CN221819026U - A rapid flip demoulding device for silicon carbide ceramic bolts - Google Patents
A rapid flip demoulding device for silicon carbide ceramic bolts Download PDFInfo
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- 239000000919 ceramic Substances 0.000 title claims abstract description 48
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 229910010271 silicon carbide Inorganic materials 0.000 title claims abstract description 48
- 238000003032 molecular docking Methods 0.000 claims description 20
- 230000002457 bidirectional effect Effects 0.000 claims description 15
- 238000002347 injection Methods 0.000 claims description 13
- 239000007924 injection Substances 0.000 claims description 13
- 230000007246 mechanism Effects 0.000 claims description 11
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 description 22
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 4
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及碳化硅陶瓷螺栓加工技术领域,具体来说,涉及一种碳化硅陶瓷螺栓快速翻转脱模装置。The utility model relates to the technical field of silicon carbide ceramic bolt processing, in particular to a silicon carbide ceramic bolt rapid flipping and demoulding device.
背景技术Background Art
碳化硅陶瓷不仅具有优良的常温力学性能,如高的抗弯强度、优良的抗氧化性、良好的耐腐蚀性、高的抗磨损以及低的摩擦系数,而且高温力学性能(强度、抗蠕变性等)是已知陶瓷材料中最佳的,在生产制造碳化硅陶瓷螺栓时,需要通过配料、搅拌、挤压成毛坯圆柱、烘干成型,然后采用数控机床加工成螺栓,最后转真空炉烧结。Silicon carbide ceramics not only have excellent room temperature mechanical properties, such as high bending strength, excellent oxidation resistance, good corrosion resistance, high wear resistance and low friction coefficient, but also have the best high temperature mechanical properties (strength, creep resistance, etc.) among known ceramic materials. When manufacturing silicon carbide ceramic bolts, it is necessary to mix, extrude into blank cylinders, dry and shape them, and then use CNC machine tools to process them into bolts, and finally sinter them in a vacuum furnace.
现有技术公开了公开号为:CN215618783U一种用于生产碳化硅陶瓷螺栓的装置,包括底板,所述底板上端面固定连接有支撑腿,所述支撑腿上端面固定连接有搅拌箱,所述搅拌箱上端面中部固定连接有搅拌电机,所述搅拌电机输出轴端固定连接有旋转杆,所述旋转杆外表面上部通过链轮组配合链条转动连接有转动杆,所述转动杆下端面固定连接有打撒叶片,所述旋转杆外表面均固定连接有搅拌叶片,所述搅拌箱上端面固定连接有进料斗,所述搅拌箱内腔中部通过隔板分割有搅拌腔和储存腔,该实用新型可一次成型所需碳化硅陶瓷螺栓毛坯,还可同时实现自动拌料和上料,提高了工作效率,减少了中间的工艺,节省了大量的时间。The prior art discloses a device for producing silicon carbide ceramic bolts with publication number: CN215618783U, comprising a base plate, the upper end surface of the base plate is fixedly connected to a supporting leg, the upper end surface of the supporting leg is fixedly connected to a mixing box, the middle part of the upper end surface of the mixing box is fixedly connected to a mixing motor, the output shaft end of the mixing motor is fixedly connected to a rotating rod, the upper part of the outer surface of the rotating rod is rotatably connected to the rotating rod through a sprocket set and a chain, the lower end surface of the rotating rod is fixedly connected to a scattering blade, the outer surfaces of the rotating rods are fixedly connected to mixing blades, the upper end surface of the mixing box is fixedly connected to a feed hopper, and the middle part of the inner cavity of the mixing box is divided into a mixing chamber and a storage chamber by a partition. The utility model can form the required silicon carbide ceramic bolt blanks at one time, and can also realize automatic mixing and feeding at the same time, thereby improving work efficiency, reducing intermediate processes, and saving a lot of time.
上述实用新型在使用时,上模块和左模块与下模块分离后,成型的碳化硅陶瓷螺栓毛坯停留在下模块内,需要人工手动脱模取出,修整烘干后再转入真空炉内进行烧结,该种脱模方式不仅降低了工件的加工效率,而且手动脱模取出毛坯件较为不便,易对毛坯件表面造成损伤,影响产品质量。When the above utility model is in use, after the upper module and the left module are separated from the lower module, the formed silicon carbide ceramic bolt blank remains in the lower module and needs to be manually demolded and taken out, trimmed and dried, and then transferred to a vacuum furnace for sintering. This demolding method not only reduces the processing efficiency of the workpiece, but also makes it inconvenient to manually demold and take out the blank, which can easily damage the surface of the blank and affect the product quality.
实用新型内容Utility Model Content
(一)解决的技术问题1. Technical issues to be solved
针对现有技术的不足,本实用新型提供了一种碳化硅陶瓷螺栓快速翻转脱模装置,具备能够自动对成型模具内的毛坯件进行脱模取出,无需工人手动操作,自动化程度高,提高了工件的加工效率和加工质量的优点,进而解决上述背景技术中的问题。In view of the shortcomings of the prior art, the utility model provides a silicon carbide ceramic bolt quick flipping and demolding device, which can automatically demold and remove the blank in the forming mold without the need for manual operation by workers. It has the advantages of high degree of automation, improved processing efficiency and processing quality of the workpiece, and thus solves the problems in the above-mentioned background technology.
