CN221818204U - A convenient aluminum alloy processing repair device - Google Patents
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- CN221818204U CN221818204U CN202420084813.2U CN202420084813U CN221818204U CN 221818204 U CN221818204 U CN 221818204U CN 202420084813 U CN202420084813 U CN 202420084813U CN 221818204 U CN221818204 U CN 221818204U
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 53
- 230000008439 repair process Effects 0.000 title claims description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 9
- 238000007688 edging Methods 0.000 abstract 1
- 230000033001 locomotion Effects 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用涉及铝合金加工技术领域,具体涉及一种方便使用的铝合金加工用修伤装置。The utility model relates to the technical field of aluminum alloy processing, and in particular to a convenient-to-use aluminum alloy processing damage repair device.
背景技术Background Art
铝合金以铝为基添加一定量其他合金化元素的合金,是轻金属材料之一,铝合金除具有铝的一般特性外,由于添加合金化元素的种类和数量的不同又具有一些合金的具体特性,有良好的铸造性能和塑性加工性能,良好的导电、导热性能,良好的耐蚀性和可焊性,可作结构材料使用,在航天、航空、交通运输、建筑、机电、轻化和日用品中有着广泛的应用,在铝合金模锻工艺中,由于铝合金在高温下较软,粘性大,流动性差,容易粘模并产生各种表面缺陷,如折叠、毛刺和裂纹等,在进行下一道工序前,必须打磨、修伤,将表面缺陷去除,因此会使用到修伤装置。Aluminum alloy is an alloy with aluminum as the base and a certain amount of other alloying elements added. It is one of the light metal materials. In addition to the general properties of aluminum, aluminum alloy has some specific properties of alloys due to the different types and quantities of added alloying elements. It has good casting performance and plastic processing performance, good electrical and thermal conductivity, good corrosion resistance and weldability, and can be used as a structural material. It is widely used in aerospace, aviation, transportation, construction, electromechanical, light chemical and daily necessities. In the aluminum alloy die forging process, since aluminum alloy is soft at high temperature, has high viscosity and poor fluidity, it is easy to stick to the mold and produce various surface defects such as folds, burrs and cracks. Before proceeding to the next process, it must be polished and repaired to remove surface defects, so a repair device will be used.
现有的修伤装置在使用过程中不便于对铝合金的边角处进行修复,且在修伤时位置比较固定,不便于对铝合金的角度进行调整,从而降低了铝合金修伤时的工作效率。The existing repair device is not convenient for repairing the corners of the aluminum alloy during use, and the position is relatively fixed during repair, which makes it inconvenient to adjust the angle of the aluminum alloy, thereby reducing the work efficiency during aluminum alloy repair.
实用新型内容Utility Model Content
针对现有技术的不足,本实用提供了一种方便使用的铝合金加工用修伤装置,通过限位机构的使用,可实现在不遮挡铝合金的边角处的情况下对铝合金进行限位且能够自动对铝合金的角度进行调整。In view of the shortcomings of the prior art, the present invention provides an easy-to-use aluminum alloy processing repair device, which can limit the aluminum alloy without blocking the edges and corners of the aluminum alloy and can automatically adjust the angle of the aluminum alloy through the use of a limiting mechanism.
技术方案Technical Solution
为实现以上目的,本实用通过以下技术方案予以实现:In order to achieve the above objectives, this utility model is implemented through the following technical solutions:
一种方便使用的铝合金加工用修伤装置,包括;A convenient aluminum alloy processing repair device, comprising:
工作台、安装架和磨边器;workbenches, mounting stands and edge grinders;
限位机构,所述限位机构设置在工作台的表面,所述限位机构包括旋转螺纹杆,所述旋转螺纹杆的外圈螺纹套设有两个滑块,所述滑块的顶部安装有电动伸缩板,一侧的所述电动伸缩板的表面安装有步进电机,所述步进电机的输出端安装有旋转盘,另一侧的所述电动伸缩板的表面活动安装有限位盘,所述旋转螺纹杆外圈的两侧螺纹旋向相反。A limiting mechanism is arranged on the surface of the workbench, and the limiting mechanism includes a rotating threaded rod, and the outer circle thread sleeve of the rotating threaded rod is provided with two sliders, and an electric telescopic plate is installed on the top of the slider, and a stepping motor is installed on the surface of the electric telescopic plate on one side, and a rotating disk is installed on the output end of the stepping motor, and a limiting disk is movably installed on the surface of the electric telescopic plate on the other side, and the threads on both sides of the outer circle of the rotating threaded rod have opposite rotation directions.
