CN221817857U - Cold welding machine distance adjustment mechanism - Google Patents
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Abstract
Description
技术领域Technical Field
本实用新型涉及冷焊机技术领域,具体是涉及一种冷焊机距离调节机构。The utility model relates to the technical field of cold welding machines, in particular to a distance adjustment mechanism for cold welding machines.
背景技术Background Art
冷焊机是一种常用于金属加工和维修领域的设备,它可以通过冷焊技术将金属材料连接在一起,冷焊是一种非热源焊接方法,使用特殊的电极将金属表面清洁并获得良好的接触后,通过焊接头将金属连接在一起。Cold welding machine is a kind of equipment commonly used in the field of metal processing and maintenance. It can connect metal materials together through cold welding technology. Cold welding is a non-heat source welding method. After using special electrodes to clean the metal surface and obtain good contact, the metal is connected together through the welding head.
中国专利提供了一种冷焊机距离调节机构(CN202020775047.6),包括底座、水平布置的支撑板与竖直布置的丝杆;所述丝杆穿过所述支撑板,与所述底座转动连接;所述丝杆的上端同轴固定连接有第一转轴,所述转轴固定连接有第一齿轮,所述支撑板转动连接有第二转轴,所述第二转轴竖直布置,所述第二转轴上套装有第二齿轮,所述第一齿轮与第二齿轮相啮合;所述丝杆上螺纹连接有套管,所述底座上设有多根竖直布置的连杆,多根所述连杆贯穿所述支撑板,并与所述支撑板滑动连接,所述连杆的上端均与所述套管外壁固定连接,所述连杆下端安装有焊接头。The Chinese patent provides a distance adjustment mechanism for a cold welding machine (CN202020775047.6), comprising a base, a horizontally arranged support plate and a vertically arranged screw; the screw passes through the support plate and is rotatably connected to the base; the upper end of the screw is coaxially fixedly connected to a first rotating shaft, the rotating shaft is fixedly connected to a first gear, the support plate is rotatably connected to a second rotating shaft, the second rotating shaft is vertically arranged, the second rotating shaft is mounted with a second gear, and the first gear is meshed with the second gear; a sleeve is threadedly connected to the screw, and a plurality of vertically arranged connecting rods are provided on the base, the plurality of connecting rods pass through the support plate and are slidably connected to the support plate, the upper ends of the connecting rods are fixedly connected to the outer wall of the sleeve, and a welding head is installed at the lower end of the connecting rod.
上述方案通过手动旋转手柄,进而带动套管和连杆底端的焊接头上下移动,从而调节焊接头与金属工件之间的距离,并通过持握压杆,使得压杆紧压在连杆上端,从而减少连杆在焊接时的抖动,该调节方式在调节过程中容易使焊接头偏离焊接轨迹,影响金属工件的焊接效果,为此提供一种新型的冷焊机距离调节机构来解决上述问题。The above scheme manually rotates the handle to drive the welding head at the bottom end of the sleeve and the connecting rod to move up and down, thereby adjusting the distance between the welding head and the metal workpiece, and by holding the pressure rod, the pressure rod is pressed tightly against the upper end of the connecting rod, thereby reducing the shaking of the connecting rod during welding. This adjustment method can easily cause the welding head to deviate from the welding trajectory during the adjustment process, affecting the welding effect of the metal workpiece. For this purpose, a new cold welding machine distance adjustment mechanism is provided to solve the above problem.
实用新型内容Utility Model Content
为解决上述技术问题,提供一种冷焊机距离调节机构,本技术方案解决了上述背景技术中提出现有的调节方式费时费力,且在调节过程中容易使焊接头偏离焊接轨迹,影响金属工件的焊接效果的问题。In order to solve the above technical problems, a distance adjustment mechanism for a cold welding machine is provided. This technical solution solves the problem that the existing adjustment method proposed in the above background technology is time-consuming and labor-intensive, and the welding head is easily deviated from the welding trajectory during the adjustment process, affecting the welding effect of the metal workpiece.
为达到以上目的,本实用新型采用的技术方案为:一种冷焊机距离调节机构,包括加工台,所述加工台的上表面固定连接有支撑板,所述加工台的上表面且位于支撑板的后侧位置处固定连接有安装板,所述支撑板的正面开设有滑槽一,所述支撑板的顶部焊接有顶板,所述顶板的底面与加工台的上表面之间两侧均固定连接有导向杆,所述导向杆的表面滑动连接有调节块,所述调节块的表面开设有滑槽二,所述滑槽二的后侧居中位置处通过驱动滑块与连接板固定连接,所述驱动滑块与滑槽一的内部滑动连接,所述安装板远离支撑板的一侧安装有电机,所述加工台的上表面且位于支撑板的前方位置处固定连接有底座,所述底座的前端焊接有固定板一,所述固定板一的正面两侧均安装有电动推杆一。The cam is provided with a plurality of guide rails, each of which is provided with a plurality of guide rails, and the guide rails are provided with a plurality of guide rails, each of which is provided with a plurality of guide rails.