(二)技术方案(II) Technical solution
为实现上述能够自动对成型模具内的毛坯件进行脱模取出,无需工人手动操作,自动化程度高,提高了工件的加工效率和加工质量的优点,本实用新型采用的具体技术方案如下:一种碳化硅陶瓷螺栓快速翻转脱模装置,包括固定底板、第一安装架、第二安装架和成型模具,所述固定底板顶面一侧固定安装有第一固定板,且第一固定板侧壁焊接有轴承架,所述轴承架内一侧安装有第一转轴,且第一转轴一端连接有第一伺服电机输出端,并且第一转轴上固定安装有若干个第一齿轮,所述轴承架内另一侧安装有第二转轴,且第二转轴上固定安装有若干个第二齿轮,并且第二齿轮与第一齿轮相互啮合,所述第一安装架一侧对称焊接有连接板,且连接板固定安装在第二转轴上,所述第一安装架内固定安装有电动伸缩杆,且电动伸缩杆输出端连接安装有第二安装架,所述第二安装架内侧安装有双向丝杠,且双向丝杠一端连接有第二伺服电机输出端,所述第二安装架一侧侧壁对称开设有限位通槽,且限位通槽内卡嵌安装有连接架,并且连接架一端固定焊接有成型模具,所述连接架内固定安装有第一丝杠套,且第一丝杠套内螺纹套接有双向丝杠,所述连接架一端固定安装有第一导向滑块,所述第二安装架内壁开设有第一导向滑槽,所述第一导向滑块卡嵌在第一导向滑槽内,所述第二安装架侧壁中央固定安装有模具基座,所述固定底板顶面另一侧焊接有第二固定板,且第二固定板上安装有注料机构。In order to achieve the above-mentioned advantages of being able to automatically demold and remove the blank in the forming mold without the need for manual operation by workers, with a high degree of automation, and improving the processing efficiency and processing quality of the workpiece, the specific technical scheme adopted by the utility model is as follows: a silicon carbide ceramic bolt rapid flip demolding device, comprising a fixed base plate, a first mounting frame, a second mounting frame and a forming mold, a first fixed plate is fixedly mounted on one side of the top surface of the fixed base plate, and a bearing frame is welded to the side wall of the first fixed plate, a first rotating shaft is mounted on one side of the bearing frame, and one end of the first rotating shaft is connected to the output end of the first servo motor, and a plurality of first gears are fixedly mounted on the first rotating shaft, a second rotating shaft is mounted on the other side of the bearing frame, and a plurality of second gears are fixedly mounted on the second rotating shaft, and the second gears are meshed with the first gears, a connecting plate is symmetrically welded on one side of the first mounting frame, and the connecting plate The cam is fixedly mounted on the second rotating shaft, an electric telescopic rod is fixedly mounted in the first mounting frame, and the output end of the electric telescopic rod is connected to the second mounting frame, a bidirectional lead screw is mounted on the inner side of the second mounting frame, and one end of the bidirectional lead screw is connected to the output end of the second servo motor, a side wall of one side of the second mounting frame is symmetrically provided with a limited through groove, and a connecting frame is embedded in the limited through groove, and a forming mold is fixedly welded at one end of the connecting frame, a first lead screw sleeve is fixedly mounted in the connecting frame, and a bidirectional lead screw is threadedly sleeved on the first lead screw sleeve, a first guide slider is fixedly mounted at one end of the connecting frame, a first guide slot is provided on the inner wall of the second mounting frame, the first guide slider is embedded in the first guide slot, a mold base is fixedly mounted on the center of the side wall of the second mounting frame, a second fixed plate is welded on the other side of the top surface of the fixed bottom plate, and an injection mechanism is installed on the second fixed plate.
进一步的,所述固定底板顶面固定焊接有下料台,且下料台顶面开设有第二导向滑槽,并且第二导向滑槽内安装有调节丝杠,所述调节丝杠一端连接有第三伺服电机输出端,所述第二导向滑槽内卡嵌安装有第二导向滑块,且第二导向滑块内固定安装有第二丝杠套,并且第二丝杠套内螺纹套接有调节丝杠,所述下料台顶面放置有下料板,且下料板一侧对称开设有对接孔,所述第二导向滑块一侧侧壁对称焊接有对接柱,且对接柱卡嵌在对接孔内。Furthermore, a feeding table is fixedly welded on the top surface of the fixed base plate, and a second guide groove is opened on the top surface of the feeding table, and an adjusting screw is installed in the second guide groove, one end of the adjusting screw is connected to the output end of the third servo motor, a second guide slider is embedded in the second guide groove, and a second screw sleeve is fixedly installed in the second guide slider, and an adjusting screw is threadedly sleeved in the second screw sleeve, a feeding plate is placed on the top surface of the feeding table, and docking holes are symmetrically opened on one side of the feeding plate, and docking columns are symmetrically welded on the side wall of one side of the second guide slider, and the docking columns are embedded in the docking holes.