优选地,所述安装架的外圈滑动套设有线性电机,用于带动磨边器进行移动。Preferably, the outer ring sliding sleeve of the mounting frame is provided with a linear motor for driving the edge grinder to move.
优选地,所述线性电机的底部安装有液压缸,用于调节磨边器的高度。Preferably, a hydraulic cylinder is installed at the bottom of the linear motor for adjusting the height of the edge grinder.
优选地,所述液压缸外圈的底部套设有伸缩罩,所述液压缸的底部与磨边器相连接,所述液压缸的底部设置有连接机构。Preferably, a telescopic cover is sleeved on the bottom of the outer ring of the hydraulic cylinder, the bottom of the hydraulic cylinder is connected to the edge grinder, and a connecting mechanism is provided at the bottom of the hydraulic cylinder.
优选地,所述连接机构包括安装框,所述磨边器位于安装框的内部,所述液压缸的底部设置有两个连接板,所述两个连接板的表面设置有定位插杆,所述定位插杆的一侧贯穿安装框并延伸至磨边器的内部。Preferably, the connecting mechanism includes a mounting frame, the edge grinder is located inside the mounting frame, two connecting plates are provided at the bottom of the hydraulic cylinder, and positioning rods are provided on the surfaces of the two connecting plates, and one side of the positioning rod passes through the mounting frame and extends to the inside of the edge grinder.
优选地,所述定位插杆的外圈套设有复位弹簧,用于带动定位插杆进行复位。Preferably, the outer ring sleeve of the positioning rod is provided with a reset spring for driving the positioning rod to reset.
优选地,所述工作台的表面安装有控制器,所述控制器包括显示屏和控制按钮。Preferably, a controller is installed on the surface of the workbench, and the controller includes a display screen and control buttons.
有益效果Beneficial Effects
本实用提供了一种方便使用的铝合金加工用修伤装置。与现有技术相比,具备以下有益效果:The utility model provides a convenient aluminum alloy processing repair device. Compared with the prior art, it has the following beneficial effects:
1、通过限位机构的使用,转动旋转螺纹杆,带动两个滑块向相对应的一侧进行移动,直至限位盘和旋转盘与铝合金相接触,通过限位盘和旋转盘的挤压,从而实现在不遮挡铝合金的边角处的情况下对铝合金进行限位,且需要对铝合金其他面进行加工时,通过控制器控制步进电机运行,步进电机带动旋转盘旋转,从而带动铝合金和限位盘进行转动,直至调整合适的位置即可。1. By using the limit mechanism, the rotating threaded rod is rotated to drive the two sliders to move to the corresponding side until the limit plate and the rotating plate are in contact with the aluminum alloy. Through the extrusion of the limit plate and the rotating plate, the aluminum alloy can be limited without blocking the corners of the aluminum alloy. When other surfaces of the aluminum alloy need to be processed, the stepper motor is controlled by the controller to drive the rotating plate to rotate, thereby driving the aluminum alloy and the limit plate to rotate until the appropriate position is adjusted.
