CN221817619U - Laser device for metal welding - Google Patents
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- CN221817619U CN221817619U CN202323579481.XU CN202323579481U CN221817619U CN 221817619 U CN221817619 U CN 221817619U CN 202323579481 U CN202323579481 U CN 202323579481U CN 221817619 U CN221817619 U CN 221817619U
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Abstract
Description
技术领域Technical Field
本实用新型涉及激光焊接设备技术领域,尤其涉及一种用于金属焊接的激光装置。The utility model relates to the technical field of laser welding equipment, in particular to a laser device used for metal welding.
背景技术Background Art
激光焊接技术起源于20世纪60年代,随着激光器的发明和不断完善,激光焊接技术也得到了迅速发展。激光焊接主要用于科研和军事领域,如焊接金属薄膜和合金材料等。激光焊接是一种利用高能量密度的激光束作为热源的高效精密焊接方法,激光焊接已成功应用于微、小型零件的精密焊接中。随着技术的不断发展和完善,激光焊接的应用范围逐渐扩大,开始进入工业生产和制造业领域。Laser welding technology originated in the 1960s. With the invention and continuous improvement of lasers, laser welding technology has also developed rapidly. Laser welding is mainly used in scientific research and military fields, such as welding metal films and alloy materials. Laser welding is an efficient and precise welding method that uses a high-energy-density laser beam as a heat source. Laser welding has been successfully applied to the precision welding of micro and small parts. With the continuous development and improvement of technology, the application scope of laser welding has gradually expanded and has begun to enter the fields of industrial production and manufacturing.
现有技术CN217775881U公开了一种激光焊接器,包括支撑柱,所述支撑柱顶端固定安装在焊接平台底端中部,所述焊接平台后侧中部固定安装有调节后柱,所述调节后柱顶端固定安装在安装顶板后侧中部,所述安装顶板底端中部设置有激光焊接头,所述调节后柱外壁中部通过弹性机构安装有限位侧板。但上述激光焊接器存在以下问题:由于在安装顶板底端中部设置有激光焊接头,且安装顶板无法移动,导致了只能在固定范围内对材料进行焊接,焊接方式单一不变,降低了激光焊接器的工作效率。Prior art CN217775881U discloses a laser welder, including a support column, the top of which is fixedly mounted in the middle of the bottom end of a welding platform, an adjustable rear column is fixedly mounted in the middle of the rear side of the welding platform, the top of which is fixedly mounted in the middle of the rear side of a mounting top plate, a laser welding head is arranged in the middle of the bottom end of the mounting top plate, and a limited side plate is arranged in the middle of the outer wall of the adjustable rear column through an elastic mechanism. However, the above laser welder has the following problems: since a laser welding head is arranged in the middle of the bottom end of the mounting top plate, and the mounting top plate cannot be moved, the material can only be welded within a fixed range, and the welding method is single and unchanged, which reduces the working efficiency of the laser welder.
发明内容Summary of the invention
本实用新型克服了现有技术的不足,提供一种用于金属焊接的激光装置。The utility model overcomes the shortcomings of the prior art and provides a laser device for metal welding.