进一步的,所述第二固定板一侧固定安装有控制面板,且控制面板与第一伺服电机、第二伺服电机、第三伺服电机、电动伸缩杆和注料机构电性连接。Furthermore, a control panel is fixedly mounted on one side of the second fixed plate, and the control panel is electrically connected to the first servo motor, the second servo motor, the third servo motor, the electric telescopic rod and the injection mechanism.
进一步的,所述第一安装架一侧对称固定安装有导向滑套,所述第二安装架一侧对称焊接有导向滑杆,且导向滑杆套接在导向滑套内。Furthermore, a guide sliding sleeve is symmetrically fixedly installed on one side of the first mounting frame, and a guide sliding rod is symmetrically welded on one side of the second mounting frame, and the guide sliding rod is sleeved in the guide sliding sleeve.
进一步的,所述第一固定板底端开设有让位通槽。Furthermore, a clearance groove is formed at the bottom end of the first fixing plate.
进一步的,所述第一安装架和第二安装架横截面形状为口字型。Furthermore, the cross-section of the first mounting frame and the second mounting frame is in the shape of a square.
进一步的,所述连接架横截面形状为L型。Furthermore, the cross-section of the connecting frame is L-shaped.
(三)有益效果(III) Beneficial effects
与现有技术相比,本实用新型提供了一种碳化硅陶瓷螺栓快速翻转脱模装置,具备以下Compared with the prior art, the utility model provides a silicon carbide ceramic bolt rapid flip demoulding device, which has the following
有益效果:Beneficial effects:
(1)、本实用新型设置有第一安装架、第二安装架和成型模具,使用时,工人启动第一伺服电机带动安装在轴承架内一侧的第一转轴转动,因第一转轴上固定安装的若干个第一齿轮与第二转轴上固定安装的若干个第二齿轮对应啮合,且第二转轴上固定连接有焊接在第一安装架一侧的连接板,所以随着第一转轴的转动可带动第一安装架绕第二转轴旋转九十度,设置的第一安装架内固定安装有电动伸缩杆,且电动伸缩杆输出端固定连接有第二安装架侧壁中央,并且第二安装架侧壁对称焊接的导向滑杆卡嵌在第一安装架上固定安装的导向滑套内,所以当电动伸缩杆启动时可带动第二安装架沿导向滑杆方向进行移动,设置的第二安装架一侧固定安装有模具基座,且模具基座一侧对称设置有成型模具,模具基座和两个成型模具可形成一个碳化硅陶瓷螺栓的成型腔,此时在电动伸缩杆的推动下可推动模具基座和两个成型模具与第二固定板上安装的注料机构对接,利用注料机构向模具基座和两个成型模具内部注入泥状原料,使之在模具基座和两个成型模具之间成型,注料完毕后,电动伸缩杆带动模具基座和两个成型模具复位,然后再次启动第一伺服电机带动第一转轴复位,则第一安装架可带动第二安装架连同模具基座和两个成型模具复位旋转九十度,此时模具基座和两个成型模具位于下料板的正上方,然后再次启动电动伸缩杆推动模具基座和两个成型模具下移,使两个成型模具底端与下料板顶面相抵接,最后控制面板启动第二安装架一侧安装的第二伺服电机带动双向丝杠转动,设置的两个成型模具外侧壁对称焊接有连接架,且连接架内固定安装的第一丝杠套内螺纹套接有双向丝杠,并且连接架一端固定安装的第一导向滑块卡嵌在第二安装架内壁开设的第一导向滑槽内,所以随着双向丝杠的转动可带动两个连接架连同成型模具沿第一导向滑槽方向相对移动,当两个成型模具分离后,电动伸缩杆再次带动模具基座和两个成型模具抬升复位,此时成型的碳化硅陶瓷螺栓毛坯即可从模具基座和两个成型模具中脱出落在下料板上,使一种碳化硅陶瓷螺栓快速翻转脱模装置能够自动对成型模具内的毛坯件进行脱模取出,无需工人手动操作,自动化程度高,提高了工件的加工效率和加工质量,实用性更强。(1) The utility model is provided with a first mounting frame, a second mounting frame and a forming mold. When in use, a worker starts the first servo motor to drive the first rotating shaft installed on one side of the bearing frame to rotate. Since a plurality of first gears fixedly installed on the first rotating shaft are correspondingly meshed with a plurality of second gears fixedly installed on the second rotating shaft, and a connecting plate welded on one side of the first mounting frame is fixedly connected to the second rotating shaft, the first mounting frame can be driven to rotate ninety degrees around the second rotating shaft as the first rotating shaft rotates. An electric telescopic rod is fixedly installed in the first mounting frame, and the output end of the electric telescopic rod is fixedly connected to the center of the side wall of the second mounting frame, and a guide slide rod symmetrically welded to the side wall of the second mounting frame is provided. The card is embedded in the guide sliding sleeve fixedly installed on the first mounting frame, so when the electric telescopic rod is started, it can drive the second mounting frame to move along the direction of the guide sliding rod. A mold base is fixedly installed on one side of the second mounting frame, and a forming mold is symmetrically arranged on one side of the mold base. The mold base and the two forming molds can form a forming cavity for a silicon carbide ceramic bolt. At this time, under the push of the electric telescopic rod, the mold base and the two forming molds can be pushed to dock with the injection mechanism installed on the second fixed plate, and the injection mechanism is used to inject muddy raw materials into the mold base and the two forming molds to form them between the mold base and the two forming molds. After the injection is completed, the electric telescopic rod drives the mold base The first servo motor is started again to drive the first rotating shaft to reset, and the first mounting frame can drive the second mounting frame together with the mold base and the two molding molds to reset and rotate ninety degrees. At this time, the mold base and the two molding molds are located directly above the blanking plate. The electric telescopic rod is then started again to push the mold base and the two molding molds downward, so that the bottom ends of the two molding molds are in contact with the top surface of the blanking plate. Finally, the control panel starts the second servo motor installed on one side of the second mounting frame to drive the bidirectional lead screw to rotate. The outer side walls of the two molding molds are symmetrically welded with connecting frames, and the first lead screw sleeve fixedly installed in the connecting frame is threaded with a bidirectional lead screw, and one end of the connecting frame The fixedly installed first guide slider is embedded in the first guide slot provided on the inner wall of the second mounting frame, so as the rotation of the bidirectional lead screw can drive the two connecting frames together with the forming mold to move relative to each other along the direction of the first guide slot. When the two forming molds are separated, the electric telescopic rod drives the mold base and the two forming molds to lift and reset again. At this time, the formed silicon carbide ceramic bolt blank can be removed from the mold base and the two forming molds and fall on the unloading plate, so that a silicon carbide ceramic bolt rapid flipping demolding device can automatically demold and remove the blank in the forming mold without manual operation by workers, with a high degree of automation, improved processing efficiency and processing quality of the workpiece, and stronger practicality.
