CN221818885U - A punching device for producing plastic suction shells - Google Patents
A punching device for producing plastic suction shells Download PDFInfo
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- CN221818885U CN221818885U CN202420162510.8U CN202420162510U CN221818885U CN 221818885 U CN221818885 U CN 221818885U CN 202420162510 U CN202420162510 U CN 202420162510U CN 221818885 U CN221818885 U CN 221818885U
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- 239000004033 plastic Substances 0.000 title claims abstract description 30
- 229920003023 plastic Polymers 0.000 title claims abstract description 30
- 238000004080 punching Methods 0.000 title claims abstract description 25
- 238000004140 cleaning Methods 0.000 claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000001914 filtration Methods 0.000 claims abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 12
- 239000000243 solution Substances 0.000 description 9
- 238000005457 optimization Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 239000000428 dust Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
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Abstract
本实用新型属于塑料生产打孔技术领域,具体涉及一种塑料吸壳生产用打孔设备。包括工作台、打孔器和控制按键,所述控制按键位于工作台侧面,所述打孔器位于工作台上方,所述工作台对应打孔器设有高效清洁收集组件。本实用新型通过设计的结构关系,具有主动进行废料收集的能力,能够将堆积的废料快速过滤到收集盒内,同时通过调整,能够具有不同强度的震动,能够更好的面对遇到的不同的过滤收集情况,整体的操作更加简单,减轻了人工的参与,对工作的效率的稳定性得到了保证。
The utility model belongs to the technical field of plastic production and punching, and specifically relates to a punching device for plastic suction shell production. It includes a workbench, a puncher and a control button, wherein the control button is located on the side of the workbench, the puncher is located above the workbench, and the workbench is provided with an efficient cleaning collection component corresponding to the puncher. The utility model has the ability to actively collect waste through the designed structural relationship, and can quickly filter the accumulated waste into the collection box. At the same time, through adjustment, it can have different intensities of vibration, and can better cope with different filtering and collection situations encountered. The overall operation is simpler, reducing manual participation, and the stability of work efficiency is guaranteed.
Description
技术领域Technical Field
本实用新型属于塑料生产打孔技术领域,具体涉及一种塑料吸壳生产用打孔设备。The utility model belongs to the technical field of plastic production and punching, and in particular relates to a punching device for plastic suction shell production.
背景技术Background Art
塑料制品是采用塑料为主要原料加工而成的生活、工业等用品的统称。包括以塑料为原料的注塑、吸塑等所有工艺的制品。塑胶是一类具有可塑性的合成高分子材料,PET塑料就是其中的一种,在PET塑料生产时需要用到打孔机。Plastic products are a general term for daily and industrial products made of plastic as the main raw material. They include products made from injection molding, vacuum forming and other processes using plastic as raw materials. Plastic is a type of synthetic polymer material with plasticity, and PET plastic is one of them. A punching machine is required in the production of PET plastic.
公开(公告)号:CN220128956U,本实用新型涉及PET塑料生产的打孔机技术领域,且公开了一种用于PET塑料生产的打孔机,包括桌面,所述桌面的一侧固定安装有第一固定块,所述第一固定块的顶部设置有清理机构,所述清理机构包括外壳。该用于PET塑料生产的打孔机,通过设置清理机构,能够启动电机使电机的输出端带动扇叶转动,高速旋转的扇叶会产生离心力,受离心力的影响,在第一孔洞内会对外界产生一个吸力,因为吸料管与第一孔洞和吸尘罩连通,进而使吸尘罩内产生一个吸力,将外界的灰尘碎屑通过吸尘罩吸入外壳内,因为过滤斜块的阻挡使碎屑停在过滤斜块处,关闭电机后,碎屑通过第二孔洞滑落进软管内,进而进入收集杯内,实现吸尘除屑的目的。Publication (Announcement) No.: CN220128956U, the utility model relates to the technical field of punching machines for PET plastic production, and discloses a punching machine for PET plastic production, including a desktop, a first fixed block is fixedly installed on one side of the desktop, a cleaning mechanism is arranged on the top of the first fixed block, and the cleaning mechanism includes a shell. The punching machine for PET plastic production can start the motor to drive the fan blades to rotate by setting the cleaning mechanism, and the fan blades rotating at high speed will generate centrifugal force. Under the influence of the centrifugal force, a suction force will be generated to the outside world in the first hole, because the suction pipe is connected with the first hole and the dust cover, so that a suction force is generated in the dust cover, and the dust and debris from the outside are sucked into the shell through the dust cover, because the blocking of the filter inclined block makes the debris stop at the filter inclined block, after turning off the motor, the debris slides into the hose through the second hole, and then enters the collection cup, so as to achieve the purpose of dust removal.