为达到上述目的,本实用新型采用的技术方案为:一种用于金属焊接的激光装置,包括:工作台,设置在所述工作台四边上的驱动组件,设置在所述工作台四角上的支撑架,设置在所述支撑架顶部的滑动组件,连接所述滑动组件的激光组件,设置在所述工作台上的压紧组件;To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a laser device for metal welding, comprising: a workbench, a driving assembly arranged on the four sides of the workbench, a support frame arranged on the four corners of the workbench, a sliding assembly arranged on the top of the support frame, a laser assembly connected to the sliding assembly, and a pressing assembly arranged on the workbench;
所述驱动组件包括:设置在所述工作台四边的若干限位块,设置在若干所述限位块上的若干滑动框,连接若干所述滑动框的若干伸缩杆;The driving assembly comprises: a plurality of limit blocks arranged on the four sides of the workbench, a plurality of sliding frames arranged on the limit blocks, and a plurality of telescopic rods connecting the sliding frames;
所述滑动组件包括:设置在所述支撑架顶部一侧的滑动构件,连接所述滑动构件的第一电缸,设置在所述支撑架顶部另一侧的滑轨,连接所述滑轨的滑块,设置在所述滑块顶部的滑动结构件,连接所述滑动结构件的第二电缸;The sliding assembly includes: a sliding member arranged on one side of the top of the support frame, a first electric cylinder connected to the sliding member, a slide rail arranged on the other side of the top of the support frame, a slider connected to the slide rail, a sliding structure arranged on the top of the slider, and a second electric cylinder connected to the sliding structure;
所述激光组件包括:连接所述第二电缸的激光发射器,设置在所述激光发射器上的激光发射头;The laser assembly comprises: a laser emitter connected to the second electric cylinder, and a laser emitter head arranged on the laser emitter;
所述压紧组件包括:设置在所述工作台两侧的若干伸缩框,连接所述伸缩框的伸缩升降杆,设置在所述伸缩升降杆顶部的压板,设置在所述压板底部的压块。The clamping assembly comprises: a plurality of telescopic frames arranged on both sides of the workbench, a telescopic lifting rod connecting the telescopic frames, a pressing plate arranged on the top of the telescopic lifting rod, and a pressing block arranged at the bottom of the pressing plate.
本实用新型一个较佳实施例中,所述滑动构件包括有设置在所述支撑架另一侧的滑台,连接所述滑台的第一滑动杆。In a preferred embodiment of the present invention, the sliding component includes a slide table arranged on the other side of the support frame, and a first sliding rod connected to the slide table.
本实用新型一个较佳实施例中,所述滑动结构件包括有设置在所述滑块顶部的滑动板,连接所述滑动板的第二滑动杆。In a preferred embodiment of the utility model, the sliding structure comprises a sliding plate arranged on the top of the sliding block and a second sliding rod connected to the sliding plate.
本实用新型一个较佳实施例中,所述第一电缸和所述第二电缸都有供所述第一滑动杆和所述第二滑动杆滑动的通孔,所述第一电缸、所述第二电缸和所述第一滑动杆、所述第二滑动杆贯穿连接,一一对应。In a preferred embodiment of the utility model, the first electric cylinder and the second electric cylinder both have through holes for the first sliding rod and the second sliding rod to slide, and the first electric cylinder, the second electric cylinder and the first sliding rod, the second sliding rod are connected through and correspond to each other.
本实用新型一个较佳实施例中,所述工作台底部设置有一加热螺管。In a preferred embodiment of the utility model, a heating coil is arranged at the bottom of the workbench.
本实用新型一个较佳实施例中,所述工作台四角的底部焊接有四条支撑脚。In a preferred embodiment of the utility model, four supporting legs are welded to the bottom of the four corners of the workbench.
本实用新型一个较佳实施例中,所述滑轨和所述滑台的长度不超过所述工作台的长度。In a preferred embodiment of the present invention, the lengths of the slide rail and the slide table do not exceed the length of the workbench.
本实用新型一个较佳实施例中,所述伸缩框内安装有便于所述伸缩升降杆上下升降的滑珠,所述伸缩框和所述伸缩升降杆滑动连接。In a preferred embodiment of the utility model, a sliding ball is installed in the telescopic frame to facilitate the telescopic lifting rod to move up and down, and the telescopic frame and the telescopic lifting rod are slidably connected.
本实用新型一个较佳实施例中,所述滑动框内安装有便于所述伸缩杆伸缩的滑珠,所述滑动框和所述伸缩杆滑动连接。In a preferred embodiment of the utility model, a sliding ball is installed in the sliding frame to facilitate the extension and retraction of the telescopic rod, and the sliding frame and the telescopic rod are slidably connected.
本实用新型一个较佳实施例中,所述滑轨和所述滑台在水平方向上平行。In a preferred embodiment of the present invention, the slide rail and the slide platform are parallel in the horizontal direction.
