CN221818838U - An environmentally friendly foam board cutting machine - Google Patents
An environmentally friendly foam board cutting machine Download PDFInfo
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- CN221818838U CN221818838U CN202323119128.3U CN202323119128U CN221818838U CN 221818838 U CN221818838 U CN 221818838U CN 202323119128 U CN202323119128 U CN 202323119128U CN 221818838 U CN221818838 U CN 221818838U
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- 239000006260 foam Substances 0.000 title claims abstract description 43
- 238000005520 cutting process Methods 0.000 title claims abstract description 35
- 238000004140 cleaning Methods 0.000 claims abstract description 25
- 230000001681 protective effect Effects 0.000 claims abstract description 18
- 239000000428 dust Substances 0.000 claims abstract description 14
- 238000009434 installation Methods 0.000 claims description 18
- 230000007613 environmental effect Effects 0.000 claims 1
- 239000002245 particle Substances 0.000 abstract description 12
- 238000001914 filtration Methods 0.000 abstract description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract 1
- 230000010405 clearance mechanism Effects 0.000 abstract 1
- 239000003546 flue gas Substances 0.000 abstract 1
- 238000003780 insertion Methods 0.000 description 7
- 230000037431 insertion Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000000779 smoke Substances 0.000 description 7
- 239000007789 gas Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000002912 waste gas Substances 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及泡沫板加工技术领域,具体为一种环保型泡沫板切割机。The utility model relates to the technical field of foam board processing, in particular to an environmentally friendly foam board cutting machine.
背景技术Background Art
目前,国内外关于泡沫板切割技术已经比较成熟,有大型的数控切割机床、先进的激光切割设备以及中小型泡沫板切割机,这些装备常在生产厂家大批量生产时所用,然而,在实际的施工现场,很多时候需要对购买的原材进行进一步的加工。At present, the foam board cutting technology at home and abroad is relatively mature. There are large CNC cutting machine tools, advanced laser cutting equipment and small and medium-sized foam board cutting machines. These equipment are often used by manufacturers in mass production. However, in the actual construction site, the purchased raw materials often need to be further processed.
相关技术中申请号为CN216732205U的中国专利文献,提出了一种EPS泡沫板连续自动切割机,它通过将待切割的泡沫板放置在履带的顶部,启动第二电机带动滚筒转动,进一步的带动履带运动,对泡沫板进行运输,启动第一电机带动螺纹杆转动,从而带动螺纹块移动,对泡沫板尺寸进行调节,启动液压缸带动液压杆运动,对电热丝的位置进行调节对泡沫板进行切割,启动排气扇将切割时产生的废气带入到集气罐的内部经过滤网对废气进行过滤,从排气管排出。In the related art, a Chinese patent document with application number CN216732205U proposes a continuous automatic cutting machine for EPS foam boards, which places the foam board to be cut on the top of the track, starts the second motor to drive the roller to rotate, further drives the track to move, transports the foam board, starts the first motor to drive the threaded rod to rotate, thereby driving the threaded block to move, adjusts the size of the foam board, starts the hydraulic cylinder to drive the hydraulic rod to move, adjusts the position of the heating wire to cut the foam board, starts the exhaust fan to bring the exhaust gas generated during cutting into the interior of the gas collecting tank, filters the exhaust gas through the filter net, and discharges it from the exhaust pipe.
针对上述中的相关技术,发明人认为存在有以下缺陷:上述装置在使用过程中会处理切割产生的废气,吸走废气的同时不可避免会吸走泡沫板上的泡沫粒,一旦泡沫粒在集气罐内堆积过多,随着排气工作的进行,集气罐内的泡沫粒会被向上吸走因吸力附着在过滤结构的底部,导致过滤结构被堵,直接影响废气的处理,鉴于此,提出一种环保型泡沫板切割机以解决上述问题。With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: the above-mentioned device will process the waste gas generated by cutting during use, and will inevitably suck away the foam particles on the foam board while sucking away the waste gas. Once too many foam particles accumulate in the gas collecting tank, as the exhaust work proceeds, the foam particles in the gas collecting tank will be sucked upwards and attached to the bottom of the filter structure due to suction, causing the filter structure to be blocked, which directly affects the treatment of the waste gas. In view of this, an environmentally friendly foam board cutting machine is proposed to solve the above problems.