可选的,所述电机的输出端贯穿安装板的表面并与传动杆固定连接,所述传动杆远离电机的一端转动连接有限位滑块,所述限位滑块与滑槽二的内部滑动连接。Optionally, the output end of the motor passes through the surface of the mounting plate and is fixedly connected to a transmission rod, and one end of the transmission rod away from the motor is rotatably connected to a limiting slider, and the limiting slider is slidably connected to the inside of the second slide groove.
可选的,所述连接板的上方设置有冷焊机,所述冷焊机的输出端贯穿连接板的上表面并与焊接头连接,所述冷焊机与外部电源电性连接。Optionally, a cold welding machine is provided above the connecting plate, an output end of the cold welding machine passes through the upper surface of the connecting plate and is connected to the welding head, and the cold welding machine is electrically connected to an external power supply.
可选的,所述电动推杆一的输出端贯穿固定板一的正面并与调节座固定连接,所述调节座的右侧焊接有固定板二,所述固定板二的右侧壁安装有电动推杆二。Optionally, the output end of the electric push rod 1 passes through the front side of the fixing plate 1 and is fixedly connected to the adjustment seat, a fixing plate 2 is welded to the right side of the adjustment seat, and an electric push rod 2 is installed on the right side wall of the fixing plate 2.
可选的,所述调节座的上表面开设有滑槽三,所述电动推杆二的输出端贯穿固定板二的右侧壁并与放置台固定连接,所述放置台的底面固定连接有导向块,所述导向块与滑槽三的内部滑动连接。Optionally, a slide groove three is provided on the upper surface of the adjustment seat, the output end of the electric push rod two passes through the right side wall of the fixed plate two and is fixedly connected to the placement table, the bottom surface of the placement table is fixedly connected with a guide block, and the guide block is slidably connected to the inside of the slide groove three.
可选的,所述放置台的上表面左右两侧均焊接有L型板,所述L型板的上表面安装有两个电动推杆三,所述电动推杆三的输出端贯穿L型板的上表面并与夹板固定连接。Optionally, L-shaped plates are welded on both sides of the upper surface of the placement table, and two electric push rods three are installed on the upper surface of the L-shaped plate. The output ends of the electric push rods three pass through the upper surface of the L-shaped plate and are fixedly connected to the clamping plate.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本方案首先通过电机带动传动杆转动,进而带动限位滑块沿滑槽二的内部左右移动,进而使调节块、驱动滑块和连接板上下移动,从而自动调节冷焊机的上下距离,提高调节效率,同时通过滑槽一使冷焊机保持竖向直线运动,避免焊接时出现偏移的情况;然后通过电动推杆一、电动推杆二对放置台的位置自动进行前后左右方向调节,便于将金属工件需要焊接的地方与焊接头对准,无需工作人员反复调节金属工件位置,结合上述该机构具有较高的灵活性以及实用性。This solution first drives the transmission rod to rotate through the motor, and then drives the limit slider to move left and right along the inside of the second slide slot, and then the adjustment block, the driving slider and the connecting plate move up and down, so as to automatically adjust the up and down distance of the cold welding machine to improve the adjustment efficiency. At the same time, the cold welding machine is kept in vertical linear motion through the first slide slot to avoid offset during welding; then the position of the placement table is automatically adjusted in the front, back, left and right directions through the first electric push rod and the second electric push rod, so as to facilitate the alignment of the place where the metal workpiece needs to be welded with the welding head, without the need for the staff to repeatedly adjust the position of the metal workpiece. Combined with the above, this mechanism has high flexibility and practicality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的立体结构示意图一;FIG1 is a schematic diagram of a three-dimensional structure of the present utility model;
图2为本实用新型的立体结构示意图二。FIG. 2 is a second schematic diagram of the three-dimensional structure of the present utility model.
附图标记说明:Description of reference numerals:
1、加工台;1. Processing table;
2、支撑板;21、安装板;22、滑槽一;23、顶板;24、导向杆;25、调节块;26、滑槽二;27、驱动滑块;28、连接板;29、电机;210、传动杆;211、限位滑块;2. Support plate; 21. Mounting plate; 22. Slideway 1; 23. Top plate; 24. Guide rod; 25. Adjustment block; 26. Slideway 2; 27. Drive slider; 28. Connecting plate; 29. Motor; 210. Transmission rod; 211. Limit slider;
3、冷焊机;31、焊接头;3. Cold welding machine; 31. Welding head;
4、底座;41、固定板一;42、电动推杆一;43、调节座;44、固定板二;45、电动推杆二;46、滑槽三;47、放置台;48、导向块;49、L型板;410、电动推杆三;411、夹板。4. Base; 41. Fixed plate 1; 42. Electric push rod 1; 43. Adjustment seat; 44. Fixed plate 2; 45. Electric push rod 2; 46. Slide 3; 47. Placement table; 48. Guide block; 49. L-shaped plate; 410. Electric push rod 3; 411. Clamp.