本实用新型解决了背景技术中存在的缺陷,本实用新型具备以下有益效果:The utility model solves the defects existing in the background technology, and has the following beneficial effects:
(1)本实用新型中工作台的底部设置有电热螺管,在设备工作时,电热螺管通电,对工作台加热,由于工作台的材质为铜,导热性很好,加热后的工作台可对工作台上被焊接的物体进行预热,预热可以提高工件表面的反射率并减小反射光的干扰,提高激光能量的利用率,从而提高焊接效率,预热可以降低焊接时需要的能量,从而降低能耗,预热还有助于改善材料的内部组织状态,增加接合面的强度。(1) In the utility model, an electric heating coil is arranged at the bottom of the workbench. When the equipment is working, the electric heating coil is energized to heat the workbench. Since the workbench is made of copper, it has good thermal conductivity. The heated workbench can preheat the object to be welded on the workbench. Preheating can improve the reflectivity of the workpiece surface and reduce the interference of reflected light, thereby improving the utilization rate of laser energy and improving welding efficiency. Preheating can reduce the energy required for welding, thereby reducing energy consumption. Preheating can also help improve the internal organizational state of the material and increase the strength of the joint surface.
(2)本实用新型中在工作台四边设置限位块,在限位块上设置滑动框,连接滑动框的有伸缩杆,通过滑动框和伸缩杆的滑动连接,使焊接材料在需要的位置上移动和固定,可以减小焊接过程中产生的误差,提高焊接精度,可以方便地调整被焊接材料的姿态和位置,适应不同形状和尺寸的工件,提高焊接的灵活性和适应性,伸缩杆推动被焊接材料移动,可以实现快速、准确地定位和焊接,提高生产效率。(2) In the utility model, limit blocks are arranged on the four sides of the workbench, a sliding frame is arranged on the limit blocks, and a telescopic rod is connected to the sliding frame. The sliding frame and the telescopic rod are slidably connected to make the welding material move and be fixed at the required position, which can reduce the error generated in the welding process, improve the welding accuracy, and conveniently adjust the posture and position of the welded material to adapt to workpieces of different shapes and sizes, thereby improving the flexibility and adaptability of welding. The telescopic rod pushes the welded material to move, which can achieve fast and accurate positioning and welding, thereby improving production efficiency.
(3)本实用新型中在支撑架顶部一侧设置有滑台,连接滑台的第一滑动杆,连接第一滑动杆的有第一电缸,在支撑架顶部另一侧设置有滑轨,滑轨上有滑块,设置在滑块顶部的滑动板,滑动板上连接有第二滑动杆,连接第二滑动杆有第二电缸,第二电缸上有激光组件,通过第一电缸和第二电缸的控制,可以快速、准确地驱动激光组件在滑动板上滑动,滑轨上的滑块可以沿着支撑架移动,实现激光组件的快速定位,提高激光焊接的精度,获得更好的焊接效果,从而扩大了激光焊接设备的焊接范围,能够适应不同大小和形状的工件,降低操作人员的劳动强度和工作难度,提高了工作效率。(3) In the utility model, a slide is provided on one side of the top of the support frame, a first sliding rod is connected to the slide, a first electric cylinder is connected to the first sliding rod, a slide rail is provided on the other side of the top of the support frame, a slider is provided on the slide rail, a sliding plate is provided on the top of the slider, a second sliding rod is connected to the sliding plate, a second electric cylinder is connected to the second sliding rod, and a laser assembly is provided on the second electric cylinder. Through the control of the first electric cylinder and the second electric cylinder, the laser assembly can be driven to slide on the sliding plate quickly and accurately, and the slider on the slide rail can move along the support frame to realize rapid positioning of the laser assembly, improve the accuracy of laser welding, and obtain better welding effect, thereby expanding the welding range of the laser welding equipment, being able to adapt to workpieces of different sizes and shapes, reducing the labor intensity and work difficulty of the operator, and improving work efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图和实施例对本实用新型进一步说明;The utility model is further described below in conjunction with the accompanying drawings and embodiments;
图1是本实用新型的优选实施例的立体结构图;FIG1 is a three-dimensional structural diagram of a preferred embodiment of the utility model;
图2是本实用新型的优选实施例的俯视图;FIG2 is a top view of a preferred embodiment of the utility model;
图3是本实用新型的优选实施例的底部图;FIG3 is a bottom view of a preferred embodiment of the utility model;
图4是本实用新型的优选实施例的激光组件图;FIG4 is a diagram of a laser assembly according to a preferred embodiment of the present utility model;
图中:1、工作台;2、支撑架;3、支撑脚;4、压板;5、滑台;6、第一滑动杆;7、第一电缸;8、滑动板;9、第二滑动杆;10、压块;11、限位块;12、伸缩框;13、伸缩升降杆;14、焊接材料;15、滑块;16、滑轨;17、第二电缸;18、滑动框;19、伸缩杆;20、加热螺管;21、激光发射器;22、激光发射头。In the figure: 1. workbench; 2. support frame; 3. support foot; 4. pressure plate; 5. slide; 6. first sliding rod; 7. first electric cylinder; 8. sliding plate; 9. second sliding rod; 10. pressure block; 11. limit block; 12. telescopic frame; 13. telescopic lifting rod; 14. welding material; 15. slider; 16. slide rail; 17. second electric cylinder; 18. sliding frame; 19. telescopic rod; 20. heating coil; 21. laser transmitter; 22. laser transmitter head.