实用新型内容Utility Model Content
本实用新型的主要目的是提供一种环保型泡沫板切割机,解决了上述背景技术中提出的问题。The main purpose of the utility model is to provide an environmentally friendly foam board cutting machine, which solves the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种环保型泡沫板切割机,包括切割机本体,所述切割机本体外侧设置有防护罩,防护罩上端固定有罐体,罐体内横向设置有过滤网,罐体的一端连通有进气管,罐体内设置有清理机构,罐体内滑动安装有用于收集粉尘的收集箱,收集箱内固定有安装组件,罐体上设有调节组件;To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an environmentally friendly foam board cutting machine, comprising a cutting machine body, a protective cover is arranged outside the cutting machine body, a tank body is fixed on the upper end of the protective cover, a filter screen is arranged transversely in the tank body, an air inlet pipe is connected to one end of the tank body, a cleaning mechanism is arranged in the tank body, a collection box for collecting dust is slidably installed in the tank body, a mounting assembly is fixed in the collection box, and an adjustment assembly is arranged on the tank body;
清理机构包括第一螺纹杆和滑杆,罐体内分别横向设置有第一螺纹杆和滑杆,第一螺纹杆上螺纹连接有可左右的移动块,滑杆上滑动安装有滑块,移动块和滑块之间固定有清理板。The cleaning mechanism includes a first threaded rod and a sliding rod, which are respectively arranged transversely in the tank body, a movable block which can be moved left and right is threadedly connected on the first threaded rod, a sliding block is slidably installed on the sliding rod, and a cleaning plate is fixed between the movable block and the sliding block.
进一步,所述清理板的一端固定有用于对过滤网清理的刷毛,进气管的一端贯穿防护罩的顶部并延伸至进气管的内部,进气管为波纹管。Furthermore, a brush for cleaning the filter is fixed to one end of the cleaning plate, and one end of the air inlet pipe penetrates the top of the protective cover and extends to the inside of the air inlet pipe, and the air inlet pipe is a corrugated pipe.
进一步,所述调节组件包括第二螺纹杆、伸缩杆、固定块,防护罩内螺纹连接有可上下移动的第二螺纹杆,防护罩内竖向设置有伸缩杆,进气管外侧固定有固定块。Furthermore, the adjustment assembly includes a second threaded rod, a telescopic rod, and a fixed block. The second threaded rod that can move up and down is connected to the inner thread of the protective cover. The telescopic rod is vertically arranged in the protective cover, and a fixed block is fixed on the outside of the air intake pipe.
进一步,第二螺纹杆的下端与固定块的上端转动连接,固定块的上端面一滑杆的下端固定。Furthermore, the lower end of the second threaded rod is rotatably connected to the upper end of the fixed block, and the upper end surface of the fixed block is fixed to the lower end of the sliding rod.
进一步,所述安装组件包括安装箱,收集箱内侧固定有安装箱,安装箱内横向设置有可转动的转轴,转轴上固定有转盘,安装箱内且位于转盘两侧均固定有安装板;Further, the installation assembly includes an installation box, the installation box is fixed inside the collection box, a rotatable shaft is transversely arranged inside the installation box, a turntable is fixed on the shaft, and installation plates are fixed inside the installation box and on both sides of the turntable;
安装板上滑动安装有两个导向杆,导向杆的一端固定有固定板,导向杆上套设有弹簧,转盘两侧与两个固定板相对侧固定有拉绳,固定板的一侧固定有插杆。Two guide rods are slidably mounted on the mounting plate, one end of the guide rod is fixed with a fixing plate, a spring is sleeved on the guide rod, pull ropes are fixed on the two sides of the turntable opposite to the two fixing plates, and an insertion rod is fixed on one side of the fixing plate.
进一步,所述罐体两侧开设有与插杆卡接的凹槽,导向杆的另一端固定有防脱板。Furthermore, grooves for engaging with the insertion rod are provided on both sides of the tank body, and an anti-slip plate is fixed to the other end of the guide rod.
