CN221818365U - Dustproof mould grinding machine - Google Patents
Dustproof mould grinding machine Download PDFInfo
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- CN221818365U CN221818365U CN202420212701.0U CN202420212701U CN221818365U CN 221818365 U CN221818365 U CN 221818365U CN 202420212701 U CN202420212701 U CN 202420212701U CN 221818365 U CN221818365 U CN 221818365U
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- 239000000428 dust Substances 0.000 claims abstract description 78
- 239000007921 spray Substances 0.000 claims abstract description 37
- 238000001179 sorption measurement Methods 0.000 claims abstract description 20
- 238000005498 polishing Methods 0.000 claims abstract 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 238000010992 reflux Methods 0.000 claims description 23
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 12
- 239000011148 porous material Substances 0.000 claims 4
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 230000036541 health Effects 0.000 abstract description 7
- 238000009792 diffusion process Methods 0.000 abstract description 4
- 239000000725 suspension Substances 0.000 abstract description 4
- 238000007517 polishing process Methods 0.000 abstract 1
- 238000005507 spraying Methods 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 18
- 230000008569 process Effects 0.000 description 11
- 239000002184 metal Substances 0.000 description 7
- 238000004064 recycling Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 230000002265 prevention Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000004134 energy conservation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003595 mist Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 210000002345 respiratory system Anatomy 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及模具磨床技术领域,尤其涉及一种防尘模具磨床。The utility model relates to the technical field of mold grinders, in particular to a dustproof mold grinder.
背景技术Background Art
模具制造行业是一个对加工精度和效率要求较高的行业,因此模具磨床的市场需求一直很大,它具有高效、精确的磨削加工能力,适用于各种金属模具的制造,随着技术的不断进步和环保意识的提高,许多企业和工厂也开始重视生产过程中的粉尘污染问题,但是现有的模具磨床在进行使用时,磨削加工过程中会产生大量的金属粉尘和磨削液雾滴,这些粉尘和雾滴会弥漫在车间内,降低作业环境的舒适度,并且影响操作工人健康,故而急需设置一种具有防尘结构的模具磨床,可以吸收和清除磨削过程中产生的粉尘,减少了粉尘对磨床工作区域的影响,使得磨削过程更加精准,提高了磨削产品的质量。The mold manufacturing industry is an industry that requires high processing accuracy and efficiency. Therefore, the market demand for mold grinders has always been great. It has efficient and precise grinding processing capabilities and is suitable for the manufacture of various metal molds. With the continuous advancement of technology and the improvement of environmental awareness, many companies and factories have also begun to pay attention to the problem of dust pollution in the production process. However, when the existing mold grinders are in use, a large amount of metal dust and grinding fluid droplets will be generated during the grinding process. These dust and droplets will spread in the workshop, reducing the comfort of the working environment and affecting the health of the operators. Therefore, it is urgent to set up a mold grinder with a dust-proof structure that can absorb and remove the dust generated during the grinding process, reduce the impact of dust on the working area of the grinder, make the grinding process more precise, and improve the quality of the ground products.
实用新型内容Utility Model Content
为了克服模具磨床在使用的过程中,磨削加工过程中会产生大量的金属粉尘,这些粉尘会弥漫在车间内,降低作业环境的舒适度,并且影响操作工人健康的问题。In order to overcome the problem that a large amount of metal dust will be generated during the grinding process of the mold grinder, this dust will spread in the workshop, reduce the comfort of the working environment, and affect the health of the operators.
本实用新型的技术方案为:一种防尘模具磨床,包括有磨床操作台面、电动滑轨、电磁铁吸附放置台、结构支撑框板、吸尘式自调节打磨组件、循环式喷淋防尘组件;磨床操作台面上端部安装有电动电动滑轨;电动电动滑轨上端部安装有电磁铁吸附放置台;磨床操作台面上端部固定连接有结构支撑框板;结构支撑框板侧端部安装有吸尘式自调节打磨组件;磨床操作台面侧端部设置有循环式喷淋防尘组件。The technical solution of the utility model is: a dustproof mold grinder, comprising a grinder operating table, an electric slide rail, an electromagnet adsorption placement table, a structural support frame plate, a dust suction type self-adjusting grinding component, and a circulating spray dustproof component; an electric slide rail is installed on the upper end of the grinder operating table; an electromagnet adsorption placement table is installed on the upper end of the electric slide rail; a structural support frame plate is fixedly connected to the upper end of the grinder operating table; a dust suction type self-adjusting grinding component is installed on the side end of the structural support frame plate; and a circulating spray dustproof component is arranged on the side end of the grinder operating table.