具体实施方式DETAILED DESCRIPTION
以下描述用于揭露本实用新型以使本领域技术人员能够实现本实用新型。以下描述中的优选实施例只作为举例,本领域技术人员可以想到其他显而易见的变型。The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
参照图1-2所示,一种冷焊机距离调节机构,包括加工台1,加工台1的上表面固定连接有支撑板2,加工台1的上表面且位于支撑板2的后侧位置处固定连接有安装板21,支撑板2的正面开设有滑槽一22,支撑板2的顶部焊接有顶板23,顶板23的底面与加工台1的上表面之间两侧均固定连接有导向杆24,导向杆24的表面滑动连接有调节块25,调节块25的表面开设有滑槽二26,滑槽二26的后侧居中位置处通过驱动滑块27与连接板28固定连接,驱动滑块27与滑槽一22的内部滑动连接,安装板21远离支撑板2的一侧安装有电机29,电机29的输出端贯穿安装板21的表面并与传动杆210固定连接,传动杆210远离电机29的一端转动连接有限位滑块211,限位滑块211与滑槽二26的内部滑动连接,连接板28的上方设置有冷焊机3,冷焊机3的输出端贯穿连接板28的上表面并与焊接头31连接,冷焊机3与外部电源电性连接,启动电机29,其输出端带动传动杆210转动,进而使限位滑块211沿滑槽二26的内部滑动,进而带动调节块25沿导向杆24的表面上下移动,随之带动驱动滑块27和连接板28沿滑槽一22的内部上下移动,从而自动调节冷焊机3的上下距离,提高调节效率,同时通过滑槽一22使冷焊机3保持竖向直线运动,避免焊接时出现偏移的情况。Referring to Figures 1-2, a distance adjustment mechanism for a cold welding machine includes a processing table 1, a support plate 2 is fixedly connected to the upper surface of the processing table 1, a mounting plate 21 is fixedly connected to the upper surface of the processing table 1 and located at the rear side of the support plate 2, a slide groove 22 is provided on the front of the support plate 2, a top plate 23 is welded on the top of the support plate 2, guide rods 24 are fixedly connected on both sides between the bottom surface of the top plate 23 and the upper surface of the processing table 1, an adjustment block 25 is slidably connected to the surface of the guide rod 24, a slide groove 26 is provided on the surface of the adjustment block 25, a rear side of the slide groove 26 is fixedly connected to a connecting plate 28 through a driving slider 27 at the center position, the driving slider 27 is slidably connected to the inside of the slide groove 22, a motor 29 is installed on the side of the mounting plate 21 away from the support plate 2, and the output end of the motor 29 passes through the surface of the mounting plate 21 and is connected to the transmission The rod 210 is fixedly connected, and the end of the transmission rod 210 away from the motor 29 is rotatably connected to the limit slider 211. The limit slider 211 is slidably connected to the inside of the second slide groove 26. A cold welding machine 3 is arranged above the connecting plate 28. The output end of the cold welding machine 3 passes through the upper surface of the connecting plate 28 and is connected to the welding head 31. The cold welding machine 3 is electrically connected to an external power supply. The motor 29 is started, and its output end drives the transmission rod 210 to rotate, thereby causing the limit slider 211 to slide inside the second slide groove 26, thereby driving the adjustment block 25 to move up and down along the surface of the guide rod 24, and then driving the driving slider 27 and the connecting plate 28 to move up and down along the inside of the first slide groove 22, thereby automatically adjusting the upper and lower distances of the cold welding machine 3, improving the adjustment efficiency, and at the same time, through the first slide groove 22, the cold welding machine 3 maintains vertical linear motion to avoid offset during welding.