与现有技术相比,本申请的技术方案具备以下有益效果:Compared with the prior art, the technical solution of this application has the following beneficial effects:
1、该环保型泡沫板切割机,通过设有清理机构,通过电机带动第一螺纹杆转动,带动刮板将过滤出来的粉尘颗粒和泡沫粒刮落至收集箱内,快速完成粉尘和泡沫粒的收集,清理方便,提高烟气过滤的效率。1. The environmentally friendly foam board cutting machine is provided with a cleaning mechanism. The motor drives the first threaded rod to rotate, and drives the scraper to scrape the filtered dust particles and foam particles into the collection box, so as to quickly complete the collection of dust and foam particles, facilitate cleaning, and improve the efficiency of smoke filtration.
2、该环保型泡沫板切割机,通过设有调节组件,能够通过调节组件的伸缩来调节进气管的高度,对不同高度的泡沫板进行调节,对切割机本体切割泡沫板产生的烟气进行收集,防止因为高度过高不能够对烟气收集,使烟气扩散到外面对环境造成污染。2. The environmentally friendly foam board cutting machine is provided with an adjustment component, which can adjust the height of the air inlet pipe by extending and retracting the adjustment component, adjust the foam boards of different heights, and collect the smoke generated by the cutting machine body when cutting the foam boards, so as to prevent the smoke from being unable to be collected due to the height being too high, so that the smoke spreads to the outside and pollutes the environment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的结构示意图;Fig. 1 is a schematic diagram of the structure of the utility model;
图2为本实用新型清理机构的结构示意图;Figure 2 is a schematic diagram of the structure of the cleaning mechanism of the utility model;
图3为本实用新型移动块和清理板剖视的结构示意图;FIG3 is a schematic cross-sectional view of the structure of the moving block and the cleaning plate of the utility model;
图4为本实用新型转轴和转盘剖视的结构示意图;FIG4 is a schematic structural diagram of a cross-sectional view of a rotating shaft and a rotating disk of the utility model;
图5为本实用新型转轴和安装箱的结构示意图;Figure 5 is a schematic diagram of the structure of the rotating shaft and the installation box of the utility model;
图6为本实用新型图4中A处放大图。FIG. 6 is an enlarged view of point A in FIG. 4 of the present invention.
图中:1切割机本体、2防护罩、3罐体、4进气管、5过滤网、6调节组件、601第二螺纹杆、602伸缩杆、603固定块、7清理机构、701第一螺纹杆、702移动块、703清理板、704滑杆、705滑块、8安装组件、801转轴、802转盘、803拉绳、804安装箱、805弹簧、806插杆、807固定板、808安装板、809导向杆、9收集箱。In the figure: 1 cutting machine body, 2 protective cover, 3 tank body, 4 air inlet pipe, 5 filter screen, 6 adjustment component, 601 second threaded rod, 602 telescopic rod, 603 fixed block, 7 cleaning mechanism, 701 first threaded rod, 702 moving block, 703 cleaning plate, 704 sliding rod, 705 slider, 8 installation component, 801 rotating shaft, 802 turntable, 803 pull rope, 804 installation box, 805 spring, 806 plug rod, 807 fixed plate, 808 installation plate, 809 guide rod, 9 collection box.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-2,本实施例中的一种环保型泡沫板切割机,包括切割机本体1,其特征在于:切割机本体1外侧设置有防护罩2,防护罩2上端固定有罐体3,罐体3内横向设置有过滤网5,罐体3的一端连通有进气管4,罐体3内设置有清理机构7,罐体3内滑动安装有用于收集粉尘的收集箱9,收集箱9内固定有安装组件8,罐体3上设有调节组件6。Please refer to Figures 1-2. An environmentally friendly foam board cutting machine in this embodiment includes a cutting machine body 1, which is characterized in that a protective cover 2 is arranged on the outside of the cutting machine body 1, a tank body 3 is fixed on the upper end of the protective cover 2, a filter screen 5 is horizontally arranged in the tank body 3, one end of the tank body 3 is connected to an air inlet pipe 4, a cleaning mechanism 7 is arranged in the tank body 3, a collection box 9 for collecting dust is slidably installed in the tank body 3, an installation component 8 is fixed in the collection box 9, and an adjustment component 6 is provided on the tank body 3.