优选的,利用吸尘式自调节打磨组件能将打磨过程中产生的粉尘实时被捕集和清除,减少粉尘在空气中的悬浮和扩散,从而显著改善工作环境的空气质量,保护工人的健康,同时能够高效地收集粉尘,便于操作人员集中处理,而循环式喷淋防尘组件将水雾喷洒至打磨砂轮表面,能够有效地吸附打磨时向空气中弥散的颗粒物,如磨削过程中产生的细小磨粉和金属屑等,这样可以减少这些颗粒物进入空气中,减少对操作者的呼吸系统和皮肤的损害性,同时使磨削时产生的热量能够迅速散发,防止温度过高导致磨削件的变形和表面质量的下降,并且可以将喷淋的水收集过滤,进行循环使用,符合节能减排的要求。Preferably, the dust generated during the grinding process can be captured and removed in real time by using a vacuum self-adjusting grinding component, reducing the suspension and diffusion of dust in the air, thereby significantly improving the air quality of the working environment and protecting the health of workers. At the same time, it can efficiently collect dust, which is convenient for operators to handle in a centralized manner. The circulating spray dust prevention component sprays water mist onto the surface of the grinding wheel, which can effectively absorb particles diffused into the air during grinding, such as fine grinding powder and metal chips generated during the grinding process. This can reduce the entry of these particles into the air and reduce damage to the operator's respiratory system and skin. At the same time, the heat generated during grinding can be quickly dissipated to prevent deformation of the grinding parts and degradation of the surface quality due to excessive temperature. The sprayed water can be collected and filtered for recycling, which meets the requirements of energy conservation and emission reduction.
作为优选,吸尘式自调节打磨组件包括限位轨道板、滑动卡块、气缸、支撑连接块、砂轮箱壳体、打磨砂轮、侧端连接耳板、驱动电机、传动转杆、活动扇板、吸尘口、第一连接伸缩管、负压吸引器和集尘箱;结构支撑框板侧端部安装有限位轨道板;限位轨道板外端部滑动连接有滑动卡块;结构支撑框板下端部安装有气缸,滑动卡块在气缸的带动下可以在限位轨道板外端部进行滑动,从而使砂轮箱壳体中的打磨砂轮可以根据工件高度进行调节磨削力度。Preferably, the dust suction type self-adjusting grinding assembly includes a limit track plate, a sliding block, a cylinder, a supporting connecting block, a grinding wheel box housing, a grinding wheel, a side connecting ear plate, a driving motor, a transmission rotating rod, a movable fan plate, a dust suction port, a first connecting telescopic tube, a negative pressure suction device and a dust collection box; the limit track plate is installed on the side end of the structural support frame plate; the sliding block is slidably connected to the outer end of the limit track plate; the lower end of the structural support frame plate is installed with a cylinder, and the sliding block can slide on the outer end of the limit track plate driven by the cylinder, so that the grinding wheel in the grinding wheel box housing can adjust the grinding force according to the height of the workpiece.
作为优选,气缸的活动端连接至滑动卡块上端部;滑动卡块侧端部固定连接有支撑连接块;支撑连接块侧端部固定连接有砂轮箱壳体;砂轮箱壳体内部设置有打磨砂轮;砂轮箱壳体侧端部设置有侧端连接耳板。Preferably, the movable end of the cylinder is connected to the upper end of the sliding block; the side end of the sliding block is fixedly connected to the supporting connecting block; the side end of the supporting connecting block is fixedly connected to the grinding wheel box housing; a grinding wheel is arranged inside the grinding wheel box housing; and a side end connecting ear plate is arranged at the side end of the grinding wheel box housing.