(2)、本实用新型设置有下料台和下料板,如上所述,当将一个成型的碳化硅陶瓷螺栓毛坯从模具基座和两个成型模具中脱出落在下料板上后,设置的模具基座和两个成型模具会按照上述步骤继续进行注料成型加工作业,与此同时,控制面板会启动安装在下料台一侧的第三伺服电机带动安装在第二导向滑槽内调节丝杠转动一定角度,设置的第二导向滑槽内卡嵌安装有第二导向滑块,且第二导向滑块上固定安装的第二丝杠套内螺纹套接有调节丝杠,所以随着调节丝杠的转动可带动第二导向滑块沿第二导向滑槽方向移动一定距离,又因为设置的第二导向滑块一侧对称焊接有对接柱,且对接柱卡嵌在下料板一侧开设的对接孔内,所以第二导向滑块可推动下料板同步移动一定距离,从而使下一碳化硅陶瓷螺栓毛坯能够脱模脱落在下料板顶面的空白位置,如此即可实现将若干个碳化硅陶瓷螺栓毛坯均匀脱模放置在下料板上,方便工人通过让位通槽将下料板连同若干个碳化硅陶瓷螺栓毛坯一同取出,从而方便了碳化硅陶瓷螺栓毛坯转移至下一步加工工艺设备中,进一步提高了碳化硅陶瓷螺栓的加工效率,实用性更强。(2) The utility model is provided with a feeding table and a feeding plate. As mentioned above, when a formed silicon carbide ceramic bolt blank is removed from the mold base and the two forming molds and falls on the feeding plate, the mold base and the two forming molds will continue to perform injection molding processing according to the above steps. At the same time, the control panel will start the third servo motor installed on one side of the feeding table to drive the adjusting screw installed in the second guide slot to rotate a certain angle. The second guide slot is embedded with a second guide slider, and the second guide slider is fixedly installed on the second guide slider. The inner thread sleeve is connected to the adjusting screw, so as the adjusting screw rotates, the second guide slider can be driven along the second guide slider The second guide slider moves a certain distance in the direction of the groove, and because a docking column is symmetrically welded on one side of the second guide slider, and the docking column is embedded in the docking hole opened on one side of the blanking plate, the second guide slider can push the blanking plate to move a certain distance synchronously, so that the next silicon carbide ceramic bolt blank can be demoulded and fall off at a blank position on the top surface of the blanking plate, so that several silicon carbide ceramic bolt blanks can be evenly demoulded and placed on the blanking plate, which is convenient for workers to take out the blanking plate together with several silicon carbide ceramic bolt blanks through the give way groove, thereby facilitating the transfer of the silicon carbide ceramic bolt blanks to the next step of processing equipment, further improving the processing efficiency of silicon carbide ceramic bolts, and making them more practical.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1是根据本实用新型实施例的一种碳化硅陶瓷螺栓快速翻转脱模装置的结构示意图;FIG1 is a schematic structural diagram of a silicon carbide ceramic bolt rapid flip demoulding device according to an embodiment of the utility model;
图2是根据本实用新型实施例的一种碳化硅陶瓷螺栓快速翻转脱模装置的第一安装架俯视图;FIG2 is a top view of a first mounting frame of a silicon carbide ceramic bolt rapid flip demoulding device according to an embodiment of the utility model;
图3是根据本实用新型实施例的图1的A处放大图;FIG3 is an enlarged view of point A in FIG1 according to an embodiment of the present utility model;
图4是根据本实用新型实施例的图1的B处放大图;FIG4 is an enlarged view of point B of FIG1 according to an embodiment of the present utility model;
图5是根据本实用新型实施例的图1的C处放大图;FIG5 is an enlarged view of point C of FIG1 according to an embodiment of the present utility model;
图6是根据本实用新型实施例的一种碳化硅陶瓷螺栓快速翻转脱模装置的下料板立体图。FIG6 is a three-dimensional view of a blanking plate of a silicon carbide ceramic bolt rapid flip demoulding device according to an embodiment of the utility model.