清理机构7包括第一螺纹杆701和滑杆704,罐体3内分别横向设置有第一螺纹杆701和滑杆704,第一螺纹杆701的一端有外置电机驱动其转动,第一螺纹杆701上螺纹连接有可左右的第移动块702,滑杆704上滑动安装有滑块705,通过滑块705限制第移动块702的旋转趋势,使得第移动块702能够水平移动,第移动块702和滑块705之间固定有清理板703,清理板703的一端固定有用于对过滤网5清理的刷毛。The cleaning mechanism 7 includes a first threaded rod 701 and a sliding rod 704, which are respectively arranged horizontally in the tank body 3. One end of the first threaded rod 701 is driven by an external motor to rotate. The first threaded rod 701 is threadedly connected with a left and right movable block 702. A slider 705 is slidably installed on the sliding rod 704. The rotation tendency of the second movable block 702 is limited by the slider 705, so that the second movable block 702 can move horizontally. A cleaning plate 703 is fixed between the second movable block 702 and the slider 705, and one end of the cleaning plate 703 is fixed with bristles for cleaning the filter 5.
该装置通过启动外置电机,外置电机带动第一螺纹杆701转动,再由第一螺纹杆701带动第移动块702移动,再通过第移动块702带动清理板703对过滤网5底部运动,将粉尘和泡沫粒刮入收集箱9的内部,方便统一处理。The device starts an external motor, which drives the first threaded rod 701 to rotate, and then the first threaded rod 701 drives the second moving block 702 to move, and then the second moving block 702 drives the cleaning plate 703 to move the bottom of the filter screen 5, so as to scrape the dust and foam particles into the interior of the collection box 9 for unified treatment.
其中,进气管4的一端贯穿防护罩2的顶部并延伸至进气管4的内部,进气管4为波纹管,便于增加波纹管的长短,进而对不同高度的泡沫板切割时产生的烟气进行收集。Among them, one end of the air inlet pipe 4 passes through the top of the protective cover 2 and extends to the inside of the air inlet pipe 4. The air inlet pipe 4 is a corrugated pipe, which is convenient for increasing the length of the corrugated pipe and collecting the smoke generated when cutting foam boards of different heights.
请参阅图1,本实施例中的调节组件6包括第二螺纹杆601、伸缩杆602、固定块603,防护罩2内螺纹连接有可上下移动的第二螺纹杆601,防护罩2内竖向设置有伸缩杆602,进气管4外侧固定有固定块603。Please refer to Figure 1. The adjustment component 6 in this embodiment includes a second threaded rod 601, a telescopic rod 602, and a fixed block 603. The second threaded rod 601 that can move up and down is connected to the inner thread of the protective cover 2, the telescopic rod 602 is vertically arranged in the protective cover 2, and a fixed block 603 is fixed on the outside of the air intake pipe 4.
该装置通过转动第二螺纹杆601,再通过第二螺纹杆601带动固定块603上下调节,进而来对不同高度的泡沫板切割时产生的烟气进行收集。The device collects smoke generated when cutting foam boards of different heights by rotating the second threaded rod 601 and then driving the fixing block 603 to adjust up and down through the second threaded rod 601 .
其中,第二螺纹杆601的下端与固定块603的上端转动连接,固定块603的上端面一滑杆704的下端固定,使得第二螺纹杆601能够平稳的上下移动。The lower end of the second threaded rod 601 is rotatably connected to the upper end of the fixed block 603 , and the upper end surface of the fixed block 603 is fixed to the lower end of a slide rod 704 , so that the second threaded rod 601 can move up and down smoothly.
请参阅图4-6,本实施例中的安装组件8包括安装箱804,收集箱9内侧固定有安装箱804,安装箱804内横向设置有可转动的转轴801,转轴801上固定有转盘802,安装箱804内且位于转盘802两侧均固定有安装板808。Please refer to Figures 4-6. The installation component 8 in this embodiment includes an installation box 804. The installation box 804 is fixed on the inner side of the collection box 9. A rotatable shaft 801 is horizontally arranged in the installation box 804. A turntable 802 is fixed on the shaft 801. Installation plates 808 are fixed in the installation box 804 and on both sides of the turntable 802.