作为优选,侧端连接耳板侧端部设置有驱动电机;驱动电机的输出端设置有传动转杆;传动转杆外端部设置有活动扇板,驱动电机带动传动转杆进行转动,在打磨砂轮贴近工件时,传动转杆带动活动扇板调节角度,使吸尘口可以贴近加工的工件,便于将磨削时产生的粉尘颗粒进行吸取收集。Preferably, a driving motor is provided at the side end of the side connecting ear plate; a transmission rotating rod is provided at the output end of the driving motor; a movable fan plate is provided at the outer end of the transmission rotating rod, and the driving motor drives the transmission rotating rod to rotate. When the grinding wheel is close to the workpiece, the transmission rotating rod drives the movable fan plate to adjust the angle so that the dust suction port can be close to the processed workpiece, thereby facilitating the suction and collection of dust particles generated during grinding.
作为优选,活动扇板内部设置有吸尘口;活动扇板侧端部设置有第一连接伸缩管;第一连接伸缩管上端部管道连接有负压吸引器;负压吸引器侧端部管道连接有集尘箱,在负压吸引器和第一连接伸缩管配合下,将粉尘颗粒收集到集尘箱中,便于操作人员进行处理。Preferably, a dust suction port is provided inside the movable fan plate; a first connecting telescopic tube is provided at the side end of the movable fan plate; the upper end pipe of the first connecting telescopic tube is connected to a negative pressure suction device; the side end pipe of the negative pressure suction device is connected to a dust collecting box, and with the cooperation of the negative pressure suction device and the first connecting telescopic tube, dust particles are collected in the dust collecting box, which is convenient for the operator to handle.
作为优选,循环式喷淋防尘组件包括回流箱、大孔径过滤孔板、可更换式活性炭吸附板、小孔径过滤孔板、第二连接伸缩管、水泵和喷淋管道;磨床操作台面侧端部管道连接有回流箱;回流箱内部设置有大孔径过滤孔板;回流箱内部滑动连接有可更换式活性炭吸附板;回流箱内部设置有小孔径过滤孔板,在水泵的吸取作用下,磨床操作台面中的喷淋水进入到回流箱,在小孔径过滤孔板和大孔径过滤孔板作用下进行过滤,并配合可更换式活性炭吸附板能将水中部分的颗粒残留进行排除,便于水的循环使用。Preferably, the circulating spray dust prevention component includes a reflux box, a large-aperture filter plate, a replaceable activated carbon adsorption plate, a small-aperture filter plate, a second connecting telescopic tube, a water pump and a spray pipe; the side end pipe of the grinder operating table is connected to the reflux box; a large-aperture filter plate is arranged inside the reflux box; a replaceable activated carbon adsorption plate is slidably connected inside the reflux box; a small-aperture filter plate is arranged inside the reflux box, and under the suction action of the water pump, the spray water in the grinder operating table enters the reflux box, is filtered under the action of the small-aperture filter plate and the large-aperture filter plate, and can remove some of the residual particles in the water in conjunction with the replaceable activated carbon adsorption plate, so as to facilitate the recycling of water.
作为优选,回流箱上端部设置有第二连接伸缩管;第二连接伸缩管上端部连接有水泵;水泵下端部管道连接有喷淋管道,喷淋管道可以对打磨砂轮进行喷淋,使其表面湿润,能吸附磨削中的粉尘。Preferably, a second connecting telescopic tube is provided at the upper end of the reflux box; a water pump is connected to the upper end of the second connecting telescopic tube; a spray pipe is connected to the pipe at the lower end of the water pump, and the spray pipe can spray the grinding wheel to moisten its surface and absorb dust during grinding.
