CN221817941U - Air nail gun body processing combined production line - Google Patents
Air nail gun body processing combined production line Download PDFInfo
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- CN221817941U CN221817941U CN202420171854.5U CN202420171854U CN221817941U CN 221817941 U CN221817941 U CN 221817941U CN 202420171854 U CN202420171854 U CN 202420171854U CN 221817941 U CN221817941 U CN 221817941U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000004140 cleaning Methods 0.000 claims abstract description 75
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 238000003801 milling Methods 0.000 claims abstract description 30
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 238000003754 machining Methods 0.000 claims abstract 12
- 238000001514 detection method Methods 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 2
- 238000010079 rubber tapping Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 17
- 239000002173 cutting fluid Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 238000001035 drying Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 238000011010 flushing procedure Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000011086 high cleaning Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本实用新型涉及气钉枪枪体加工组合生产线,属于气钉枪加工设备领域。The utility model relates to a combined production line for processing a pneumatic nail gun body, belonging to the field of pneumatic nail gun processing equipment.
背景技术Background Art
气钉枪主要由枪体、气缸、平衡阀、开关组件、撞针组件、缓冲垫、枪嘴、枪槽等部件组成。其中枪体通常采用金属材料制成,在枪体制造成型后,还需要对枪体内的枪口内孔、导气孔、扳机孔等进行打磨抛光,对各个位置的装配平面进行加工,对螺纹底孔、各个螺丝安装孔进行攻丝,以及对枪体进行清洗(即需要对枪体进行铣平面、镗内孔、攻丝、冲洗等)。已有方式通常是每加工一个部位,就由工人将枪体放到对应的加工设备中,待该部位加工完成后,再由工人将枪体取出,并放到下一个对应的加工设备中,操作十分麻烦,导致生产效率十分低,且工人劳动强度大,需要大量工人进行操作,人工工资高,导致制造成本提高。The pneumatic nail gun is mainly composed of the gun body, cylinder, balance valve, switch assembly, firing pin assembly, buffer pad, gun nozzle, gun groove and other parts. The gun body is usually made of metal materials. After the gun body is manufactured, it is necessary to grind and polish the inner hole of the muzzle, the air guide hole, the trigger hole, etc. in the gun body, process the assembly planes at various positions, tap the threaded bottom holes and various screw mounting holes, and clean the gun body (that is, the gun body needs to be milled, bored, tapped, flushed, etc.). The existing method is usually that each time a part is processed, the worker puts the gun body into the corresponding processing equipment. After the processing of the part is completed, the worker takes out the gun body and puts it into the next corresponding processing equipment. The operation is very troublesome, resulting in very low production efficiency, and the labor intensity of the workers is high. A large number of workers are required to operate, and the labor wages are high, resulting in increased manufacturing costs.
发明内容Summary of the invention
本实用新型的目的是为了克服已有技术存在的缺点,提供一种全自动加工,无需工人操作,生产效率高,操作方便,降低制造成本的气钉枪枪体加工组合生产线。The utility model aims to overcome the shortcomings of the prior art and provide a pneumatic nail gun body processing combined production line which is fully automatic, does not require worker operation, has high production efficiency, is easy to operate, and reduces manufacturing costs.
本实用新型气钉枪枪体加工组合生产线的技术方案是:包括上料输送带、第一次组合加工机构、第二次组合加工机构、高压清洗机构、出料输送带,所述的第一次组合加工机构包括第一机架,在第一机架的两侧设置第一支架,第一支架上设置第一滑轨,第一滑轨上设置两组第一滑座,各组第一滑座上分别设置第一机械手,在第一机架的中心设置第一转动座,第一转动座上设置第一转盘,第一转盘经动力带动旋转,第一转盘上呈环形设置十二组第一工装夹具,所述的第一机架上呈环形依次设置有十一个安装架,在第一个安装架上设置第一上料检测传感器和第一单钻头,第二个安装架上设置第一镗刀,第三个安装架上设置第一铣刀,第四个安装架上设置第二镗刀,第五个安装架上设置第一群钻头,第六个安装架上设置第二群钻头,第七个安装架上设置第三群钻头,第八个安装架上设置第三镗刀,第九个安装架上设置第二单钻头,第十个安装架上设置第三单钻头,第十一个安装架上设置第四单钻头,所述的第二次组合加工机构包括第二机架,在第二机架的两侧设置第二支架,第二支架上设置第二滑轨,第二滑轨上设置两组第二滑座,各组第二滑座上分别设置第二机械手,在第二机架的中心设置第二转动座,第二转动座上设置第二转盘,第二转盘经动力带动旋转,第二转盘上呈环形设置十二组第二工装夹具,所述的第二机架上呈环形依次设置有十个固定架,在第一个固定架上设置第二上料检测传感器,第二个固定架上设置第二铣刀,第三个固定架上设置第三铣刀,第四个固定架上设置第四铣刀,第五个固定架上设置第五单钻头,第六个固定架上设置第六单钻头,第七个固定架上设置第四群钻头,第八个固定架上设置第七单钻头,第九个固定架上设置第八单钻头,第十个固定架上设置第九单钻头。