图中:In the figure:
1、固定底板;2、让位通槽;3、第一固定板;4、第一转轴;5、轴承架;6、第二转轴;7、第一安装架;8、电动伸缩杆;9、第二安装架;10、双向丝杠;11、成型模具;12、注料机构;13、控制面板;14、第二固定板;15、第三伺服电机;16、下料板;17、下料台;18、第一伺服电机;19、第一齿轮;20、第二齿轮;21、连接板;22、导向滑套;23、导向滑杆;24、第二伺服电机;25、连接架;26、第一丝杠套;27、第一导向滑块;28、第一导向滑槽;29、模具基座;30、限位通槽;31、第二导向滑槽;32、调节丝杠;33、第二导向滑块;34、第二丝杠套;35、对接柱;36、对接孔。1. Fixed bottom plate; 2. Make way slot; 3. First fixed plate; 4. First rotating shaft; 5. Bearing frame; 6. Second rotating shaft; 7. First mounting frame; 8. Electric telescopic rod; 9. Second mounting frame; 10. Bidirectional lead screw; 11. Molding mold; 12. Injection mechanism; 13. Control panel; 14. Second fixed plate; 15. Third servo motor; 16. Unloading plate; 17. Unloading table; 18. First servo motor; 19. First gear; 20. Second gear; 21. Connecting plate; 22. Guide sleeve; 23. Guide slide rod; 24. Second servo motor; 25. Connecting frame; 26. First lead screw sleeve; 27. First guide slider; 28. First guide slide groove; 29. Mold base; 30. Limiting slot; 31. Second guide slide groove; 32. Adjusting lead screw; 33. Second guide slider; 34. Second lead screw sleeve; 35. Docking column; 36. Docking hole.
具体实施方式DETAILED DESCRIPTION
为进一步说明各实施例,本实用新型提供有附图,这些附图为本实用新型揭露内容的一部分,其主要用以说明实施例,并可配合说明书的相关描述来解释实施例的运作原理,配合参考这些内容,本领域普通技术人员应能理解其他可能的实施方式以及本实用新型的优点,图中的组件并未按比例绘制,而类似的组件符号通常用来表示类似的组件。To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
根据本实用新型的实施例,提供了一种碳化硅陶瓷螺栓快速翻转脱模装置。According to an embodiment of the utility model, a device for quickly flipping and demoulding a silicon carbide ceramic bolt is provided.
现结合附图和具体实施方式对本实用新型进一步说明,如图1-6所示,根据本实用新型实施例的一种碳化硅陶瓷螺栓快速翻转脱模装置,包括固定底板1、第一安装架7、第二安装架9和成型模具11,固定底板1顶面一侧固定安装有第一固定板3,且第一固定板3侧壁焊接有轴承架5,轴承架5内一侧安装有第一转轴4,且第一转轴4一端连接有第一伺服电机18输出端,并且第一转轴4上固定安装有若干个第一齿轮19,轴承架5内另一侧安装有第二转轴6,且第二转轴6上固定安装有若干个第二齿轮20,并且第二齿轮20与第一齿轮19相互啮合,第一安装架7一侧对称焊接有连接板21,且连接板21固定安装在第二转轴6上,第一安装架7内固定安装有电动伸缩杆8,且电动伸缩杆8输出端连接安装有第二安装架9,第二安装架9内侧安装有双向丝杠10,且双向丝杠10一端连接有第二伺服电机24输出端,第二安装架9一侧侧壁对称开设有限位通槽30,且限位通槽30内卡嵌安装有连接架25,并且连接架25一端固定焊接有成型模具11,连接架25内固定安装有第一丝杠套26,且第一丝杠套26内螺纹套接有双向丝杠10,连接架25一端固定安装有第一导向滑块27,第二安装架9内壁开设有第一导向滑槽28,第一导向滑块27卡嵌在第一导向滑槽28内,第二安装架9侧壁中央固定安装有模具基座29,固定底板1顶面另一侧焊接有第二固定板14,且第二固定板14上安装有注料机构12,起到了使一种碳化硅陶瓷螺栓快速翻转脱模装置能够自动对成型模具11内的毛坯件进行脱模取出,无需工人手动操作,自动化程度高,提高了工件的加工效率和加工质量,实用性更强。The utility model is now further described in conjunction with the accompanying drawings and specific embodiments. As shown in Figures 1-6, a silicon carbide ceramic bolt rapid flip demoulding device according to an embodiment of the utility model includes a fixed base plate 1, a first mounting frame 7, a second mounting frame 9 and a forming mold 11. A first fixed plate 3 is fixedly installed on one side of the top surface of the fixed base plate 1, and a bearing frame 5 is welded to the side wall of the first fixed plate 3. A first rotating shaft 4 is installed on one side of the bearing frame 5, and one end of the first rotating shaft 4 is connected to the output end of the first servo motor 18, and a plurality of first gears 19 are fixedly installed on the first rotating shaft 4. A second rotating shaft 6 is installed on the other side of the bearing frame 5, and a plurality of second gears 20 are fixedly installed on the second rotating shaft 6, and the second gears 20 are meshed with the first gears 19. A connecting plate 21 is symmetrically welded on one side of the first mounting frame 7, and the connecting plate 21 is fixedly installed on the second rotating shaft 6. An electric telescopic rod 8 is fixedly installed in the first mounting frame 7, and the output end of the electric telescopic rod 8 is connected to the second mounting frame 9. The second mounting frame 9 is installed inside A bidirectional lead screw 10 is provided, and one end of the bidirectional lead screw 10 is connected to the output end of the second servo motor 24. A limiting slot 30 is symmetrically provided on one side wall of the second mounting frame 9, and a connecting frame 25 is embedded in the limiting slot 30, and a forming mold 11 is fixedly welded to one end of the connecting