经过分析,该方案在进行废料的收集时,是通过手动人工进行收集的,这样的收集方式会因为人工的操作存在时间不同的问题,使得生产加工的效率不能得到稳定的保证,同时,还是会增加工人的劳动,并没有十分方便;针对上述问题,需要对该方案进行优化和改进。After analysis, it is found that the waste collection in this scheme is carried out manually. This collection method will cause the problem of different time for manual operation, so that the efficiency of production and processing cannot be stably guaranteed. At the same time, it will still increase the labor of workers and is not very convenient. In view of the above problems, the scheme needs to be optimized and improved.
实用新型内容Utility Model Content
为了解决背景技术中存在的问题,本实用新型提供了一种塑料吸壳生产用打孔设备;具有更加简单的操作方式和更好的收集能力。In order to solve the problems existing in the background technology, the utility model provides a punching device for producing plastic suction shells; the device has a simpler operation method and a better collection capacity.
本实用新型提供的一种塑料吸壳生产用打孔设备,包括工作台、打孔器和控制按键,所述控制按键位于工作台侧面,所述打孔器位于工作台上方,所述工作台对应打孔器设有高效清洁收集组件;所述高效清洁收集组件包括位于工作台上的电机,所述电机输出端上设有电动液压杆,所述电动液压杆活动端设有凸轮一和凸轮二,所述工作台上滑动设有收集盒,所述工作台上对应收集盒对称设有固定块,所述固定块上设有弹簧,所述弹簧上设有连接板,所述连接板之间设有过滤框,所述过滤框与凸轮一和凸轮二相互接触,所述过滤框内设有辅助清洁机构,所述工作台围绕过滤框对称设有托板。The utility model provides a punching device for producing plastic suction shells, comprising a workbench, a puncher and a control button, wherein the control button is located at a side of the workbench, the puncher is located above the workbench, and the workbench is provided with a high-efficiency cleaning collection component corresponding to the puncher; the high-efficiency cleaning collection component comprises a motor located on the workbench, an electric hydraulic rod is provided on the output end of the motor, a cam 1 and a cam 2 are provided at the movable end of the electric hydraulic rod, a collection box is slidably provided on the workbench, fixed blocks are symmetrically provided on the workbench corresponding to the collection box, a spring is provided on the fixed block, a connecting plate is provided on the spring, a filter frame is provided between the connecting plates, the filter frame is in contact with the cam 1 and the cam 2, an auxiliary cleaning mechanism is provided in the filter frame, and the workbench is symmetrically provided with supporting plates around the filter frame.
进一步地,所述辅助清洁机构包括位于过滤框内的条形通孔,所述条形通孔内滑动设有滑杆,所述滑杆位于过滤框内的一端设有清洁刷,所述清洁刷与过滤框滑动连接。Furthermore, the auxiliary cleaning mechanism includes a strip-shaped through hole located in the filter frame, a sliding rod is slidably provided in the strip-shaped through hole, a cleaning brush is provided at one end of the sliding rod located in the filter frame, and the cleaning brush is slidably connected to the filter frame.
进一步地,所述过滤框内对应清洁刷设有滑槽,所述清洁刷与滑槽滑动连接,所述滑杆上设有橡胶手柄。Furthermore, a slide groove is provided in the filter frame corresponding to the cleaning brush, the cleaning brush is slidably connected to the slide groove, and a rubber handle is provided on the slide rod.
进一步地,所述清洁刷与过滤框一侧磁性连接。Furthermore, the cleaning brush is magnetically connected to one side of the filter frame.