本实用新型的有益效果:Beneficial effects of the utility model:
1、在模具磨床使用过程中,磨削加工过程中会产生大量的金属粉尘,这些粉尘会弥漫在车间内,降低作业环境的舒适度,并且影响操作工人健康的问题,因此利用吸尘式自调节打磨组件能将打磨过程中产生的粉尘实时被捕集和清除,减少粉尘在空气中的悬浮和扩散,从而显著改善工作环境的空气质量,保护工人的健康,同时能够高效地收集粉尘,便于操作人员集中处理,而循环式喷淋防尘组件将水雾喷洒至打磨砂轮表面,能够有效地吸附打磨时向空气中弥散的颗粒物,如磨削过程中产生的细小磨粉和金属屑等,这样可以减少这些颗粒物进入空气中,减少对操作者的呼吸系统和皮肤的损害性,同时使磨削时产生的热量能够迅速散发,防止温度过高导致磨削件的变形和表面质量的下降,并且可以将喷淋的水收集过滤,进行循环使用,符合节能减排的要求;1. During the use of the mold grinder, a large amount of metal dust will be generated during the grinding process. This dust will spread in the workshop, reduce the comfort of the working environment, and affect the health of the operators. Therefore, the dust generated during the grinding process can be captured and removed in real time by using the dust suction self-adjusting grinding component, reducing the suspension and diffusion of dust in the air, thereby significantly improving the air quality of the working environment and protecting the health of the workers. At the same time, it can efficiently collect dust, which is convenient for operators to centrally handle. The circulating spray dust prevention component sprays water mist onto the surface of the grinding wheel, which can effectively absorb the particles dispersed into the air during grinding, such as fine grinding powder and metal chips generated during the grinding process. This can reduce the entry of these particles into the air and reduce the damage to the operator's respiratory system and skin. At the same time, the heat generated during grinding can be quickly dissipated to prevent the deformation of the grinding parts and the decline of the surface quality due to excessive temperature. The sprayed water can be collected and filtered for recycling, which meets the requirements of energy conservation and emission reduction.
2、滑动卡块在气缸的带动下可以在限位轨道板外端部进行滑动,从而使砂轮箱壳体中的打磨砂轮可以根据工件高度进行调节磨削力度,驱动电机带动传动转杆进行转动,在打磨砂轮贴近工件时,传动转杆带动活动扇板调节角度,使吸尘口可以贴近加工的工件,便于将磨削时产生的粉尘颗粒进行吸取收集,在负压吸引器和第一连接伸缩管配合下,将粉尘颗粒收集到集尘箱中,便于操作人员进行处理;2. The sliding block can slide at the outer end of the limit track plate under the drive of the cylinder, so that the grinding wheel in the grinding wheel box housing can adjust the grinding force according to the height of the workpiece, and the driving motor drives the transmission rotating rod to rotate. When the grinding wheel is close to the workpiece, the transmission rotating rod drives the movable fan plate to adjust the angle, so that the dust suction port can be close to the processed workpiece, which is convenient for sucking and collecting the dust particles generated during grinding. Under the cooperation of the negative pressure suction device and the first connecting telescopic tube, the dust particles are collected into the dust collection box, which is convenient for the operator to handle;
3、在水泵的吸取作用下,磨床操作台面中的喷淋水进入到回流箱,在小孔径过滤孔板和大孔径过滤孔板作用下进行过滤,并配合可更换式活性炭吸附板能将水中部分的颗粒残留进行排除,便于水的循环使用,喷淋管道可以对打磨砂轮进行喷淋,使其表面湿润,能吸附磨削中的粉尘。3. Under the suction action of the water pump, the spray water in the grinding machine operating table enters the reflux box, and is filtered under the action of the small-aperture filter plate and the large-aperture filter plate. In combination with the replaceable activated carbon adsorption plate, some of the residual particles in the water can be removed, which is convenient for the recycling of water. The spray pipe can spray the grinding wheel to make its surface moist and absorb the dust in the grinding.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1展现的为本实用新型的模具磨床的立体构造示意图;FIG1 is a schematic diagram of the three-dimensional structure of a mold grinder of the present invention;
图2展现的为本实用新型的模具磨床的吸尘式自调节打磨组件立体构造示意图;FIG2 is a schematic diagram showing the three-dimensional structure of the dust suction type self-adjusting grinding assembly of the mold grinder of the present invention;
图3展现的为本实用新型的模具磨床的回流箱立体构造示意图;FIG3 is a schematic diagram showing the three-dimensional structure of the reflux box of the mold grinder of the present invention;
图4展现的为本实用新型的模具磨床的喷淋管道立体构造示意图。FIG. 4 is a schematic diagram showing the three-dimensional structure of the spray pipe of the mold grinder of the present invention.
