the two sets of branch pipes, so as to avoid the influence of foreign objects on the dust collection work of ceramic debris, thereby ensuring the continuous use of the dust collecting device for cutting silicon carbide ceramic bolt blanks.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是本实用新型提出的碳化硅陶瓷螺栓坯料切割用收尘装置的结构示意图;FIG1 is a schematic structural diagram of a dust collecting device for cutting silicon carbide ceramic bolt blanks proposed by the present invention;
图2是本实用新型提出的移动板的立体图;FIG2 is a perspective view of the movable plate provided by the present invention;
图3是本实用新型提出的除尘箱的截面示意图;FIG3 is a cross-sectional schematic diagram of the dust removal box proposed by the present invention;
图4是本实用新型提出的图1中A的放大图;FIG4 is an enlarged view of A in FIG1 proposed by the present invention;
图5是本实用新型提出的图1中B的放大图;FIG5 is an enlarged view of B in FIG1 proposed by the present invention;
图6是本实用新型提出的图1中C的放大图;FIG6 is an enlarged view of C in FIG1 proposed by the present invention;
图7是本实用新型提出的图3中D的放大图。FIG. 7 is an enlarged view of D in FIG. 3 proposed by the present invention.
图中:In the figure:
1、底板;2、工作盒;3、收尘箱;4、三通管;5、收尘管;6、支管;7、透明板;8、移动板;9、固定通槽;10、密封塞;11、安装框架;12、滤网板;13、过滤棉;14、限位通槽;15、收集盒;16、输送带;17、第一轴承;18、输送辊;19、毛刷板;20、安装管;21、滤网孔板;22、第二轴承;23、连接轴;24、扇叶;25、电机;26、延伸轴;27、皮带轮;28、传动带;29、T形杆;30、导孔;31、贯穿管;32、套接管;33、伸缩弹簧;34、电池盒;35、蜂鸣报警器;36、点触开关。1. Bottom plate; 2. Working box; 3. Dust collecting box; 4. Three-way pipe; 5. Dust collecting pipe; 6. Branch pipe; 7. Transparent plate; 8. Moving plate; 9. Fixed slot; 10. Sealing plug; 11. Mounting frame; 12. Filter plate; 13. Filter cotton; 14. Limiting slot; 15. Collecting box; 16. Conveyor belt; 17. First bearing; 18. Conveyor roller; 19. Brush plate; 20. Mounting tube; 21. Filter hole plate; 22. Second bearing; 23. Connecting shaft; 24. Fan blade; 25. Motor; 26. Extension shaft; 27. Pulley; 28. Transmission belt; 29. T-bar; 30. Guide hole; 31. Through pipe; 32. Sleeve pipe; 33. Telescopic spring; 34. Battery box; 35. Buzzer alarm; 36. Touch switch.
具体实施方式DETAILED DESCRIPTION
为进一步说明各实施例,本实用新型提供有附图,这些附图为本实用新型揭露内容的一部分,其主要用以说明实施例,并可配合说明书的相关描述来解释实施例的运作原理,配合参考这些内容,本领域普通技术人员应能理解其他可能的实施方式以及本实用新型的优点,图中的组件并未按比例绘制,而类似的组件符号通常用来表示类似的组件。To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
根据本实用新型的实施例,提供了碳化硅陶瓷螺栓坯料切割用收尘装置。According to an embodiment of the utility model, a dust collecting device for cutting silicon carbide ceramic bolt blanks is provided.