具体实施方式DETAILED DESCRIPTION
现在结合附图和实施例对本实用新型作进一步详细的说明,这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
如图1所示,一种用于金属焊接的激光装置,包括:工作台1,设置在工作台1四边上的驱动组件,设置在工作台1四角上的支撑架2,设置在支撑架2顶部的滑动组件,连接滑动组件的激光组件,设置在所述工作台1上的压紧组件。As shown in Figure 1, a laser device for metal welding includes: a workbench 1, a driving assembly arranged on the four sides of the workbench 1, a support frame 2 arranged on the four corners of the workbench 1, a sliding assembly arranged on the top of the support frame 2, a laser assembly connected to the sliding assembly, and a clamping assembly arranged on the workbench 1.
本实用新型中所述驱动组件包括:设置在工作台1四边的若干限位块11,设置在若干限位块11上的若干滑动框18,连接若干滑动框18的若干伸缩杆19;每个限位块11上装有滑动框18,滑动框18内安装有便于伸缩杆19伸缩的滑珠,滑动框18和伸缩杆19滑动连接,使伸缩杆19可以在滑动框18内伸缩,从而驱动被焊接材料移动,精确控制焊接过程中材料的定位和移动。The driving assembly described in the utility model comprises: a plurality of limit blocks 11 arranged on the four sides of the workbench 1, a plurality of sliding frames 18 arranged on the plurality of limit blocks 11, and a plurality of telescopic rods 19 connecting the plurality of sliding frames 18; a sliding frame 18 is installed on each limit block 11, and a sliding ball is installed in the sliding frame 18 to facilitate the telescopic rod 19 to be extended and retracted. The sliding frame 18 and the telescopic rod 19 are slidably connected, so that the telescopic rod 19 can be extended and retracted in the sliding frame 18, thereby driving the movement of the welded material and accurately controlling the positioning and movement of the material during the welding process.
本实用新型中,滑动组件包括:设置在支撑架2顶部一侧的滑动构件,连接滑动构件的第一电缸7,设置在支撑架2顶部另一侧的滑轨16,连接滑轨16的滑块15,设置在滑块15顶部的滑动结构件,连接滑动结构件的第二电缸17;第一电缸7连接滑动构件,为其提供动力,第二电缸17连接滑动结构件,为其提供动力,滑块15与滑轨16连接,允许滑块15在滑轨16上滑动。通过电缸驱动的滑动组件,可以快速、准确地定位和焊接,提高生产效率。In the utility model, the sliding assembly includes: a sliding member arranged on one side of the top of the support frame 2, a first electric cylinder 7 connected to the sliding member, a slide rail 16 arranged on the other side of the top of the support frame 2, a slider 15 connected to the slide rail 16, a sliding structure arranged on the top of the slider 15, and a second electric cylinder 17 connected to the sliding structure; the first electric cylinder 7 is connected to the sliding member to provide power for it, the second electric cylinder 17 is connected to the sliding structure to provide power for it, and the slider 15 is connected to the slide rail 16 to allow the slider 15 to slide on the slide rail 16. The sliding assembly driven by the electric cylinder can be quickly and accurately positioned and welded, thereby improving production efficiency.