frame 25, a first lead screw sleeve 26 is fixedly installed in the connecting frame 25, and the bidirectional lead screw 10 is internally threadedly sleeved on the first lead screw sleeve 26, a first guide slider 27 is fixedly installed on one end of the connecting frame 25, and a first guide slider 27 is provided on the inner wall of the second mounting frame 9. The slide groove 28, the first guide slider 27 is embedded in the first guide slide groove 28, the mold base 29 is fixedly installed in the center of the side wall of the second mounting frame 9, the second fixed plate 14 is welded on the other side of the top surface of the fixed bottom plate 1, and the second fixed plate 14 is installed with an injection mechanism 12, which enables a silicon carbide ceramic bolt rapid flip demolding device to automatically demold and remove the blank in the molding mold 11, without the need for manual operation by workers, with a high degree of automation, thereby improving the processing efficiency and processing quality of the workpiece and being more practical.
在一个实施例中,固定底板1顶面固定焊接有下料台17,且下料台17顶面开设有第二导向滑槽31,并且第二导向滑槽31内安装有调节丝杠32,调节丝杠32一端连接有第三伺服电机15输出端,第二导向滑槽31内卡嵌安装有第二导向滑块33,且第二导向滑块33内固定安装有第二丝杠套34,并且第二丝杠套34内螺纹套接有调节丝杠32,下料台17顶面放置有下料板16,且下料板16一侧对称开设有对接孔36,第二导向滑块33一侧侧壁对称焊接有对接柱35,且对接柱35卡嵌在对接孔36内,起到了可实现将若干个碳化硅陶瓷螺栓毛坯均匀脱模放置在下料板16上,方便工人通过让位通槽2将下料板16连同若干个碳化硅陶瓷螺栓毛坯一同取出,从而方便了碳化硅陶瓷螺栓毛坯转移至下一步加工工艺设备中,进一步提高了碳化硅陶瓷螺栓的加工效率,实用性更强。In one embodiment, a feed table 17 is fixedly welded on the top surface of the fixed base plate 1, and a second guide slot 31 is opened on the top surface of the feed table 17, and an adjusting screw 32 is installed in the second guide slot 31, and one end of the adjusting screw 32 is connected to the output end of the third servo motor 15, a second guide slider 33 is embedded in the second guide slot 31, and a second screw sleeve 34 is fixedly installed in the second guide slider 33, and the second screw sleeve 34 is internally threaded with the adjusting screw 32, a feed plate 16 is placed on the top surface of the feed table 17, and the feed table 17 is provided with a second guide slot 31. A docking hole 36 is symmetrically opened on one side of the plate 16, and a docking column 35 is symmetrically welded on the side wall of one side of the second guide slider 33, and the docking column 35 is embedded in the docking hole 36, which can realize the uniform demoulding and placement of a plurality of silicon carbide ceramic bolt blanks on the blanking plate 16, making it convenient for workers to take out the blanking plate 16 together with a plurality of silicon carbide ceramic bolt blanks through the yielding groove 2, thereby facilitating the transfer of the silicon carbide ceramic bolt blanks to the next processing equipment, further improving the processing efficiency of the silicon carbide ceramic bolts, and making it more practical.
在一个实施例中,第二固定板14一侧固定安装有控制面板13,且控制面板13与第一伺服电机18、第二伺服电机24、第三伺服电机15、电动伸缩杆8和注料机构12电性连接。In one embodiment, a control panel 13 is fixedly mounted on one side of the second fixing plate 14 , and the control panel 13 is electrically connected to the first servo motor 18 , the second servo motor 24 , the third servo motor 15 , the electric telescopic rod 8 and the injection mechanism 12 .
在一个实施例中,第一安装架7一侧对称固定安装有导向滑套22,第二安装架9一侧对称焊接有导向滑杆23,且导向滑杆23套接在导向滑套22内,起到了为第二安装架9的平稳移动提供导向作用。In one embodiment, a guide sleeve 22 is symmetrically fixedly installed on one side of the first mounting frame 7, and a guide slide rod 23 is symmetrically welded on one side of the second mounting frame 9, and the guide slide rod 23 is sleeved in the guide sleeve 22, thereby providing guidance for the smooth movement of the second mounting frame 9.
在一个实施例中,第一固定板3底端开设有让位通槽2,起到了便于工人取放放置有若干个碳化硅陶瓷螺栓毛坯的下料板16。In one embodiment, a clearance groove 2 is provided at the bottom end of the first fixing plate 3, which facilitates workers to take and place a blanking plate 16 on which a plurality of silicon carbide ceramic bolt blanks are placed.