现结合附图和具体实施方式对本实用新型进一步说明,如图1-7所示,根据本实用新型实施例的碳化硅陶瓷螺栓坯料切割用收尘装置,包括底板1,底板1的上部安装有工作盒2和收尘箱3,工作盒2的两侧和前后端面均贯穿安装有透明板7,收尘箱3的另一侧贯穿安装有三通管4,且三通管4的两端端部均卡接有收尘管5,两组收尘管5的一端分别贯穿前后两组透明板7,两组收尘管5的一端侧壁均固定贯穿有支管6,同侧一组收尘管5的一端侧壁和同侧一组支管6的侧壁套接有移动板8,收尘箱3的后端面开设有固定通槽9,且固定通槽9的内部贯穿有密封塞10,并且密封塞10的端面固定安装有安装框架11,安装框架11的内部安装有两组滤网板12和过滤棉13,收尘箱3的端面开设有限位通槽14,且限位通槽14的内部贯穿有收集盒15,收尘箱3的内部安装有输送带16,收尘箱3的两侧均贯穿有两组第一轴承17,位于同一水平线上两组第一轴承17的内部贯穿有输送辊18,两组输送辊18的一端贯穿输送带16,输送带16的外表面粘接有多组毛刷板19,收尘箱3的一侧固定贯穿有安装管20,且安装管20的内部固定安装有滤网孔板21,并且滤网孔板21的内部贯穿有第二轴承22,第二轴承22的内部贯穿有连接轴23,连接轴23的一端侧壁固定套接有扇叶24,收尘箱3的另一侧安装有电机25,连接轴23的一端端部与电机25的输出端端部卡接,前方一组输送辊18的一端端部卡接有延伸轴26,连接轴23的另一端侧壁和延伸轴26的另一端侧壁均固定套接有皮带轮27,两组皮带轮27的侧壁套接有传动带28,通过设置的输送带16,具备清洁结构,能够自动清除过滤结构的堵塞物,提高了碳化硅陶瓷螺栓坯料切割用收尘装置的使用实用性。The utility model is now further described in conjunction with the accompanying drawings and specific implementation methods. As shown in Figures 1-7, the dust collecting device for cutting silicon carbide ceramic bolt blanks according to the embodiment of the utility model includes a base plate 1, a working box 2 and a dust collecting box 3 are installed on the upper part of the base plate 1, and transparent plates 7 are installed on both sides and the front and rear end surfaces of the working box 2. A three-way pipe 4 is installed on the other side of the dust collecting box 3, and both ends of the three-way pipe 4 are clamped with dust collecting pipes 5. One end of the two groups of dust collecting pipes 5 respectively penetrates the front and rear two groups of transparent plates 7, and the side walls of one end of the two groups of dust collecting pipes 5 A branch pipe 6 is fixedly passed through each of them, a movable plate 8 is sleeved on one end side wall of a group of dust collecting pipes 5 on the same side and a side wall of a group of branch pipes 6 on the same side, a fixed through groove 9 is provided on the rear end face of the dust collecting box 3, and a sealing plug 10 is passed through the interior of the fixed through groove 9, and a mounting frame 11 is fixedly installed on the end face of the sealing plug 10, and two groups of filter screen plates 12 and filter cotton 13 are installed inside the mounting frame 11, a limited through groove 14 is provided on the end face of the dust collecting box 3, and a collection box 15 is passed through the interior of the limited through groove 14, a conveyor belt 16 is installed inside the dust collecting box 3, and a dust collecting box 16 is installed on the inside of the dust collecting box 3. Two sets of first bearings 17 are passed through both sides of the box 3, and conveying rollers 18 are passed through the interiors of the two sets of first bearings 17 located on the same horizontal line, and one end of the two sets of conveying rollers 18 passes through the conveyor belt 16, and multiple sets of brush plates 19 are bonded to the outer surface of the conveyor belt 16. A mounting tube 20 is fixedly passed through one side of the dust collecting box 3, and a filter mesh plate 21 is fixedly installed inside the mounting tube 20, and a second bearing 22 is passed through the interior of the filter mesh plate 21, and a connecting shaft 23 is passed through the interior of the second bearing 22, and a fan blade is fixedly sleeved on the side wall of one end of the connecting shaft 23 24. A motor 25 is installed on the other side of the dust collecting box 3. One end of the connecting shaft 23 is clamped with the output end of the motor 25. One end of a group of conveying rollers 18 in front is clamped with an extension shaft 26. The other end side wall of the connecting shaft 23 and the other end side wall of the extension shaft 26 are fixedly sleeved with pulleys 27. The side walls of the two groups of pulleys 27 are sleeved with transmission belts 28. The conveyor belt 16 is provided with a cleaning structure, which can automatically clear the blockage of the filtering structure, thereby improving the practicality of the dust collecting device for cutting silicon carbide ceramic bolt blanks.
在一个实施例中,两组皮带轮27均位于同一垂直面上,避免因两组皮带轮27错位,导致传动带28无法套接使用。In one embodiment, the two sets of pulleys 27 are located on the same vertical plane to avoid the transmission belt 28 being unable to be connected and used due to the misalignment of the two sets of pulleys 27 .