进一步的,如图1所示,加工台1的上表面且位于支撑板2的前方位置处固定连接有底座4,底座4的前端焊接有固定板一41,固定板一41的正面两侧均安装有电动推杆一42,电动推杆一42的输出端贯穿固定板一41的正面并与调节座43固定连接,调节座43的右侧焊接有固定板二44,固定板二44的右侧壁安装有电动推杆二45,调节座43的上表面开设有滑槽三46,电动推杆二45的输出端贯穿固定板二44的右侧壁并与放置台47固定连接,放置台47的底面固定连接有导向块48,导向块48与滑槽三46的内部滑动连接,放置台47的上表面左右两侧均焊接有L型板49,L型板49的上表面安装有两个电动推杆三410,电动推杆三410的输出端贯穿L型板49的上表面并与夹板411固定连接,启动电动推杆一42,带动调节座43前后移动,然后启动电动推杆二45,带动放置台47左右移动,通过电动推杆一42和电动推杆二45对放置台47的位置自动进行前后左右方向调节,便于将金属工件需要焊接的地方与焊接头31对准,无需工作人员反复调节金属工件位置,最后启动电动推杆三410带动夹板411上下移动,对金属工件进行固定,结合上述,该机构具有较高的灵活性以及实用性。Further, as shown in Figure 1, a base 4 is fixedly connected to the upper surface of the processing table 1 and located in front of the support plate 2. A fixing plate 41 is welded to the front end of the base 4. Electric push rods 42 are installed on both sides of the front of the fixing plate 41. The output end of the electric push rod 42 passes through the front of the fixing plate 41 and is fixedly connected to the adjustment seat 43. A fixing plate 44 is welded to the right side of the adjustment seat 43. An electric push rod 45 is installed on the right side wall of the fixing plate 44. A slide groove 46 is opened on the upper surface of the adjustment seat 43. The output end of the electric push rod 45 passes through the right side wall of the fixing plate 44 and is fixedly connected to the placement table 47. A guide block 48 is fixedly connected to the bottom surface of the placement table 47. The guide block 48 is slidably connected to the inside of the slide groove 46. The upper surface of the placement table 47 L-shaped plates 49 are welded on both sides, and two electric push rods 3 410 are installed on the upper surface of the L-shaped plate 49. The output end of the electric push rod 3 410 passes through the upper surface of the L-shaped plate 49 and is fixedly connected to the clamping plate 411. The electric push rod 1 42 is started to drive the adjustment seat 43 to move forward and backward, and then the electric push rod 2 45 is started to drive the placement table 47 to move left and right. The position of the placement table 47 is automatically adjusted in the front, back, left and right directions through the electric push rod 1 42 and the electric push rod 2 45, so that the place where the metal workpiece needs to be welded is aligned with the welding head 31, and there is no need for the staff to repeatedly adjust the position of the metal workpiece. Finally, the electric push rod 3 410 is started to drive the clamping plate 411 to move up and down to fix the metal workpiece. Combined with the above, the mechanism has high flexibility and practicality.
本实用新型的调节原理:先将金属工件放置在放置台47的上方,然后启动电动推杆三410带动夹板411上下移动,对金属工件进行固定,随后根据需要焊接的位置,启动电动推杆一42和电动推杆二45,对放置台47的位置自动进行前后左右方向调节,便于将金属工件需要焊接的地方与焊接头31对准,无需工作人员反复调节金属工件位置,最后启动电机29,其输出端带动传动杆210转动,进而使限位滑块211沿滑槽二26的内部滑动,进而带动调节块25沿导向杆24的表面上下移动,随之带动驱动滑块27和连接板28沿滑槽一22的内部上下移动,进而带动冷焊机3和焊接头31向下移动,从而完成对冷焊机3的调节。The adjustment principle of the utility model is as follows: first, the metal workpiece is placed on the placement table 47, and then the electric push rod 3 410 is started to drive the clamping plate 411 to move up and down to fix the metal workpiece, and then the electric push rod 1 42 and the electric push rod 2 45 are started according to the position where welding is required, and the position of the placement table 47 is automatically adjusted in the front, back, left and right directions, so as to facilitate the alignment of the place where the metal workpiece needs to be welded with the welding head 31, without the need for the staff to repeatedly adjust the position of the metal workpiece, and finally the motor 29 is started, and its output end drives the transmission rod 210 to rotate, thereby causing the limit slider 211 to slide along the inside of the second slide groove 26, thereby driving the adjustment block 25 to move up and down along the surface of the guide rod 24, thereby driving the driving slider 27 and the connecting plate 28 to move up and down along the inside of the slide groove 1 22, thereby driving the cold welding machine 3 and the welding head 31 to move downward, thereby completing the adjustment of the cold welding machine 3.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型的范围内。本实用新型要求的保护范围由所附的权利要求书及其等同物界定。The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
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| CN120095473A (en) * | 2025-04-23 | 2025-06-06 | 江苏兴达新材料有限公司 | A positioning welding device for processing container door lock handle |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120095473A (en) * | 2025-04-23 | 2025-06-06 | 江苏兴达新材料有限公司 | A positioning welding device for processing container door lock handle |
| CN120095473B (en) * | 2025-04-23 | 2025-10-24 | 江苏兴达新材料有限公司 | A positioning welding device for processing container door lock handle |
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