在一个实施例中,第一安装架7和第二安装架9横截面形状为口字型。In one embodiment, the cross-section of the first mounting bracket 7 and the second mounting bracket 9 is in a square shape.
在一个实施例中,连接架25横截面形状为L型。In one embodiment, the cross-section of the connecting frame 25 is L-shaped.
工作原理:本实用新型设置有第一安装架7、第二安装架9和成型模具11,使用时,工人启动第一伺服电机18带动安装在轴承架5内一侧的第一转轴4转动,因第一转轴4上固定安装的若干个第一齿轮19与第二转轴6上固定安装的若干个第二齿轮20对应啮合,且第二转轴6上固定连接有焊接在第一安装架7一侧的连接板21,所以随着第一转轴4的转动可带动第一安装架7绕第二转轴6旋转九十度,设置的第一安装架7内固定安装有电动伸缩杆8,且电动伸缩杆8输出端固定连接有第二安装架9侧壁中央,并且第二安装架9侧壁对称焊接的导向滑杆23卡嵌在第一安装架7上固定安装的导向滑套22内,所以当电动伸缩杆8启动时可带动第二安装架9沿导向滑杆23方向进行移动,设置的第二安装架9一侧固定安装有模具基座29,且模具基座29一侧对称设置有成型模具11,模具基座29和两个成型模具11可形成一个碳化硅陶瓷螺栓的成型腔,此时在电动伸缩杆8的推动下可推动模具基座29和两个成型模具11与第二固定板14上安装的注料机构12对接,利用注料机构12向模具基座29和两个成型模具11内部注入泥状原料,使之在模具基座29和两个成型模具11之间成型,注料完毕后,电动伸缩杆8带动模具基座29和两个成型模具11复位,然后再次启动第一伺服电机18带动第一转轴4复位,则第一安装架7可带动第二安装架9连同模具基座29和两个成型模具11复位旋转九十度,此时模具基座29和两个成型模具11位于下料板16的正上方,然后再次启动电动伸缩杆8推动模具基座29和两个成型模具11下移,使两个成型模具11底端与下料板16顶面相抵接,最后控制面板13启动第二安装架9一侧安装的第二伺服电机24带动双向丝杠10转动,设置的两个成型模具11外侧壁对称焊接有连接架25,且连接架25内固定安装的第一丝杠套26内螺纹套接有双向丝杠10,并且连接架25一端固定安装的第一导向滑块27卡嵌在第二安装架9内壁开设的第一导向滑槽28内,所以随着双向丝杠10的转动可带动两个连接架25连同成型模具11沿第一导向滑槽28方向相对移动,当两个成型模具11分离后,电动伸缩杆8再次带动模具基座29和两个成型模具11抬升复位,此时成型的碳化硅陶瓷螺栓毛坯即可从模具基座29和两个成型模具11中脱出落在下料板16上,使一种碳化硅陶瓷螺栓快速翻转脱模装置能够自动对成型模具11内的毛坯件进行脱模取出,无需工人手动操作,自动化程度高,提高了工件的加工效率和加工质量,实用性更强,另外本实用新型设置有下料台17和下料板16,如上所述,当将一个成型的碳化硅陶瓷螺栓毛坯从模具基座29和两个成型模具11中脱出落在下料板16上后,设置的模具基座29和两个成型模具11会按照上述步骤继续进行注料成型加工作业,与此同时,控制面板13会启动安装在下料台17一侧的第三伺服电机15带动安装在第二导向滑槽31内调节丝杠32转动一定角度,设置的第二导向滑槽31内卡嵌安装有第二导向滑块33,且第二导向滑块33上固定安装的第二丝杠套34内螺纹套接有调节丝杠32,所以随着调节丝杠32的转动可带动第二导向滑块33沿第二导向滑槽31方向移动一定距离,又因为设置的第二导向滑块33一侧对称焊接有对接柱35,且对接柱35卡嵌在下料板16一侧开设的对接孔36内,所以第二导向滑块33可推动下料板16同步移动一定距离,从而使下一碳化硅陶瓷螺栓毛坯能够脱模脱落在下料板16顶面的空白位置,如此即可实现将若干个碳化硅陶瓷螺栓毛坯均匀脱模放置在下料板16上,方便工人通过让位通槽2将下料板16连同若干个碳化硅陶瓷螺栓毛坯一同取出,从而方便了碳化硅陶瓷螺栓毛坯转移至下一步加工工艺设备中,进一步提高了碳化硅陶瓷螺栓的加工效率,实用性更强。Working principle: The utility model is provided with a first mounting frame 7, a second mounting frame 9 and a forming mold 11. When in use, a worker starts the first servo motor 18 to drive the first rotating shaft 4 installed on one side of the bearing frame 5 to rotate. Since a plurality of first gears 19 fixedly installed on the first rotating shaft 4 are correspondingly meshed with a plurality of second gears 20 fixedly installed on the second rotating shaft 6, and a connecting plate 21 welded on one side of the first mounting frame 7 is fixedly connected to the second rotating shaft 6, the first mounting frame 7 can be driven to rotate ninety degrees around the second rotating shaft 6 as the first rotating shaft 4 rotates. An electric telescopic rod 8 is fixedly installed, and the output end of the electric telescopic rod 8 is fixedly connected to the center of the side wall of the second mounting frame 9, and the guide slide rod 23 symmetrically welded on the side wall of the second mounting frame 9 is embedded in the guide slide sleeve 22 fixedly installed on the first mounting frame 7, so when the electric telescopic rod 8 is started, it can drive the second mounting frame 9 to move along the direction of the guide slide rod 23. A mold base 29 is fixedly installed on one side of the second mounting frame 9, and a molding mold 11 is symmetrically arranged on one side of the mold base 29. The mold base 29 and the two molding molds 11 can form a molding cavity for a silicon carbide ceramic bolt. At this time, the mold base 29 and the two molding molds 11 can be pushed by the electric telescopic rod 8 to dock with the injection mechanism 12 installed on the second fixed plate 14, and the mud-like raw material is injected into the mold base 29 and the two molding molds 11 by the injection mechanism 12 to form the mud-like raw material between the mold base 29 and the two molding molds 11. After the injection is completed, the electric telescopic rod 8 drives the mold base 29 and the two molding molds 11 to reset, and then the first servo motor 18 is started again to drive the first rotating shaft 4 to reset, so that the first mounting frame 7 can drive the second mounting frame 9 together with the mold base 29 and the two molding molds 11. The mold 11 is reset and rotated 90 degrees. At this time, the mold base 29 and the two molding molds 11 are located directly above the blanking plate 16. Then the electric telescopic rod 8 is started again to push the mold base 29 and the two molding molds 11 downward, so that the bottom ends of the two molding molds 11 are