进一步地,所述收集盒上设有控制把手。Furthermore, a control handle is provided on the collection box.
进一步地,所述控制按键与打孔器、电机和电动液压杆电性连接。Furthermore, the control button is electrically connected to the puncher, the motor and the electric hydraulic rod.
进一步地,所述凸轮一的尺寸小于凸轮二的尺寸。Furthermore, the size of cam one is smaller than that of cam two.
进一步地,所述过滤框与收集盒滑动连接。Furthermore, the filter frame is slidably connected to the collection box.
本实用新型的有益效果:Beneficial effects of the utility model:
本实用新型通过设计的结构关系,具有主动进行废料收集的能力,能够将堆积的废料快速过滤到收集盒内,同时通过调整,能够具有不同强度的震动,能够更好的面对遇到的不同的过滤收集情况,整体的操作更加简单,减轻了人工的参与,对工作的效率的稳定性得到了保证。The utility model has the ability to actively collect waste through the designed structural relationship, and can quickly filter the accumulated waste into the collection box. At the same time, through adjustment, it can have vibrations of different intensities and can better cope with different filtering and collection situations. The overall operation is simpler, the manual participation is reduced, and the stability of the work efficiency is guaranteed.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一种塑料吸壳生产用打孔设备的俯视立体图。FIG1 is a top perspective view of a punching device for producing plastic suction shells according to the present invention.
图2为本实用新型一种塑料吸壳生产用打孔设备的仰视立体图。FIG. 2 is a bottom perspective view of a punching device for producing plastic suction shells according to the present invention.
图3为本实用新型一种塑料吸壳生产用打孔设备的A区域的示意图。FIG3 is a schematic diagram of region A of a punching device for producing plastic suction shells according to the present invention.
图4为本实用新型一种塑料吸壳生产用打孔设备的收集盒打开后的示意图。FIG4 is a schematic diagram of an opening of a collection box of a punching device for producing plastic suction shells according to the present invention.
如图所示:As shown in the figure:
1、工作台,2、打孔器,3、控制按键,4、电机,5、电动液压杆,6、凸轮一,7、凸轮二,8、收集盒,9、固定块,10、弹簧,11、连接板,12、过滤框,13、托板,14、条形通孔,15、滑杆,16、清洁刷,17、滑槽,18、橡胶手柄,19、控制把手。1. Workbench, 2. Punch, 3. Control button, 4. Motor, 5. Electric hydraulic rod, 6. Cam 1, 7. Cam 2, 8. Collecting box, 9. Fixed block, 10. Spring, 11. Connecting plate, 12. Filter frame, 13. Support plate, 14. Strip through hole, 15. Slide rod, 16. Cleaning brush, 17. Slide groove, 18. Rubber handle, 19. Control handle.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
在实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
请参阅所有说明书附图Please refer to all instruction drawings
一种塑料吸壳生产用打孔设备,包括工作台1、打孔器2和控制按键3,控制按键3位于工作台1侧面,打孔器2位于工作台1上方,工作台1对应打孔器2设有高效清洁收集组件;A punching device for producing plastic suction shells, comprising a workbench 1, a puncher 2 and a control button 3, wherein the control button 3 is located on the side of the workbench 1, the puncher 2 is located above the workbench 1, and the workbench 1 is provided with an efficient cleaning collection component corresponding to the puncher 2;
高效清洁收集组件包括位于工作台1上的电机4,电机4的输出端上设有电动液压杆5,电动液压杆5的活动端设有凸轮一6和凸轮二7,工作台1上滑动设有收集盒8,工作台1上对应收集盒8对称设有固定块9,固定块9上设有弹簧10,弹簧10上设有连接板11,连接板11之间设有过滤框12,过滤框12与凸轮一6和凸轮二7相互接触,过滤框12内设有辅助清洁机构,工作台1围绕过滤框12对称设有托板13;The efficient cleaning collection component includes a motor 4 located on a workbench 1, an electric hydraulic rod 5 is provided on the output end of the motor 4, a cam 1 6 and a cam 2 7 are provided on the movable end of the electric hydraulic rod 5, a collection box 8 is slidably provided on the workbench 1, a fixing block 9 is symmetrically provided on the workbench 1 corresponding to the collection box 8, a spring 10 is provided on the fixing block 9, a connecting plate 11 is provided on the spring 10, a filter frame 12 is provided between the connecting plates 11, the filter frame 12 is in contact with the cam 1 6 and the cam 2 7, an auxiliary cleaning mechanism is provided in the filter frame 12, and a support plate 13 is symmetrically provided around the filter frame 12 on the workbench 1;