The technical scheme of the utility model air nail gun gun body processing combined production line is: including a feeding conveyor belt, a first combined processing mechanism, a second combined processing mechanism, a high-pressure cleaning mechanism, and a discharging conveyor belt, the first combined processing mechanism comprising a first frame, first brackets are arranged on both sides of the first frame, a first slide rail is arranged on the first bracket, two groups of first slide seats are arranged on the first slide rail, first manipulators are arranged on each group of first slide seats, a first rotating seat is arranged at the center of the first frame, a first turntable is arranged on the first rotating seat, the first turntable is driven to rotate by power, twelve groups of first tooling fixtures are arranged in a ring shape on the first turntable, eleven mounting racks are arranged in a ring shape on the first frame in sequence, a first feeding detection sensor and a first single drill bit are arranged on the first mounting rack, a first boring tool is arranged on the second mounting rack, a first milling cutter is arranged on the third mounting rack, a second boring tool is arranged on the fourth mounting rack, a first group of drill bits is arranged on the fifth mounting rack, a second group of drill bits is arranged on the sixth mounting rack, a third group of drill bits is arranged on the seventh mounting rack, a third boring tool is arranged on the eighth mounting rack, and a ninth mounting rack is provided with a plurality of first manipulators. A second single drill bit is arranged on the first mounting frame, a third single drill bit is arranged on the tenth mounting frame, and a fourth single drill bit is arranged on the eleventh mounting frame. The second combined processing mechanism includes a second frame, second brackets are arranged on both sides of the second frame, second slide rails are arranged on the second brackets, two groups of second slide seats are arranged on the second slide rails, second manipulators are arranged on each group of second slide seats, a second rotating seat is arranged at the center of the second frame, a second turntable is arranged on the second rotating seat, the second turntable is driven to rotate by power, and twelve groups of second tooling fixtures are arranged in a ring shape on the second turntable. Ten fixed frames are arranged in a ring shape on the second frame in sequence, a second feeding detection sensor is arranged on the first fixed frame, a second milling cutter is arranged on the second fixed frame, a third milling cutter is arranged on the third fixed frame, a fourth milling cutter is arranged on the fourth fixed frame, a fifth single drill bit is arranged on the fifth fixed frame, a sixth single drill bit is arranged on the sixth fixed frame, a fourth group of drill bits is arranged on the seventh fixed frame, a seventh single drill bit is arranged on the eighth fixed frame, an eighth single drill bit is arranged on the ninth fixed frame, and a ninth single drill bit is arranged on the tenth fixed frame.
进一步地,所述的高压清洗机构为两组,在第一次组合加工机构与第二次组合加工机构之间设置一组高压清洗机构,在第二次组合加工机构与出料输送带之间设置一组高压清洗机构。Furthermore, the high-pressure cleaning mechanism is divided into two groups, one group of high-pressure cleaning mechanism is arranged between the first combined processing mechanism and the second combined processing mechanism, and one group of high-pressure cleaning mechanism is arranged between the second combined processing mechanism and the discharge conveyor belt.
进一步地,所述的高压清洗机构包括清洗箱体,清洗箱体的上部开有进出料口,清洗箱体的前侧设置箱门,在清洗箱体中设置转动座,转动座经旋转气缸带动旋转,在转动座上设置清洗座,清洗座上设置四面清洗管、内孔清洗管和前后移动气缸,前后移动气缸的活塞杆连接前后移座,前后移座上设置底孔清洗管,在清洗箱体位于转动座的下方设置接料盘,接料盘中制有过滤孔,在接料盘的下方设置接液盘,接液盘的一侧设置高压水泵。Furthermore, the high-pressure cleaning mechanism includes a cleaning box body, an inlet and outlet port is opened on the upper part of the cleaning box body, a box door is arranged on the front side of the cleaning box body, a rotating seat is arranged in the cleaning box body, the rotating seat is driven to rotate by a rotating cylinder, a cleaning seat is arranged on the rotating seat, four-sided cleaning pipes, inner hole cleaning pipes and forward and backward moving cylinders are arranged on the cleaning seat, the piston rods of the forward and backward moving cylinders are connected to the forward and backward moving seats, a bottom hole cleaning pipe is arranged on the forward and backward moving seats, a receiving tray is arranged below the rotating seat of the cleaning box body, a filter hole is formed in the receiving tray, a liquid receiving tray is arranged below the receiving tray, and a high-pressure water pump is arranged on one side of the liquid receiving tray.
进一步地,所述的出料输送带的一侧设置第三支架,第三支架上设置第三滑轨,第三滑轨上设置两组第三滑座,各组第三滑座上分别设置第三机械手。Furthermore, a third bracket is arranged on one side of the discharging conveyor belt, a third slide rail is arranged on the third bracket, two groups of third slide seats are arranged on the third slide rail, and a third manipulator is arranged on each group of third slide seats.