安装板808上滑动安装有两个导向杆809,导向杆809的一端固定有固定板807,导向杆809上套设有弹簧805,转盘802两侧与两个固定板807相对侧固定有拉绳803,固定板807的一侧固定有插杆806。Two guide rods 809 are slidably installed on the mounting plate 808, a fixing plate 807 is fixed at one end of the guide rod 809, a spring 805 is sleeved on the guide rod 809, pull ropes 803 are fixed on both sides of the turntable 802 opposite to the two fixing plates 807, and an insertion rod 806 is fixed on one side of the fixing plate 807.
该装置通过转动转轴801,转轴801带动转盘802转动,再由转盘802拉动两侧拉绳803,拉绳803拉动固定板807移动,固定板807挤压弹簧805,弹簧805回缩,再通过固定板807带动插杆806移动凹槽外,从而能够将收集箱9抽出,对收集箱9内粉尘和泡沫粒进行统一处理。The device rotates the rotating shaft 801, which drives the rotating disk 802 to rotate. The rotating disk 802 then pulls the pull ropes 803 on both sides. The pull ropes 803 pull the fixed plate 807 to move. The fixed plate 807 squeezes the spring 805, and the spring 805 retracts. The fixed plate 807 then drives the insertion rod 806 to move out of the groove, so that the collection box 9 can be pulled out and the dust and foam particles in the collection box 9 can be uniformly processed.
其中罐体3两侧开设有与插杆806卡接的凹槽,便于对收集箱9进行固定,导向杆809的另一端固定有防脱板,防止导向杆809脱落安装板808。Grooves are provided on both sides of the tank body 3 to engage with the insertion rod 806, so as to facilitate fixing the collection box 9. An anti-drop plate is fixed to the other end of the guide rod 809 to prevent the guide rod 809 from falling off the mounting plate 808.
上述实施例的工作原理为:The working principle of the above embodiment is:
当需要对过滤网5进行清理时,通过启动外置电机带动第一螺纹杆701转动,再由第一螺纹杆701带动第移动块702和清理板703对过滤网5底部运动,将粉尘和泡沫粒刮入收集箱9的内部,方便统一处理。When the filter 5 needs to be cleaned, the external motor is started to drive the first threaded rod 701 to rotate, and then the first threaded rod 701 drives the second moving block 702 and the cleaning plate 703 to move the bottom of the filter 5, so that the dust and foam particles are scraped into the interior of the collection box 9 for unified treatment.
当需要对不同高度泡沫板进行切割时,通过转动第二螺纹杆601,再通过第二螺纹杆601带动固定块603上下调节,进而来对不同高度的泡沫板切割时产生的烟气进行收集。When foam boards of different heights need to be cut, the second threaded rod 601 is rotated, and the second threaded rod 601 drives the fixing block 603 to adjust up and down, thereby collecting the smoke generated when the foam boards of different heights are cut.
需要将收集箱9内的粉尘和泡沫粒进行处理时,通过转动转轴801,转轴801带动转盘802转动,再由转盘802拉动两侧拉绳803,拉绳803拉动固定板807移动,固定板807挤压弹簧805,弹簧805回缩,再通过固定板807带动插杆806移动凹槽外,从而能够将收集箱9抽出,对收集箱9内粉尘和泡沫粒进行统一处理。When the dust and foam particles in the collection box 9 need to be processed, the rotating shaft 801 is rotated, and the rotating shaft 801 drives the turntable 802 to rotate, and then the turntable 802 pulls the pull ropes 803 on both sides, and the pull ropes 803 pull the fixed plate 807 to move, and the fixed plate 807 squeezes the spring 805, and the spring 805 retracts, and then the fixed plate 807 drives the insertion rod 806 to move out of the groove, so that the collection box 9 can be pulled out, and the dust and foam particles in the collection box 9 can be processed uniformly.
反之通过弹簧805的回弹性,弹簧805带动固定板807移动,从而固定板807带动插杆806移动至凹槽内,对收集箱9进行限位,进而对收集箱9固定。On the contrary, through the resilience of the spring 805 , the spring 805 drives the fixing plate 807 to move, and the fixing plate 807 drives the insertion rod 806 to move into the groove, thereby limiting the collection box 9 and fixing the collection box 9 .
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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