根据以上描述可知,当电机4工作旋转时,会带动电动液压杆5旋转,电动液压杆5带动凸轮一6和凸轮二7旋转,使得凸轮一6或者凸轮二7对过滤框12进行施压,过滤框12在弹簧10、凸轮一6或者凸轮二7的作用下,给过滤框12带来明显的震动,使得过滤框12上的积攒的打孔的废料能够快速落下,保持工作台1的清洁,在操作之前,通过控制电动液压杆5的升降,实现不同的凸轮一6或者凸轮二7对过滤框12的控制,不同的凸轮一6和凸轮二7能够带来不一样的震动,就会有不一样的过滤效果。According to the above description, when the motor 4 is working and rotating, it will drive the electric hydraulic rod 5 to rotate, and the electric hydraulic rod 5 will drive the cam 1 6 and the cam 2 7 to rotate, so that the cam 1 6 or the cam 2 7 applies pressure to the filter frame 12. Under the action of the spring 10, the cam 1 6 or the cam 2 7, the filter frame 12 brings obvious vibration to the filter frame 12, so that the punched waste accumulated on the filter frame 12 can fall quickly to keep the workbench 1 clean. Before operation, by controlling the lifting and lowering of the electric hydraulic rod 5, different cams 1 6 or cams 2 7 can control the filter frame 12. Different cams 1 6 and cams 2 7 can bring different vibrations, which will have different filtering effects.
作为本实用新型的一种技术优化方案,辅助清洁机构包括位于过滤框12内的条形通孔14,条形通孔14内滑动设有滑杆15,滑杆15位于过滤框12内的一端设有清洁刷16,清洁刷16与过滤框12滑动连接;As a technical optimization solution of the utility model, the auxiliary cleaning mechanism includes a bar-shaped through hole 14 located in the filter frame 12, a slide rod 15 is slidably arranged in the bar-shaped through hole 14, and a cleaning brush 16 is arranged at one end of the slide rod 15 located in the filter frame 12, and the cleaning brush 16 is slidably connected to the filter frame 12;
根据以上描述可知,当过滤框12内只有少量的废料时,不需要接通电机4的电源时,能够通过工人手动控制清洁刷16的滑动进行清洁,反而能够提高清理的效率。According to the above description, when there is only a small amount of waste in the filter frame 12, it is not necessary to turn on the power of the motor 4. The worker can manually control the sliding of the cleaning brush 16 for cleaning, which can improve the cleaning efficiency.
作为本实用新型的一种技术优化方案,过滤框12内对应清洁刷16设有滑槽17,清洁刷16与滑槽17滑动连接,滑杆15上设有橡胶手柄18;As a technical optimization solution of the utility model, a slide groove 17 is provided in the filter frame 12 corresponding to the cleaning brush 16, the cleaning brush 16 is slidably connected to the slide groove 17, and a rubber handle 18 is provided on the slide rod 15;
根据以上描述可知,滑槽17的设计能够提高清洁刷16在过滤框12上的移动的稳定性,橡胶手柄18能够增加工人对清洁刷16的控制能力。It can be seen from the above description that the design of the slide groove 17 can improve the stability of the movement of the cleaning brush 16 on the filter frame 12 , and the rubber handle 18 can increase the worker's control ability over the cleaning brush 16 .
作为本实用新型的一种技术优化方案,清洁刷16与过滤框12的一侧磁性连接;As a technical optimization solution of the utility model, the cleaning brush 16 is magnetically connected to one side of the filter frame 12;
根据以上描述可知,使得过滤框12在震动的时候,不会将清洁刷16甩出来。It can be known from the above description that when the filter frame 12 vibrates, the cleaning brush 16 will not be thrown out.