本实用新型气钉枪枪体加工组合生产线的有益效果是:一、将各种钻头、镗刀、铣刀呈环形分布安装在第一机架的安装架上,组成第一次组合加工机构,对枪体正面的各个孔位、槽口、表面等进行铣平面、镗内孔、攻丝等,再将各种钻头、镗刀、铣刀呈环形分布安装在第二机架的固定架上,组成第二次组合加工机构对枪体背面的各个孔位、槽口、表面等进行铣平面、镗内孔、攻丝等,呈流水线均匀分布,自动对枪体进行加工,操作更加方便,提高了生产效率,无需工人操作,降低了制造成本;二、高压清洗机构对枪体外壁、内孔、底孔进行高压冲洗,清洗效率高,清洗干净,且清洗后的碎屑与切削液可进行分离,切削液可回收重复使用,降低了制造成本。The utility model has the following beneficial effects: first, various drill bits, boring cutters and milling cutters are installed in a circular distribution on the mounting frame of the first frame to form a first combined processing mechanism, and various hole positions, notches, surfaces and the like on the front side of the gun body are milled, inner holes are bored, and threads are tapped. Then, various drill bits, boring cutters and milling cutters are installed in a circular distribution on the fixing frame of the second frame to form a second combined processing mechanism to mill various hole positions, notches, surfaces and the like on the back side of the gun body, and the various drill bits, boring cutters and milling cutters are evenly distributed in an assembly line to automatically process the gun body, which is more convenient to operate, improves production efficiency, does not require worker operation, and reduces manufacturing costs. Second, the high-pressure cleaning mechanism performs high-pressure flushing on the outer wall, inner hole and bottom hole of the gun body, with high cleaning efficiency and clean cleaning. Moreover, the debris and cutting fluid after cleaning can be separated, and the cutting fluid can be recycled and reused, which reduces manufacturing costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本实用新型气钉枪枪体加工组合生产线的立体示意图;FIG1 is a perspective schematic diagram of a combined production line for processing a pneumatic nail gun body according to the present invention;
图2是第一次组合加工机构的立体示意图;FIG2 is a perspective schematic diagram of the first combined processing mechanism;
图3是第一次组合加工机构的俯视示意图;FIG3 is a schematic top view of the first combined processing mechanism;
图4是第二次组合加工机构的立体示意图;FIG4 is a perspective schematic diagram of the second combined processing mechanism;
图5是第二次组合加工机构的俯视示意图;FIG5 is a schematic top view of the second combined processing mechanism;
图6是清洗机构的立体示意图;FIG6 is a perspective schematic diagram of a cleaning mechanism;
图7是清洗机构的结构示意图;FIG7 is a schematic structural diagram of a cleaning mechanism;
图8是转动座、清洗座、四面清洗管、内孔清洗管、前后移动气缸、前后移座、底孔清洗管、接料盘、接液盘、水泵配合状态立体示意图;8 is a three-dimensional schematic diagram of the coordination of the rotating seat, the cleaning seat, the four-sided cleaning pipes, the inner hole cleaning pipe, the front-and-rear moving cylinder, the front-and-rear moving seat, the bottom hole cleaning pipe, the material receiving tray, the liquid receiving tray, and the water pump;
图9是出料输送、第三支架、第三滑轨、第三滑座、第三机械手配合状态立体示意图;9 is a three-dimensional schematic diagram of the coordination state of the discharge conveyor, the third bracket, the third slide rail, the third slide seat, and the third manipulator;
图10是气钉枪枪体的正面立体示意图;FIG10 is a front perspective schematic diagram of a pneumatic nail gun body;
图11是气钉枪枪体的背面立体示意图。FIG. 11 is a perspective schematic diagram of the back side of the air nail gun body.
具体实施方式DETAILED DESCRIPTION
本实用新型涉及一种气钉枪枪体加工组合生产线,如图1—图11所示,包括上料输送带1、第一次组合加工机构2、第二次组合加工机构3、高压清洗机构4、出料输送带5,所述的第一次组合加工机构2包括第一机架21,在第一机架21的两侧设置第一支架22,第一支架22上设置第一滑轨23,第一滑轨23上设置两组第一滑座24,各组第一滑座24上分别设置第一机械手25,在第一机架21的中心设置第一转动座26,第一转动座26上设置第一转盘27,第一转盘27经动力带动旋转,第一转盘27上呈环形设置十二组第一工装夹具28,所述的第一机架21上呈环形依次设置有十一个安装架29,在第一个安装架29上设置第一上料检测传感器30和第一单钻头31,第二个安装架29上设置第一镗刀32,第三个安装架29上设置第一铣刀33,第四个安装架29上设置第二镗刀34,第五个安装架29上设置第一群钻头35,第六个安装架29上设置第二群钻头36,第七个安装架29上设置第三群钻头37,第八个安装架29上设置第三镗刀38,第九个安装架29上设置第二单钻头39,第十个安装架29上设置第三单钻头40,第十一个安装架29上设置第四单钻头41,所述的第二次组合加工机构3包括第二机架51,在第二机架51的两侧设置第二支架52,第二支架52上设置第二滑轨53,第二滑轨53上设置两组第二滑座54,各组第二滑座54上分别设置第二机械手55,在第二机架51的中心设置第二转动座56,第二转动座56上设置第二转盘57,第二转盘57经动力带动旋转,第二转盘57上呈环形设置十二组第二工装夹具58,所述的第二机架51上呈环形依次设置有十个固定架59,在第一个固定架59上设置第二上料检测传感器60,第二个固定架59上设置第二铣刀61,第三个固定架59上设置第三铣刀62,第四个固定架59上设置第四铣刀63,第五个固定架59上设置第五单钻头64,第六个固定架59上设置第六单钻头65,第七个固定架59上设置第四群钻头66,第八个固定架59上设置第七单钻头67,第九个固定架59上设置第八单钻头68,第十个固定架59上设置第九单钻头69。