本实用新型中,滑动构件包括有设置在支撑架2另一侧的滑台5,连接滑台5的第一滑动杆6。滑动结构件包括有设置在滑块15顶部的滑动板8,连接滑动板8的第二滑动杆9。滑轨16和滑台5在水平方向上平行,滑轨16和滑台5的长度不超过工作台1的长度,确保滑轨16和滑台5上的移动范围不会超过工作台1的范围。In the utility model, the sliding member includes a slide 5 arranged on the other side of the support frame 2, and a first sliding rod 6 connecting the slide 5. The sliding structure includes a sliding plate 8 arranged on the top of the slider 15, and a second sliding rod 9 connecting the sliding plate 8. The slide rail 16 and the slide 5 are parallel in the horizontal direction, and the length of the slide rail 16 and the slide 5 does not exceed the length of the workbench 1, ensuring that the moving range of the slide rail 16 and the slide 5 does not exceed the range of the workbench 1.
本实用新型中激光组件包括:连接第二电缸17的激光发射器21,设置在激光发射器21上的激光发射头22;第一电缸7和第二电缸17驱动第一滑动6和第二滑动杆9,从而带动激光组件的滑动。The laser assembly of the utility model comprises: a laser emitter 21 connected to the second electric cylinder 17, and a laser emitter head 22 arranged on the laser emitter 21; the first electric cylinder 7 and the second electric cylinder 17 drive the first slide 6 and the second slide rod 9, thereby driving the sliding of the laser assembly.
本实用新型中压紧组件包括:设置在工作台1两侧的若干伸缩框12,连接伸缩框12的伸缩升降杆13,设置在伸缩升降杆13顶部的压板4,设置在压板4底部的压块10;伸缩框12内安装有便于伸缩升降杆13上下升降的滑珠,伸缩框12和伸缩升降杆13滑动连接,伸缩框12的设置可以适应不同尺寸和形状的被焊接材料,通过滑珠的滑动连接,使得伸缩升降杆13能够顺畅地上下升降,从而实现对被焊接材料的均匀压紧力,伸缩框12和伸缩升降杆13之间的滑动连接设计,利用滑珠的滚动摩擦特性,减小了摩擦阻力,提高了运动顺畅性,还能够根据被焊接材料的不同厚度和硬度自动调整压紧力,确保焊接过程的稳定性和质量。The clamping assembly in the utility model includes: a plurality of telescopic frames 12 arranged on both sides of the workbench 1, a telescopic lifting rod 13 connecting the telescopic frames 12, a pressure plate 4 arranged on the top of the telescopic lifting rod 13, and a pressure block 10 arranged on the bottom of the pressure plate 4; a sliding ball is installed in the telescopic frame 12 to facilitate the telescopic lifting rod 13 to rise and fall, the telescopic frame 12 and the telescopic lifting rod 13 are slidably connected, and the setting of the telescopic frame 12 can adapt to welded materials of different sizes and shapes. Through the sliding connection of the sliding ball, the telescopic lifting rod 13 can be smoothly lifted up and down, thereby achieving a uniform clamping force on the welded material. The sliding connection design between the telescopic frame 12 and the telescopic lifting rod 13 utilizes the rolling friction characteristics of the sliding ball to reduce friction resistance and improve movement smoothness. It can also automatically adjust the clamping force according to the different thicknesses and hardnesses of the welded materials to ensure the stability and quality of the welding process.
本实用新型中,第一电缸7和第二电缸17都有供第一滑动杆6和第二滑动杆9滑动的通孔,第一电缸7、第二电缸17和第一滑动杆6、第二滑动杆9贯穿连接,一一对应。使得第一滑动杆6和第二滑动杆9在移动过程中不会发生偏移或抖动,从而保证了激光焊接的精度和质量,减少了运动部件之间的摩擦和磨损,提高了设备的寿命和性能。In the utility model, the first electric cylinder 7 and the second electric cylinder 17 have through holes for the first sliding rod 6 and the second sliding rod 9 to slide, and the first electric cylinder 7, the second electric cylinder 17 and the first sliding rod 6 and the second sliding rod 9 are connected through and correspond to each other. This prevents the first sliding rod 6 and the second sliding rod 9 from deflecting or shaking during the movement, thereby ensuring the accuracy and quality of laser welding, reducing friction and wear between moving parts, and improving the life and performance of the equipment.