作为本实用新型的一种技术优化方案,收集盒8上设有控制把手19;As a technical optimization solution of the utility model, a control handle 19 is provided on the collection box 8;
根据以上描述可知,控制把手19方便工人进行收集盒8的控制。It can be seen from the above description that the control handle 19 facilitates workers to control the collection box 8 .
作为本实用新型的一种技术优化方案,控制按键3与打孔器2、电机4和电动液压杆5电性连接;As a technical optimization solution of the utility model, the control button 3 is electrically connected with the punch 2, the motor 4 and the electric hydraulic rod 5;
根据以上描述可知,工人能够通过控制按键3进行工作台1上所有的电器的控制,操作起来更加方便。According to the above description, the worker can control all the electrical appliances on the workbench 1 through the control button 3, which makes the operation more convenient.
作为本实用新型的一种技术优化方案,凸轮一6的尺寸小于凸轮二7的尺寸;As a technical optimization solution of the utility model, the size of cam 1 6 is smaller than that of cam 2 7;
根据以上描述可知,不同的尺寸大小,具有不同的推动过滤框12移动的距离,从而实现过滤框12不同的震动效果,工人能够根据需要的情况,选择合适的凸轮一6或者凸轮二7进行过滤框12的控制,保证收集和清洁的效率。According to the above description, different sizes have different distances for pushing the filter frame 12 to move, thereby achieving different vibration effects of the filter frame 12. Workers can choose the appropriate cam 1 6 or cam 2 7 to control the filter frame 12 according to the needs, thereby ensuring the efficiency of collection and cleaning.
作为本实用新型的一种技术优化方案,过滤框12与收集盒8滑动连接;As a technical optimization solution of the utility model, the filter frame 12 is slidably connected to the collection box 8;
根据以上描述可知,这样能够使得过滤框12的移动更加稳定。It can be seen from the above description that this can make the movement of the filter frame 12 more stable.
工作原理:Working principle:
工人将塑料件放置在两个托板13上,通过打孔器2进行打孔,经过一段时间的打孔后,过滤框12内会积攒一部分的废料,有一部分的废料会通过过滤框12内的孔洞自动落入收集盒8内,有一部分还是会在过滤框12内,工人根据经验,通过控制按键3选择合适的凸轮一6或者凸轮二7,然后接通电机4的电源,当电机4工作旋转时,会带动电动液压杆5旋转,电动液压杆5带动凸轮一6和凸轮二7旋转,使得凸轮一6或者凸轮二7对过滤框12进行施压,过滤框12在弹簧10、凸轮一6或者凸轮二7的作用下,给过滤框12带来明显的震动,使得过滤框12上的积攒的打孔的废料能够快速落下,保持工作台1的清洁,最后拉出收集盒8进行废料的集中处理。The worker places the plastic parts on two support plates 13 and punches holes with the puncher 2. After a period of punching, some waste will accumulate in the filter frame 12, some of the waste will automatically fall into the collection box 8 through the holes in the filter frame 12, and some of the waste will still remain in the filter frame 12. The worker selects the appropriate cam 1 6 or cam 2 7 through the control button 3 based on experience, and then turns on the power of the motor 4. When the motor 4 is working and rotating, it will drive the electric hydraulic rod 5 to rotate, and the electric hydraulic rod 5 will drive the cam 1 6 and cam 2 7 to rotate, so that the cam 1 6 or cam 2 7 applies pressure to the filter frame 12. Under the action of the spring 10, cam 1 6 or cam 2 7, the filter frame 12 brings obvious vibration to the filter frame 12, so that the punched waste accumulated on the filter frame 12 can fall quickly, keeping the workbench 1 clean, and finally pulling out the collection box 8 for centralized treatment of the waste.
以上对本实用新型及其实施方式进行了描述,这种描述没有限制性,具体实施方式中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The above describes the utility model and its implementation methods, which are not restrictive. The specific implementation method is only one of the implementation methods of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it, without departing from the purpose of the invention of the utility model, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the utility model.
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