2、通过连接机构的使用,便于对磨边器进行更换,当需要使用到其他工具时,移动定位插杆,使得定位插杆远离磨边器,即可取下磨边器更换上其他的工具,换上新的工具后松开定位插杆,复位弹簧带动定位插杆进行复位,从而对工具进行限位。2. By using the connecting mechanism, it is convenient to replace the edge grinder. When other tools are needed, move the positioning rod so that the positioning rod is away from the edge grinder, and then remove the edge grinder and replace it with other tools. After replacing the new tool, release the positioning rod, and the reset spring drives the positioning rod to reset, thereby limiting the tool.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1为本实用的结构示意图。FIG1 is a schematic diagram of the structure of the present utility model.
图2为液压缸的结构示意图。Figure 2 is a schematic diagram of the structure of the hydraulic cylinder.
图3为连接机构的结构示意图。FIG. 3 is a schematic structural diagram of a connecting mechanism.
图4为限位机构的结构示意图。FIG. 4 is a schematic structural diagram of a limiting mechanism.
图中的附图标记为:The reference numerals in the figure are:
1、工作台;2、限位机构;201、旋转螺纹杆;202、滑块;203、限位盘;204、步进电机;205、旋转盘;206、电动伸缩板;3、安装架;4、伸缩罩;5、控制器;6、线性电机;7、液压缸;8、连接机构;801、连接板;802、定位插杆;803、复位弹簧;804、安装框;9、磨边器。1. Workbench; 2. Limiting mechanism; 201. Rotating threaded rod; 202. Sliding block; 203. Limiting plate; 204. Stepping motor; 205. Rotating plate; 206. Electric telescopic plate; 3. Mounting frame; 4. Telescopic cover; 5. Controller; 6. Linear motor; 7. Hydraulic cylinder; 8. Connecting mechanism; 801. Connecting plate; 802. Positioning rod; 803. Reset spring; 804. Mounting frame; 9. Edge grinder.
具体实施方式DETAILED DESCRIPTION
为使本实用实施例的目的、技术方案和优点更加清楚,对本实用实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用一部分实施例,而不是全部的实施例。基于本实用中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用保护的范围。In order to make the purpose, technical solution and advantages of the practical embodiment clearer, the technical solution in the practical embodiment is clearly and completely described. Obviously, the described embodiment is a part of the practical embodiment, not all of the embodiments. Based on the embodiments in this practical, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this practical.
本申请实施例通过提供一种方便使用的铝合金加工用修伤装置,解决了在使用过程中不便于对铝合金的边角处进行修复,且在修伤时位置比较固定,不便于对铝合金的角度进行调整的问题,在使用时,实现了在不遮挡铝合金的边角处的情况下对铝合金进行限位且能够自动对铝合金的角度进行调整。The embodiment of the present application provides an easy-to-use aluminum alloy processing repair device, which solves the problem that it is inconvenient to repair the edges and corners of the aluminum alloy during use, and the position is relatively fixed during repair, making it inconvenient to adjust the angle of the aluminum alloy. When in use, the aluminum alloy can be limited without blocking the edges and corners of the aluminum alloy and the angle of the aluminum alloy can be automatically adjusted.
为了更好的理解上述技术方案,下面将结合说明书附图以及具体的实施方式对上述技术方案进行详细的说明。In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
参照图1-4,一种方便使用的铝合金加工用修伤装置,包括;1-4, a convenient-to-use aluminum alloy processing repair device comprises:
工作台1、安装架3和磨边器9;A workbench 1, a mounting frame 3 and an edge grinder 9;
限位机构2,限位机构2设置在工作台1的表面,限位机构2包括旋转螺纹杆201,旋转螺纹杆201的外圈螺纹套设有两个滑块202,滑块202的顶部安装有电动伸缩板206,一侧的电动伸缩板206的表面安装有步进电机204,步进电机204的输出端安装有旋转盘205,另一侧的电动伸缩板206的表面活动安装有限位盘203,旋转螺纹杆201外圈的两侧螺纹旋向相反。The limiting mechanism 2 is arranged on the surface of the workbench 1, and the limiting mechanism 2 includes a rotating threaded rod 201. The outer ring thread sleeve of the rotating threaded rod 201 is provided with two sliders 202. An electric telescopic plate 206 is installed on the top of the slider 202. A stepper motor 204 is installed on the surface of the electric telescopic plate 206 on one side, and a rotating disk 205 is installed on the output end of the stepper motor 204. A limiting disk 203 is movably installed on the surface of the electric telescopic plate 206 on the other side. The threads on both sides of the outer ring of the rotating threaded rod 201 have opposite rotation directions.