The utility model relates to a pneumatic nail gun body processing combined production line, as shown in Figures 1 to 11, comprising a feeding conveyor belt 1, a first combined processing mechanism 2, a second combined processing mechanism 3, a high-pressure cleaning mechanism 4, and a discharging conveyor belt 5, wherein the first combined processing mechanism 2 comprises a first frame 21, first brackets 22 are arranged on both sides of the first frame 21, first slide rails 23 are arranged on the first bracket 22, two groups of first slide seats 24 are arranged on the first slide rails 23, first manipulators 25 are arranged on each group of first slide seats 24, a first rotating seat 26 is arranged at the center of the first frame 21, a first turntable 27 is arranged on the first rotating seat 26, and the first turntable 27 is driven by a power belt The first rotating disk 27 is provided with twelve groups of first fixtures 28 in a ring shape, and the first frame 21 is provided with eleven mounting frames 29 in a ring shape in sequence. A first feeding detection sensor 30 and a first single drill bit 31 are provided on the first mounting frame 29, a first boring tool 32 is provided on the second mounting frame 29, a first milling cutter 33 is provided on the third mounting frame 29, a second boring tool 34 is provided on the fourth mounting frame 29, a first group of drill bits 35 is provided on the fifth mounting frame 29, a second group of drill bits 36 is provided on the sixth mounting frame 29, a third group of drill bits 37 is provided on the seventh mounting frame 29, a third boring tool 38 is provided on the eighth mounting frame 29, and a ninth mounting frame 29 is provided with a second boring tool 39. A second single drill bit 39 is arranged on the frame 29, a third single drill bit 40 is arranged on the tenth mounting frame 29, and a fourth single drill bit 41 is arranged on the eleventh mounting frame 29. The second combined processing mechanism 3 includes a second frame 51, second brackets 52 are arranged on both sides of the second frame 51, second brackets 52 are arranged on the second brackets 52, two groups of second slides 54 are arranged on the second slides 53, and second manipulators 55 are arranged on each group of second slides 54, a second rotating seat 56 is arranged at the center of the second frame 51, a second rotating disc 57 is arranged on the second rotating seat 56, the second rotating disc 57 is driven to rotate by power, and twelve groups of second tooling fixtures are arranged in a ring shape on the second rotating disc 57. 58. Ten fixing frames 59 are arranged in a ring shape on the second frame 51 in sequence. A second feeding detection sensor 60 is arranged on the first fixing frame 59, a second milling cutter 61 is arranged on the second fixing frame 59, a third milling cutter 62 is arranged on the third fixing frame 59, a fourth milling cutter 63 is arranged on the fourth fixing frame 59, a fifth single drill bit 64 is arranged on the fifth fixing frame 59, a sixth single drill bit 65 is arranged on the sixth fixing frame 59, a fourth group of drill bits 66 is arranged on the seventh fixing frame 59, a seventh single drill bit 67 is arranged on the eighth fixing frame 59, an eighth single drill bit 68 is arranged on the ninth fixing frame 59, and a ninth single drill bit 69 is arranged on the tenth fixing frame 59.
进一步地,所述的高压清洗机构4为两组,在第一次组合加工机构2与第二次组合加工机构3之间设置一组高压清洗机构4,在第二次组合加工机构3与烘干机构5之间设置一组高压清洗机构4。在完成第一次组合加工后,由于枪体的表面、内孔中粘附有加工出来的细屑,将枪体取出,并放到高压清洗机构4中进行第一次清洗,再放到第二次组合加工机构3中加工,当完成第二次第二次组合加工后,再放到第二组高压清洗机构4中进行第二次清洗,另外也可以在第二组高压清洗机构4与出料输送带5之间设置加热烘干装置(加热烘干装置的具体结构为已有技术,可以是电热丝加风机进行烘干),枪体烘干后再放到出料输送带5上输送至下一道工序中。Furthermore, the high-pressure cleaning mechanism 4 is divided into two groups, one group of high-pressure cleaning mechanisms 4 is arranged between the first combined processing mechanism 2 and the second combined processing mechanism 3, and one group of high-pressure cleaning mechanisms 4 is arranged between the second combined processing mechanism 3 and the drying mechanism 5. After the first combined processing is completed, since the surface and inner hole of the gun body are adhered with fine chips produced by processing, the gun body is taken out and placed in the high-pressure cleaning mechanism 4 for the first cleaning, and then placed in the second combined processing mechanism 3 for processing. After the second combined processing is completed, it is placed in the second group of high-pressure cleaning mechanisms 4 for the second cleaning. In addition, a heating and drying device (the specific structure of the heating and drying device is an existing technology, which can be an electric heating wire plus a fan for drying) can be arranged between the second group of high-pressure cleaning mechanisms 4 and the discharge conveyor belt 5. After the gun body is dried, it is placed on the discharge conveyor belt 5 for transportation to the next process.