如图3所示,本实用新型中,工作台1四角的底部焊接有四条支撑脚3,增加工作台1的稳定性和承重能力,确保在焊接过程中工作台1不会发生倾斜或移动,工作台1底部设置有一加热螺管20,在焊接过程中提供稳定的热源,有助于提高焊接质量和效率,加热螺管20在工作台1底部,可以通过加热工作台1,使工作台1保持一定的温度,从而为焊接过程提供稳定的热环境。As shown in FIG3 , in the utility model, four supporting legs 3 are welded at the bottom of the four corners of the workbench 1 to increase the stability and load-bearing capacity of the workbench 1 and ensure that the workbench 1 will not tilt or move during the welding process. A heating coil 20 is arranged at the bottom of the workbench 1 to provide a stable heat source during the welding process, which helps to improve the welding quality and efficiency. The heating coil 20 is at the bottom of the workbench 1 and can heat the workbench 1 to keep the workbench 1 at a certain temperature, thereby providing a stable thermal environment for the welding process.
本实用新型使用时,将需要被焊接的材料放在工作台1上,工作台1上的滑动框18通电启动,工作台1上的若干伸缩杆19根据被焊接材料14的不同长度和形状,伸出相应的长度,当伸缩杆19感受到一定的阻碍力时,伸缩杆19停止伸长,若干伸缩杆19对被焊接材料14固定,此时,工作台1底部设置的加热螺管20通电,对工作台1加热,由于工作台1的材质为铜,导热性很好,加热后的工作台1可对工作台1上被焊接材料14进行预热,预热结束后,激光发射器21通电使用,由激光发射头22射出激光对被焊接材料14焊接,物体被固定不方便移动时,第一电缸7可带动滑动板8在沿着支撑架2顶部横向移动,第二电缸17带动激光组件在与工作台1水平的高度上竖向移动,当激光组件不便移动时,伸缩杆19根据需要和指令可推着焊接材料14移动到一定的位置,再有激光组件对焊接材料14焊接,当被焊接材料14有多层堆积时,伸缩框12内的伸缩升降杆13升高,升到一定高度,下降对焊接材料14进行压实。When the utility model is used, the material to be welded is placed on the workbench 1, the sliding frame 18 on the workbench 1 is powered on and started, and the plurality of telescopic rods 19 on the workbench 1 extend corresponding lengths according to the different lengths and shapes of the welded material 14. When the telescopic rods 19 feel a certain resistance force, the telescopic rods 19 stop extending, and the plurality of telescopic rods 19 fix the welded material 14. At this time, the heating coil 20 arranged at the bottom of the workbench 1 is powered on to heat the workbench 1. Since the workbench 1 is made of copper, the thermal conductivity is very good. The heated workbench 1 can preheat the welded material 14 on the workbench 1. After the preheating is completed, the laser emits The emitter 21 is powered on and used, and the laser emitter head 22 emits laser to weld the material to be welded 14. When the object is fixed and inconvenient to move, the first electric cylinder 7 can drive the sliding plate 8 to move horizontally along the top of the support frame 2, and the second electric cylinder 17 drives the laser assembly to move vertically at a height level with the workbench 1. When the laser assembly is inconvenient to move, the telescopic rod 19 can push the welding material 14 to a certain position according to needs and instructions, and then the laser assembly welds the welding material 14. When the material to be welded 14 has multiple layers stacked, the telescopic lifting rod 13 in the telescopic frame 12 rises to a certain height, and then descends to compact the welding material 14.
以上依据本实用新型的理想实施例为启示,通过上述的说明内容,相关人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定技术性范围。The above is based on the ideal embodiment of the utility model. Through the above description, relevant personnel can make various changes and modifications without deviating from the technical concept of the utility model. The technical scope of this utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.
Claims (10)
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| CN202323579481.XU CN221817619U (en) | 2023-12-27 | 2023-12-27 | Laser device for metal welding |
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