在进一实施例中,安装架3的外圈滑动套设有线性电机6,用于带动磨边器9进行移动。In a further embodiment, the outer ring sliding sleeve of the mounting frame 3 is provided with a linear motor 6 for driving the edge grinder 9 to move.
线性电机6也被称为直线电机、线性马达或直线马达,是一种能将电能直接转换成直线运动机械能的装置,而无需通过任何中间转换机构,用于带动磨边器9进行左右移动。The linear motor 6 is also called a linear motor, a linear motor or a linear motor. It is a device that can directly convert electrical energy into linear motion mechanical energy without going through any intermediate conversion mechanism, and is used to drive the edge grinder 9 to move left and right.
在进一实施例中,线性电机6的底部安装有液压缸7,用于调节磨边器9的高度。In a further embodiment, a hydraulic cylinder 7 is installed at the bottom of the linear motor 6 for adjusting the height of the edge grinder 9 .
液压缸7是一种将液压能转变为机械能的装置,用于进行直线往复运动或摆动运动,可以实现往复运动而无需减速装置,并且由于没有传动间隙,其运动过程非常平稳,用于对磨边器9的高度进行调整,从而能够对不同大小的铝合金进行加工。The hydraulic cylinder 7 is a device that converts hydraulic energy into mechanical energy and is used for linear reciprocating motion or swinging motion. It can achieve reciprocating motion without a reduction device, and since there is no transmission gap, its movement process is very smooth. It is used to adjust the height of the edge grinder 9, so that aluminum alloys of different sizes can be processed.
在进一实施例中,液压缸7外圈的底部套设有伸缩罩4,液压缸7的底部与磨边器9相连接,液压缸7的底部设置有连接机构8。In a further embodiment, a telescopic cover 4 is sleeved on the bottom of the outer ring of the hydraulic cylinder 7 , the bottom of the hydraulic cylinder 7 is connected to the edge grinder 9 , and a connecting mechanism 8 is provided at the bottom of the hydraulic cylinder 7 .
伸缩罩4是一种能进行伸缩运动的防护装置,用于对磨边时产生的废屑进行遮挡,避免废屑四处飞溅,对工作人员造成伤害。The telescopic cover 4 is a protective device capable of telescopic movement, and is used to shield the waste chips generated during edge grinding to prevent the waste chips from splashing around and causing harm to the staff.
在进一实施例中,连接机构8包括安装框804,磨边器9位于安装框804的内部,液压缸7的底部设置有两个连接板801,两个连接板801的表面设置有定位插杆802,定位插杆802的一侧贯穿安装框804并延伸至磨边器9的内部。In a further embodiment, the connecting mechanism 8 includes a mounting frame 804, the edge grinder 9 is located inside the mounting frame 804, two connecting plates 801 are provided at the bottom of the hydraulic cylinder 7, and positioning rods 802 are provided on the surfaces of the two connecting plates 801. One side of the positioning rod 802 passes through the mounting frame 804 and extends to the inside of the edge grinder 9.
通过连接机构8的使用,便于对磨边器9进行拆卸,当需要使用到其他加工工具时或需要对磨边器9进行更换时,在更换时更加的便捷,提高了修伤装置的实用性。By using the connecting mechanism 8, it is easy to disassemble the edge grinder 9. When other processing tools need to be used or the edge grinder 9 needs to be replaced, the replacement is more convenient, thereby improving the practicality of the repair device.