进一步地,所述的高压清洗机构4包括清洗箱体71,清洗箱体71的上部开有进出料口72,清洗箱体71的前侧设置箱门73,在清洗箱体71中设置转动座74,转动座74经旋转气缸75带动旋转,在转动座74上设置清洗座76,清洗座76上设置四面清洗管77、内孔清洗管78和前后移动气缸79,前后移动气缸79的活塞杆连接前后移座80,前后移座80上设置底孔清洗管81,在清洗箱体71位于转动座74的下方设置接料盘82,接料盘82中制有过滤孔83,在接料盘82的下方设置接液盘84,接液盘84的一侧设置高压水泵85。当要对枪体进行时,由机械手夹取上一道工序中的枪体,再从清洗箱体71顶部的进出料口72从上往下放到转动座74上的其中一个清洗座76上(清洗座76可以是具有定位结构,由枪体的内孔插到清洗座76上得到定位),此时由四面清洗管77喷出高压的切削液对枪体的外壁进行冲洗,内孔清洗管78对枪体的内孔进行冲洗,前后移动气缸79带动前后一座80和底孔清洗管81伸入枪体的底孔中,对枪体的底孔内部进行冲洗,而在冲洗的同时,旋转气缸75带动转动座74旋转180°,由上一道工序的机械手继续将待清洗的枪体放到空置的清洗座76上,而下一道工序中的机械手则将完成清洗的枪体夹出,而冲洗出来的碎屑和切削液则向下落到接料盘82中,切削液则通过过滤孔83继续向下流到接液盘84中,由高压水泵85将接液盘84中的切削液回收,重复利用;一、双工位的清洗座76结合转动座74,可对枪体一边高压冲洗,一边旋转,旋转到位后,空置的清洗座76可再放入一个待清洗的枪体,而已经完成清洗的枪体,则由机械手夹出,从而能有效的提高清洗效率;二、接料盘82可回收冲洗出的碎屑,过滤孔83可过滤切削液,接液盘84可回收切削液,通过高压水泵85重复循环使用,降低制造成本。Furthermore, the high-pressure cleaning mechanism 4 includes a cleaning box 71, an inlet and outlet port 72 is opened on the upper part of the cleaning box 71, a box door 73 is arranged on the front side of the cleaning box 71, a rotating seat 74 is arranged in the cleaning box 71, the rotating seat 74 is driven to rotate by a rotating cylinder 75, a cleaning seat 76 is arranged on the rotating seat 74, a four-sided cleaning pipe 77, an inner hole cleaning pipe 78 and a forward and backward moving cylinder 79 are arranged on the cleaning seat 76, the piston rod of the forward and backward moving cylinder 79 is connected to the forward and backward moving seat 80, a bottom hole cleaning pipe 81 is arranged on the forward and backward moving seat 80, a receiving tray 82 is arranged below the cleaning box 71 at the rotating seat 74, a filtering hole 83 is formed in the receiving tray 82, a liquid receiving tray 84 is arranged below the receiving tray 82, and a high-pressure water pump 85 is arranged on one side of the liquid receiving tray 84. When the gun body is to be cleaned, the robot grips the gun body in the previous process, and then puts it from the inlet and outlet 72 on the top of the cleaning box 71 from top to bottom on one of the cleaning seats 76 on the rotating seat 74 (the cleaning seat 76 may have a positioning structure, and is positioned by inserting the inner hole of the gun body into the cleaning seat 76). At this time, high-pressure cutting fluid is sprayed from the four-sided cleaning pipes 77 to wash the outer wall of the gun body, and the inner hole cleaning pipe 78 washes the inner hole of the gun body. The front and rear moving cylinder 79 drives the front and rear seats 80 and the bottom hole cleaning pipe 81 to extend into the bottom hole of the gun body to wash the inside of the bottom hole of the gun body. While washing, the rotating cylinder 75 drives the rotating seat 74 to rotate 180°, and the robot of the previous process continues to put the gun body to be cleaned on the empty cleaning seat 76. The robot in the next process will clamp out the gun body that has been cleaned, and the flushed debris and cutting fluid will fall down into the receiving tray 82, and the cutting fluid will continue to flow downward into the receiving tray 84 through the filter hole 83, and the cutting fluid in the receiving tray 84 will be recovered by the high-pressure water pump 85 for repeated use; 1. The double-station cleaning seat 76 combined with the rotating seat 74 can flush the gun body with high pressure while rotating. After rotating into place, the empty cleaning seat 76 can be placed in a gun body to be cleaned, and the gun body that has been cleaned can be clamped out by the robot, thereby effectively improving the cleaning efficiency; 2. The receiving tray 82 can recover the flushed debris, the filter hole 83 can filter the cutting fluid, and the receiving tray 84 can recover the cutting fluid, which is repeatedly recycled by the high-pressure water pump 85 to reduce manufacturing costs.
进一步地,所述的出料输送带5的一侧设置第三支架91,第三支架91上设置第三滑轨92,第三滑轨92上设置两组第三滑座93,各组第三滑座93上分别设置第三机械手94。Furthermore, a third bracket 91 is arranged on one side of the discharging conveyor belt 5 , a third slide rail 92 is arranged on the third bracket 91 , two groups of third slide seats 93 are arranged on the third slide rail 92 , and a third manipulator 94 is arranged on each group of third slide seats 93 .