在一个实施例中,前后两组透明板7的相向面均固定安装有两组T形杆29和电池盒34,两组移动板8的相向面均设置有两组导孔30、贯穿管31和套接管32,两组收尘管5的一端分别贯穿两组套接管32,两组支管6的一端分别贯穿两组贯穿管31,四组T形杆29的一端分别贯穿四组导孔30,同侧一组透明板7和同侧一组移动板8之间安装有两组伸缩弹簧33,两组电池盒34的相向面均安装有蜂鸣报警器35,且两组蜂鸣报警器35的相向面均安装有点触开关36,通过设置的移动板8,能够提示操作工人,存在外物朝向两组收尘管5的一端和两组支管6的一端移动,避免外物影响陶瓷碎屑的收尘工作,为碳化硅陶瓷螺栓坯料切割用收尘装置的持续使用带来保障。In one embodiment, two groups of T-shaped rods 29 and battery boxes 34 are fixedly installed on the facing surfaces of the front and rear groups of transparent plates 7, two groups of guide holes 30, through tubes 31 and sleeve tubes 32 are provided on the facing surfaces of the two groups of movable plates 8, one end of the two groups of dust collecting pipes 5 respectively penetrate the two groups of sleeve tubes 32, one end of the two groups of branch pipes 6 respectively penetrate the two groups of through tubes 31, one end of the four groups of T-shaped rods 29 respectively penetrate the four groups of guide holes 30, two groups of telescopic springs 33 are installed between a group of transparent plates 7 on the same side and a group of movable plates 8 on the same side, buzzer alarms 35 are installed on the facing surfaces of the two groups of battery boxes 34, and touch switches 36 are installed on the facing surfaces of the two groups of buzzer alarms 35. Through the provided movable plates 8, the operating workers can be reminded that there are foreign objects moving toward one end of the two groups of dust collecting pipes 5 and one end of the two groups of branch pipes 6, so as to avoid foreign objects affecting the dust collection work of ceramic debris, thereby ensuring the continuous use of the dust collecting device for cutting silicon carbide ceramic bolt blanks.
在一个实施例中,两组电池盒34的内部均安装有蓄电池,两组点触开关36通过电线分别与两组蓄电池和两组蜂鸣报警器35电性连接,两组蓄电池为两组蜂鸣报警器35提供电力。In one embodiment, batteries are installed inside the two battery boxes 34 , and the two touch switches 36 are electrically connected to the two batteries and the two buzzer alarms 35 through wires, respectively. The two batteries provide power for the two buzzer alarms 35 .
在一个实施例中,密封塞10的后端面和收集盒15的端面均安装有把手,两组把手便于移动密封塞10和收集盒15。In one embodiment, handles are installed on the rear end surface of the sealing plug 10 and the end surface of the collecting box 15 , and the two sets of handles facilitate moving the sealing plug 10 and the collecting box 15 .
在一个实施例中,底板1的上部安装有电控箱,且电控箱的内部安装有控制面板,并且控制面板通过电线与电机25电性连接,控制面板通过本领域的技术人员简单的编程即可实现,属于本领域的公知常识,仅对其进行使用,不进行改造,故不再详细描述控制方式和电路连接。In one embodiment, an electric control box is installed on the upper part of the base plate 1, and a control panel is installed inside the electric control box, and the control panel is electrically connected to the motor 25 through wires. The control panel can be implemented through simple programming by technicians in this field, which is common knowledge in this field. It is only used without modification, so the control method and circuit connection will not be described in detail.