附图标记说明:1、磨床操作台面;2、电动滑轨;3、电磁铁吸附放置台;4、结构支撑框板;5、吸尘式自调节打磨组件;6、循环式喷淋防尘组件;501、限位轨道板;502、滑动卡块;503、气缸;504、支撑连接块;505、砂轮箱壳体;506、打磨砂轮;507、侧端连接耳板;508、驱动电机;509、传动转杆;510、活动扇板;511、吸尘口;512、第一连接伸缩管;513、负压吸引器;514、集尘箱;601、回流箱;602、大孔径过滤孔板;603、可更换式活性炭吸附板;604、小孔径过滤孔板;605、第二连接伸缩管;606、水泵;607、喷淋管道。Explanation of the accompanying drawings: 1. Grinding machine operating table; 2. Electric slide rail; 3. Electromagnet adsorption placement table; 4. Structural support frame plate; 5. Dust suction type self-adjusting grinding component; 6. Circulating spray dust prevention component; 501. Limiting track plate; 502. Sliding block; 503. Cylinder; 504. Support connection block; 505. Grinding wheel box shell; 506. Grinding wheel; 507. Side end connecting ear plate; 508. Driving motor; 509. Transmission rotating rod; 510. Movable fan plate; 511. Dust suction port; 512. First connecting telescopic tube; 513. Negative pressure suction device; 514. Dust collecting box; 601. Reflux box; 602. Large aperture filter plate; 603. Replaceable activated carbon adsorption plate; 604. Small aperture filter plate; 605. Second connecting telescopic tube; 606. Water pump; 607. Spray pipe.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施例对本实用新型进一步地进行说明。The utility model is further described below in conjunction with the accompanying drawings and embodiments.
实施例一Embodiment 1
请参阅图1-2,本实用新型提供一种实施例:一种防尘模具磨床,包括有磨床操作台面1、电动滑轨2、电磁铁吸附放置台3、结构支撑框板4、吸尘式自调节打磨组件5、循环式喷淋防尘组件6;磨床操作台面1上端部安装有电动电动滑轨2;电动电动滑轨2上端部安装有电磁铁吸附放置台3;磨床操作台面1上端部固定连接有结构支撑框板4;结构支撑框板4侧端部安装有吸尘式自调节打磨组件5;磨床操作台面1侧端部设置有循环式喷淋防尘组件6,吸尘式自调节打磨组件5包括限位轨道板501、滑动卡块502、气缸503、支撑连接块504、砂轮箱壳体505、打磨砂轮506、侧端连接耳板507、驱动电机508、传动转杆509、活动扇板510、吸尘口511、第一连接伸缩管512、负压吸引器513和集尘箱514;结构支撑框板4侧端部安装有限位轨道板501;限位轨道板501外端部滑动连接有滑动卡块502;结构支撑框板4下端部安装有气缸503,滑动卡块502在气缸503的带动下可以在限位轨道板501外端部进行滑动,从而使砂轮箱壳体505中的打磨砂轮506可以根据工件高度进行调节磨削力度,气缸503的活动端连接至滑动卡块502上端部;滑动卡块502侧端部固定连接有支撑连接块504;支撑连接块504侧端部固定连接有砂轮箱壳体505;砂轮箱壳体505内部设置有打磨砂轮506;砂轮箱壳体505侧端部设置有侧端连接耳板507,侧端连接耳板507侧端部设置有驱动电机508;驱动电机508的输出端设置有传动转杆509;传动转杆509外端部设置有活动扇板510,驱动电机508带动传动转杆509进行转动,在打磨砂轮506贴近工件时,传动转杆509带动活动扇板510调节角度,使吸尘口511可以贴近加工的工件,便于将磨削时产生的粉尘颗粒进行吸取收集,活动扇板510内部设置有吸尘口511;活动扇板510侧端部设置有第一连接伸缩管512;第一连接伸缩管512上端部管道连接有负压吸引器513;负压吸引器513侧端部管道连接有集尘箱514,在负压吸引器513和第一连接伸缩管512配合下,将粉尘颗粒收集到集尘箱514中,便于操作人员进行处理。Please refer to Figures 1-2. The utility model provides an embodiment: a dustproof mold grinder, including a grinder operating table 1, an electric slide rail 2, an electromagnet adsorption placement table 3, a structural support frame plate 4, a dust suction self-adjusting grinding component 5, and a circulating spray dustproof component 6; the upper end of the grinder operating table 1 is equipped with an electric slide rail 2; the upper end of the electric slide rail 2 is equipped with an electromagnet adsorption placement table 3; the upper end of the grinder operating table 1 is fixedly connected with a structural support frame plate 4; the side end of the structural support frame plate 4 is equipped with a dust suction self-adjusting grinding component 5; the side end of the grinder operating table 1 is provided with a circulating spray dustproof component 6, and the dust suction self-adjusting grinding component 5 includes a limit track plate 5 01, sliding block 502, cylinder 503, supporting connection block 504, grinding wheel box shell 505, grinding wheel 506, side end connecting ear plate 507, driving motor 508, transmission rotating rod 509, movable fan plate 510, dust suction port 511, first connecting telescopic tube 512, negative pressure suction device 513 and dust collecting box 514; the side end of the structural support frame plate 4 is installed with a limited track plate 501; the outer end of the limited track plate 501 is slidably connected with a sliding block 502; the lower end of the structural support frame plate 4 is installed with a cylinder 503, and the sliding block 502 