本实用新型公开了一种气钉枪枪体加工组合生产线,当要加工气钉枪的枪体100时,由上一道工序将待加工的枪体100放到上料输送带1上,由上料输送带1将枪体100输送至第一次组合加工机构2的第一机械手25对应位置,由第一机械手25夹取枪体100,并输送至第一转盘27上的其中一组空置的第一工装夹具28中(位于第一个安装架29与第十一个安装架29之间的第一工装夹具28),由第一工装夹具28对枪体100起到定位固定,此时由动力带动第一转盘27旋转一定的角度,使枪体100与第一工装夹具28一起旋转至与第一个安装架29相对应,由第一个安装架29中的第一上料检测传感器30检测第一工装夹具28中是否有枪体100,若有枪体100,系统程序控制第一单钻头31(单钻头的具体结构为已有技术)对枪体100底部钻螺纹底孔101,完成螺纹底孔101加工后,第一转盘27带动其继续旋转至第一镗刀32(镗刀的具体结构为已有技术)对应位置,由第一镗刀32的镗头对枪体100的内孔102进行粗加工,完成内孔102粗加工后,第一转盘27带动其继续旋转至第一铣刀33(铣刀的具体结构为已有技术)对应位置,由第一铣刀33对枪体100的装配平面103进行铣平,完成装配平面103加工后,第一转盘27带动其继续旋转至第二镗刀34对应位置,由第二镗刀34的镗头对枪体100的钉枪口槽104进行加工,完成钉枪口槽104加工后,第一转盘27带动其继续旋转至第一群钻头35(群钻头的具体结构为已有技术)对应位置,由第一群钻头35对枪体的内孔口部加工四个内孔定位孔,以及对钉枪口加工一个钉枪口定位孔,在完成上述五个定位孔的加工后,第一转盘27带动其继续旋转至第二群钻头36对应位置,由第二群钻头36对上述五个定位孔再次加工,得到四个内孔穿孔和一个钉枪口穿孔,在完成上述五个穿孔的加工后,第一转盘27继续带动其旋转至第三群钻头37对应位置,由第三群钻头37带动攻丝头对上述五个穿孔再次加工,得到成型的四个内孔螺纹孔105和一个钉枪口螺纹孔106,在完成上述五个螺纹孔的加工后,第一转盘27继续带动其旋转至第三镗刀38对应位置,由第三镗刀38带动镗头对内孔102进行精加工,将内孔打磨平整光滑,在完成内孔精加工后,第一转盘27继续带动其旋转至第二单钻头39对应位置,由第二单钻头39对钉枪口螺纹孔106的底部加工导气孔的上部,在完成导气孔上部加工后,第一转盘27继续带动其旋转至第三单钻头40对应位置,由第三单钻头40对导气孔的下部进行加工,在完成导气孔下部的加工后,第一转盘27继续带动其旋转至第四单钻头41对应位置,由第四单钻头41对钉枪口内斜孔107进行加工,在完成钉枪口内斜孔107的加工后,第一转盘27继续带动其旋转至初始位置,由第一机械手25将完成第一次组合加工的枪体100取出,并放到高压清洗机构4中进行第一次高压切削液的冲洗,在将其表面的碎屑冲洗干净后,由第二机械手55将完成冲洗的枪体100取出,并将枪体100旋转180°,使其背面朝上放到第二次组合加工机构3的其中一组空置的第二工装夹具58中(位于第一个固定架59与第十个固定架59之间的第二工装夹具58),由第二工装夹具58对枪体100起到定位固定,此时由动力带动第二转盘57旋转一定的角度,使枪体100与第二工装夹具58一起旋转至与第二个固定架59相对应,由第二个固定架59中的第二上料检测传感器60检测第二工装夹具58中是否有枪体100,若有枪体100,系统控制动力带动第二转盘57继续旋转一定的角度,使枪体100与第二工装夹具58一起旋转至与第二个固定架59上的第二铣刀61相对应,由第二铣刀61对枪体100底孔108内壁进行打磨,完成底孔108加工后,第二转盘57带动其继续旋转至第三铣刀62对应位置,由第三铣刀62对枪体100的底部平面109进行铣平,完成底部平面109加工后,第二转盘57带动其继续旋转至第四铣刀63对应位置,由第四铣刀63对枪体100的底部两侧110进行铣平,完成底部两侧110加工后,第二转盘57带动其继续旋转至第五单钻头64对应位置,由第五单钻头64对枪体100的扳机孔111进行粗加工,完成扳机孔111粗加工后,第二转盘57带动其继续旋转至第六单钻头65对应位置,由第六单钻头65对扳机导气孔112进行钻孔,完成扳机导气孔112加工后,第二转盘57带动其继续旋转至第四群钻头66对应位置,由第四群钻头66对扳机连接孔113进行钻孔,完成扳机连接孔113加工后,第二转盘57带动其继续旋转至第七单钻头67对应位置,由第七单钻头67对扳机座114进行攻丝,完成扳机座114攻丝后,第二转盘57带动其继续旋转至第八单钻头68对应位置,由第八单钻头68对扳机孔111进行精加工,完成扳机孔111精加工后,第二转盘57带动其继续旋转至第九单钻头69对应位置,由第九单钻头69对扳机孔111进行攻丝,完成扳机孔攻丝后,第二转盘57继续带动其旋转至初始位置,由第二机械手55将完成第二次组合加工后的枪体取出,并放到第二组高压清洗机构4中进行冲洗,最后由第三机械手94将完成第二次高压冲洗的枪体取出,并放到出料输送带5输出,或者也可以放到烘干机构(烘干机构可以是电热丝加热结合吹风机热风进行烘干,其具体结构为已有技术)中进行烘干后,再放到出料输送带5输出。本方案气钉枪枪体加工组合生产线,一、将各种钻头、镗刀、铣刀呈环形分布安装在第一机架21的安装架29上,组成第一次组合加工机构2,对枪体正面的各个孔位、槽口、表面等进行铣平面、镗内孔、攻丝等,再将各种钻头、镗刀、铣刀呈环形分布安装在第二机架51的固定架59上,组成第二次组合加工机构3对枪体背面的各个孔位、槽口、表面等进行铣平面、镗内孔、攻丝等,呈流水线均匀分布,自动对枪体进行加工,操作更加方便,提高了生产效率,无需工人操作,降低了制造成本;二、高压清洗机构对枪体外壁、内孔、底孔进行高压冲洗,清洗效率高,清洗干净,且清洗后的碎屑与切削液可进行分离,切削液可回收重复使用,降低了制造成本。The utility model discloses a combined production line for processing a gun body of an air nail gun. When a gun body 100 of an air nail gun is to be processed, the gun body 100 to be processed is placed on a feeding conveyor belt 1 by a previous process, and the feeding conveyor belt 1 conveys the gun body 100 to a corresponding position of a first manipulator 25 of a first combined processing mechanism 2. The first manipulator 25 clamps the gun body 100 and conveys it to one of a group of vacant first fixtures 28 on a first rotating disk 27 (the first fixture 28 located between a first mounting frame 29 and an eleventh mounting frame 29). The first fixture 28 positions and fixes the gun body 100. At this time, the first rotating disk 27 is driven by power to rotate a certain angle, so that the gun body 100 and the first fixture 28 rotate together to correspond to the first mounting frame 29, and the first feeding detection device 28 in the first mounting frame 29 is used to detect the gun body 100. The sensor 30 detects whether there is a gun body 100 in the first fixture 28. If there is a gun body 100, the system program controls the first single drill bit 31 (the specific structure of the single drill bit is the existing technology) to drill a threaded bottom hole 101 at the bottom of the gun body 100. After the threaded bottom hole 101 is processed, the first turntable 27 drives it to continue to rotate to the corresponding position of the first boring tool 32 (the specific structure of the boring tool is the existing technology), and the boring head of the first boring tool 32 performs rough processing on the inner hole 102 of the gun body 100. After the rough processing of the inner hole 102 is completed, the first turntable 27 drives it to continue to rotate to the corresponding position of the first milling cutter 33 (the specific structure of the milling cutter is the existing technology), and the first milling cutter 33 mills the assembly plane 103 of the gun body 100. After the assembly plane 103 is processed, the first turntable 27 drives it to