在进一实施例中,定位插杆802的外圈套设有复位弹簧803,用于带动定位插杆802进行复位。In a further embodiment, the outer ring of the positioning rod 802 is provided with a reset spring 803 for driving the positioning rod 802 to reset.
通过复位弹簧803的使用,具有复位的功能,可以带动定位插杆802进行复位,提高了定位插杆802的实用性。By using the reset spring 803 , a reset function is provided, and the positioning rod 802 can be driven to reset, thereby improving the practicality of the positioning rod 802 .
在进一实施例中,工作台1的表面安装有控制器5,控制器5包括显示屏和控制按钮。In a further embodiment, a controller 5 is installed on the surface of the workbench 1, and the controller 5 includes a display screen and control buttons.
通过控制器5的使用,能够控制线性电机6、步进电机204、磨边器9和液压缸7进行运行,且可以对运行的速度进行调整,提高了修伤装置的实用性。By using the controller 5, the linear motor 6, the stepper motor 204, the edge grinder 9 and the hydraulic cylinder 7 can be controlled to operate, and the operating speed can be adjusted, thereby improving the practicability of the repair device.
在使用过程中,转动旋转螺纹杆201,带动两个滑块202向相对应的一侧进行移动,直至限位盘203和旋转盘205与铝合金相接触,通过限位盘203和旋转盘205的挤压,对铝合金进行限位,通过控制器5启动液压缸7、磨边器9和线性电机6对铝合金进行加工,当需要对铝合金其他面进行加工时,通过控制器5控制步进电机204运行,步进电机204带动旋转盘205旋转,从而带动铝合金和限位盘203进行转动,直至调整合适的位置即可,当需要对磨边器9进行更换时,移动定位插杆802,使得定位插杆802远离磨边器9,即可取下磨边器9更换上其他的工具,换上新的工具后松开定位插杆802,复位弹簧803带动定位插杆802进行复位,从而对工具进行限位。During use, the rotating threaded rod 201 is rotated to drive the two sliders 202 to move to the corresponding side until the limit plate 203 and the rotating plate 205 contact the aluminum alloy. The aluminum alloy is limited by the extrusion of the limit plate 203 and the rotating plate 205. The hydraulic cylinder 7, the edge grinder 9 and the linear motor 6 are started by the controller 5 to process the aluminum alloy. When it is necessary to process other surfaces of the aluminum alloy, the stepper motor 204 is controlled by the controller 5 to operate, and the stepper motor 204 drives the rotating plate 205 to rotate, thereby driving the aluminum alloy and the limit plate 203 to rotate until the appropriate position is adjusted. When the edge grinder 9 needs to be replaced, the positioning rod 802 is moved so that the positioning rod 802 is away from the edge grinder 9, and the edge grinder 9 can be removed and replaced with other tools. After replacing the new tool, the positioning rod 802 is released, and the reset spring 803 drives the positioning rod 802 to reset, thereby limiting the tool.
综上,与现有技术相比,具备以下有益效果:In summary, compared with the prior art, the present invention has the following beneficial effects:
通过限位机构2的使用,能够实现在不遮挡铝合金的边角处的情况下对铝合金进行限位,且通过控制器5控制步进电机204运行,可以带动铝合金和限位盘203进行转动,直至调整合适的位置即可。By using the limiting mechanism 2, the aluminum alloy can be limited without blocking the corners of the aluminum alloy, and the stepping motor 204 is controlled by the controller 5 to drive the aluminum alloy and the limiting plate 203 to rotate until they are adjusted to a suitable position.
通过连接机构8的使用,便于对磨边器9进行更换,当需要使用到其他工具时,可以根据加工时的需求,对加工时所需的工具进行更换,提高了修伤装置的实用性。By using the connecting mechanism 8, it is convenient to replace the edge grinder 9. When other tools are needed, the tools required for processing can be replaced according to the needs of processing, thereby improving the practicability of the repair device.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
以上实施例仅用以说明本实用的技术方案,而非对其限制;尽管参照前述实施例对本实用进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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