工作原理:Working principle:
实际使用碳化硅陶瓷螺栓坯料切割用收尘装置时,利用控制面板,使电机25工作,利用第二轴承22,电机25的输出端通过连接轴23带动扇叶24旋转,旋转的扇叶24可将收尘箱3内部的气体抽出,使其内部处于负压状态,空气和陶瓷碎屑可通过两组收尘管5、两组支管6和三通管4进入收尘箱3的内部,两组滤网板12和过滤棉13可拦截空气中的陶瓷碎屑,空气可通过滤网孔板21排出,与此同时,连接轴23带动上方一组皮带轮27做同步运动,上方一组皮带轮27通过传动带28带动下方一组皮带轮27旋转,利用四组第一轴承17,下方一组皮带轮27通过延伸轴26,带动前方一组输送辊18旋转,前方一组输送辊18可移动输送带16移动旋转,此过程中,多组毛刷板19可剐蹭下方一组滤网板12的下表面,可将堵塞物刮下,通过设置的输送带16,具备清洁结构,能够自动清除过滤结构的堵塞物,提高了碳化硅陶瓷螺栓坯料切割用收尘装置的使用实用性,同时,当存在外物朝向两组收尘管5的一端和两组支管6的一端移动时,外物会通过同侧一组贯穿管31和同侧一组套接管32带动同侧一组移动板8移动,同侧一组移动板8可挤压同侧两组伸缩弹簧33,当同侧一组移动板8按下点触开关36时,同侧一组蜂鸣报警器35开始工作,操作工人可通过同侧一组蜂鸣报警器35发出的声响,提示操作工人存在外物朝向两组收尘管5的一端和两组支管6的一端移动,另一组移动板8的使用,同操作可得,当外物移开时,四组伸缩弹簧33受自身弹力作用,可推动两组移动板8复位,等待下次使用,四组导孔30和四组T形杆29保障两组移动板8移动的稳定性,通过设置的移动板8,能够提示操作工人,存在外物朝向两组收尘管5的一端和两组支管6的一端移动,避免外物影响陶瓷碎屑的收尘工作,为碳化硅陶瓷螺栓坯料切割用收尘装置的持续使用带来保障。When the dust collecting device for cutting silicon carbide ceramic bolt blanks is actually used, the control panel is used to make the motor 25 work. The output end of the motor 25 drives the fan blades 24 to rotate through the connecting shaft 23 by using the second bearing 22. The rotating fan blades 24 can extract the gas inside the dust collecting box 3, so that the inside is in a negative pressure state. The air and ceramic debris can enter the dust collecting box 3 through two groups of dust collecting pipes 5, two groups of branch pipes 6 and three-way pipe 4. The two groups of filter plates 12 and filter cotton 13 can intercept the ceramic debris in the air. The air can be discharged through the filter plate 21. At the same time, the connecting shaft 23 The upper group of pulleys 27 are driven to move synchronously, and the upper group of pulleys 27 drive the lower group of pulleys 27 to rotate through the transmission belt 28. The four groups of first bearings 17 and the lower group of pulleys 27 drive the front group of conveying rollers 18 to rotate through the extension shaft 26. The front group of conveying rollers 18 can move the conveyor belt 16 to move and rotate. In this process, multiple groups of brush plates 19 can scrape the lower surface of the lower group of filter plates 12 to scrape off the blockage. The conveyor belt 16 is provided with a cleaning structure, which can automatically remove the blockage of the filter structure, thereby improving the silicon carbide ceramic. The dust collecting device for cutting bolt blanks is practical in use. At the same time, when there is foreign matter moving toward one end of the two groups of dust collecting pipes 5 and one end of the two groups of branch pipes 6, the foreign matter will drive the same side group of moving plates 8 to move through the same side group of through pipes 31 and the same side group of sleeve pipes 32. The same side group of moving plates 8 can squeeze the two groups of telescopic springs 33 on the same side. When the same side group of moving plates 8 presses the touch switch 36, the same side group of buzzer alarms 35 start working. The operator can be reminded by the sound of the same side group of buzzer alarms 35 that there is foreign matter moving toward one end of the two groups of dust collecting pipes 5. And one end of the two groups of branch pipes 6 moves, and the other group of movable plates 8 is used. The same operation can be obtained. When the foreign object is removed, the four groups of telescopic springs 33 can push the two groups of movable plates 8 to reset under their own elastic force, waiting for the next use. The four groups of guide holes 30 and the four groups of T-shaped rods 29 ensure the stability of the movement of the two groups of movable plates 8. Through the set movable plates 8, the operating workers can be reminded that there are foreign objects moving toward one end of the two groups of dust collecting pipes 5 and one end of the two groups of branch pipes 6, so as to avoid foreign objects affecting the dust collection work of ceramic debris, thereby ensuring the continuous use of the dust collecting device for cutting silicon carbide ceramic bolt blanks.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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