continue to rotate to the corresponding position of the second boring tool 34. The boring head of the second boring tool 34 processes the nail gun muzzle groove 104 of the gun body 100. After the processing of the nail gun muzzle groove 104 is completed, the first turntable 27 drives it to continue to rotate to the corresponding position of the first group drill bit 35 (the specific structure of the group drill bit is the existing technology), and the first group drill bit 35 processes four inner hole positioning holes on the inner hole mouth of the gun body, and processes one nail gun muzzle positioning hole. After completing the processing of the above five positioning holes, the first turntable 27 drives it to continue to rotate to the corresponding position of the second group drill bit 36, and the second group drill bit 36 processes the above five positioning holes again to obtain four inner hole perforations and one nail gun muzzle perforation. After completing the processing of the above five perforations, the first turntable 27 continues to drive it to rotate to the corresponding position of the third group drill bit 37, and the third group drill bit 37 drives the tapping head to process the above five perforations again to obtain a formed Four inner threaded holes 105 and one nail gun muzzle threaded hole 106, after completing the processing of the above five threaded holes, the first turntable 27 continues to drive it to rotate to the corresponding position of the third boring tool 38, and the third boring tool 38 drives the boring head to fine-process the inner hole 102, and grinds the inner hole flat and smooth, after completing the fine processing of the inner hole, the first turntable 27 continues to drive it to rotate to the corresponding position of the second single drill bit 39, and the second single drill bit 39 processes the upper part of the air guide hole at the bottom of the nail gun muzzle threaded hole 106, after completing the processing of the upper part of the air guide hole, the first turntable 27 continues to drive it to rotate to the corresponding position of the third single drill bit 40, and the third single drill bit 40 processes the lower part of the air guide hole, after completing the processing of the lower part of the air guide hole, the first turntable 27 continues to drive it to rotate to the corresponding position of the fourth single drill bit 41, and the fourth single drill bit 41 processes the inner oblique hole 106 of the nail gun muzzle 07 for processing. After the processing of the oblique hole 107 in the muzzle of the nail gun is completed, the first turntable 27 continues to drive it to rotate to the initial position. The first manipulator 25 takes out the gun body 100 that has completed the first combined processing, and puts it into the high-pressure cleaning mechanism 4 for the first high-pressure cutting fluid flushing. After the debris on its surface is flushed, the second manipulator 55 takes out the flushed gun body 100, and rotates the gun body 100 by 180°, so that its back is facing up and is placed in one of the vacant second fixtures 58 of the second combined processing mechanism 3 (the second fixture 58 located between the first fixed frame 59 and the tenth fixed frame 59). The second fixture 58 positions and fixes the gun body 100. At this time, the power drives the second turntable 57 to rotate a certain angle, so that the gun body 100 rotates together with the second fixture 58. The second rotating disk 57 is rotated to correspond to the second fixing frame 59, and the second feeding detection sensor 60 in the second fixing frame 59 detects whether there is a gun body 100 in the second fixture 58. If there is a gun body 100, the system controls the power to drive the second rotating disk 57 to continue to rotate a certain angle, so that the gun body 100 and the second fixture 58 rotate together to correspond to the second milling cutter 61 on the second fixing frame 59, and the second milling cutter 61 grinds the inner wall of the bottom hole 108 of the gun body 100. After the bottom hole 108 is processed, the second rotating disk 57 drives it to continue to rotate to the corresponding position of the third milling cutter 62, and the third milling cutter 62 mills the bottom plane 109 of the gun body 100. After the bottom plane 109 is processed, the second rotating disk 57 drives it to continue to rotate to the corresponding position of the fourth milling cutter 63, and the fourth milling cutter 63 grinds the bottom sides 11 of the gun body 100. 