can slide at the outer end of the limited track plate 501 under the drive of the cylinder 503, so that the grinding wheel box shell 505 The grinding wheel 506 in the grinding wheel box can adjust the grinding force according to the height of the workpiece. The movable end of the cylinder 503 is connected to the upper end of the sliding block 502; the side end of the sliding block 502 is fixedly connected to the support connection block 504; the side end of the support connection block 504 is fixedly connected to the grinding wheel box housing 505; the grinding wheel box housing 505 is provided with a grinding wheel 506; the side end of the grinding wheel box housing 505 is provided with a side end connecting ear plate 507, and the side end of the side end connecting ear plate 507 is provided with a driving motor 508; the output end of the driving motor 508 is provided with a transmission rotating rod 509; the outer end of the transmission rotating rod 509 is provided with a movable fan plate 510, and the driving motor 508 drives the transmission rotating rod 5 09 is rotated. When the grinding wheel 506 is close to the workpiece, the transmission rotating rod 509 drives the movable fan plate 510 to adjust the angle so that the dust suction port 511 can be close to the processed workpiece, so as to absorb and collect the dust particles generated during grinding. The movable fan plate 510 is provided with a dust suction port 511 inside; the side end of the movable fan plate 510 is provided with a first connecting telescopic tube 512; the upper end pipe of the first connecting telescopic tube 512 is connected to a negative pressure suction device 513; the side end pipe of the negative pressure suction device 513 is connected to a dust collecting box 514. With the cooperation of the negative pressure suction device 513 and the first connecting telescopic tube 512, the dust particles are collected in the dust collecting box 514, which is convenient for the operator to handle.
实施例二Embodiment 2
请参阅图3-4,在本实施例中,循环式喷淋防尘组件6包括回流箱601、大孔径过滤孔板602、可更换式活性炭吸附板603、小孔径过滤孔板604、第二连接伸缩管605、水泵606和喷淋管道607;磨床操作台面1侧端部管道连接有回流箱601;回流箱601内部设置有大孔径过滤孔板602;回流箱601内部滑动连接有可更换式活性炭吸附板603;回流箱601内部设置有小孔径过滤孔板604,在水泵606的吸取作用下,磨床操作台面1中的喷淋水进入到回流箱601,在小孔径过滤孔板604和大孔径过滤孔板602作用下进行过滤,并配合可更换式活性炭吸附板603能将水中部分的颗粒残留进行排除,便于水的循环使用,回流箱601上端部设置有第二连接伸缩管605;第二连接伸缩管605上端部连接有水泵606;水泵606下端部管道连接有喷淋管道607,喷淋管道607可以对打磨砂轮506进行喷淋,使其表面湿润,能吸附磨削中的粉尘。Please refer to Figures 3-4. In this embodiment, the circulating spray dust prevention component 6 includes a reflux box 601, a large-aperture filter plate 602, a replaceable activated carbon adsorption plate 603, a small-aperture filter plate 604, a second connecting telescopic pipe 605, a water pump 606 and a spray pipe 607; the end pipe on the side of the grinding machine operating table 1 is connected to the reflux box 601; the reflux box 601 is provided with a large-aperture filter plate 602; the reflux box 601 is slidably connected with a replaceable activated carbon adsorption plate 603; the reflux box 601 is provided with a small-aperture filter plate 604, and the water pump 606 is used to absorb the water. The spray water in the grinding machine operating table 1 enters the reflux box 601, is filtered by the small-aperture filter plate 604 and the large-aperture filter plate 602, and cooperates with the replaceable activated carbon adsorption plate 603 to remove some of the residual particles in the water, which is convenient for the recycling of water. A second connecting telescopic pipe 605 is provided at the upper end of the reflux box 601; a water pump 606 is connected to the upper end of the second connecting telescopic pipe 605; a spray pipe 607 is connected to the lower end of the water pump 606, and the spray pipe 607 can spray the grinding wheel 506 to make its surface moist and absorb dust during grinding.