in contact with the top surface of the blanking plate 16. Finally, the control panel 13 starts the second servo motor 24 installed on one side of the second mounting frame 9 to drive the bidirectional lead screw 10 to rotate. The outer side walls of the two molding molds 11 are symmetrically welded with a connecting frame 25, and the first lead screw sleeve 26 fixedly installed in the connecting frame 25 is internally threaded with the bidirectional lead screw 10. , and the first guide slider 27 fixedly installed at one end of the connecting frame 25 is embedded in the first guide slot 28 opened on the inner wall of the second mounting frame 9, so as the two-way lead screw 10 rotates, the two connecting frames 25 and the forming mold 11 can be driven to move relatively along the direction of the first guide slot 28. When the two forming molds 11 are separated, the electric telescopic rod 8 drives the mold base 29 and the two forming molds 11 to lift and reset again. At this time, the formed silicon carbide ceramic bolt blank can be separated from the mold base 29 and the two forming molds 11 and fall on the blanking plate 16, so that a silicon carbide ceramic bolt can be quickly formed. The rapid flip demoulding device can automatically demould and remove the blank in the molding die 11 without manual operation by workers, with a high degree of automation, improving the processing efficiency and processing quality of the workpiece, and being more practical. In addition, the utility model is provided with a blanking table 17 and a blanking plate 16. As mentioned above, when a formed silicon carbide ceramic bolt blank is removed from the mold base 29 and the two molding molds 11 and falls on the blanking plate 16, the mold base 29 and the two molding molds 11 will continue to perform the injection molding processing according to the above steps. At the same time, the control panel 13 will start The third servo motor 15 installed on one side of the unloading platform 17 drives the adjusting screw 32 installed in the second guide slot 31 to rotate a certain angle. The second guide slot 31 is provided with a second guide slider 33 embedded in it, and the second screw sleeve 34 fixedly installed on the second guide slider 33 is internally threaded with the adjusting screw 32. Therefore, as the adjusting screw 32 rotates, the second guide slider 33 can be driven to move a certain distance in the direction of the second guide slot 31. In addition, because the second guide slider 33 is provided with a docking column 35 symmetrically welded on one side, and the docking column 35 is embedded on one side of the unloading plate 16 In the docking hole 36 opened, the second guide slider 33 can push the blanking plate 16 to move synchronously for a certain distance, so that the next silicon carbide ceramic bolt blank can be demolded and fall off the blank position on the top surface of the blanking plate 16, so that several silicon carbide ceramic bolt blanks can be evenly demolded and placed on the blanking plate 16, which is convenient for workers to take out the blanking plate 16 together with several silicon carbide ceramic bolt blanks through the yielding groove 2, thereby facilitating the transfer of the silicon carbide ceramic bolt blanks to the next processing equipment, further improving the processing efficiency of silicon carbide ceramic bolts, and making it more practical.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323127210.0U CN221819026U (en) | 2023-11-20 | 2023-11-20 | A rapid flip demoulding device for silicon carbide ceramic bolts |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323127210.0U CN221819026U (en) | 2023-11-20 | 2023-11-20 | A rapid flip demoulding device for silicon carbide ceramic bolts |
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| CN221819026U true CN221819026U (en) | 2024-10-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323127210.0U Active CN221819026U (en) | 2023-11-20 | 2023-11-20 | A rapid flip demoulding device for silicon carbide ceramic bolts |
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| Country | Link |
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| CN (1) | CN221819026U (en) |
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- 2023-11-20 CN CN202323127210.0U patent/CN221819026U/en active Active
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