0 is milled flat, and after the processing of the two sides 110 of the bottom is completed, the second rotary disk 57 drives it to continue to rotate to the corresponding position of the fifth single drill bit 64, and the fifth single drill bit 64 performs rough processing on the trigger hole 111 of the gun body 100. After the rough processing of the trigger hole 111 is completed, the second rotary disk 57 drives it to continue to rotate to the corresponding position of the sixth single drill bit 65, and the sixth single drill bit 65 drills the trigger gas hole 112. After the processing of the trigger gas hole 112 is completed, the second rotary disk 57 drives it to continue to rotate to the corresponding position of the fourth group drill bit 66, and the fourth group drill bit 66 drills the trigger connecting hole 113. After the processing of the trigger connecting hole 113 is completed, the second rotary disk 57 drives it to continue to rotate to the corresponding position of the seventh single drill bit 67, and the seventh single drill bit 67 taps the trigger seat 114. After the tapping of the trigger seat 114 is completed, the second rotary disk 57 drives it to continue to rotate to the corresponding position of the seventh single drill bit 67. It is driven to continue to rotate to the corresponding position of the eighth single drill bit 68, and the eighth single drill bit 68 performs fine processing on the trigger hole 111. After the fine processing of the trigger hole 111 is completed, the second turntable 57 drives it to continue to rotate to the corresponding position of the ninth single drill bit 69, and the ninth single drill bit 69 performs tapping on the trigger hole 111. After the tapping of the trigger hole is completed, the second turntable 57 continues to drive it to rotate to the initial position, and the second manipulator 55 takes out the gun body after the second combined processing, and puts it into the second group of high-pressure cleaning mechanisms 4 for flushing. Finally, the third manipulator 94 takes out the gun body after the second high-pressure flushing, and puts it on the discharging conveyor belt 5 for output, or it can also be put into a drying mechanism (the drying mechanism can be a heating wire heating combined with a hair dryer for hot air drying, and its specific structure is an existing technology) for drying, and then put it on the discharging conveyor belt 5 for output. The present scheme is a combined production line for processing the gun body of an air nail gun. First, various drill bits, boring cutters and milling cutters are installed in a circular distribution on the mounting frame 29 of the first frame 21 to form a first combined processing mechanism 2, and various holes, notches, surfaces, etc. on the front of the gun body are milled, inner holes are bored, and threads are tapped. Then, various drill bits, boring cutters and milling cutters are installed in a circular distribution on the fixing frame 59 of the second frame 51 to form a second combined processing mechanism 3 to mill various holes, notches, surfaces, etc. on the back of the gun body. The holes are evenly distributed in an assembly line, and the gun body is automatically processed, which is more convenient to operate, improves production efficiency, does not require worker operation, and reduces manufacturing costs. Second, the high-pressure cleaning mechanism performs high-pressure flushing on the outer wall, inner hole, and bottom hole of the gun body, with high cleaning efficiency and clean cleaning. The debris and cutting fluid after cleaning can be separated, and the cutting fluid can be recycled and reused, which reduces manufacturing costs.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420171854.5U CN221817941U (en) | 2024-01-24 | 2024-01-24 | Air nail gun body processing combined production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420171854.5U CN221817941U (en) | 2024-01-24 | 2024-01-24 | Air nail gun body processing combined production line |
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| Publication Number | Publication Date |
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| CN221817941U true CN221817941U (en) | 2024-10-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202420171854.5U Active CN221817941U (en) | 2024-01-24 | 2024-01-24 | Air nail gun body processing combined production line |
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| CN (1) | CN221817941U (en) |
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