在进行工作时,首先利用滑动卡块502在气缸503的带动下可以在限位轨道板501外端部进行滑动,从而使砂轮箱壳体505中的打磨砂轮506可以根据工件高度进行调节磨削力度,驱动电机508带动传动转杆509进行转动,在打磨砂轮506贴近工件时,传动转杆509带动活动扇板510调节角度,使吸尘口511可以贴近加工的工件,便于将磨削时产生的粉尘颗粒进行吸取收集,在负压吸引器513和第一连接伸缩管512配合下,将粉尘颗粒收集到集尘箱514中,便于操作人员进行处理;When working, firstly, the sliding block 502 can slide on the outer end of the limit track plate 501 driven by the cylinder 503, so that the grinding wheel 506 in the grinding wheel box housing 505 can adjust the grinding force according to the height of the workpiece, and the driving motor 508 drives the transmission rotating rod 509 to rotate. When the grinding wheel 506 is close to the workpiece, the transmission rotating rod 509 drives the movable fan plate 510 to adjust the angle, so that the dust suction port 511 can be close to the processed workpiece, which is convenient for sucking and collecting the dust particles generated during grinding. Under the cooperation of the negative pressure suction device 513 and the first connecting telescopic tube 512, the dust particles are collected into the dust collecting box 514, which is convenient for the operator to handle;
最后在水泵606的吸取作用下,磨床操作台面1中的喷淋水进入到回流箱601,在小孔径过滤孔板604和大孔径过滤孔板602作用下进行过滤,并配合可更换式活性炭吸附板603能将水中部分的颗粒残留进行排除,便于水的循环使用,喷淋管道607可以对打磨砂轮506进行喷淋,使其表面湿润,能吸附磨削中的粉尘。Finally, under the suction action of the water pump 606, the spray water in the grinding machine operating table 1 enters the reflux box 601, is filtered under the action of the small-aperture filter plate 604 and the large-aperture filter plate 602, and cooperates with the replaceable activated carbon adsorption plate 603 to remove some of the residual particles in the water, which is convenient for the recycling of water. The spray pipe 607 can spray the grinding wheel 506 to make its surface moist and absorb the dust during grinding.
通过上述步骤,利用吸尘式自调节打磨组件5能将打磨过程中产生的粉尘实时被捕集和清除,减少粉尘在空气中的悬浮和扩散,从而显著改善工作环境的空气质量,保护工人的健康,同时能够高效地收集粉尘,便于操作人员集中处理,而循环式喷淋防尘组件6将水雾喷洒至打磨砂轮506表面,能够有效地吸附打磨时向空气中弥散的颗粒物,如磨削过程中产生的细小磨粉和金属屑等,这样可以减少这些颗粒物进入空气中,减少对操作者的呼吸系统和皮肤的损害性,同时使磨削时产生的热量能够迅速散发,防止温度过高导致磨削件的变形和表面质量的下降,并且可以将喷淋的水收集过滤,进行循环使用,符合节能减排的要求。Through the above steps, the dust generated during the grinding process can be captured and removed in real time by the dust suction self-adjusting grinding component 5, reducing the suspension and diffusion of dust in the air, thereby significantly improving the air quality of the working environment and protecting the health of workers. At the same time, it can efficiently collect dust, which is convenient for operators to centrally handle. The circulating spray dust prevention component 6 sprays water mist onto the surface of the grinding wheel 506, which can effectively absorb particles dispersed into the air during grinding, such as fine grinding powder and metal chips generated during the grinding process. This can reduce the entry of these particles into the air and reduce the damage to the operator's respiratory system and skin. At the same time, the heat generated during grinding can be quickly dissipated to prevent deformation of the grinding parts and degradation of the surface quality due to excessive temperature. The sprayed water can be collected and filtered for recycling, which meets the requirements of energy conservation and emission reduction.
上面结合附图对本实用新型的实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在本领域技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化。The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
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